DC SCHOOL TEXT BOOK

③ INTERMEDIATE
DC HYDRAULIC CIRCUIT

・ Pump Hydraulic Circuit

・ Mold Close Hydraulic Circuit
・ Ejector Hydraulic Circuit
・ Core Hydraulic Circuit
・ Injection Hydraulic Circuit

TOSHIBA MACHINE Co., Ltd.

DIE CAST MACHINE ENGINEERING DIV. Ｐ－ 1
 Structure

DC350J-T
Gas Accumulator
Piston Accumulator

Mold Close Cylinder Low-Speed

Ejector Cylinder

High-Speed

Pressure
Increase

Injection
Sensor

Hydraulic
Pump

Injection Cylinder

Pressure Increase
Cylinder

Ｐ－ 2
Hydraulic Circuit Diagram
DC350J-T

Ｐ－ 3
Pressure Adjusting Valve Structure
DC350J
Pressure

Pressure Adjusting
Valve Flow Volume
Adjusting Valve

Pressure

Unload

Pressure
Adjustment Ｐ－ 4
 PUMP HYDRAULIC CIRCUIT Ｇ１ RELIEF VALVE

１５ ＭＰａ　　 PF1 PRESSURE CONTROL VALVE

CYLINDER ● ●
●

ONE WAY THROTTLE

VALVE １５ ＭＰａ　　
● UNLOAD RELIEF VALVE
１４ ＭＰａ　　 PF2 PRESSURE
Ｇ２ CONTROL VALVE
Ａ Ｂ
●

Ｐ Ｔ
FORWARD SOL BACKWARD SOL

● ● ● ●

FLOW VOLUME
CONTROL VALVE
Ｖ １４ ＭＰａ　　
Ａ　
Ｂ

●
DG ３
Ｘ　　 Ｔ
ＵＳＯＬ
PRESSURE
REDUCING VALVE
ＰＦ１ ＰＦ２ Ｍ

COOLER
●
●

FILTER TANK
Ｐ－ 5
 PUMP HYDRAULIC CIRCUIT Ｇ１ RELIEF VALVE
PF1 PRESSURE
１５ ＭＰａ　　 CONTROL VALVE

CYLINDER ● ● ●
●

UNLOAD RELIEF VALVE

● ０ ＭＰａ　　
PF2 PRESSURE ●
Ｇ２
CONTROL VALVE １５ ＭＰａ
● ● 　　
Ａ Ｂ

Ｐ Ｔ
Ａ Ｂ １ＵＳＯＬ ２ＵＳＯＬ

Ｐ Ｔ ● ● ●
FORWARD SOL BACKWARD SOL

SEQUENCE VALVE
Ｇ３
１４ ＭＰａ　　 ● PF3 PRESSURE
０ ＭＰａ　　 CONTROL VALVE
FLOW VOLUME
CONTROL VALVE

● ● ● ●

●
PRESSURE
REDUCING VALVE
７ＭＰａ　
ＰＦ１ ＰＦ２ ＰＦ３ Ｍ COOLER
　 Ｘ　
Ｂ

● ● DG ３
Ｐ　　 Ｔ
● ＵＳＯＬ
●

FILTER TANK

Ｐ－ 6
 TWO-THROW PUMP HYDRAULIC PRESSURE ・ OIL VOLUME ADJUSTING VALVE (PQ VALVE)
CIRCUIT (PUMP OPERATION)

① PROPORTIONAL ELECTROMAGNETIC
③ ① FLOW VOLUME ADJUSTING VALVE

② PILOT PRESSURE REDUCING VALVE

●
CYLINDER ⑤ ③ PROPORTIONAL ELECTROMAGNETIC
PRESSURE CONTROL VALVE
● ＤＲ Ｙ
● ② ④ MAIN RELIEF VALVE
ONE WAY ⑥ (PRESSURE COMPASATING VALVE)
THROTTLE VALVE ④
● ⑤ CHECK VALVE
Ｔ
⑥ SAFETY VALVE

Ａ Ｂ
Ｐ Ｘ
●
Ｐ Ｔ
FORWARD SOL BACKWARD SOL
●
Ｇ１ Ｇ２
●
１５ ＭＰａ　　 ０ ＭＰａ　　

● ● ● ● ●

ＰＦ１ ＰＦ２ Ｍ Ｖ １４ ＭＰａ　

　
Ａ　
Ｂ

● DG ３
● Ｘ　　 Ｔ
● ＵＳＯＬ

Ｐ－ 7
 PUMP HYDRAULIC CIRCUIT
１５ ＭＰａ　　

●
PRESSURE ・ OIL VOLUME ADJUSTING VALVE (PQ VALVE)

