Reverse Gear Mechanism in 2 (Updated)

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REVERSE GEAR

MECHANISM IN 2
WHEELER
AKHIL SHARMA (G DIV) 716
AMOL GORE (H DIV) 874
SAGAR SHINDE (I DIV) 967
SHREYASH S VYAWHARE (I DIV) 972
CONTENT

Abstract

Primary goals

Working Principal

Spare Parts and Material Selection

Summary of the Project

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PRIMARY GOALS
1> To Provide a Better Convenient Chariot Ride feel while Driving in roadways for
Physically Challenged people

2> Helpful to get the Vehicles out from the parking without taking too much Burdens

3> A Person who are Physically Weak or Lazy in Nature or have a Problem in Legs can
too easily take Pleasure in riding the 2 Wheelers

4> Also Helped the Vehicles to do Reverse on an Inclined Surface or take U Turn
whenever needed in the Traffic JAM.
WORKING PRINCIPAL​
Working diagram of this project It is mainly consists of gear box assembly,
v-belt & v- pulley and sprocket. In the gear box it hoses a gear (Spur/Helical)
and pinion (helical) which is keyed to the corresponding shaft and outside of
the gear box the v-pulley is attached to the gear shaft.
Then the sprocket is attached to the pinion shaft and also it is engaged to
the chain drive. When the clutch is pressed the main drive is disengaged
and it engaged to the gear box pulley by means of v belt drive. Then power
is transmitted from the engine to the gear box pulley. Then gear box gets
powered and it reduces the speed of the sprocket by means of helical gear
and helical pinion.
Reversing of the vehicle is obtained because of an intermediate gear is
introduced between these two gears the intermediate gear will change the
direction of rotation of the final gear or drive. Then sprocket rotates reverse
direction and also the chain drive rotates reverse by means of a sprocket is
engaged with the chain drive. Then finally reverse of the vehicle is obtained

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SPARE PARTS AND MATERIAL SELECTION

SPARE PARTS ADDITIONAL MATERIAL


Testing material ASSEMBLY
FOR GEAR BOX ACCESSORIES SELECTION

4 Stroke Petrol SPUR GEAR NOS CLUTCH PEDAL C45 medium carbon 1> gear box
4 SWITCH steel for Gear and
Engine Vehicle shaft Manufacturing.
Assembly
SHAFT NOS 3 BELTS CHAINS
AND ROPES
2> whole
BALL BEARING -3 mechanism
Aluminium for
SUSPENSION
CLUTCH LEVER
SPRING(if its
Casing or a assembly
NOS 1 framework of
necessary) GearBox.
SPROCKET NOS -2
REAR
CASING GEAR
WHEELS&BRAKE
S

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DETAILS OF A SPUR GEAR IN REVERSE
GEARBOX

Gear A Gear B (Idle) Gear C Gear D


Module : 2 mm
Module: 2 mm Module: 2 mm
Material : SAE (1045 HT) Module: 2 mm
Material SAE (1045 HT) Material SAE (1045 HT)
Number of Teeth : 68 Material : SAE (1045 HT)
Number of Teeth : 20 Number of Teeth : 18
Face Width : 20 mm Number of Teeth : 32
Face Width: 20mm Face Width: 20mm
Face Width : 20mm

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OTHER SPARE PARTS DIMENSIONS

Ball Bearing
Steeped Shaft Sprocket Frame (Cube)
Number of Balls (7)
Frame A 225 mm
Steeped Shaft A : 16 mm Sprocket A ------ Ball Bearing A-------
Frame B 225 mm
Steeped Shaft B: ------mm Sprocket B------- Ball Bearing B ------
Frame C --------
Stepped Shaft C : --------mm Ball Bearing C --------
Frame D ---------
Frame E -----------
Frame F ----------

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AREAS OF FOCUS

R&DE ANAYLSIS,DESIGN MANUFACTURING &


AND PLANNING TESTING

IT WILL BE STARTED AT 14/11/2021 and end at End of MANUFACTURING HAS BEEN DIVIDED INTO 2
7 th semester STAGES

SUBJECTS REQUIRED ARE : 1> TOM1 1> GEAR BOX ASSEMBLY (50-50)
2> TOM 2

3> DOM-1
2> FULL ASSEMBLY
4> Quality Control

5> MATERIAL SCIENCE


3> TESTING
6> CAD/CAM
Mostly started at the start of 8 th Semister
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ANY
QUESTIONS????
THANK YOU

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