Chapter 11
Chapter 11
Chapter 11
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
AUTOMOTIVE FUEL REFINING
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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AUTOMOTIVE FUEL REFINING
Processes
• Refining is a complex combination of
interdependent processing units, and it all
starts with the simple physical separation
process called distillation.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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AUTOMOTIVE FUEL REFINING
Distillation
• In the late 1800s, crude was separated into
different products by boiling.
– Distillation works because crude is composed of
hydrocarbons with a wide range of molecular
weights, and therefore a broad range of boiling
points.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
AUTOMOTIVE FUEL REFINING
Cracking
• Thermal cracking, was used to increase
gasoline production starting in 1913.
• It is the nature of thermal cracking to make a
lot of olefins, which have higher octane
numbers but may cause engine deposits.
• Eventually heat was supplemented by a
catalyst, transforming thermal cracking into
catalytic cracking.
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By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
AUTOMOTIVE FUEL REFINING
Cracking
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AUTOMOTIVE FUEL REFINING
Shipping
• The gasoline is transported to regional
storage facilities by tank railway car or by
pipeline.
• In the pipeline method, all gasoline from
many refiners is often sent through the same
pipeline and can become mixed.
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By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
GASOLINE
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VOLATILITY
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VOLATILITY
Winter Blend
• Reid vapor pressure (RVP) is the pressure of the
vapor above the fuel when the fuel is at 100°F
(38°C).
– Increased vapor pressure permits the engine to start in
cold weather.
• Cold temperatures reduce the normal vaporization
of gasoline; therefore, winterblended gasoline is
specially formulated to vaporize at lower
temperatures for proper starting and driveability at
low ambient temperatures.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
VOLATILITY
Summer Blend
• The volatility of summer-grade gasoline
should be about 7.0 PSI RVP.
• According to ASTM standards, the maximum
RVP should be 10.5 PSI for summer-blend
gasoline.
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By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
WHAT IS A CALIFORNIA GAS CAN?
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VOLATILITY
Volatility Problems
• At higher temperatures, liquid gasoline can
easily vaporize, which can cause vapor
lock.
• If winter-blend gasoline (or high-RVP fuel) is
used in an engine during warm weather, the
following problems may occur:
1. Rough idle
2. Stalling
3. Hesitation on acceleration
4. Surging
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
VOLATILITY
Volatility Problems
FIGURE 11-3 A
gasoline testing kit.
Included is an
insulated container
where water at
100°F is used to
heat a container
holding a small
sample of gasoline.
The reading on the
pressure gauge is
the Reid vapor
pressure (RVP).
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
DISTILLATION CURVE
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DISTILLATION CURVE
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DRIVEABILITY INDEX
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NORMAL AND ABNORMAL COMBUSTION
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NORMAL AND ABNORMAL COMBUSTION
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OCTANE RATING
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GASOLINE GRADES AND OCTANE
NUMBER
• The posted octane rating on gasoline pumps
is the rating achieved by the average of the
research and the motor methods.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
GASOLINE GRADES AND OCTANE
NUMBER
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OCTANE IMPROVERS
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OXYGENATED FUELS
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OXYGENATED FUELS
Methyl Tertiary Butyl Ether (MTBE)
• MTBE is manufactured by means of the
chemical reaction of methanol and
isobutylene.
• Unlike methanol, MTBE does not increase
the volatility of the fuel, and is not as sensitive
to water as are other alcohols.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
OXYGENATED FUELS
Tertiary-Amyl Methyl Ether
• Tertiary-amyl methyl ether (TAME) is an
oxygenate added to gasoline and is
flammable and can form explosive mixtures
with air.
• It is slightly soluble in water, very soluble in
ethers and alcohol, and soluble in most
organic solvents including hydrocarbons.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
OXYGENATED FUELS
Ethyl Tertiary Butyl Ether
• ETBE is derived from ethanol.
• The maximum allowable volume level is
17.2%.
• The use of ETBE is the cause of much of the
odor from the exhaust of vehicles using
reformulated gasoline.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
OXYGENATED FUELS
Ethanol
• Ethyl alcohol is
drinkable alcohol and is
usually made from
grain.
• Adding 10% ethanol
(ethyl alcohol or grain
alcohol) increases the
(R + M) / 2 octane FIGURE 11-8 This fuel pump indicates that
the gasoline is blended with 10% ethanol
rating by three points. (ethyl alcohol) and can be used in any
gasoline vehicle. E85 contains 85% ethanol
and can only be used in vehicles specifically
designed to use it.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
OXYGENATED FUELS
Methanol
• Methyl alcohol is made from wood (wood
alcohol), natural gas, or coal.
• Methanol contains oxygen and gasoline
containing 5% methanol would have an
oxygen content of 2.5% by weight.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
OXYGENATED FUELS
Methanol
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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ALCOHOL ADDITIVES—ADVANTAGES AND
DISADVANTAGES
• Advantages
– Alcohol absorbs moisture in the fuel tank.