● ●

UNLOAD RELIEF VALVE

●
PF2 PRESSURE
CONTROL VALVE
●

CYLINDER ● ● ●
●

● Ｇ１ Ｇ２ Ｇ３
SEQUENCE VALVE
１４ ＭＰａ　　 ● PF3 PRESSURE
CONTROL VALVE

Ａ Ｂ ● ●

Ｐ Ｔ ● ● ●
ａ SOL ｂ SOL
●

７ＭＰａ　 DG ３

ＰＦ１ ＰＦ２ ＰＦ３ Ｍ ＵＳＯＬ COOLER

　 Ｂ ｘ

● ● Ｔ Ｐ

●
●

FILTER TANK

Ｐ－ 8
 PUMP １ ２ ３ ４ ＦＶ１ ＰＶ１
Ｇ４ ＰＱ１ Ｇ１ Ｇ２ Ｇ３
１６ ＭＰａ　　 １６．５ ＭＰａ １６ ＭＰａ　　 １５．５ ＭＰａ
HYDRAULIC CIRCUIT 　　 　　

●
● ● ●

● ●
●
ＵＲＧ１
ＣＧ４ ＵＲＧ２
● ● ●

● ● ●
Ｃ２Ｇ４４ Ｘ　
Ｂ

●
ＲＧ２ ＤＧ４２ Ｐ　　 ● Ｔ
３ＵＳＯＬ
● ●
ＤＧ４４ Ｃ２Ｇ４１
ＯＳＯＬ Ｃ２Ｇ４２
●
Ｂ ｘ
Ｃ２Ｇ４３
● ●

Ｔ Ｐ

● ● ●

ＰＦ１ ＰＦ２ ＰＭ１ ＰＭ２ ＰＦ２ ＰＦ２ ＰＭ３ ＰＦ４ ＰＦ３

● ● Ｇ４１ Ｇ４２ ● Ｇ４３ ●

ＴＨＣ１ ＳＴＲ１ ＳＴＲ２ ＳＴＲ３

ＨＥ Ｔ ●
ＳＯＬＳ
Ｔ３０ ＯＬＳＷ１．２

Ｐ－ 9
TWO-THROW PUMP HYDRAULIC
CIRCUIT (PUMP OPERATION)
１５ ＭＰａ　　
Ｇ１

１５ ＭＰａ　　

DG ３ A Ｂ
● ＣＧ１

Ｘ　 Ｔ
ＵＳＯＬ １ＵＳＯＬ

Ａ Ｂ ０ ＭＰａ
Ｇ２
ＤＲ
Ｐ Ｔ
FORWARD SOL BACKWARD SOL
１４ ＭＰａ　

Ｖ
Ｃ２Ｇ４１
FLOW VOLUME ● ＵＲＧ１
CONTROL VALVE

●
ＰＦ１ ＰＦ２

PRESSURE
REDUCING VALVE

Ｍ
ＳＴＲ１
●
ＨＥ

ＴＡＮＫ

Ｐ－ 10
 THREE-THROW PUMP HYDRAULIC
CIRCUIT Ｇ１
１５ ＭＰａ　　
●
１５ ＭＰａ　　
Ａ Ｂ

ＣＧ２ Ｐ Ｔ
１ＵＳＯＬ ２ＵＳＯＬ
●
ＣＧ１
Ｇ２
１４ ＭＰａ　
ＤＲ
０ ＭＰａ
DG ３
ＵＳＯＬ

ＵＲＧ１

●
Ａ Ｂ

Ｐ Ｔ
FORWARD SOL BACKWARD SOL ●

０ ＰＭａ
Ｇ３ ７ ＰＭａ
Ｃ２Ｇ４１ Ｃ２Ｇ４３
FLOW VOLUME
CONTROL VALVE
ＲＧ１

●
●
●
Ｘ Ｂ
PRESSURE ＰＦ１ ＰＦ２ ＰＦ３
REDUCING VALVE
Ｐ Ｔ

Ｍ DG ３
ＵＳＯＬ

●
ＨＥ

ＳＴＲ １．２
ＴＡＮＫ
Ｐ－ 11
 TWO-THROW PUMP HYDRAULIC PRESSURE ・ OIL VOLUME
ADJUSTING VALVE (PQ
CIRCUIT (PUMP OPERATION)
VALVE)

