Activated Sludge Process

ACTIVATED SLUDGE
PROCESS
ACTIVATED SLUDGE
PROCESS
To “Treat”
Wastewater
Remove (reduce) Or “Stabilize”
The Material in Wastewater
SECONDARY TREATMENT
Biological Wastewater Treatment
SECONDARY TREATMENT
Biological Wastewater Treatment
Food
O2
O2 consume organic matter
Microorganisms
from the wastewater, using oxygen for
respiration Food
Food
O2 O2
Millions of aerobic and facultative micro-organisms
remove pollutants thru living and growing process
Activated Sludge
Suspended Growth,
Biological Treatment
Activated Sludge System
Air →Provides Oxygen and Mixing
Biomass
Pri.Eff. (suspended) MLSS Sec. Eff.
Aeration Secondary
Tank Clarifier
Return Activated Sludge (RAS)
Waste Activated Sludge (WAS)

Activated Sludge
Suspended Growth,
Need favorable conditions for growth and

for separation from the water
Biological solids are used

over and over
Growth rate produces about

0.7 lbs of biological solids per
lb BOD removed
Primary Return
Effluent Sludge Aeration Tank
Mixed Liquor
(MLSS)
Secondary
Clarifier
PARTS OF A GENERALIZED BACTERIAL
CELL OF THE BACILLUS TYPE
Capsule
Cell Membrane
Nuclear
Matter
Cell Wall
Flagellum
New Cells Wastewater
NH3
Slime Layer
CO2
Cell H2 O
Food Membrane
Oxygen
Storage Enzymes
(Absorption)
Soluble Organics Adsorbed
Particle
Mixed Liquor
Flocculation
A process of contact
and adhesion
whereby the particles
of a dispersion
form larger-size
clusters.
Aeration Tank
ADSORPTION
And
ABSORPTION
Sludge Processing Effluen
and Storage t
Land
Application Disinfect
WAS
RAS
Screening
t
Influen
Grit
Primary
Clarifiers Aeration Secondary
Tanks Clarifiers
Typical Flow-Through
Activated Sludge Plant
Biological Wastewater
Treatment
Three Steps
1. Transfer of Food from Wastewater
to Cell.
Adequate Mixing
Enough Detention Time
Treatment
2. Conversion of Food to New Cells

and Byproducts.
Acclimated Biomass
Useable Food Supply
Adequate D.O.
Proper Nutrient Balance
100 : 5 : 1
C :N:P
Treatment
3. Flocculation and Solids Removal
Proper Mixing
Proper Growth Environment
Secondary Clarification
Treatment
Must Have Controls

Proper Growth Environment
Filamentous Bacteria – Form Strings
Mixed Liquor Does Not Compact - Bulking

Control Factors
Organic
Air Biomass Quantity
Hydraulic Load
Load, F:M and Age
Solids Load
Pri.Eff. MLSS Sec. Eff.

Aeration D.O. Secondary
Tank Clarifier
Settleability
Sludge
Return Activated Sludge Blanket
Depth
Waste Activated Sludge

Organic Load = Pounds of Organics (BOD)

Coming into Aeration Tank
Pri.Eff. Aeration MLSS Sec. Eff.

Secondary
Tank
Clarifier
CALCULATION OF POUNDS
Pounds =
Conc. x Flow (or Volume) x 8.34 Lbs/gallon
Concentration Quantity Weight

Of STUFF Of Water
In the
X The STUFF
X Of The
Water
Water Is In
Pounds =
Flow (Volume) and Concentration must be

expressed in specific units.
Concentration must be expressed
as parts per million parts.
Concentration is usually reported as
milligrams per liter.
This unit is equivalent to ppm.
1 mg = 1 mg = 1 mg = ppm
liter 1000 grams 1,000,000 mg
ppm = Parts = Lbs.

Mil Parts Mil Lbs.
Flow or Volume must be expressed
as millions of gallons:
gallons
= MG
1,000,000 gal/MG
i.e.) A tank contains 1,125,000 gallons of water.

How many million gallons are there?
1,125,000 gal = 1.125 MG

1,000,000 gal/MG
When Volume is expressed as MG
and concentration is in ppm,
the units cancel to leave only Pounds.
Lbs. =
Concentration x Volume x 8.34 Lbs/gallon
Lbs. Lbs.
M Lbs. X M gal X
gal
= Lbs
When Flow is expressed as MGD
and concentration is in ppm,
the units cancel to leave Pounds/Day.
Lbs./Day =
Concentration x Flow x 8.34 Lbs/gallon
Lbs. M gal Lbs.

