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    Second Review - Batch 03-1

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    19114 Govind
    This document presents research on partially replacing cement with rice husk ash in M25 grade concrete. The methodology section describes the mix design process according to IS standards and includes the quantities of materials for 1m3 of concrete. The burning process for producing rice husk ash is also summarized. The document further describes casting specimens and conducting fresh concrete workability tests and hardened concrete strength tests like compression and splitting tensile tests at various replacement levels of rice husk ash.

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    Second Review - Batch 03-1

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    19114 Govind
    12 views16 pages
    This document presents research on partially replacing cement with rice husk ash in M25 grade concrete. The methodology section describes the mix design process according to IS standards and includes the quantities of materials for 1m3 of concrete. The burning process for producing rice husk ash is also summarized. The document further describes casting specimens and conducting fresh concrete workability tests and hardened concrete strength tests like compression and splitting tensile tests at various replacement levels of rice husk ash.

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    SECOND REVIEW -BATCH 03-1

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    This document presents research on partially replacing cement with rice husk ash in M25 grade concrete. The methodology section describes the mix design process according to IS standards and includes the quantities of materials for 1m3 of concrete. The burning process for producing rice husk ash is also summarized. The document further describes casting specimens and conducting fresh concrete workability tests and hardened concrete strength tests like compression and splitting tensile tests at various replacement levels of rice husk ash.

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    12 views16 pages

    Second Review - Batch 03-1

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    19114 Govind
    This document presents research on partially replacing cement with rice husk ash in M25 grade concrete. The methodology section describes the mix design process according to IS standards and includes the quantities of materials for 1m3 of concrete. The burning process for producing rice husk ash is also summarized. The document further describes casting specimens and conducting fresh concrete workability tests and hardened concrete strength tests like compression and splitting tensile tests at various replacement levels of rice husk ash.

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    JNTUA COLLEGE OF ENGINEERING KALIKIRI

    DEPARTMENT OF CIVIL ENGINEERING

    PARTIAL REPLACEMENT OF CEMENT WITH RICE


    HUSK ASH IN M25 GRADE OF CONCRETE

    Under The Guidance Of : Presented By : BATCH 03


    Mr. G.Saddham , MTech
    Assistant Professor(Ad Hoc)`
    P.Prathyusha(20KA5A0102)
    B.Sujitha(19KA1A0125)
    K.Vineela(19KA1A0156)
    R.Mahanteesh(17KA5A107)
    S.Jahnavi(19KA1A0108)
    Ch.Govinda Rao(19KA1A0114)
    CONTENTS
    • Introduction
    • Abstract
    • Literature review
    • Material
    • Methodology
    • Advantages
    • Applications
    • Tests on cement & aggregates
    • Burning process of RHA
    • Mix design
    • Casting of specimen
    • Tests on concrete
    BURNING PROCESS OF RHA
    • When rice husk is burnt 20% rice-husk ash is generated.
    • On burning , cellulose and lignin are removed leaving behind silica
    ash.
    • The controlled temperature and environment of burning yields better
    quality of rice-husk ash.
    METHODOLOGY
    MIX DESIGN AS PER IS METHOD

    IS : 10262 – 2009 present the guidelines for the design of concrete mix. The
    second revision i.e., IS: 10262-2019 “CONCRETE MIX
    PROPORTIONING-GUIDELINES” confirms the design of high strength
    concrete.
    METHODS OF CONCRETE MIX DESIGN :
    • INDIAN STANDARD RECOMMENDED METHOD IS 10262-2019
    • ACI COMMITTEE 211 METHOD
    • FINENESS MODULUS METHOD
    • MAXIMUM DENSITY METHOD
    • SURFACE AREA METHOD
    REQUIRED DATA:
    o Grade designation : M25
    o Type of cement specific grade of cement : OPC 53 grade
    o maximum nominal size of aggregate : 16-20mm
    o exposure condition : moderate [IS 456,Table-3]
    o minimum cement content:300 kg/m³
    o workability in terms of slump – 100mm[IS 456-CL7.1]
    o Transportation time-30min
    o standard deviation-4 N/mm²
    o type of aggregate-crushed angular aggregate
    o maximum cement content – 450 N/mm³ [IS 456:CL 8.2.42]
    o Water cement ratio-0.5[IS 456:Table 5]
    o fine aggregate - zone‖
    Target mean strength:
    o f’ck=fck+1.65S (or) fck+X (which ever is higher) [from IS 10262-2019 4.2]
    o f’ck=25+1.65*4=31.6 N/mm² [IS 10262-2019 Table2]
    o f’ck=25+5.5=30.5 N/mm²
    consider higher of both=31.6 N/mm² as target mean strength @28 days
    Water cement ratio:
    exposure – moderate[IS 456-2000;Table 3&5,pg no:20]
    o mix cement content=300kg/m³
    o max water cement ratio=0.5
    o adopt water cement ratio=0.45
    0.45<0.5 Hence ok
    Water content:
    [IS 10262;Table 4,pg no:5]
    o aggregate 20mm – 186kg/m³ for 50mm slump
    o for every 25mm slump water content increases/decreases by 3%
    o slump is 100 mm – 50+25+25 =2*3=6%
    o increase water content 6%
    186+6% extra *186
    186+0.06*186=197.16 kg or lit
    • Cement content:
    o water cement ratio=water content/cement content
    o cement content= water content/water cement ratio (water content=197.16kg)
    o cement content=197/0.5=394 kg min cement content=300kg
    Hence ok, max cement content=450kg
    • Aggregates proportion b/w CA & FA:
    [IS 10262,Table 5,Cl 5.5.1]
    coarse aggregate-20mm Fine aggregate=0.62 (zone‖)
    zone ‖ - 0.62 (w/c=0.45)
    volume of coarse aggregate=0.62
    volume of fine aggregate=0.38
    • Mix calculation per unit volume of concrete:
    o volume of concrete=1 m³
    o volume of cement=mass of cement/mass density of cement
    =438.13/3.15*100=0.139m³
    o Volume of water content=mass of water/density of water=197.16/1000=0.197m³
    o volume of all in aggregate=1-0.139-0.197=0.664 m³
    o Mass of coarse aggregate =vol of coarse aggregate*vol of all aggregate*sp gravity of coarse
    aggregate*1000
    = 0.678*0.62*2.72*1000
    = 1143.38 kg/m³
    o Mass of fine aggregate =vol of all aggregate*vol of fine aggregate*sp gravity of fine aggregate*1000
    = 0.678*0.382*2.45*1000
    = 631.22kg/m³
    SUMMARY :
     cement=395kg
     water=197kg/m³ or lit/m³
     mass of fine aggregate=631.22kg/m³
     mass of coarse aggregate=1143.38kg/m³