ＤＲ Ｙ

Ｔ
Ｘ Ｐ
ＰＦ１・２

●
１５ ＭＰａ　　 ０ ＭＰａ
Ｇ１ Ｇ２
１４ ＭＰａ　

●
Ｃ２Ｇ４１
●
Ａ Ｂ

Ｐ Ｔ
Ａ Ｂ
FORWARD SOL BACKWARD SOL
ＰＦ１ ＰＦ２ ＵＲＧ１
Ｘ Ｔ
DG ３
ＵＳＯＬ

● Ｍ
ＳＴＲ１

ＨＥ

ＴＡＮＫ

Ｐ－ 12
THREE-THROW PUMP HYDRAULIC
CIRCUIT

１４ ＭＰａ　
ＤＲ

Ｇ１ Ｇ２
ＵＲＧ１

● ●
●

Ｇ３ ７ ＰＭａ

ＲＧ１

Ａ Ｂ
●

Ｐ Ｔ ●
FORWARD SOL BACKWARD SOL ＰＦ１ ＰＦ２ ＰＦ３ Ｂ ｘ

Ｍ
Ｔ Ｐ
DG ３
ＵＳＯＬ

ＨＥ

ＳＴＲ １．２
ＴＡＮＫ
Ｐ－ 13
 MOLD CLOSING CYLINDER PUMP OPERATION DC ＊＊＊Ｊ -S EJECTION CYLINDER X X X CORE
CYLINDER
● ● ● ● ●

A B
● X X X
C2 G2 ●
● ● ● ● ●
HDC SOL P T HDO SOL
●

N1
●

A B A B A B

P T P T P T
DC SOL DO SOL EF SOL EBSOL CF SOL CB SOL
●

● ● ●
150kg/cm2
150kg/cm2 INJECTION
CIRCUIT
G1
CG1

●
145kg/cm2
USOL 0kg/cm2
A B

G2
X T
URG1
●

●
ＰＦ１ ＰＦ２ ＳＴＲ１
HE

Ｍ TANK

Ｐ－ 14
 PUMP OPERATION DC ＊＊＊Ｊ -T

EJECTION CYLINDER CORE CYLINDER

MOLD CLOSING CYLINDER
ｘ ｘ ｘ

● ● ● ● ●

Ａ
●
Ｂ ｘ ｘ ｘ
C2 G2 ●
● ● ● ●
●
ＨＤＣ ＳＯＬ ＨＤＯＳＯＬ
● Ｐ　
Ｔ
Ｎ１
●
Ａ　 Ａ
Ａ
Ｂ
Ｂ Ｂ

DC SOL Ｐ　 ＤＯ ＳＯＬ ＥＦＳＯＬ ＥＢＳＯＬ ＣＦＳＯＬ Ｐ　 　 ＣＢＳＯＬ

Ｔ
● Ｐ　 　
Ｔ
Ｔ

● ● ●
PRESSURE ・ OIL VOLUME
ADJUSTING VALVE (PQ VALVE)
INJECTION
●
１５０㎏ / ㎝ 2 　　 ０ ㎏ / ㎝ CIRCUIT
2
　 Ｇ１ Ｇ
ＤＲ Ｙ ２

Ａ　
Ｂ

Ｘ Ｐ Ｔ
DG ３
● ＵＳＯＬ Ｘ　　 Ｔ

●
●
ＰＦ１ ＰＦ２ ＵＲＧ
ＳＴＲ１ ●

ＨＥ
Ｍ

ＴＡＮＫ Ｐ－ 15
PUMP OPERATION DC ＊＊＊Ｊ

Ｐ－ 16
DC ＊＊＊ J-T Mold Close Operation ① Pump Operation DC ＊＊＊ J DCLS
Mold Open Limit Mold Close
(Each Solenoid Condition) C2G2
Mold Close Area Hydraulic Circuit Cushion Adjustment
Sensor

Run-Around Circuit
Run-around circuit returns oil on rod side of mold close cylinder to head side. The property is
Ahead power become smaller but speed become higher. Mold Close Cylinder
A B
Name of Solenoid ON OFF
Low-Speed Mold Close (DCSOL)
● ●
HDC SOL P　
T
HDO SOL

Low-Speed Mold Open (DOSOL)

● N1 Low-Speed Mold Open Speed
High-Speed Mold Close (HDCSOL) ● Adjustment

High-Speed Mold Open (HDOSOL) ● A B

P T
DC SOL DO SOL
Pressure/Oil Volume ●
Adjusting Valve (PQ Valve) C2G1

●
Injection
Circuit
DR Y ●

G1 G2

A　
B
Ｔ
X P
DG3
● X 　　
USOL T
●
●
URG
PF1 PF2 ＳＴＲ１
●

HE
M

Tank Ｐ－ 17
Mold Close Area Hydraulic Circuit Mold Open Limit Cushion Mold Close
DCLS

C2G2 Adjustment Sensor

Run-Around Circuit
② High-Speed Mold Close (Each
Solenoid Condition)
Mold Close Cylinder
Name of Solenoid ON OFF A B

Low-Speed Mold Close (DCSOL)

● HDC SOL P　 HDO SOL
Low-Speed Mold Open (DOSOL)
● ●
T

High-Speed Mold Close (HDCSOL) ● N1 Low-Speed Mold Open

Speed Adjustment
High-Speed Mold Open (HDOSOL) ●
A B

P　
DC SOL T DO SOL
Pressure/Oil Volume Adjusting ●
Valve (PQ Valve) C2G1

●
Injection
Circuit
DR Y ●

G1 G2

A　
B
T
X P
DG3
● X 　　
USOL T
●
●
URG
PF1 PF2 ＳＴＲ１
●

HE
M

Tank Ｐ－ 18
Mold Close Area Hydraulic Circuit Mold Open Limit Cushion Mold Close
DCLS
Sensor
C2G2 Adjustment
③ Low-Speed Mold Close (Each
Solenoid Condition)

Name of Solenoid ON OFF Mold Close Cylinder

Low-Speed Mold Close (DCSOL)
● A B

Low-Speed Mold Open (DOSOL)

● HDC SOL P　
T
HDO SOL
●
High-Speed Mold Close (HDCSOL) ●
N1 Low-Speed Mold Open Speed
High-Speed Mold Open (HDOSOL) ● Adjustment

A B

P　
DC SOL T DO SOL
Pressure/Oil Volume ●
Adjusting Valve (PQ Valve) C2G1

● Injection
DR Y ● Circuit

G1 G2

A B

X P T
DG3 X　
● T
USOL
●
●
URG
PF1 PF2 ＳＴＲ１
●

HE
M

Tank Ｐ－ 19
 DCLS
Mold Close Area Hydraulic Circuit Mold Open Limit Cushion
Mold Close
C2G2 Adjustment Sensor

④ Low-Speed Mold Open (Each

Solenoid Condition)

Name of Solenoid ON OFF Mold Close Cylinder

Low-Speed Mold Close (DCSOL)
● A B

Low-Speed Mold Open (DOSOL)

● HDC SOL P　
T
HDO SOL

High-Speed Mold Close (HDCSOL) ● ●

N1 Low-Speed Mold Open Speed

High-Speed Mold Open (HDOSOL) ● Adjustment

A B

P　
DC SOL T DO SOL
Pressure/Oil Volume ●
Adjusting Valve (PQ Valve) C2G1

● Injection
Circuit
DR Y ●

Ｇ１ Ｇ２

A B

T
X P
DG# X　
● T
USOL
●
●
URG
PF1 PF2 ＳＴＲ１
●

ＨＥ
M

Tank Ｐ－ 20
 DCLS
Mold Open Limit Cushion
Mold Close Area Hydraulic Circuit Adjustment Mold Close
C2G2 Sensor

⑤ High-Speed Mold Open (Each

Solenoid Condition)

Name of Solenoid ON OFF Mold Close Cylinder

Low-Speed Mold Close (DCSOL)
● A B

Low-Speed Mold Open (DOSOL)

● HDC SOL P　
T
HDO SOL

High-Speed Mold Close (HDCSOL) ● ●

N1 Low-Speed Mold Open Speed

High-Speed Mold Open (HDOSOL) ● Adjustment

A B

P　
DC SOL T DO SOL
Pressure/Oil Volume ●
Adjusting Valve (PQ Valve) C2G1

● Injection
Circuit
DR Y ●

Ｇ１ Ｇ２

A B

T
X P
DG# X　
● T
USOL
●
●
URG
PF1 PF2 ＳＴＲ１
●

ＨＥ
M

Tank Ｐ－ 21
Mold Close Area Hydraulic Circuit Mold Open Limit Cushion
DCLS
Mold Close
C2G2 Adjustment Sensor