M Lbs. X Day
X
gal
= Lbs/Day
EXAMPLE:
How many pounds of suspended solids leave
a facility each day if the flow rate is
150,000 gal/day and the concentration of
suspended solids is 25 mg/L?
Lbs/day = Conc. (mg/L) x Flow (MGD) x 8.34 Lbs
gal
Lbs/day = 25 mg/L x 150,000 gal/day x 8.34 Lbs
1,000,000 gal/MG gal
= 25 x 0.15 x 8.34
= 31 Lbs/day
Organic Load = Pounds of Organics (BOD)

Coming into Aeration Tank
Pri.Eff. Aeration MLSS Sec. Eff.

Secondary
Tank
Clarifier
Example Problem
BOD Loading
An activated sludge plant receives 2.0 MGD from the primary
clarifiers at 120 mg/L BOD. Calculate the organic loading
(Lbs/D BOD) on the activated sludge process.
Work Calculation on Separate Paper

Answer Given on Next Slide
Example Problem
BOD Loading
An activated sludge plant receives 2.0 MGD from the primary
clarifiers at 120 mg/L BOD. Calculate the organic loading
(Lbs/D BOD) on the activated sludge process.
Lbs/day = Conc. (mg/L) x Flow (MGD) x 8.34 Lbs
gal
Lbs = 120 mg/L X 2.0 MGD X 8.34 Lbs
Day Gal
= 2001.6 Lbs BOD

Day
OXYGEN DEMAND
Biochemical Oxygen Demand
B.O.D.
The Quantity of Oxygen Used in
the Biochemical Oxidation of
Organic Material.
5 Day Test
OXYGEN DEMAND
Biochemical Oxygen Demand
B.O.D.
Best to Use a “Moving Average”
to Determine the Average Impact
on a Treatment System.
5 Day Test
BOD Moving Average
Calculate the 7 day moving average of pounds of BOD
for 10/5 and 10/6.
10/5 10/6
2281 13,525
Date Pounds of BOD 2777 - 2281
1374 + 1577
9/29 2281 2459 12,821
9/30 2777 960
10/1 1374 1598 12,821 = 1832
10/2 2459 2076 7
10/3 960 13,525
10/4 1598
13,525 = 1932
10/5 2076
7
10/6 1577
10/7 2351
Need to Balance Organic Load (lbs BOD)
With Number of Active Organisms in
Treatment System
Ratio
Food to Microorganism
F
F:M or M
How Much Food ?
Primary Effluent BOD
Lbs/D BOD = FLOW (MGD) X 8.34 Lbs/Gal X P.E. BOD (mg/L)
F = Pounds BOD
(Coming into Aeration Tank)
How is M (Microorganisms) measured?
Mixed Liquor Volatile Suspended Solids

(MLVSS)
M = Pounds MLVSS
(In Aeration Tank)
Mixed Liquor Suspended Solids (MLSS)
and
Mixed Liquor Volatile Suspended Solids (MLVSS)
Mixed Liquor Suspended Solids (MLSS)
and
Mixed Liquor Volatile Suspended Solids (MLVSS)
Determining MLSS
Wt. of Solids + Paper, mg

Solids Wt. of Paper, mg
Wt. of Solids, mg
Wt. of Solids, mg
MLSS, mg/L
Volume of Sample, L
Determining MLVSS Volatile
Solids
550 oC
Solids
Wt. of Dish + Solids, mg

Wt. of Dish + Ash, mg
Wt. of Volatile Solids, mg
Wt. of Volatile Solids, mg

Volume of Sample, L MLVSS, mg/L
How Much Food ?
Primary Effluent BOD
Lbs/D BOD = FLOW (MGD) X 8.34 Lbs/Gal X P.E. BOD (mg/L)
F = Pounds BOD
(Coming into Aeration Tank)

(MLVSS)
M = Pounds MLVSS
(In Aeration Tank)
Analysis Gave Us M (MLVSS)
In mg/L
How Do We Get To Pounds?
Lbs/D BOD =
Volume (MG) X 8.34 Lbs/Gal X MLVSS (mg/L)
Volume Of What ?
Where Microorganisms Are
Aeration Tank
How Do We Get Volume ?

Aeration Tank Volume
(MG)
L (ft) X W (ft) X SWD (ft) = Volume (ft 3)
ft3 X 7.48 gal/ft3 = gallons
gallons / 1,000,000 = million gallons (MG)

(MG)
Example Calculation:
A. Calculate the volume in million gallons of an aeration
tank that is 120 ft long, 35 ft wide, with a SWD of 15 ft.
V=LXWXD
V = 120 ft X 35 ft X 15 ft = 63,000 ft3
63,000 ft3 X 7.48 gal = 471,240 gallons
ft3
471,240 gallons / 1,000,000 = 0.471 MG
(MG)
Example Calculation:
B. The average BOD load on this aeration tank is 1954 lbs/day.
Calculate the organic loading in lbs/day/1000ft3.
1954 lbs/day X 1,000 = 31.0 lbs/day/1000ft3

