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BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT

VISVESVARAYA TECHNOLOGICAL UNIVERSITY


BELAGAVI, KARNATAKA

DEPARTMENT OF MECHANICAL ENGINEERING


INTERNSHIP PRESENTATION
ON
L&T Construction Equipment Limited
Doddaballapura,Karnataka-561203

SUBMITTED BY: INTERNSHIP GUIDE:


S.SHREYAS
1BY19ME018 Dr.SHRIPAD DIWAKAR
ASSISTANT PROFESSOR
BMSIT&M

22/04/2023 Department of Mechanical Engineering


BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
CONTENTS

 Company profile

 Manufacturing process

 Process flow of fabrication bay

 Process flow of assembly bay

 Products manufactured at LTCEL

 Conclusion
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COMPANY PROFILE

 Larsen &Toubro limited is one of the largest and most respected company in India’s private sector with its
headquarters situated in Mumbai. It was founded in 1938 by two Danish engineers, Henning Holck-Larsen
and Soren Kristian Toubro.

 In 1998, L&T-Komatsu Limited was formed as a joint venture company between L&T and Komatsu Asia
Pacific Pte. Ltd, Singapore, which is a wholly-owned subsidiary of Komatsu Limited, Japan, one of the
global giants in construction & mining industry.

 L&T has since acquired the shareholding of Komatsu in L&T-Komatsu Limited effective 15th April 2013.
Accordingly, the name of the company is changed to L&T Construction Equipment Limited.

 The plant houses advanced CNC machines, robotic welding facilities, hydraulic shop and automated
assembly lines to roll out Hydraulic Excavators of various sizes – from 7 ton to 45 tons.

 L&T has received several awards and recognitions for its contributions to the Indian economy, including
the prestigious Padma Bhushan award in 2019.
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Manufacturing process

 The manufacturing process consist of total 5 Bays, where the first 3 bays are Fabrication bays and the
remaining 2 are Assembly bays.

BAY 1

BAY 2 FABRICATION

BAY 3

BAY 4 SUB-ASSEMBLY

BAY 5 ASSEMBLY LINE

Fig 9: BAYS
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 FABRICATION SHOP:-

I. BAY 1 LAYOUT :
PAINT OVEN PAINT BOOTH

SHOT
BLASTING

MANUAL
INSPECTION GRINDING

FIXTURES
FOR
SACEM B
WELDING
600 T
HYDRAULIC SACEM A
PRESS
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Fig 10: 600T Hydraulic Press


Fig 11: Metal sheet Bending
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600T Hydraulic Press

 The 600T hydraulic press brake has a bending force capacity of 600 tons, making it suitable for heavy-duty
metalworking applications.

 This machine is used to make repeatable ,precise and reliable bends in metal sheets.This machine can
accommodate metal sheets up to 6 meters long, allowing for large-scale fabrication projects.

 The press brake is equipped with safety features such as a light curtain and emergency stop buttons to
prevent accidents in the workplace.

 The 600T hydraulic press brake can bend a wide range of materials, including steel, aluminum, and
stainless steel, making it suitable for various applications.

 The hydraulic system of the press brake provides high accuracy and repeatability, ensuring consistent and
precise bending results.
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SACEM A & B MACHINE

 The SACEM A & B machine has 5 axis as X,Y,Z,W,B.

 Where B axis is the axis of bed that is connected to the


positioner, it will rotate 90 degrees so we can do the
machining operation in 4 directions.

 It can perform drilling, milling, boring operations and also it


will perform many operations so that it reduces the
production time.

 To reduce loading and unloading time Automatic pallet


changer(APC) can be installed.
Fig 12: Sacem A & B Machine
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SHOT BLATSING MACHINE

 Shot blasting is a process used to clean, strengthen, or polish metal surfaces.


It involves blasting a stream of abrasive material against the surface at high
speed.

 Shot blasting machines with balls use steel balls as the abrasive material.
The balls are propelled by centrifugal force and directed at the surface to
be treated.

 The size and shape of the steel balls can vary depending on the application.
For example, larger balls may be used for heavy-duty cleaning, while
smaller balls may be used for polishing or finishing.
Fig 13: Shot Blasting Machine
 The benefits of using a shot blasting machine with balls include increased
productivity, improved surface finish, and reduced maintenance costs
compared to other methods of surface treatment.
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PAINT BOOTH

 A paint booth, also known as a spray booth or painting booth, is an


enclosed area used in industrial settings for painting, coating, and
finishing products.

 Paint booths provide a controlled environment for applying paint,


which ensures consistency in the finish, reduces overspray, and
prevents contamination of the surroundings.

 A paint booth works by manipulating the principles of negative and


positive air pressure

Fig 14: Paint Booth


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PAINT OVEN

 The paint oven is also called as Dryers or paint curing ovens


which removes the moisture from the painted surface.

 The object will be kept for minimum 20 minutes at 80 degree


Celsius.

 It will speed up the paint drying operation.

 Improve the quality of the product.

 Increase the durability of the product.

