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Routing. Production Version. Receipt of Finished Goods

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Routing. Production Version. Receipt of Finished Goods

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Alexandra Ban
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Routing. Production Version. Receipt of finished goods

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48 views30 pages

Routing. Production Version. Receipt of Finished Goods

Uploaded by

Alexandra Ban

Copyright:

© All Rights Reserved
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Production Planning in SAP

© SAP SE
SAP ERP

 Materials – raw materials and finished goods


 Bill of materials - is a list of the raw materials, sub-assemblies,
intermediate assemblies, sub-components, parts, and the
quantities of each needed to manufacture an end product
 Routing - a description of which operations or list of activities
has to be carried out during the production and planning
process. It also tells what order or sequence the
activities/operations needs to be carried out at work centers or
machines

Pag 7-2
SAP ERP

 Production version - SAP production version is a combination of a


bill of material and routing. For a given product, there can be different
components that can be used to manufacture. When there are such
substitute components, it is possible to create an alternative BOM in SAP.
There can be multiple alternative BOMs for a given product. Like
multiple BOMs, there can be different methods or tasks which can be
used to manufacture a product. These different methods or sequences of
activities can be maintained as alternative routings or routing groups.
 Production Order
 Consumption of raw materials required for production
 Receipt of manufactured finished products
 Calculation of production cost

Pag 7-3
SAP ERP GBI Organizational Structure - Production

Global Bike Client

Global Bike Inc. Global Bike Germany GmbH Company Code


US00

Dallas DL00 Heidelberg Plant


Raw Materials RM00 Raw Materials

Semi-fin. Goods SF00 Semi-fin. Goods


Storage Location
Finished Goods FG00 Finished Goods

Miscellaneous MI00 Miscellaneous

Assembly
ASSY1000 Assembly

Packaging
PACK1000 Packaging
Work Center Location
Inspection INSP1000 Inspection

Pag 7-4
SAP ERP Bill of Materials BOM

Single-Level

Finished Bike

Wheel
Pedal Assembly
Assembly

Frame Chain

Derailleur Gear
Assembly Brake Kit

Seat Kit Warranty Doc.

Handle Bar Packaging

Pag 7-5
SAP ERP Routing

• List of activities has to be carried out during the


production and planning process. It also tells what
order or sequence the activities/operations needs to
be carried out at work centers or machines Operation 20
• Answers to these questions: Attach seat to frame
• What, where, when, how
• Used as a pattern for production orders Work center - ASSY1000
Centru de lucru pentru montaj
• Used as basis to determine the production
cost. Duration
1 minute

Pag 7-6
SAP ERP Routing

Operation Plant Description Activity Type

Work Center Control Key Time and Unit of Measure

Pag 7-7
SAP ERP Adding materials to BOM (Bill of Material)

Bom Usage
1 Production

Pag 7-8
SAP ERP Adding materials to BOM (Bill of Material)

Pag 7-9
SAP ERP Change Routing

Pag 7-10
SAP ERP Add Routing

Production
operations

Finished product
components

Pag 7-11
SAP ERP Add Routing

Double click

Pag 7-12
SAP ERP Display Routing

 tCode CA02/CA03

Pag 7-13
SAP ERP Display routing schedule

Pag 7-14
SAP ERP

Pag 7-15
SAP ERP Display Gantt chart for Routing

Pag 7-16
SAP ERP

Pag 7-17
SAP ERP Component allocation

Pag 7-18
SAP ERP

Pag 7-19
SAP ERP

Pag 7-20
SAP ERP

Pag 7-21
SAP ERP Create Production version

 tCode C223
If values are not already
in the fields, enter them:
Version:1
Production version text:
ENTER
Description of production
version
Valid from : current date
Valid to : 12/31/9999

Double click

Pag 7-22
SAP ERP

Pag 7-23
SAP ERP Change material (Production version)

tCode MM02

Pag 7-24
SAP ERP

Double click
Type in:
Version:1
Product version text:
ProductVersion###
Valid from : Current date
Valid to : 12/31/9999

Pag 7-25
SAP ERP Production order

Pag 7-26
SAP ERP Add stock for components (raw materials)
Material : CHA1###
Quantity: 200
Storage loc.: RM00
Plant: DL00
Movement Type 561 (Receipt
per initial entry of stock
balances into unr.-use)

Pag 7-27
SAP ERP Raw materials consumption
Check OK
Enter Storage Location (SLoc)
RM00

Enter order number and


press Enter

Movement Type 261 (Consumption


for order from warehouse)

Pag 7-28
SAP ERP Receipt of finished goods

Movement Type 101 (Goods receipt


for order to warehouse)

Check OK
Enter Storage Location (SLoc)

Pag 7-29
SAP ERP

Pag 7-30

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