ELGI EN Series Overview

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At a glance
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The key takeaways are that the EN Series are belt-driven, encapsulated compressors ranging from 3 to 50 HP with pressure ratings from 100 to 175 PSI. They have integrated components to minimize leakage and pressure drops.

The main components integrated into the encapsulated airend of the EN Series are the air filter, intake valve, solenoid valve, non-return valve, air-oil separator tank, oil filter, safety valve, oil sight glass, minimum pressure valve, oil drain valve, thermostatic valve, and fittings/piping.

The EN Series separates air and oil through a process called OSBID (Oil Separation by Impact and Deceleration Action). This involves the impact of the air-oil mixture on the tank area, deceleration of the mixture to shed oil particles, and purification of the remaining air and minor oil traces using a spin-on separator element.

Thursday

6th June, 2017

EN Series
Compressor Sales Training

COPYRIGHT © ELGI EQUIPMENTS LIMITED 2015


EN Series

• EN02 – EN37
• 3 to 50hp, 100 to 175psi
• Belt Driven, Encapsulated airend
• EN02 – EN15 Available as Tank
Mounted

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EN Series

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EN Series – Encapsulated Airend
Major Components Integrated to
Encapsulated Air end
• Air filter
• Air Intake valve
• Solenoid valve
• Non return valve
• Air-oil separator tank
• Air-oil separator
• Oil filter
• Safety valve
• Oil sight glass
• All the major systems such as Intake, Compression & Separation • Minimum pressure valve
systems are encapsulated in a common frame • Oil drain valve
• Ensures Zero leakage due to integration of components • Thermostatic valve
• Ensures Minimum Pressure Drop across the system • Fittings + Piping
• Gearless, hence silent • Blow down Valve
• Stainless control lines
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EN Series
Spin on separator
Air filter

Minimum Pressure
Valve
Scavenging Line

Intake valve

Oil filter

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Drain Valve
EN Series
Standard Encapsulated
Series

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EN Series – Discharge System

Air entry

Air + oil discharge

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EN Series

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EN Series – Air Oil Separation

OSBID - OIL SEPARATION BY IMPACT AND DECELERATION


ACTION

Stage 1: Impact of air oil mixture on the tank circumferential


area

Stage 2: Deceleration action of air oil mixture (to shed of the


oil particles

Stage 3:Air with minor traces of oil will enter the spin on
separator element to purify the air (To achieve ppm level of
oil less than 3 )

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EN Series – Control System

• Control is Load/Unload with max unload is 3 psi


above nominal working pressure
• Since pulley ratio is easy to change, pressure
rating changed locally

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EN Series – Cooling System
• Compressor designed to operate
in wide temperature ranges up to
1
115 °F
• Limited temperature raise of 3
outlet air temperature to less
4 than Ambient + 15 °F in the tank
• Efficient design to cool the 2

package with minimum electrical


power spent for cooling fan as
low as 63 Watts
• Easy ducting provision
1 Split Cooler assembly After cooler provided as standard
in all models
2 After cooler

3 Oil cooler

4 Fan
EN Series – Lubrication System
• All oil passages are internal ensuring no leakages

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EN Series – Drive System
• Single point belt adjustment

• 10,000 Hour Belt Life

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EN Series – Electrical System

Motor:
1. WEG 2-pole W22 Industrial Motor
2. TEFC/IP55, F class motor
3. NEMA-P motor used.
4. Wye-Delta start on 20+hp

Safety:
Built in over load safety trips
Built in phase monitoring

Control Panel:
Spacious and Easy accessible for quick testing and service
UL, cUL Certified Panel and Components
208-230/460V Capability. Field Switchable.

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EN Series - Controller
The Neuron XT has been custom designed and engineered as an efficient Features:
control solution for encapsulated series.
• Service timers per consumable
The N-XT system allows you to monitor and control overall performance with • English language warnings and
easy-to-use service indications, malfunction alarms and safety shutdowns.
shutdowns
The N-XT controller is built-in with ‘service protect’ modules. It also includes • Real Time display of temperature and
a service and operational log feature to provide real-time feedback and
increase system productivity pressure
• Multiple Hour Timers
• Auto Restart
• Remote Start
• Local /Remote access
• Menu settable load and unload
settings
• Modbus communication standard
• Phase monitoring
• Duplex mode

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EN Series - Serviceability
Easy access to
• Consumables like air filter/oil filter &
separator element
• Oil fill and oil drain
• Safety valve, thermal valve, Minimum
pressure valve, Solenoid valve & Intake valve
• Hoses and inter connecting pipes
Consumables Service Life Hrs
Air Filter Element 4000
AOS Element  4000
Oil Filter Element  2000
Oil –UT Synthetic  8000

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EN Series - Installation

EN base mounted

EN Tank mounted

EN series tank
mounted with Dryer

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EN Series - Duplex

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EN Series - Warranty

Term Components

6 Year Airend

5 Year Drive Motor, Cooler, Separator Tank

1 Year All Else

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EN Series – Customer Profiles

Profile: Applications:
Initial Cost Sensitive Woodworking
Typically have single compressor Mechanics / Tire Shops
Limited Space Paint Booths
Upgrading from Recip Carwashes
Single shift operations, 2000-3000 hours HVAC in buildings
per year typical Light to Medium Industrial

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