– Ten percent alcohol added to gasoline raises the
octane rating, (R M) 2, by three points.
– Alcohol cleans the fuel system.
– Alcohol reducesCOemissions because it contains
oxygen.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALCOHOL ADDITIVES—ADVANTAGES AND
DISADVANTAGES
• Disadvantages
– The use of alcohol can result in the clogging of fuel filters with dirt
and other debris cleaned from the fuel tank, pump, and lines.
– Alcohol raises the volatility of fuel about 0.5 PSI; this can cause hot-
weather driveability problems.
– Alcohol reduces the heat content of the resulting fuel mixture (it has
about one-half of the energy content of gasoline)—60,000 to 75,000
British thermal units (BTUs) per gallon for alcohol versus about
130,000 BTUs per gallon for gasoline.
– Alcohol absorbs water and then separates from the gasoline,
especially as temperature drops. Separated alcohol and water on the
bottom of the tank can cause hard starting during cold weather.
Alcohol does not vaporize easily fat low temperatures.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
COMBUSTION CHEMISTRY
• Internal combustion
engines burn an
organic fuel to produce
power.
• The term organic
refers to a product
(gasoline) from a
source that originally FIGURE 11-10 An engine will
was alive. not run if the air–fuel mixture is
either too rich or too lean.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
AIR–FUEL RATIOS
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
AIR–FUEL RATIOS
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
AIR–FUEL RATIOS
Stoichiometric Air–Fuel Ratio
• The ideal mixture or
ratio at which all of the
fuel combines with all of
the oxygen in the air
and burns completely is
called the
stoichiometric ratio, a
FIGURE 11-11 With a
chemically perfect three-way catalytic
combination. converter, emission control
is most efficient with an air–
fuel ratio between 14.65:1
and 14.75:1.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
AIR–FUEL RATIOS
Stoichiometric Air–Fuel Ratio for Various Fuels
• If the combustion
process is complete, all
gasoline or HCs will be
completely combined
with all the available
oxygen.
• This total combination
of all components of the
fuel is called
stoichiometric air–fuel
ratio.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
HIGH-ALTITUDE OCTANE REQUIREMENTS
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HIGH-ALTITUDE OCTANE REQUIREMENTS
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REFORMULATED GASOLINE
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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WHAT IS “TOP-TIER”GASOLINE?
• Top-tier gasoline is
gasoline that has specific
standards for quality,
including enough detergent
to keep all intake valves
clean.
• The gasoline companies
that agreed to make fuel
that matches or exceeds
the standards as a top-tier
fuel include Chevron FIGURE 11-13 The gas cap on a Ford
Texaco and Conoco vehicle notes that BP fuel is
Phillips. recommended.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
GENERAL GASOLINE RECOMMENDATIONS
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GENERAL GASOLINE RECOMMENDATIONS
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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GENERAL GASOLINE RECOMMENDATIONS
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ALTERNATIVE FUELS
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
Ethanol
• Ethanol is also called ethyl
alcohol or grain alcohol,
because it is usually made
from grain and is the type of
alcohol found in alcoholic
drinks such as beer, wine,
and distilled spirits like
whiskey. FIGURE 11-16 The ethanol
• Ethanol is composed of two molecule showing two carbon
carbon atoms and six atoms, six hydrogen atoms, and
hydrogen atoms with one one oxygen atom.
added oxygen atom.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
Ethanol
• The majority of the ethanol in the United
States is made from:
– Corn
– Grain
– Sorghum
– Wheat
– Barley
– Potatoes
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
Ethanol
• Ethanol can be made by the dry mill process in
which the starch portion of the corn is fermented
into sugar and then distilled into alcohol.
• The major steps in the dry mill process include:
– Milling.
– Liquefaction.
– Saccharification.
– Fermentation.
– Distillation.
– Dehydration.
– Denaturing.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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ALTERNATIVE FUELS
E85
• E85 is composed of 85% ethanol and 15%
gasoline.
• Pure ethanol has an octane rating of about
113, whereas E85, which contains 35%
oxygen by weight, has an octane rating of
about 100 to 105 compared to a regular
unleaded gasoline rating of 87.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
E85
• E85 has less heat
energy than gasoline.
– Gasoline = 114,000
BTUs per gallon
– E85 = 87,000 BTUs per
gallon
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
E85
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
E85
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
E85
• The benefits of E85
vehicles are less
pollution, less CO2
production, and less
dependence on oil.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
Methanol
• Methanol, also known
as methyl alcohol or
wood alcohol, is a
chemical compound
with a chemical formula
that includes one
carbon atom and four FIGURE 11-21 The molecular
hydrogen atoms and structure of methanol showing
the one carbon atom, four
one oxygen. hydrogen atoms, and one
oxygen atom.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
Methanol
• Methanol is often called
wood alcohol because
it was once produced
chiefly as a byproduct
of the destructive
distillation of wood.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
Propane
• Propane is normally a gas but is easily
compressed into a liquid and stored in
inexpensive containers.
