Super Critical Boilerppt REVISI

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Nama : M.

Rifqi Fachrezi
Nim : 2002421030

TO
PRESENTATION ON

SUPERCRITICAL
BOILER
1
Introduction to Supercritical
Technology
What is Supercritical Pressure ?

Critical point in water vapour cycle is a


thermodynamic state where there is no clear
distinction between liquid and gaseous state
of water.
Water reaches to this state at a critical
pressure above 22.1 MPa and 374 oC.

2
Rankine Cycle Subcritical Unit
⚫ 1 - 2 > CEP work
⚫ 2 - 3 > LP Heating
⚫ 3 - 4 > BFP work
⚫ 4 - 5 > HP Heating
⚫ 5 – 6 > Eco, WW
⚫ 6 – 7 > Superheating
⚫ 7 – 8 > HPT Work
⚫ 8 – 9 > Reheating
⚫ 9 – 10 > IPT Work
⚫ 10–11 > LPT Work
⚫ 11 – 1 > Condensing

3
Rankine Cycle Supercritical Unit
⚫ 1 - 2 > CEP work

⚫ 2 – 2s > Regeneration

⚫ 2s - 3 > Boiler Superheating

⚫ 3 – 4 > HPT expansion

⚫ 4 – 5 > Reheating

⚫ 5 – 6 > IPT & LPT Expansion

⚫ 6 – 1 > Condenser Heat

rejection
4
Natural Circulation Vs. Once
Through System
5710C To HP To IP
Turbine
Turbine 5690C
Mixer Header
5340C
4230C 4620C 5260C

Separator FRH

FSH 4730C

Platen
Heater
From CRH Line LTSH
3260C
4430C
LTRH
3240C

NRV
From FRS Line 2830C

2800C Economizer Economizer


Phase 1 Phase 2

Boiler Bottom Ring


Recirculation Pump Header
Difference of
Subcritical(500MW) and
Supercritical(660MW)

7
COMPARISION OF SUPER CRITICAL & SUB
CRITICAL
DESCRIPTION SUPERCRITICAL SUB-CRITICAL
(660MW) (500MW)
Circulation Ratio 1 Once-thru=1
Assisted Circulation=3-4
Natural circulation= 7-8
Feed Water Flow -Water to Fuel Three Element Control
Control Ratio -Feed Water Flow
(7:1) -MS Flow
-Drum Level
-OHDR(22-35 OC)
-Load Demand
Latent Heat Addition Nil Heat addition more
Sp. Enthalpy Low More
Sp. Coal consumption Low High
Air flow, Dry flu gas loss Low High
Continue..
DESCRIPTION SUPERCRITICAL SUB-CRITICAL
(660MW) (500MW)
Coal & Ash handling Low High

Pollution Low High


Aux. Power Low More
Consumption
Overall Efficiency High Low
(40-42%) (36-37%)
Total heating Low High
surface area Reqd (84439m2) (71582m2)
Tube diameter Low High

9
Continue..
DESCRIPTION SUPERCRITICAL SUB-CRITICAL
(660MW) (500MW)
Material / Infrastructure Low High
(Tonnage) 7502 MT 9200 MT
Start up Time Less More

Blow down loss Nil More

Water Consumption Less More

10
Super Critical Boiler
Materials

11
Advanced Supercritical Tube Materials
(300 bar/6000c/6200c)

12
Advantages of SC Technology
I ) Higher cycle efficiency means
Primarily
– less fuel consumption
– less per MW infrastructure
investments
– less emission
– less auxiliary power consumption
– less water consumption
II ) Operational flexibility
– Better temp. control and load
change flexibility
– Shorter start-up time
13 – More suitable for widely variable
ECONOMY
Higher Efficiency (η%)
•Less fuel input.
•Low capacity fuel handling system.
•Low capacity ash handling system.
•Less Emissions.

 Approximate improvement in Cycle


Efficiency
Pressure increase : 0.005
% per bar Temp increase : 0.011
% per deg K
14
Sub. vs. Supercritical Cycle
Impact on Emissions
Subcritical
Plant Efficiency, %* 34 - 37 - 41
Plant Efficiency, Btu / kw-hr Supercritical 9,200 - 8,300
37
10,000 - 9,200

Plant Efficiency, % 34% 37% 41%

Base Base-8% Base-17%


Fuel Consumption/Total Emissions
including CO2

30 * HHV
Basis
THANK YOU

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