Fig 15: Paint Oven


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II. BAY 2 LAYOUT :
JUARISTI CNC
IGM ROBOT HORIZONTAL
MACHINE
WHEEL LOADER REAR
CHASSIS TACK
WELDING TRAINING CENTER
WHEEL LOADER REAR
CHSSIS WELD FINAL
CLEARANCE
WHEEL LODER LIFT
ARM WELD
CLEARANCE CNC DOUBLE
COLUMN
WHEEL LODER LIFT HORIZONTAL BORING
ARM FULL WELDING MACHINE

WHEEL LOADER
FRONT CHASSIS TACK
WELDING

MANUAL WELDING

CLOOS ROBOT
HIMALAYAN ROLL
BENDING MACHINE
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HIMALAYAN ROLL BENDING MACHINE

 These machines have two bottom rolls with linear steering.

 The bottom rolls move vertically while the top roll remains fixed.

 Numerous designs, including elliptical shells and oil tankers, are


possible.

 The plate is placed between upper and lower and the three rollers
can bend the sheet into a curve or closed circle.

 Using three point bending the sheet is rolled into a complete circle.

Fig 16: Himalayan Roll Bending


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CLOOS ROBOT

 The CLOOS robot is first programmed with the welding parameters, such
as the type of weld, weld speed, wire feed rate, and the welding path.

 The welding setup involves the preparation of the workpiece, such as


cleaning and clamping it to ensure it is securely held in place during
welding.

 The CLOOS robot uses its arm to move the welding torch along the
programmed welding path, while simultaneously controlling the welding
parameters such as the wire feed rate, weld speed, and arc voltage.

 The CLOOS robot has sensors and cameras that monitor the welding
process to ensure it is progressing as per the programmed parameters.
Fig 17: Cloos Robot Quality control measures are also implemented to ensure the final product
meets the required standards.
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CNC DOUBLE COULMN HORIZONTAL BORING MACHINE

 The machine has a horizontal spindle that holds the cutting tool. The
spindle is attached to a ram that moves back and forth along the
machine's two columns.

 The workpiece is clamped onto a table that moves in two directions,


allowing the cutting tool to bore holes at precise locations.

 The CNC system reads the design specifications and directs the cutting
tool to move in the required direction and at the right speed to make
the desired cuts.

 Coolant is typically used during the boring process to lubricate and


Fig 18: CNC Double Column
cool the cutting tool, preventing overheating and ensuring a smooth
Horizontal Boring Machine
cut.
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POWERIMG/ RESEARCH AND
III. BAY 3 LAYOUT :
WHEELS DEVELOPMENT

ENGINE
TEST RIG
ASSEMBLY

GRINDER
TRANSPORTER
CHASSIS TACK
ENGINE ASSEMBLY WELDING
ENGINE,HOSE & WHEEL LOADER
PUMP BUCKET TACK
ASSEMBLY WELDING
ENGINE,HOSE &
CHASSIS TACK
PUMP
WELDING
ASSEMBLY
WHEEL
CHASSIS TACK
LOADER ARM
WELDING
FULL WELDING
DRUM FULL VERTICAL
WELDING TURRENT LATHE
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VERTICAL TURRENT LATHE

 The workpiece is clamped onto a large rotary table, which is mounted on a


vertical column that houses the cutting tool.

 The cutting tool, which is mounted on a ram, moves vertically along the column
to perform operations such as turning, drilling, boring, and tapping.

 The rotary table and workpiece rotate, allowing the cutting tool to machine the
entire surface of the workpiece.

 They are often equipped with an automatic tool changer, which can change the
cutting tool as needed to perform different operations.

 The VTL is controlled by a computer numerical control (CNC) system, which


allows for precise and repeatable machining operations.

Fig 19: Vertical Turrent Lathe


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BAY 4 AND BAY 5

BAY 4 SUB-ASSEMBLY

Fig 20: Engine Sub Assembly Fig 21: Body Sub Assembly Fig 22: Radiator
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BAY 5 ASSEMBLY LINE

Fig 21: Rear Chassis Sub Assembly Fig 21: Front Chassis Sub Assembly Fig 23: whole body Assembly
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Equipment manufactures at LTCEL

Fig 1: S315R Skid Steer Loader Fig 2: 2490 HD Pneumatic Tire Roller

Fig 3: L&T 300 Excavator Fig 4: 5590H Hydraulic Paver


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Fig 5: 990 HF-Tandem Compactor Fig 6: 1190D-Soil Compactor

Fig 7: 9020 Wheel Loader Fig 8: 9020 SX


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CONCLUSION:
 This has been a great learning experience and I was exposed to the functioning of the industry where I was exposed
to functioning of a industry where I learnt the difference between theoretical knowledge and industrial application.

 After completing my internship, I believe it is safe to say that I have been exposed to mechanical and manufacturing
industry working life.

 Throughout my internship I could understand more about the aspects of fabrication involved in the production of
various construction equipment.

 Not only did I gain practical skills but also had the opportunity to meet many fantastic people and the atmosphere
at LTCEL was very welcoming
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT

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