• When sold as a fuel, it is also known as
liquefied petroleum gas (LPG) or LP-gas
because the propane is often mixed with
about 10% of other gases such as butane,
propylene, butylenes, and mercaptan to give
the colorless and odorless propane a smell.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
Propane
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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ALTERNATIVE FUELS
Compressed Natural Gas (CNG)
• Another alternative fuel that
is often used in fleet
vehicles is compressed
natural gas, or CNG, and
vehicles using this fuel are
often referred to as natural
gas vehicles (NGVs).
• Look for the blue CNG label
on vehicles designed to FIGURE 11-24 The blue sticker on
operate on compressed the rear of this vehicle indicates that
natural gas. it is designed to use compressed
natural gas.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
ALTERNATIVE FUELS
Compressed Natural Gas (CNG)
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ALTERNATIVE FUELS
Compressed Natural Gas (CNG)
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P-SERIES FUELS
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DIESEL FUEL
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DIESEL FUEL
Diesel Fuel Specific Gravity Testing
• The density of diesel fuel should be tested
whenever there is a driveability concern.
• The density or specific gravity of diesel fuel is
measured in units of API gravity.
• The formula for determining API gravity is as
follows:
– Degree API gravity = (141.5 / specific gravity at
60°F) - 131.5
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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DIESEL FUEL
Diesel Fuel Specific Gravity Testing
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DIESEL FUEL
Diesel Fuel Heaters
• Diesel fuel heaters, either coolant or electric,
help prevent power loss and stalling in cold
weather.
• The heater is placed in the fuel line between
the tank and the primary filter.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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DIESEL FUEL
Ultra-Low-Sulfur Diesel Fuel
• Diesel engines
manufactured to 2007
or newer standards
must use ultralow-sulfur
diesel fuel containing
less than 15 parts per
million (PPM) of sulfur
compared to the older FIGURE 11-28 A pump decal
low-sulfur specification indicating that the diesel fuel is
of 500 PPM. ultralow-sulfur diesel (ULSD) and
must be used in 2007 and newer
diesel vehicles.
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By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
BIODIESEL
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BIODIESEL
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BIODIESEL
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E-DIESEL FUEL
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E-DIESEL FUEL
Cetane Number
• The higher the cetane number, the shorter
the delay between injection and ignition.
• Normal diesel fuel has a cetane number of
about 50.
– Adding 15% ethanol lowers the cetane number.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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SYNTHETIC FUELS
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SYNTHETIC FUELS
Coal to Liquid (CTL)
• Coal is very abundant in the United States
and coal can be converted to a liquid fuel
through a process called coal to liquid
(CTL).
• Two procedures can be used to convert coal-
to-liquid fuel:
– Direct
– Indirect
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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SYNTHETIC FUELS
Coal to Liquid (CTL)
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SYNTHETIC FUELS
Methanol to Gasoline
• The MTG process was discovered by
accident when a gasoline additive made from
methanol was being created.
• The process instead created olefins
(alkenes), paraffins (alkenes), and aromatic
compounds, which in combination are known
as gasoline.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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SAFETY PROCEDURES WHEN WORKING
WITH ALTERNATIVE-FUEL VEHICLES
• Whenever working around compressed
gases of any kind (CNG, LNG, propane, or
LPG), always wear personal protective
equipment (PPE), including at least the
following items:
– Safety glasses and/or face shield.
– Protective gloves.
– Long-sleeve shirt and pants to help protect bare
skin from the freezing effects of gases under
pressure in the event that the pressure is lost.
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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SAFETY PROCEDURES WHEN WORKING
WITH ALTERNATIVE-FUEL VEHICLES
– If any fuel gets on the skin, the area should be
washed immediately.
– If fuel spills on clothing, change into clean
clothing as soon as possible.
– If fuel spills on a painted surface, flush the
surface with water and air dry. If simply wiped off
with a dry cloth, the paint surface could be
permanently damaged.
– As with any fuel-burning vehicle, always vent the
exhaust to the outside
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Testing for Alcohol Content in Gasoline
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Testing for Alcohol Content in Gasoline
CONT
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By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
Testing for Alcohol Content in Gasoline
CONT
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458
SUMMARY
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SUMMARY
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
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REVIEW QUESTIONS
5. What are five octane improvers that may be used during the refining
process?
6. What is stoichiometric?
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CHAPTER QUIZ
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CHAPTER QUIZ
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CHAPTER QUIZ
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CHAPTER QUIZ
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CHAPTER QUIZ
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CHAPTER QUIZ
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CHAPTER QUIZ
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CHAPTER QUIZ
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END
Automotive Engines: Theory and Servicing, 6/e © 2009 Pearson Education, Inc.
By James D Halderman Pearson Prentice Hall - Upper Saddle River, NJ 07458