63,000 ft3
Need to Balance Organic Load (lbs BOD)
With Number of Active Organisms in
Treatment System
Food to Microorganism Ratio

F
F:M or M
How Much Food (F) ?
Pounds BOD
Lbs/D BOD =
FLOW (MGD) X 8.34 Lbs/Gal X Pri. Eff. BOD (mg/L)

(MLVSS)
M = Pounds MLVSS
Pounds =
Concentration Quantity Weight

Of STUFF Of Water
In the
X The STUFF
X Of The
Water
Water Is In
Pounds of Volatile Solids
in the Aeration Tank
Lbs MLVSS =
Volume Aeration Tank, MG X MLVSS, mg/L X 8.34 Lbs/gal
Example Problem:
Calculate the pounds of volatile solids in an aeration tank
that has a volume of 0.471 MG and the concentration of
volatile suspended solids is 1700 mg/L.
Lbs = 0.471 MG X 1700 mg/L X 8.34 lbs/gal
= 6678 lbs MLVSS

Lbs of BOD
=
Lbs of MLVSS
Example Problem:
The 7-day moving average BOD is 2002 lbs and the mixed
liquor volatile suspended solids is 6681 pounds.
Calculate the F/M ratio of the process.
F = 2002 lbs BOD

= 0.30
M 6681 lbs MLVSS
The F/M Ratio for Best Treatment Will Vary for
Different Facilities
Determined by Regular Monitoring and
Comparing to Effluent Quality
Often Will Vary Seasonally
Typical Range:
Conventional Activated Sludge

F:M 0.25 - 0.45
Extended Aeration Activated Sludge

F:M 0.05 - 0.15
Lbs of BOD
F = =
M Lbs of MLVSS
Calculate Often to Monitor/Control

Monthly (Minimum)
Weekly (Better)
Use Moving Average
Food to Microorganism Ratio Calculations
F/M Ratio is Used to Determine the Lbs of MLVSS
Needed at a Particular Loading Rate
FOR DAILY USE
Lbs BOD F
F/M = = M (Lbs MLVSS)
lbs MLVSS F/M
suppose F/M of 0.30 is desired

and BOD loading is 1200 lbs/day
F F
= 0.30 = M
M 0.30
1200 lbs
= 4000 lbs MLVSS
0.30
If we Know the Pounds of MLVSS Needed and the Volume
of the Aeration Tank We Can Calculate MLVSS, mg/L.
Calculate the MLVSS, mg/L given

an Aeration Tank Volume of 0.20 MG.
4000 lbs = 0.20 MG X 8.34 lbs X ? mg/L

gal
4000 lbs
= 2398 mg/L
0.20 MG X 8.34 lbs/gal
F:M Calculations
Problem A:
How many pounds of MLVSS should be maintained in an
aeration tank with a volume of 0.105 MG receiving primary
effluent BOD of 630 lbs/d ? The desired F:M is 0.3.
F = 630 lbs/d
=M = 2100 lbs MLVSS
F/M 0.3
F:M Calculations
Problem B:
What will be the MLVSS concentration in mg/L ?
2100 lbs = Conc X 0.105 MG X 8.34 lbs/gal
2100 lbs
= 2398 mg/L
0.105 MG X 8.34 lbs/gal
F/M Ratio is Used to Determine the Lbs of MLVSS
Needed at a Particular Loading Rate
Lbs BOD F
F/M = = M (Lbs MLVSS)
lbs MLVSS F/M
Can you Calculate the Pounds of MLVSS Needed for a

Specific F/M
and
What Concentration That Would Be in an Aeration Tank?
Prove It !
F:M Calculations II
Problem C:
How many pounds of MLVSS should be maintained in an aeration
tank with a volume of 0.471 MG receiving primary effluent BOD of
2502 lbs/d ? The desired F:M is 0.3.
Problem D:
Work Calculations on Separate Paper

Answers Given on Next Slides
F:M Calculations II
Problem C:
How many pounds of MLVSS should be maintained in an
aeration tank with a volume of 0.471 MG receiving primary
effluent BOD of 2502 lbs/d ? The desired F:M is 0.3.
F . =M = 2502 lbs/d = 8340 lbs MLVSS

F/M 0.3
F:M Calculations II
Problem D:
8340 lbs = Conc X 0.471 MG X 8.34 lbs/gal
8340 lbs . = 2123 mg/L

0.471 MG X 8.34 lbs/gal
Control Factors
Organic
Load, F:M
Biomass Quantity
Air and Age Hydraulic Load
Solids Load
PE Aeration MLSS
D.O. Secondary FE
Tank
Clarifier
Settleability
Sludge
Depth

