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Model Wise Frame Sale Vs Purchase

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BADVE AUTOCOMPS PVT LTD UNIT - II

Model wise Frame Sale vs Purchase.

purchases

Product Description sale price

BOP & Direct Indirect


GAS CO2 WIRE Total
Consumable . Cons.

k1 1231.69 920.96 16.27 46.4 25.11 1008.7

k2 1415.72 967.17 16.27 61.67 16.09 1061.2

FRAME

k3 1491.34 1051.64 16.27 46.02 16.09 1130

k4 2257.89 1251.94 19.9 72.45 52.64 1396.9


BADVE AUTOCOMPS PVT LTD UNIT - II

Model wise Silencer Sale vs Purchase.

purchases

Product Description sale price


BOP & Direct Indirect
GAS CO2 WIRE Total
Consumable . Cons.

k1 1601.56 1068.72 4.68 22.32 7.28 1103

k2 1853.45 1194 4.81 22.32 152.39 1373.5

Sil

k3 3225.12 3257.94 4.69 3.56 7.28 3273.5

pd 2080.2 1425 1.43 7.3 7.28 1441


BADVE AUTOCOMPS PVT LTD UNIT - II

BKT B

Present
SR NO
    Qty/month
1 Material cost 0.9 Existing with sakshi industries on olc basis
300000
2 OLC cost 1.32
3 transport(rm+fg) 0.003  
Total 2.223

After 1
SR NO
    Qty/month existing with material cost of supplier @1.88 per pc.
1 Material cost 1.88
300000
2 olc cost 0 saving per month will be 1.02 lacs
olc cost 1.88

After 2 sharp is ready to sale @ Rs 0.6 per blank to BAPL


SR NO
    Qty/month
1 Material cost 0.6 saving per month will be 2.55lacs
300000
2 olc cost 0.77
Total 1.37 MODEL QTY / SIL Impact /Sil (Rs)
k1 silencer 6 5.1
k2 silencer 6 5.1
PD silencer 6 5.1
BADVE AUTOCOMPS PVT LTD UNIT - II
K3 Silencer
shifting of rolling machine from Mauli to sharp  

Parts to be production
1) k3 inner body
2)k3 outer body
3)k3 body D rolling and tacking

Before After  
K3 bodyInner body
Blanking at sharp kanhe Blanking at sharp kanhe
Rolling at Yuvraj chakan Rolling at sharp kanhe
Tigwelding at Yuvraj chakan Tigwelding at sharp kanhe
Lug cutting at Yuvraj chakan Lug cutting at sharp kanhe

K3 body outer body


Blanking at sharp kanhe Blanking at sharp kanhe
Rolling at Yuvraj chakan Rolling at sharp kanhe
Tigwelding at Yuvraj chakan Tigwelding at sharp kanhe
Lug cutting at Yuvraj chakan Lug cutting at sharp kanhe
Piercing extrusion at alandi phata chakan Piercing extrusion at sharp kanhe

K3 body D
Blanking at sharp kanhe Blanking at sharp kanhe
Rolling at sakshi chakan Rolling at sharp kanhe
CO2 tacking at sakshi chakan CO2 tacking at sakshi chakan
BADVE AUTOCOMPS PVT LTD UNIT - II

K3 Silencer

Transport cost/ No of
Sr no Details trip trip Total/day Month Total
        (Rs) (days) (Rs)
1 Sharp to chakan 675 2 1350 26 35100
2 Yuvraj to bapl 150 2 300 26 7800
3 Bapl to alandi phata 250 2 500 26 13000
4 sharp to sakshi 675 2 1350 26 35100
3500 26 91000

net saving (Rs) 55900

silencer/month (nos) 8000

cost impact per silecer (Rs) 6.9875


BADVE AUTOCOMPS PVT LTD UNIT - II

K2 /K3 Frame

   
earlier present
per
qty/mon
sr. no part name   Model   Gr Gr Diff. rate month Status
th
weight weight impact
strip size strip size
  Grade
(kgs) (kgs)

side stand k2/k3 8x1250x250 8x210x12


1   HRPO 0.81 0.749 0.061 40 18000 43920 implemented
Bkt frame 0 50

2x1250x250
2pillion bkt lh   k4 frame E-34 0.2922x296 coil 0.276 0.016 40 10000 6400 implemented
0

2x1250x250
3pillion bkt rh   k4 frame E-34 0.2922x296 coil 0.276 0.016 40 10000 6400 implemented
0
BADVE AUTOCOMPS PVT LTD UNIT - II

K4 Frame

  EARLIER PRESENT

per
Gr Gr qty/mo
sr. no part name Model   Diff. rate month Status
weight weight nth
strip strip impact
size size
Grade (kgs) (kgs)

Pillion bkt 2x1250 2x296 implement


1 k4 frame E-34 0.292 0.276 0.016 40 10000 6400
LH x2500 coil ed

Pillion bkt 2x1250 2x296 implement


2 k4 frame E-34 0.292 0.276 0.016 40 10000 6400
RH x2500 coil ed
BADVE AUTOCOMPS PVT LTD UNIT - II

Nov - 2013 plan


Sr .No Description Approx qty Amount Model
1ss pipe purchase from m/s Kesardeep 20000 20000 K1/K2 Silencer
2ss pipe purchase from m/s DGM 15000 135000 K1/K2 Silencer
3centric steel 25000 25000 K1/K2 Frame
4lower gusset LH/RH (k1 ) 20000 20000 K1 Frame
5k1 vave connector 25000 25000 K1 Silencer

6Flap Disk 4" (Replecement of Alcon ) 520 12272 K1/K2 Silencer

Total 237272
BADVE AUTOCOMPS PVT LTD UNIT - II
BADVE AUTOCOMPS PVT LTD UNIT - II
BADVE AUTOCOMPS PVT LTD UNIT - II

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