⑥ Mold Open Cushion

(Each Solenoid Condition)

Name of Solenoid ON OFF Mold Close Cylinder

Low-Speed Mold Close (DCSOL)
● A B

Low-Speed Mold Open (DOSOL)

● HDC SOL P　
T
HDO SOL

High-Speed Mold Close (HDCSOL) ● ●

N1 Low-Speed Mold Open Speed

High-Speed Mold Open (HDOSOL) ● Adjustment

A B

P　
DC SOL T DO SOL
Pressure/Oil Volume ●
Adjusting Valve (PQ Valve) C2G1

● Injection
Circuit
DR Y ●

Ｇ１ Ｇ２

A B

T
X P
DG# X　
● T
USOL
●
●
URG
PF1 PF2 ＳＴＲ１
●

ＨＥ
M

Tank Ｐ－ 22
Ｐ－ 23
ＤＣ３５０Ｊ－Ｔ INJECTION HYDRAULIC CIRCUIT

C2G12
High speed

C2G11
Low speed

C2G15
Pressure up time

Ｐ－ 24
ＤＣ３５０Ｊ－Ｔ INJECTION HYDRAULIC CIRCUIT

ＳＳＯＬ

Ｐ－ 25
ＤＣ３５０Ｊ－Ｔ

DG11 DG12
Low-Speed High-Speed

N11
N12
Low-Speed
High-Speed
Acceleration
Acceleration
BPAT BPAT
N33

E
E DG15
M
Ｍ M Pressure
C2G15 Increase
Pressurization Time

E
C2G11 C2G12
High-Speed Rate M
C2G33 Low-Speed Rate
BPAT
C2G16

A　 C2G31 C2G19 C2G17

B

●
A　 B
P
P　　 　　 T
T

DG17 P　 　 T
DG13
Injection Return Pressure Keep
A　
B
Ｐ－ 26
 SV1
Each Solenoid Condition ＯＮ ＯＦＦ
① Pump Operation 13.5MPa
Safety Valve ACC2 ACC1
Pressure Keep (DG17) ●
Maximum Setting Pressure
Low-Speed (DG11) ●
G11
PR2
High-Speed (DG12) ●
T32
Pressure Increase (DG15) ●
Injection Return (DG13) ●

● ● ● ● ●

T18
T14 T16 E
Ｅ
Ｍ M

C2G37 C2G11 C2G12

Low-Speed Rate High-Speed Rate
●
DG37 N11 ● N12
●
A　
B
Low-Speed High-Speed
●
Acceleration ● Acceleration
A　 A　
B B
ACC Up P　 　 ACC Down N33
T
DG11 DG12
PR4 P 　 　 P 　 　
Low-Speed T
High-SpeedT
●
●

C2G15
C2G33 PR1 G13 C2G16
Pressurizing Time
●

A　
x
● M E

Injection Sensor DG15 P　 　 T

● ●
Pressure Increase
●
●

C2G31 C2G17
●

DG13
A　 Injection Return
B
●

● ● ●
P
P 　
　 　
　 A　 C2G19
T
T B

DG17
P 　 　
A　 Pressure KeepT
15MPa B
Pump Ｐ－ 27
 SV1

② Low-Speed Injection 13.5MPa

Safety Valve ACC2 ＡＣＣ１ Each Solenoid Condition ＯＮ ＯＦＦ
Maximum Setting Pressure Pressure Keep (DG17) ●
Low-Speed (DG11) ●
PR2 G11
T32
High-Speed (DG12) ●
Pressure Increase (DG15) ●
Injection Return (DG13) ●

● ● ● ● ●

T18
T14 T16 E
E
M M

C2G37 C2G11 C2G12

Low-Speed Rate High-Speed Rate
●
N11 N12
DG37 ●
●
A　 High-Speed
B
Low-Speed
Acceleration ● Acceleration
●
A　 A　
B B
ACC Up P　 　 ACC Down N33
T
DG11 DG12
PR4 P 　 　 P 　 　
Low-Speed T High-SpeedT
●
●

C2G15
C2G33 PR1 G13 C2G16
Pressurizing Time
●

A　
x
● Ｍ Ｅ

Injection Sensor DG15

P 　 　
● ● Pressure Increase
T

●
●

C2G31 C2G17
●

DG13
A　 Injection Return
B
●

● ● ●
P
P 　
　 　
　 A　 C2G19
T
T B

DG17
P 　 　
A　 Pressure KeepT
15MPa B
Pump Ｐ－ 28
 SV1
Each Solenoid Condition ＯＮ ＯＦＦ
③ High-Speed Injection 13.5MPa
Safety Valve ACC2 ACC2
Pressure Keep (DG17) ●
Maximum Setting Pressure
Low-Speed (DG11) ●
PR2 G11 High-Speed (DG12) ●
T32
Pressure Increase (DG15) ●
Injection Return (DG13) ●

● ● ● ● ●

T18
T14 T16 E
E
M M

C2G37 C2G11 C2G12

Low-Speed Rate High-Speed Rate
●
DG37 N11 ● N12
●
A　
B
Low-Speed High-Speed Acceleration
●
Acceleration ●

A　 A　
B B
ACC Up P　 　 ACC Down N33
T
DG11 DG12
PR ４ P 　 　 P 　 　
Low-Speed T High-Speed
T
●
●

C2G15
C2G33 PR1 G13 C2G16
Pressurizing Time
●

A　
x
● M E

Injection Sensor DG15

P 　 　
● ● Pressure T
Increase ●
●

C2G31 C2G17
●

DG13
A　 Injection Return
B
●

● ● ●
P
P 　
　 　
　 A　 C2G19
T
T B

DG17
A　 Pressure KeepP 　 　
15MPa B T
Pump Ｐ－ 29
 ④ Pressure Increasing Injection SV1
Safety Valve ACC2 ACC1
Each Solenoid Condition ＯＮ ＯＦＦ