Graph Showing Growth
Phases in a Biological
X System
Abundance of Food
When Food Supply is

Growth Rate of
Introduced into a
Organisms
System that is in Start-up
Few Organisms
X
Time
Lag Graph Showing Growth
Growth Phases in a Biological
System
Food Begins to be Consumed
Growth Rate of
Organisms Begin to Acclimate

Producing Needed Enzymes
Organisms
Organism Population Begins to Increase
Time
Lag Log
Growth Growth
Food
Rapidly
Consumed Organisms Acclimated
Growth Rate of
Organisms
Organism Population
Rapidly Increases
Time
Lag Log Declining
Growth Growth Growth
Food
Organism Population
Growth Rate of
Growth Limited by Food

Supply
Organisms
Time
Lag Log Declining Endogenous
Growth Growth Growth Growth
Food
Food Supply Depleted -

Growth Rate of
Organism Growth Rate

Continues Decline
Organisms
Time
Stored Food
Food Metabolized -
Organisms Feed on
One Another
Growth Rate of
(Producing Less Sludge)

Organisms
Sludge Production
Time
Lag Log Graph Showing
Declining Growth
Endogenous
Phases in a Biological
System
Food
Summary
Growth Rate of
Organisms
Sludge Production
Time
Graph Showing Growth Phases in a
Biological System
This graph illustrates that

the activities of
Microorganisms in a
biological treatment
system is related to the
Average Age of the
Organisms in the System
or the “CRT” of the System
Note: The CRT is

Controlled in an
by Wasting which will be
discussed later.
Cell Residence Time, CRT
Mean Cell Residence Time, MCRT
Biomass
Sludge Age, SA Age
The Average Length of Time in Days

that an Organism Remains in the
Secondary Treatment System
Suspended Solids in Aerator, lbs
SA, days = Suspended Solids in PE, lbs/day
Total MLVSS, lbs (Aerator + Clarifier)

MCRT =
Total MLVSS Wasted + Effluent TSS, lbs/d
The SA and MCRT Calculations are Seldom Used
The Most Common (and Best for Most Processes) Is the
Cell Residence Time
Cell Residence Time
The Average Length of Time in Days that an
Organism Remains in the Secondary
Treatment System
CRT, days = Total MLVSS, lbs

Total MLVSS Wasted, lbs/d
Cell Residence Time
Treatment System

Example:
CRT = 6681 lbs
MLVSS = 6681 lbs
835 lbs/d
MLVSS Wasted = 835 lbs/d
CRT = 8.0 Days
Calculate the CRT.
Cell Residence Time
Like The F/M Ratio

The CRT for Best
Treatment
Will Vary for Different
Facilities
Determined by Regular
Monitoring and
Comparing to Effluent
Quality
Often Will Vary
Seasonally
Conventional Activated Sludge
Aerator Detention Time 4 - 8 Hrs.
F:M 0.25 - 0.45
CRT 4 - 6 Days
Extended Aeration Activated Sludge

Aerator Detention Time 16 - 24 Hrs.
F:M 0.05 - 0.15
CRT 15 - 25 Days
Young
Growth
Sludge
Growth Growth
Old Sludge
Growth
Food
Conventional
Growth Rate of
Treatment
Extended Air
Organisms
Sludge Production
Time
Young Sludge
• Start-up or High BOD Load

• Few Established Cells
• Log Growth
• High F:M
• Low CRT
Young Sludge
Poor Flocculation
Poor Settleability
Turbid Effluent
White
Billowing
Foam
High O2
Uptake Rate
Old Sludge
• Slow Metabolism
• Decreased Food Intake
• Low Cell Production
• Oxidation of Stored Food
• Endogenous Respiration
• Low F:M
• High CRT
• High MLSS
Old Sludge
Dense, Compact Floc
Fast Settling
Straggler Floc
Slurp
Control Factors
Organic
Load, F:M
Biomass Quantity
Solids Load
PE Aeration MLSS
D.O. Secondary FE
Tank
Clarifier
Settleability
Sludge
Depth

Cell Residence Time
Treatment System

The CRT for Facility is Controlled/Maintained

by Wasting the Appropriate Amount of
Excess Biomass
Waste Activated Sludge (WAS)
Control Factors
Organic
Load, F:M
Biomass Quantity
Solids Load
PE Aeration MLSS
D.O. Secondary FE
Tank
Clarifier
Settleability
Sludge
Depth

(WAS)
Sludge Wasting Rates
CRT(days) = Lbs of MLVSS in aerators

Lbs/day WAS VSS
Therefore:
Lbs WAS VSS = Lbs of MLVSS in aerators
day CRT (days)
With a known RAS VSS concentration, the
WAS Flow in MGD can be calculated:
Lbs/ day = mg/L x 8.34 lbs x ? MGD

gal
lbs/day WAS VSS

= WAS (MGD)
RAS VSS (mg/L) x 8.34 lbs
gal
MGD x 1,000,000 = gallons per day

If wasting is to be done over a 24 hr. period:
WAS (gpm) = gallons/day .

