1-Mechatronics 22 23 P3 v2

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Mechatronics Engineering

By
Dr. Mohamed E. H. Eltaib

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Today Class Objectives

 Mechatronics System Design

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Mechatronics Systems Design

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The Design Process of a System

customers The Need

Potential Customers

Market Research

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The Design Process of a System

The Need Analysis of the problem

Market
Preparation of a specification
Research

u l d not b e Generation of possible solutions


It s h o
si d e r e d that (conceptual design)
con o f the
s t a g e
each e ss just
p ro c
design Selections of a suitable solution
s o n s t age by
flow e will
. T h e r
stage
n b e t h e need
ofte
re t u r n to an Production of a detailed design
t o
r l ie r s t a ge and
ea
rther
give it fu
s id e r ation.
c o n Production of working drawings
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The design process for any system can be considered as involving a
number of stages:

1-The need
The design process begins with a need from, perhaps, a customer or
client. This may be identified by market research being used to
establish the needs of potential customers.

2-Analysis of the problem


The first stage in developing a design is to find out the true nature of
the problem, i.e. analysing it. This is an important stage in that not
defining the problem accurately can lead to wasted time on designs
that will not fulfill the need.

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3-Preparation of a specification
Following the analysis, a specification of the requirements can be
prepared. This will state the problem, any constraints placed on the
solution, and the criteria which may be used to judge the quality of the
design. In stating the problem, all the functions required of the design,
together with any desirable features, should be specified. Thus there
might be a statement of mass, dimensions, types and range of motion
required, accuracy, input and output requirements of elements,
interfaces, power requirements, operating environment, relevant
standards and codes of practice, etc.

4-Generation of possible solutions


This is often termed the conceptual stage. Outline solutions are
prepared which are worked out in sufficient detail to indicate the means
of obtaining each of the required functions, e.g. approximate sizes,
shapes, materials and costs. It also means finding out what has been
done before for similar problems; there is no sense in reinventing the
wheel.

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5 Selections of a suitable solution
The various solutions are evaluated and the most suitable one
selected. Evaluation will often involve the representation of a system by
a model and then simulation to establish how it might react to inputs.

6 Production of a detailed design


The detail of the selected design has now to be worked out. This might
require the production of prototypes or mock-ups in order to determine
the optimum details of a design.

7-Production of working drawings


The selected design is then translated into working drawings, circuit
diagrams
It should not be considered that each stage of the design process just flows on
stage by stage. There will often be the need to return to an earlier stage and
give it further consideration. Thus when at the stage of generating possible
solutions there might be a need to go back and reconsider the analysis of the
problem. diagrams, etc., so that the item can be made.

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Traditional Design V Mechatronic Design
The mechanical structure is designed first, and then fitted
with off-the-shelf electric motors, drive electronics,
Traditional- gearheads and sensors. Finally a control system is
(Sequential) designed and optimized for the already existing physical
system.
Approach Such a design method, that doesn’t consider aspects from
a control point of view during the design of the physical
system, is unlikely to result in a system with optimal
control performance.

System Mechanical Embedded


Specifications Design Electrical Design Hardware Design

Embedded
Software Design Control Design Prototype

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Traditional Design V Mechatronic Design
Mechatronics- Parallel Design Approach
Mechanical the entire system is treated
Design concurrently in an integrated
manner by a multidisciplinary
team of engineers and other
professionals resulting in
Electrical Design
product with more synergy.

System Embedded Virtual


Specifications Hardware Design
Prototype

Embedded
Software Design

Control Design

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Traditional Design V Mechatronic Design
Mechatronics- Parallel Design Approach

Mechanical the entire system is treated


Design concurrently in an integrated
manner by a multidisciplinary
team of engineers and other
professionals resulting in
Electrical Design
product with more synergy.

System Embedded Virtual


Hardware Design
Specifications Prototype

Embedded
Software Design

Control Design

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Traditional Design V Mechatronic Design
Mechatronics- Parallel Design Approach

A mechatronic system
requires a multidisciplinary
approach for its design,
development, and
implementation.

In the mechatronic approach,


the entire system is treated
concurrently in an integrated
manner by a multidisciplinary
team of engineers and other
professionals resulting in
product with more synergy

2018-2019
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In design process for a system, which of
the following is not related to the stage of
“Selections of a suitable solution”:-
a) It will often involve modeling and simulation of the
system
b) It is the first stage of the design process
c) The various solutions will be evaluated
d) The most suitable solution will be selected
e) All of the above
f) None of the above

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In design process for a system, which of
the following is related to the stage of
“Generation of possible solutions”:-
a) this is often named the conceptual stage
b) outline solutions are prepared
c) finding out what has been done before for similar
problems
d) all of the above
e) none of the above

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In design process for a system, which of
the following is not related to the stage of
“Preparation of specifications”:-
a) it follows the analysis of the problem stage
b) any constraints placed on the solution are stated
c) the various solutions are evaluated
d) any criteria which may be used to judge the quality of
the design should be stated
e) All of the above
f) None of the above

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In mechatronic system design,
i. The integration of mechanical engineering, electrical
engineering, electronics and control engineering has to
start from the early stages of the design process
ii. A multidisciplinary team coordinated by mechatronic
engineer is essential to design the system
(i) True, (ii)True
(i) True, (ii) Fail
(i) Fail, (ii)True
(i) Fail , (ii) Fail

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For a mechatronic system, which of the
following is not true:-
a) It is based on concurrent design approach
b) It is based on sequential design approach
c) A multidisciplinary team is essential for design
a mechatronic system
d) All of the above
e) None of the above

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