    Cement(438.13) Fine aggregate Coarse Water


    aggregate
    1 1.6 2.9 0.5
    1 1.599 2.894 0.498
    QUANTITIES 0F MATERIALS FOR 1M^3
    VOLUME OF CONCRETE
    S.N0 % OF CEMENT FINE COARSE WATER ASH(KG) REPLACE
    REPLACE (KG) AGGREGA AGGREGA (KG) MENT OF
    MENT OF TE (KG) TE(KG) CEMENT(
    CEMENT KG)

    1 0 24 25.8 46.2 0.5 0 24

    2 5 24 25.8 46.2 0.5 1.2 22.8

    3 10 24 25.8 46.2 0.5 2.4 21.6

    4 15 24 25.8 46.2 0.5 3.6 20.4


    QUANTITIES 0F MATERIAL FOR 1M^3
    V0LUME OF CYLINDER
    S.N0 % OF CEMENT FINE COARSE WATER ASH(KG) REPLACE
    REPLACE (KG) AGGREGA AGGREGA (KG) MENT OF
    MENT OF TE (KG) TE(KG) CEMENT(
    CEMENT KG)

    1 0 16.98 36.948 66.84 0.5 0 16.98

    2 5 16.98 36.948 66.84 0.5 0.8 16.18

    3 10 16.98 36.948 66.84 0.5 1.69 15.29

    4 15 16.98 36.948 66.84 0.5 2.54 14.44


    CASTING OF SPECIMENS
    • Specimens for Compressive Strength 150x150x150 mm sized cube
    specimens were prepared for compressive strength.
    • The materials required were weighed according to the mix proportion.
    • Cement, fly ash, fine aggregates and coarse aggregates were dry mixed
    first to have a uniform colour.
    • After that 50% of the total water required was added to the mix to have
    thorough mixing for 3- 4 minutes.
    • Then 40% of the water was added with addition to the mix.
    • Remaining 10% of water was sprinkled on the above mix and it was
    thoroughly mixed in the mixer.
    FRESH CONCRETE TEST
    WORKABILITY TEST
    (a) SLUMP CONE TEST
    80 % 0F RHA
    70
    % OF SLUMP VALUE 60
    RHA (mm)
    50
    0% 68mm 40
    30
    5% 61mm
    20
    10% 59mm 10
    0
    5 10 15 20
    15% 53mm

    RESULT : The slump value indicates that the concrete has medium
    degree of workability
    HARDENED CONCRETE TEST
    (a) COMPRESSIVE STRENGTH TEST
    • Specimens were demoulded after 24 hours of casting. Then they were poured in curing
    tank for the predefined time. At the age of testing, specimens were taken out of the tank
    and allowed surface drying for 10-15 minutes.
    • Specimens were tested in Compression Testing Machine (CTM) at the load rate of 5
    kN/sec specified as per IS: 516-1959. CTM has the capacity of 3000kN. The failure
    load was then evaluated.

    Replacement % Peak load 3 days(N/mm²)


    (KN)
    5%
    10%
    15%
    (b) SPLIT TENSILE STRENGTH TEST

    • Splitting tensile strength is Generally greater than the direct tensile strength and
    lower than the flexural strength.
    • The max load sustained by the specimen is divided by appropriate geometrical
    factors to obtain the splitting tensile strength.

    Replacement % Peak 3 days(N/mm²)


    load(KN)
    0%
    5%
    10%
    15%

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