1440 minutes/day
If wasting is to be done over a

shorter period:
gallons/day .
WAS (gpm) =
min wasting to be done/day
Example Calculations
Problem #1:
A cell residence time of 5.8 days is desired. With 5800

pounds of MLVSS in the aeration tanks, calculate the
pounds of VSS that must be wasted per day.
Need to Waste 5800 lbs in 5.8 Days
lbs/day = 5800 lbs = 1000 lbs/day

5.8 days
Problem #2:
Calculate the flow rate in MGD that must be pumped in order to waste
the number of pounds calculated in Problem #1 given a Return
Sludge concentration of 9000 mg/L VSS.
lbs/day = conc. x 8.34 lbs/gal x MGD
1000 lbs = 9000 mg/L x 8.34 lbs/gal x MGD

day
1000 lbs/day = MGD Wasted

9000 mg/L x 8.34 lbs/gal
= 0.0133 MGD = 13,300 gal/day

Problem #3:
Calculate the wasting rate in gallons per minute if the

wasting was done in 24 hours.
13,300 gal x 1 day x 1 hour = 9.24 gals

day 24 hrs 60 min min
Problem #4:
Calculate the wasting rate in gallons per minute if the

wasting was done in 4 hours.
13,300 gal x 1 hr
= 55.4 gal/min
4 hr 60 min
Sludge Wasting
Excess Biological Solids eliminated from the
secondary treatment system to control the
cell residence time of the biomass
When to Waste:
Continuous (Whenever Possible)
Or If Necessary (Piping, Pumping or Valve Limitations)
Intermittent - During Low Load Conditions

Sludge Wasting
Where to:
Primary Clarifiers
Advantage - Co-Settling
Disadvantage - Are Solids Really Wasted?
RAS
WAS
Solids
Handling
Sludge Wasting
Where to:
Solids Handling
Advantage – Know Solids are Out of the System
Disadvantage – Thinner Solids to Solids Process
RAS
WAS
Sludge Processing (Thickening, Stabilization, etc.)

Sludge Wasting
How Much:
Secondary Sludge Wasting One of the Most

Important Controls
Wasting Controls the Most Important

Aspect of Treatment, the Biomass
Population
Sludge Wasting
How Much:
Proper Wasting Control
And
Metering is Essential
Control Factors
Organic
Load, F:M
Biomass Quantity
Solids Load
PE Aeration MLSS
D.O. Secondary FE
Tank
Clarifier
Settleability
Sludge
Depth

Food
Conventional
Growth Rate of
Treatment
Extended Air
Organisms
Sludge Production
Time
Activated Sludge
Suspended Growth,


over and over
Growth rate produces about

0.7 lbs of biological solids per
lb BOD removed
Yield Coefficient (Y)
Growth Rate
Y=
Pounds of Biological Solids Produced
Per Pound of BOD Removed
Growth Rate
Per Pounds of BOD Removed
Example
Average Concentration Of BOD Entering Aeration
125 mg/L
Average Concentration of BOD from Secondary System
5 mg/L
Average Plant Flow

2.0 MGD
Average RAS Concentration (Wasting from Return)
8000 mg/L
Growth Rate
Per Pounds of BOD Removed
Example
BOD Removed = 125 mg/L – 5 mg/L = 120 mg/L
At 2.0 MGD
Lbs BOD Removed = 2 MGD X 8.34 X 120 mg/L
= 2002 Lbs/Day
At Y= 0.7
Biomass Produced = 2002 Lbs/Day X 0.7
= 1401 Lbs/Day
At 2.0 MGD
= 2002 Lbs/Day
At Y= 0.7
= 1401 Lbs/Day
At 2.0 MGD
= 2002 Lbs/Day
At Y= 0.7
= 1401 Lbs/Day
RAS at 8000 mg/L
1401 lbs/day . = 20,998 gallons WAS

8000 mg/L X 8.34 lbs/gal
(To Balance Solids Produced)

At 2.0 MGD
= 2002 Lbs/Day
At Y= 0.5
= 1001 Lbs/Day
RAS at 8000 mg/L
1001 lbs/day . = 15,002 gallons WAS

8000 mg/L X 8.34 lbs/gal
(To Balance Solids Produced)

The Difference:
20,998 gallons
15,002 gallons
5,996 gallons Per Day
6000 gal/day X 365 day/year = 2,190,000 gallons per year