13.5MPa
Pressure Keep (DG17) ●
Maximum Setting Pressure Low-Speed (DG11) ●
PR2 G11 High-Speed (DG12) ●
T32
Pressure Increase (DG15) ●
Injection Return (DG13) ●

● ● ● ● ●

T18
T14 T16 E
E
M M

C2G37 C2G11 C2G12

Low-Speed Rate High-Speed Rate
●
DG37 N11 ● N12
●
A　
B Low-Speed High-Speed Acceleration
●
Acceleration ●

A　 A　
B B
ACC P　 　 ACC Down N33
Up T
DG11 DG12
PR4 P 　 　 P 　 　
Low-Speed T
High-SpeedT
●
●

C2G15
C2G33 PR1 G13 C2G16
Pressurizing Time
●

A　
x
● Ｍ Ｅ

Injection Sensor DG15

P 　 　
● ● Pressure T
Increase ●
●

C2G31 C2G17
●

DG13
A　 Injection Return
B
●

● ● ●
P
P 　
　 　
　 A　 C2G19
T
T B

DG17
A　 Pressure KeepP 　 　
15MPa B T
Pump Ｐ－ 30
 ⑤ Mold Open/Injection Following SV1
Safety Valve ACC2 ACC1 Each Solenoid Condition ＯＮ ＯＦＦ
13.5MPa Pressure Keep (DG17) ●
Maximum Setting Pressure Low-Speed (DG11) ●
PR2 G11
T32
High-Speed (DG12) ●
Pressure Increase (DG15) ●
Injection Return (DG13) ●

● ● ● ● ●

T18
T14 T16 E
E
M M

C2G37 C2G11 C2G12

Low-Speed Rate High-Speed Rate
●
DG37 N11 ●
●
A　 N12
B
Low-Speed
Acceleration ●
High-Speed Acceleration
●
A　 A　
B B
ACC Up P　 　 ACC Down N33
T

DG11 DG12
PR4 P 　 　 P 　 　
Low-Speed T High-Speed
T
●
●

C2G15
C2G33 PR1 G13 C2G16
Pressurizing Time
●

A　
x
● M E

Injection Sensor DG15 P 　 　

● ●
Pressure T

Increase ●
●

C2G31 C2G17
●

DG13
A　 Injection Return
B
●

● ● ●
P
P 　
　 　
　 A　 C2G19
T
T B

DG1 ７
P 　 　
A　 Pressure KeepT
15MPa B
Pump Ｐ－ 31
 SV1

⑥ Injection Return 13.5MPa

Safety Valve ACC2 ACC1 Each Solenoid Condition ＯＮ ＯＦＦ
Maximum Setting Pressure Pressure Keep (DG17) ●
Ｇ１１
Low-Speed (DG11) ●
PR ２
Ｔ ３２
High-Speed (DG12) ●
Pressure Increase (DG15) ●
Injection Return (DG13) ●

● ● ● ● ●

T18
Ｔ１ ４ Ｔ １６ E
E
M M

C2G ３ C2G12
７ C2G11
Low-Speed Rate High-Speed Rate
●
DG ３７ N11 ●
●
A　 N12
B Low-Speed
Acceleration ●
High-Speed Acceleration
●
A　 A　
B B
ACC Up P　 　 ACC Down Ｎ３３
T
DG11 DG12
PR ４ P 　 　 P 　 　
Low-Speed T High-SpeedT
●
●

C2G15
C2G33 PR1 G13 C2G16
Pressurizing Time
●

A　
x
● M E

Injection Sensor DG15 P 　 　

● ●
Pressure T

Increase ●
●

C2G31 C2G17
●

DG13
A　 Injection Return
B
●

● ● ●
P
P 　
　 　
　 A　 C2G19
T
T B

DG17
P 　 　
A　 Pressure KeepT
15MPa B
Pump Ｐ－ 32
 Cylinder Structure

DC350J-S
Piston
Gas Accumulator
Accumulator

Mold Close Cylinder Low-Speed

Ejector Cylinder

High-Speed

Pressure
Increase

Injection
Sensor

Hydraulic
Pump

Injection Cylinder

Pressure Increase
Cylinder

Ｐ－ 33
ＤＣ３５０Ｊ－Ｓ

INJECTION HYDRAULIC CIRCUIT Ｐ－ 34

DC350J-S
Hydraulic Circuit
DG11 DG12
Low-Speed High-Speed

N11
N12
Low-Speed
High-Speed
Acceleration
Acceleration
BPAT BPAT
N33

E X　
E
B
M
Ｍ M

DG16
P　
Pressure Increase 　
T
Preparation
E
C2G11 C2G12
High-Speed Rate M
C2G33 Low-Speed Rate

C2G15
C2G16
Pressurizing Time

Injection Sensor

RG15

A　
x

DG15
Pressure P 　 　
T
Increase

A　 C2G31 C2G19 C2G17

B

●
A　
P 　 　 B
P 　 　
T
T
DG13
Injection Return DG17
P 　 　
Pressure Keep T
A　
B Ｐ－ 35
 SV1 Each Solenoid Condition ＯＮ ＯＦＦ
DC350J-S 13.5MPa
Safety Valve ACC2 ACC1
Pressure Keep (DG17) ●
Maximum Setting Pressure Low-Speed (DG11) ●
Hydraulic Circuit G11 High-Speed (DG12) ●
T32 Pressure Increase Preparation (DG16) ●
Pressure Increase (DG15) ●
Injection Return (DG13) ●
● ● ● ●

T18
T14 T16 E
E
M M

C2G11 C2G12
Low-Speed Rate High-Speed Rate
●
N11 N12
● ●
Low-Speed High-Speed
Acceleration Acceleration
● ●
A　 A　
X　
B B
N33 B

