Welcome: Bestek Engineering PVT LTD

Download as pptx, pdf, or txt
Download as pptx, pdf, or txt
You are on page 1of 39

Welcome

Bestek Engineering Pvt Ltd ….


Introduction

Located : Ghaziabad, Uttar Pradesh India (Nr. Delhi)

Established : 10 August 2010

Products : Precision Cylindrical Grinding Machine


Tools

Manpower : 75 nos

Turnover : 45 Cr, (INR)


Major Industry

 *Engine Components Crank & Cam shafts


 * Drive shafts, Axle & knuckle
 * Transmission shafts
 * Transmission gears
 * Oil Pump & Hydraulics
 * Aerospace & Defense

Other industries like Railways, Power, Medical etc


Products
 * Angular / Straight Head Cylindrical OD Grinder
 * Internal / Bore Grinder – Single spindle / Twin Head
 * Thread Grinder
 * CBN OD Grinder for Crank & Cam shaft
 * CBN OD Grinder Single / Twin Head
 * Crankshaft Pin Grinder- Aluminum Oxide wheel
 * Crankshaft Journal Grinder- Aluminum Oxide wheel
 * Universal Grinder with driverless driving mechanism
Milestones
Year Technology development
2010 Bestek company formed with a group of technocrats
2011 - 12 First intelligent series of m/c with customized user interface Angular Head
Grinder supplied Honda Car components

2013- 14 Developed Crankshaft Pin grinding with Auto Indexing mechanism


Developed CBN Cam Grinder
Developed CNC Thread Grinder

2015-16 Single & Twin Head CBN Orbital ( Pin chasing) grinder with Hydrostatic
slides + Linear motor + Motorised spindles.
Won Award for the Best Indian Grinding Technology.

2017-18 Super precision machine, thermally better stable with Alu Oxide wheels :
 Rz1.5, Lead free, Higher cutting MPS of 60+
Development of Hybrid slides ( Hydrostatic + hydrodynamic)
Again Won Award for the Best Indian Grinding Technology

2019-20 Incorporation of Industry 4.0 features in Bestek Machines


2021 Development of Universal Grinder with Rotary table and driverless driving
mechanism.
ORBITAL GRINDER
ORBITAL GRINDER
Base pocket filled with Polymer composite material

• Higher vibration dampening .


• More stable structure.
• Better control on wheel life and job
geometrical values
ORBITAL GRINDER
Machine structure analysis for vibration
Grinding Machine Base with Z-Base & Table
ORBITAL GRINDER
Machine structure analysis for vibration
Grinding Machine Base with Z-Base & Table

V-Ribbing Pattern V-Ribbing Pattern V-Ribbing Pattern


Mode 1 : Frequency = 249.0 Hz Mode 2 : Frequency = 271.7 Hz Mode 3 : Frequency = 310.5 Hz
ORBITAL GRINDER
ORBITAL GRINDER
ORBITAL GRINDER
ORBITAL GRINDER
Major Improvement- Wheel spindle
First m/c New m/c Advantages

No wear for life time.


Built-in motor Built-in motor Better vibration
Antifriction bearings Hydrostatic spindle dampening.
Precision in dressing
Power 30 Kw  Power 40 Kw Higher cutting
efficiency

Motor winding not Motor winding is Higher reliability


shielded shielded

Motor cooling is done Motor cooling is with Higher reliability


with a coolant oil VG5
Major Improvement- Work Head
First m/c New m/c Advantages

Motor capacity 105 Higher torque 350 / Higher work RPM ,


NM  800 NM  Shorter cycle time
Work head lubrication Lubrication is grease
is Oil air type packed for life Higher reliability

Motor winding not Motor winding is Higher reliability


shielded shielded

Motor cooling is done Motor cooling is with Higher reliability


with a coolant oil VG5
Major Improvement- Linear motor
First m/c New m/c Advantages

Linear motor 4400 NM Linear motor 6600 NM Shorter cycle time


   
Routing & protection Connections &
not taken care properly connector better Higher reliability
protected

Cooling Fittings, Pipes All pipes and connectors Higher reliability


of MS Galvanized are of Stainless steel

Motor cooling is done Motor cooling is with oil Higher reliability


with a coolant VG5
Major Improvement –Dressing
First m/c New m/c Advantages

Diamond Disc
Ordinary dressing Cup type dimond Increase rigidity
Diamond disc   dresser disc during dressing.
Diamond touch Dressing touch using Improve Dressing
Ordinary system Pins time and precision
Acoustic sensor
Mounted on wheel Acoustic sensor Higher reliability &
spindle- not much mounted within maintainability .
reliable dressing spindle
Major Improvement –Other Assy
First m/c New m/c Advantages

Tailstock – Guides:
Prone to rust against Coated LM Guides are Far better
coolant or fumes entry   used   maintainability

Work Holding : SMW Autoblok Make


Compensating chuck is Quality &
Fixture type, reliability being used – Much Reliability
not good higher relibility
Coolant Nozzles:
Improved for better Better quality
control on heat
Major Improvement –General
 Software :
Application has been improved for better shorter cycle time.

Protection of critical elements:


Reliability has been increased with help of improved design of
Telescopic guards

Coolant & Filtration system:


Handling of coolant system is far improved for quality
improvement, its consistent and reliability.

Hydraulic & Hydrostatic :


Maintainability enhanced by maintaining quality of Hydrostatic
and Hydraulic oil using necessary filters with interlocks
Improvement Done –Existing m/c
Issues Improvement done Status

Marposs Screen hang. MHIS software installed Resolved


Radius form not ok – Marposs Rotor unit replaced, Resolved
Reason Acoustic sensor Acoustic sensor issue
malfunctioning resolved.
Intermittent light
Chatter marks & not Rotor unit replaced.
able to balance Spindle bearings changed. Resolved
Reports
Customer- Thyssenkrupp
Part- Tata Cummins , 6 cylinder Crankshaft
Reports
Customer- Thyssenkrupp
Part- Tata Cummins , 6 cylinder Crankshaft

Note: Pls ignore P1 values as some checking error as per


customer
Reports
Customer- Thyssenkrupp
Part- Tata Cummins , 6 cylinder Crankshaft

Note: Pls ignore P1 values as some checking error as per customer


Reports – BFL (Single head)
Reports – Bfl (Single head)
Reports – BFL (Single head)
Reports – Mahabal (Single head)
Reports – Mahabal (Single head)
Reports – Mahindra (Twin Head)
Reports – Mahindra (Twin Head)
Reports – Mahindra (Twin Head)
Reports – Netalkar
Reports – Netalkar
Reports – Netalkar
Reports – Crowning – BFL
Reports – Crowning – MCIE
Reports – Straightness – Netalkar
Support
Scheduled Preventive for life.

 After 05 years reestablish machine accuracies

 After 10 years Buy Back options OR improvement of major


m/c assemblies

Proved as technology partner for new emerging quality /


production challenges.

Incorporation of latest technology changes in supplied m/c


THANKS …

You might also like