A Major Advantage of Extended Aeration
(Old Sludge Age)
300 Less Solids Produced
Sludge Volume Index
200
100 Extended
Conventional High Rate
Air
0 0.20 0.40 0.60 0.80 1.00 1.20
F:M Ratio
Growth Rate
Y=
Per Pound of BOD Removed
How to Determine Y for a Facility?
Use Monthly Average of Pounds of Solids Wasted
Divided by
the Monthly Average of Pounds of BOD Removed
Should be Monitored Regularly (Monthly)

Activated Sludge
Suspended Growth,


over and over
Returned from Secondary

Clarifier
Primary Return
Effluent Sludge Aeration Tank
Mixed Liquor
Secondary
Clarifier
Control Factors
Organic
Load, F:M
Biomass Quantity
Solids Load
PE Aeration MLSS
D.O. Secondary FE
Tank
Clarifier
Settleability
Sludge
Depth

Return Activated Sludge
Biological Solids (Mixed Liquor Solids) which
have settled in the secondary clarifier,
continuously returned to the aeration system.
Why:
• Control sludge blanket in clarifier
• Maintain a sufficient population of
active organisms in service
It’s Not the Food

It’s the Bugs
Why:
Not a Means of
Controlling MLSS
Why:
Controls Solids
Depth in
Seconday Clarifier
RAS Control:
• 1 – 3 Feet Depth
• Too Much – Solids Over Weir
• Too Little – Thin RAS Concentration
(More Volume When Wasting)
RAS Control:
• Consistent Flow Rate
• % Influent Flow
• RAS Metering
Setting the RAS Rate

How Much is Enough
(or Too Much)
Sludge Blanket Depth

Sludge Judging
RAS Mass Balance
Q Q + RQ
MLSS RQ
RAS
Lbs of Material Into Clarifier

(RQ + Q) X 8.34 lbs/gal X MLSS (mg/L)
Lbs of Material Out of Clarifier

RQ X 8.34 lbs/gal X RAS (mg/L)
Q Q + RQ
MLSS
RQ RAS SS
RAS Mass
Lbs Into Clarifier Balance
= Lbs Out of Clarifier
(Q + RQ) X 8.34X MLSS = RQ X 8.34 X RAS
(Q + RQ) X MLSS = RQ X RAS SS
(RQ X MLSS) + (Q X MLSS) = RQ X RAS SS
Q X MLSS = RQ X RAS SS - RQ X MLSS
Q X MLSS = RQ X (RAS - MLSS)
Q X MLSS
RAS SS - MLSS
= RQ
Most People Forget the Derivation of the

Formula and Just Memorize the Formula
RQ = Q X MLSS
RAS SS - MLSS
RQ = Q X MLSS
RAS SS - MLSS
Units for RQ will Match Units for Q
To Express RQ as % of Influent Flow:
% RQ = 100 X MLSS
RAS - MLSS
Return Rates - Example Calculations
Given: MLSS = 2400 mg/L
RAS SS = 6500 mg/L
Flow = 2.0 MGD
1. Calculate the Return Sludge Rate in MGD
needed to keep the solids in the process in
balance.
RAS, MGD = 2.0 MGD X 2400 mg/L

6500 mg/L - 2400 mg/L
= 4800 = 1.17 MGD

4100
Given:
MLSS = 2400 mg/L
RAS SS = 6500 mg/L
2. Calculate the Return Sludge Rate in
% of plant influent flow needed to
keep the solids in the process in balance.
% RAS = 100 X 2400 mg/L

6500 mg/L - 2400 mg/L
% RAS = 240000 = 58.5 %

4100
Return Rates - Practice Calculations
Answers Given on Next Slides

RAS SS = 8200 mg/L
Flow = 2.5 MGD
1. Calculate the Return Sludge Rate in MGD needed

to keep the solids in the process in balance.

Return Rates - Practice Calculations
RAS SS = 8200 mg/L
Flow = 2.5 MGD
1. Calculate the Return Sludge Rate in MGD needed
to keep the solids in the process in balance.
RAS, MGD = 2.5 MGD X 2700 mg/L

8200 mg/L - 2700 mg/L
= 6750 = 1.23 MGD

5500
Given:
MLSS = 2700 mg/L
RAS SS = 8200 mg/L
% RAS = 100 X 2700 mg/L

8200 mg/L - 2700 mg/L
% RAS = 270,000 = 49.1 %

5500
RQ = Q X MLSS
RAS SS - MLSS
In Summary
Units for RQ will Match Units for Q
To Express RQ as % of Influent Flow:
% RQ = 100 X MLSS
RAS - MLSS
Control Factors
Organic
Load, F:M
Biomass Quantity
Solids Load
PE Aeration MLSS
D.O. Secondary FE
Tank
Clarifier
Settleability
Sludge
Depth

Treatment
Three Steps
1. Transfer of Food from Wastewater
to Cell.
2. Conversion of Food to New Cells
and Byproducts.