DG11 DG12 DG16

P 　 　 P 　 　
Low-Speed T High-SpeedT P 　 　
Pressure Increase
T
●
Preparation
●
●

C2G15
C2G33 G13 C2G16
Pressurizing Time ●

A　
x
● M E
RG15

Injection Sensor DG15 Pressure Increase

● P 　 　 Timing
Pressure
T
Increase ● ●

● C2G31 C2G17

A　
B
●

● ●
● A　
P
P　　 　
　 C2G19
T
T B

15MPa DG17
P 　 　
Pump
A　 Pressure KeepT
B
Ｐ－ 36
 G11
DC135HT ●
PR2 SV1
Safety T32 ACC1
DG18 T14 T16
A　
C2G18 Valve
B

● ●

ACC P 　 　 ACC Down

Up T
ACC2

● ●
C2G11 C2G12
●
Each Solenoid Condition ＯＮ ＯＦＦ Low-Speed Rate High-Speed Rate
Injection (DG15) ●
Low-Speed (DG11) ●
High-Speed (DG12) ●
Pressure Increase (DG15) ●
Injection Return (DG13) ●
Low-Speed High-Speed
Acceleration ● ● Acceleration
G12
Ｎ１２
PR1 N11 A　 A　
B B

DG11
Low-Speed
P 　 　 P 　 　 DG12
● T T High-Speed

PR
１ ●

● ● ●

C2G16
●

A　
B A　
B

PR4
P 　 　 DG13 Pressure Increase
T Injection Return Injection P 　 　
T
C2G15
C2G19
Pressurizing Time DG15
●
● ● Ｐ－ 37
 SV1
Safety Valve ACC1 Each Solenoid Condition ＯＮ ＯＦＦ
DC135J-S 13.5MPa
Maximum Setting Pressure
T32
Pressure Keep (DG17) ●
Low-Speed (DG11) ●
G11 High-Speed (DG12) ●
Pressure Increase Preparation (DG16) ●
ACC2
Pressure Increase (DG15) ●
Injection Return (DG13) ●

● ● ● ●
C2G11 C2G12
Low-Speed Rate High-Speed Rate
T18
T14 T16

● N11
●
Low-Speed ● N12

Acceleration High-Speed Acceleration

● ●
A　 A　
X　
B B
N33 B

DG11 DG12 DG16

P 　 　 P 　 　
Low-Speed T High-SpeedT P 　 　
Pressure Increase
T
●
Preparation
●
●

C2G15
C2G33 G13 C2G16
Pressurizing Time ●

A　
●
x
Ｒ G15

Injection Sensor Pressure Increase

● DG15 Timing
P 　 　
Pressure Increase
T
● ●

● C2G31 C2G17

A　
B
●

● ●
●
P　
P 　 　
　 A　 C2G19
T
T B

15MPa DG17

Pump
A　 Pressure KeepPT 　 　
B
Ｐ－ 38
 SV1
Safety Valve ACC1 Each Solenoid Condition ＯＮ ＯＦＦ
DC135J-T 13.5MPa T32
Pressure Keep (DG17) ●
Maximum Setting Pressure
Low-Speed (DG11) ●
PR2 G11 High-Speed (DG12) ●
ACC2 Pressure Increase (DG15) ●
Injection Return (DG13) ●

● ● ● ● ●

T18
T14 T16 E
E
M M

C2G37 C2G11 C2G12

Low-Speed Rate High-Speed Rate
●
DG37 ●
N11 ●
A　 N12
B Low-Speed
High-Speed Acceleration
● Acceleration ●

A　 A　
B B
ACC Up P　 　 ACC Down N33
T
DG11 DG12
PR4 P 　 　 P 　 　
Low-Speed T High-SpeedT
●
●

C2G15
C2G33 PR1 G13 C2G16
Pressurization Time
●

A　
x
● M E

Injection Sensor DG15

P 　 　
● ● Pressure Increase
T

●
●

C2G31 C2G17
●

DG13
A　 Injection Return
B
●

● ● ●
P　
P 　 　
　 A　 C2G19
T
T B

DG17
P 　 　
A　 Pressure KeepT
15MPa B
Pump Ｐ－ 39
 DXHV350CL-T SV1
●
13.5MPa ACC2 Safety Valve

A　 DG18
C2G18
T14 T16 Maximum Setting Pressure
B
G11
PR2
ACC1
T32
ACC Up P　 　 ACC Down
T

● ●
DG15
● ● ●
C2G11 C2G12 T18
C2G10 Low-Speed Rate High-Speed Rate
Pouring Gate
E
Close Speed E
M
M

● ●
A　 A　 A　
B B B

E P 　 　 DG10 DG11 P 　 　 P 　 　 DG12

T Pouring Gate Low-SpeedT T High-Speed
Close
●
Ｇ 12
PR1
●

● ● ● ●
● ●
C2G16
● ●

Each Solenoid Condition ＯＮ ＯＦＦ

● DG15
A　 A　
Injection (DG15) ●
B B Pouring Gate Close (DG10) ●
E M Low-Speed (DG11) ●
PR4
P 　 Injection P 　
High-Speed (DG12) ●
　 DG13 　 Pressure Increase C2G17
15MPa T
Injection
T Pressure Increase (DG15) ●
C2G15
Pump Return Injection Return (DG13) ●
C2G19 Pressurizing Time
●
● ● Ｐ－ 40
 Cylinder Structure
DC500CL

Piston Accumulator

Mold Close Cylinder Ejector Cylinder

High-Speed
Low-Speed

Hydraulic Pump

Injection Cylinder
Pressure
Increase
Pressure Increase
Cylinder
Ｐ－ 41
 SV1
Safety Valve ACC2
Each Solenoid Condition ＯＮ ＯＦＦ
DC500CL-S 13.5MPa
Pressure Keep (DG17) ●
Maximum Setting Pressure
Low-Speed (DG11) ●
G11
T32
ACC1
High-Speed (DG12) ●
Pressure Increase Preparation (DG16) ●
Pressure Increase (DG15) ●
Injection Return (DG13) ●
● ●

