Freeze Drying

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Freeze-Drying

• Freeze drying, also known as lyophilisation, is a low temperature


dehydration process that involves freezing the product, lowering
pressure, then removing the ice by sublimation.
• Freeze-drying is a special form of drying that removes all moisture and
tends to have less of an effect on a food’s taste than normal dehydration
does.
• In freeze-drying, food is frozen and placed in a strong vacuum. The water
in the food then sublimates that is, it turns straight from ice into vapor.
Titles

• Freeze-Drying of high value of food


• Freeze drying Technique and its wide application in Biomedical
and Pharmaceutical Science
• Effect of Quantity of Low- Mrthoxyl Pectin on physical
properties Of Freeze-drying strawberry Jellies
Abstract
• Freeze-drying is a relatively expensive process. The equipment is about
three times as expensive as the equipment used for other separation
processes, and the high energy demands lead to high energy costs.
• Freeze-drying also has a long process time, because the addition of
too much heat to the material can cause melting or structural
deformations.
• Therefore, freeze-drying is often reserved for materials that are heat-
sensitive, such as proteins, enzymes, microorganisms, and blood
plasma. The low operating temperature of the process leads to minimal
damage of these heat-sensitive products.
Objective

• Freeze-drying retains nutritional value better than other drying methods,


further supporting consumers’ desire for nutrition from whole foods.
• Freeze-drying also causes less damage to the substance than other
dehydration methods using higher temperatures.
• The primary purpose of freeze drying within the food industry is to
extend the shelf-life of the food while maintaining the quality.
• In addition, flavors, smells and nutritional content generally remain
unchanged, making the process popular for preserving food.
Continue
• Pharmaceutical companies often use freeze-drying to increase the shelf life
of products, such as vaccines and other injectables.
• By removing the water from the material and sealing the material in a
vial, the material can be easily stored, shipped, and later reconstituted to its
original form for injection.
• In Chemical synthesis, products are often freeze-dried to make them more
stable, or easier to dissolve in water for subsequent use.
• Raw food materials contain a lot of water, ranging from 80% to 95%. The
removal of water by sublimation results in the creation of highly porous
structure of the freeze-dried products, and the rehydration of lyophilisates
occurs immediately.
Material and Methods
The main components of freeze drying equipment are:
Refrigeration System
Vacuum System
Control System
Product Chamber or Manifold
• Condenser
Methods of freeze-drying
• Pretreatment
• Freezing
• Primary Drying
• Secondary Drying
Water Activity and Moisture contact of some freeze-drying food
Results
• Freeze-drying process is not widely used in the food industry due to
its high operation cost. Although new improvements such as
adsorption, fluidization, and microwaves have been researched in the
last decade inorder to reduce costs, vacuum freeze-drying is, up to
now, the only technology used in an industrial scale to dry Coffee,
spices, meats, food ingredients and otherhigh-value foods. However,
with the increasing concern about food quality, this process could be
considered as avaluable alternative to preserve other foods

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