Treatment
Three Steps
Even if the First Two Steps are Effective,

If Settling and Separation is Poor
RAS Will be Thin and/or Solids May Be Lost in the Effluent

Settleometer Test
What Determines the Volume of Settled Sludge?
Time
Mass of Solids Compaction

Determination of the Settling Properties
(Compaction) of MLSS
Settleometer Test
Although a 1000mL
Graduated Cylinder
May be Used
A Settleometer
Designed for this
Test is Best
The Wider Container More Approximates a Clarifier

Settleometer Test
Although a 1000mL
Graduated Cylinder
May be Used
A Settleometer
Designed for this
Test is Best
A Settleometer has a
Capacity of 2000 mL
Graduated in
mL/Liter
Settleometer Test
Collect Sample
Below Scum Line
Set up Settling
Test Immediately
Also Determine MLSS, mg/L on a

Portion of Same Sample
Settleometer Test
Fill Settleometer to
1000 Graduation
Start Timer
Mix
Gently
Settleometer Test
While Settling Observe:
Color of ML and Supernatant
Supernatant Turbidity
Straggler Floc
Record
Settled
Sludge
Volume
Every 5
Minutes for
30 Minutes
Se
Vo ttled
lum S
e ludg
e
Sludge Blanket
1000
900
800
Good
Settled Sludge Volume,
700
600
500
400
300
mLs
200
100
5 10 15 20 25 30 35 40 45 50 55 60
Minutes
1000
900
800
700
600 Not Good
500 (Settling Too Fast)
400
300
mLs
200
100
5 10 15 20 25 30 35 40 45 50 55 60
Minutes
Settleometer Test
Too Fast
Indication of “Old” Sludge
Leaves Straggler Floc

in Effluent
1000
900
800
700
600 Not Good
500 (Settling Too Slow)
400
300
mLs
200
100
5 10 15 20 25 30 35 40 45 50 55 60
Minutes
Settleometer Test
Too Slow
Not Compacting (Bulking)
Solids Washed Out

in High Flows
Solids Separation
Rate
Characteristics
Watch for Indications of Denitrification
Gas Bubbles in Settled Sludge
Rising Sludge
Sludge Volume Index (SVI)
The volume in milliliters occupied by one gram

of activated sludge which has settled for 30 min.
The volume compared to weight.

(Weight [in grams] of the solids that occupy the Volume.)
mLs Settled in 30 min mLs Settled

SVI = MLSS Conc, grams/L = MLSS, mg/L
1000
The volume in milliliters occupied by one gram of
activated sludge which has settled for 30 min.
mLs Settled in 30 min = mLs Settled

SVI = MLSS Conc, grams/L MLSS, mg/L
1000
SVI Practice Problem:
30 minute settling 260 mL Work
MLSS Conc. 2400 mg/L Calculations on
Separate Paper
Answer Given
on Next Slide

1000
SVI Practice Problem:
30 minute settling 260 mL 260 mL
SVI =
MLSS Conc. 2400 mg/L
2400 mg/L
1000= 108
SVI = 260
2.4


1000
Typical Range for Good Settling 80 - 120

The higher the number, the less compact the sludge
Sludge Density Index (SDI)
The grams of activated sludge which occupies a
volume of 100 mL after 30 min. of settling.
The weight compared to volume.
grams/L of MLSS
SDI =
mLs settled in 30 min.
100
volume of 100 mL after 30 min. of settling
MLSS / 1000
SDI =
30 min. Settling / 100
volume of 100 ml after 30 min. of settling
grams/L of MLSS
SDI =
100
SDI Practice Problem:
30 minute settling 260 mL Work
MLSS Conc. 2400 mg/L Calculations on
Separate Paper
Answer Given
on Next Slide
grams/L of MLSS
SDI =
100
SDI Practice Problem:
SDI = 2400 mg/L / 1000
30 minute settling 260 mL 260 mL / 100
MLSS Conc. 2400 mg/L
2.4 = 0.92
SDI =
2.6
grams/L of MLSS
SDI =
100
Typical Range for Good Settling 0.8 - 1.2

The lower the number, the less compact the sludge
SVI - SDI Relationship
100
SVI = SDI
100
SDI = SVI
100 100
SVI = SDI =
SDI SVI
Practice Problems:
a) What is the SDI if the SVI is 133?
b) What is the SVI if the SDI is 0.6?