C2G11 ● ● ●

T14 T16 Low-Speed Rate C2G12

T18 C2G19
High-Speed
Rate

● N12
N11 ●

Low-Speed High-Speed
●
Acceleration ● Acceleration
A　 A　 X　
B B B

DG11 DG12 DG16

P 　 　 P 　 　 P　 　
Low-Speed High-SpeedT Pressure Increase
T
T
● Preparation
●

G13 C2G16 ●

C2G33

C2G15 RG15
IFLS HILS IBLS T13 Pressurizing Time Pressure Increase Timing
●
●

A　
X
●

P 　 　 DG15

● ●
T Pressure Increase
●
C2G31

A　 A　
B B

15MPa DG13 DG17

Pump Tank P　 　 P 　 　
T Injection Return T Pressure Keep
● Ｐ－ 42
 SV1
Safety Valve ACC2

DC500CL-T 13.5MPa Each Solenoid Condition ＯＮ ＯＦＦ

Maximum Setting Pressure Pressure Keep (DG17) ●
PR2 G11 ACC1
Low-Speed (DG11) ●
T32
High-Speed (DG12) ●
Pressure Increase (DG15) ●
Injection Return (DG13) ●

● ● ●

● ● ●
T14 T16 C2G11
C2G12
Low-Speed E E T18 C2G19
High-Speed
M M
Rate Rate
C2G37

N11 ● N12
●
A　 DG37
Low-Speed High-Speed
B
Acceleration ●
Acceleration ●

A　 A　
B B
ACC Up P　 　 ACC Down
T
DG11 DG12
P 　 　 P 　 　
PR4 Low- Speed T High-SpeedT

PR1 G13
●
C2G16
C2G33

C2G15
M E
Injection Sensor T13
Pressurizing Time
● ●

A　
x
●

DG1 ５
P 　 　
Pressure T
● ● Increase
●
C2G31

A　 A　
B B

DG13 P　 　 DG17 P 　 　
15MPa Tank T
Injection Return Pressure Keep
T
Pump
● Ｐ－ 43
 SV2
DC1650CS SV1
Safety Valve
13.5MPa
Safety Valve ACC2 ACC1 Each Solenoid Condition ＯＮ ＯＦＦ ACC3 ACC4
13.5MPa Maximum
Maximum Setting Pressure Keep (DG17) ● Setting
Pressure
Pressure Low-Speed (DG11) ● G12
G11
PR2 High-Speed (DG12) ● T34
T35
Pressure Increase (DG15) ● PR3

15MPa Injection Return (DG13) ●

Pump Ｔ １２

● ●
● ● ● ● ● ● ● ● ●
T14
T16 T18 C2G19 C2G18 T19 T17
E E
M M
C2G11 C2G12
Low-Speed High-Speed Rate
Rate
N12
●
High-Speed C2G38
Acceleration
●
DG11 A　 DG12 A　 DG38
A　
B B B

P 　 　 Low-Speed P 　 　 High-Speed ACC Up P　 　 ACC Down

N11 T T T
Low-Speed
Acceleration ●

G13 C2G16
PR1 PR4
C2G33
C2G15

Pressurizing Time
M E
Injection Sensor
● ● ●

DG15
A　
x
●

P　 　
Pressure Increase
T
●
● ●

C2G31
●

DG13 DG17
A　 A　
B B

15MPa
P 　 　 Injection Return P 　 　 Pressure Keep
Pump Tank T T
● ●
Ｐ－ 44
ＤＣ３５０Ｊ－ＭＴ super-high-speed injection

Ｐ－ 45
Ｐ－ 46
 SV1
ＡＣＣ２ ＡＣＣ１ C2G15
ＤＣ３５０Ｊ－ＭＴ Pressure up time
１３．５ＭＰａ
PR ２ Ｇ１１
Ｔ ３２ Ｍ Ｅ