Answers Given on Next Slide
100 100
SVI = SDI =
SDI SVI
Practice Problems:
a) What is the SDI if the SVI is 133?
100/133 = 0.75
b) What is the SVI if the SDI is 0.6?
100/0.6 = 167
Return Sludge Concentration
and SDI
With the Clarifier Solids in Balance, the Settled
Sludge Concentration in the Settleometer
Will Approximate the RAS SS Concentration
Return Sludge Concentration and SDI
MLSS, G/L
SDI = mLs settled in 30 minutes
100
1.0 G
SDI 1.0 =
100 mLs settled
1G = 1G = 1%
100 mL 100 G
1G
= 1000 mg = 10,000 mg = 10,000 mg
100 mL 100 mL 1,000 mL L
Return Sludge Concentration and SDI
With Clarifier Solids in Balance :
SDI = RAS SS Conc. in Percent

SDI of 0.8
RAS SS = 0.8 % Solids
SDI X 10,000 = RAS SS in mg/L
SDI = 0.8
RAS SS = 8,000 mg/L
Sludge Volume Index
The volume in milliliters occupied by one gram

In Summary
of activated sludge which has settled for 30 min.
The volume compared to weight.
Sludge Density Index

volume of 100 mL after 30 min. of settling.

Sludge Volume Index
mLs Settled
SVI =
MLSS, mg/L
1000
Sludge Density Index

grams/L of MLSS
SDI =
100
100
SVI = SDI
100
SDI = SVI
SVI - SDI
Typical SVI Range for Good Settling 80 - 120
Typical SDI Range for Good Settling 0.8 - 1.2

Relationship of F:M to Settleability
System
This graph illustrates the

Relationship Between The
F:M of a System to the
Ability of the Biomass to
Settle in Clarifier
It Shows that there are

Three Areas of Operation
where the Biomass
Normally Settles Well
System
These Areas as Defined by

F:M Ratio Are
High Rate
F:M 0.9 to 1.2
Conventional
F:M 0.25 to 0.45
Extended Air
F:M Less than 0.2
Note: The High rate
Mode is Seldom Used
Except when Followed by
Additional Treatment
System
The Graph Also Shows the

Potential Consequences of
Operation with an F:M Out
Of these Ranges
ACTIVATED SLUDGE
PROCESS

Activated Sludge Process

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Activated Sludge Process

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ACTIVATED SLUDGE

Air →Provides Oxygen and Mixing

Return Activated Sludge (RAS)

Waste Activated Sludge (WAS)

Need favorable conditions for growth and

Biological solids are used

Growth rate produces about

2. Conversion of Food to New Cells

3. Flocculation and Solids Removal

3. Flocculation and Solids Removal

Must Have Controls

Mixed Liquor Does Not Compact - Bulking

Pri.Eff. MLSS Sec. Eff.

Waste Activated Sludge

Organic Load = Pounds of Organics (BOD)

Pri.Eff. Aeration MLSS Sec. Eff.

Conc. x Flow (or Volume) x 8.34 Lbs/gallon

Concentration Quantity Weight

Conc. x Flow (or Volume) x 8.34 Lbs/gallon

Flow (Volume) and Concentration must be

ppm = Parts = Lbs.

i.e.) A tank contains 1,125,000 gallons of water.

1,125,000 gal = 1.125 MG

Lbs. M gal Lbs.

Organic Load = Pounds of Organics (BOD)

Pri.Eff. Aeration MLSS Sec. Eff.

Work Calculation on Separate Paper

Lbs/day = Conc. (mg/L) x Flow (MGD) x 8.34 Lbs

= 2001.6 Lbs BOD

How is M (Microorganisms) measured?

Mixed Liquor Volatile Suspended Solids

Wt. of Solids + Paper, mg

Wt. of Dish + Solids, mg

Wt. of Volatile Solids, mg

How is M (Microorganisms) measured?

Mixed Liquor Volatile Suspended Solids

How Do We Get Volume ?

L (ft) X W (ft) X SWD (ft) = Volume (ft 3)

ft3 X 7.48 gal/ft3 = gallons

gallons / 1,000,000 = million gallons (MG)

1954 lbs/day X 1,000 = 31.0 lbs/day/1000ft3

Food to Microorganism Ratio

How is M (Microorganisms) measured?

Mixed Liquor Volatile Suspended Solids

Conc. x Flow (or Volume) x 8.34 Lbs/gallon

Concentration Quantity Weight

Lbs = 0.471 MG X 1700 mg/L X 8.34 lbs/gal

= 6678 lbs MLVSS

F = 2002 lbs BOD

Conventional Activated Sludge

Extended Aeration Activated Sludge

Calculate Often to Monitor/Control

suppose F/M of 0.30 is desired

Calculate the MLVSS, mg/L given

4000 lbs = 0.20 MG X 8.34 lbs X ? mg/L

2100 lbs = Conc X 0.105 MG X 8.34 lbs/gal

Can you Calculate the Pounds of MLVSS Needed for a

Work Calculations on Separate Paper

F . =M = 2502 lbs/d = 8340 lbs MLVSS