●
● ● ●
● ＤＧ１５
ＰＣＳＯＬ
Ｔ１８
Ｔ１４ Ｔ１６
Ａ　　 　 　Ｂ ＤＧ１１ Ａ　　 　 　Ｘ

Ｃ２Ｇ３７ Ｃ２Ｇ１６
Ｎ３３
Ｐ　 　 　Ｔ Ｐ　 　 　Ｔ
ＳＳＯＬ
　
ＤＧ３７ ＲＰ１ G1 ３
Ａ　　 　　Ｂ

● ●

Ｐ　 　 　Ｔ ＤＰＥＳＯＬ Ｃ２Ｇ２０
ＤＰＪＳＯＬ
　 Ｃ２Ｇ３３
Injection sensor Ｃ２Ｇ１９
● ● ● ●

PR ４ ●

Ｃ２Ｇ１７

Ｃ２Ｇ１３ PR ５
● ●
Ｃ２Ｇ３１
ＤＧ１９
ＤＧ１７
Ａ　　 　　Ｂ ● Ａ　　 　 　Ｂ

●
●
ＳＰＳＯＬ Ｐ　 　 　Ｔ ＳＰＲＳＯＬ PRESSURISATI Ｐ　 　 　Ｔ ＰＨＳＯＬ
ON CYLINDER Ｃ２Ｇ３２
● ● ●

ＴＩＬＳ ＤＧ１３
Ａ Ａ　　 　 　Ｂ
〇
ＦＬＴ２

Ｎ３２ ＤＧ１３ Ｐ　 　 　Ｔ
Ｂ　 　 　Ａ ＩＦＰＳＯＬ ＩＢＰＳＯＬ

ＳＥＲＶ１ Ｔ Ｔ　 　 　Ｐ
●
ＩＢＳＯＬ ＩＦＳＯＬ
Low speed BACK PRESSURE
PRESSURE High speed REMOVE
CYLINDER Ｃ２Ｇ２１
SWITCH

１５ＭＰａ ● ● ●

ＰＵＭＰ
●
Ｐ－ 47
 SV ２

ＤＣ２５００ＣＳ２ SV1
ＡＣＣ２ ＡＣＣ１ ＡＣＣ３ ＡＣＣ４

１３．５ＭＰａ
１３．５ＭＰａ Ｇ１２
Ｇ１１ Ｔ ３４
PR ２ Ｔ ３５ PR
３
１６．５ＭＰａ
ＰＵＭＰ Ｔ １２

●
● ●
●
● ● ● ● ● ● ●
Ｔ １４ ●

C2G1 ８ C2G1 ９
●
Ｔ１ ６ Ｔ １５ Ｔ １７

Ｐ 　ｘ　 Ｄ G １８
Ｔ １９ Ｐ 　ｘ　 Ｄ G １９
C2G ３７ Ｔ １８
Ａ　ｘ
Ａ　　 　　Ｂ Ｄ G １１ Ａ　　 　　Ｂ Ｄ G １２ ● ＤＲＳＯＬ１ Ａ　ｘ ＤＲＳＯＬ２
●
●
C2G ３８
Ａ　　 　　Ｂ Ｄ G ３７

Ｐ　 　 　Ｔ Ｐ　 　 　Ｔ C2G1 １ DG ３８
ＰＣＳＯＬ ＰＣＡＳＯＬ Ａ　　 　　Ｂ
Ｐ　 　 　Ｔ
ＳＰＳＳＯＬ ＳＰＲＳＯＬ
● ●
PRESSURISATION Ｐ　 　 　Ｔ
●
ＤＰＪＳＯＬ ＤＰＥＳＯＬ
CYLINDER
Ｇ１３ Ｄ G ３３
PR １
C2G ３６
PR ４

ＩＦＰＳＯＬ２
●
●
Injection sensor Ｃ２ G ３
３
● ● ●
C2G1 ４
●

● C2G15
Pressure up time

Ｍ Ｅ
●
●

C2G ３１
● ● ● ●
C2G ３２
DG1 ３ Ｄ G １５
Ａ Ａ　 Ｂ Ａ　　 　　ｘ
Ａ
ＴＩＬＳ
●

〇 DG ３２ Ｐ　 　 Ｔ ＩＢＳＯＬ Ｐ　 　 　Ｔ
ＩＦＳＯＬ ＳＳＯＬ
Ｔ ＳＥＲＶ１ Ｔ
ＳＥＲＶ２ DG ３１ DG1 ７
Ａ　 Ｂ Ａ　 Ｂ
ＰＳ
●
ＩＦＰＳＯＬ１ ●

Ｐ　 　 Ｔ Ｐ　 　 Ｔ
ＦＬＴ１０ ● ＩＢＰＳＯＬ ＰＨＳＯＬ

BACK PRESSURE
１６．５ＭＰａ REMOVE CYLINDER C2G1 ２ C2G1 ３
ＰＵＭＰ ● ● ●

● ● ● Ｐ－ 48
Hot Chamber Die Cast Machine DH250A

Injection Cylinder

Goose Neck

Plunger Chip
Piston Ring

Ｐ－ 49
 150kg/cm2
ACC Hydraulic Circuit J-S G1 Relief Valve

PF1 Pressure Control Valve

SV1
Safety Valve

ACC2 ● ●

ACC1
135kg/cm2 　
150kg/cm2
G11 T32
● Unload Relief Valve
1545kg/cm2 　 PF2 Pressure Control
G2 Valve
●

Injection ● ●
●
Cylinder
● ● ● ●

T14 T16 T18

ACC2 Filling ACC2 Drain ACC1 Drain 145kg/cm2

PF1 PF2 M

Cooler

Ф2 Ф2
●

Tank

Filter Tank

Ｐ－ 50
 150kg/cm2 　
G1 Relief Valve
ACC Hydraulic Circuit J-S ACC N2 Gas Filling
PF1 Pressure Control Valve

SV1
Safety Valve

ACC2 ● ●

ACC1
85kg/cm2 　　
　 G11 150kg/cm2 　
T32 　
● Unload Relief Valve
145kg/cm2 PF2 Pressure Control
G2 Valve
●

Injection
● ●
● Cylinder
● ● ● ●

T14 T16 T18

ACC2 Filling ACC2 Drain ACC1 Drain 145kg/cm2 　

PF1 PF2 M
Cooler

Ф2 Ф2
●

Tank

Filter Tank

Ｐ－ 51
 ACC Hydraulic Circuit J-T ACC N2 Gas Filling
PF1 Pressure Control Valve

SV1
Safety Valve

ACC2 ●
Pressure/Oil Volume Control Valve (PQ Valve)

ACC1 ●
13.5MPa 　
　 G11
T32
● Unload Relief Valve
15MPa 　　 14.5MPa 　
PF2 Pressure Control Valve
G1 　 G2
●

Injection
● ●
● Cylinder
● ● ● ● ●

Ф2
T14
ACC2 Filling T16 T18
ACC2 Drain ACC1 Drain 145kg/cm2 　
　
A　
B

PF1 PF2 M
ACC Up P　 　 ACC Down
Cooler
T

Ф2 Ф1 Ф2
●

Tank

Filter Tank

Ｐ－ 52
ACC N2 Gas Filling J-T
PF1 Pressure Control Valve

SV1
Safety Valve

ACC2 ●
Pressure/Oil Volume Control Valve (PQ Valve)

ACC1 ●
85MPa 　
G11 T32
● Unload Relief Valve
15MPa 　 14.5MPa
G1 G2 PF2 Pressure Control Valve
●

Injection
● ●
● Cylinder
● ● ● ● ●

Ф2
T14
ACC2 Filling T16 T18
ACC2 Drain ACC1 Drain 145kg/cm2 　

A　
B

PF1 PF2 M
ACC Up P　 ACC
　 Down Cooler
T

Ф2 Ф1 Ф2
●

Tank ダ営技
　 05.01.11
Filter Tank
渡 辺

Ｐ－ 53