L&T035
L&T035
L&T035
Company profile
Manufacturing process
Conclusion
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
COMPANY PROFILE
Larsen &Toubro limited is one of the largest and most respected company in India’s private sector with its
headquarters situated in Mumbai. It was founded in 1938 by two Danish engineers, Henning Holck-Larsen
and Soren Kristian Toubro.
In 1998, L&T-Komatsu Limited was formed as a joint venture company between L&T and Komatsu Asia
Pacific Pte. Ltd, Singapore, which is a wholly-owned subsidiary of Komatsu Limited, Japan, one of the
global giants in construction & mining industry.
L&T has since acquired the shareholding of Komatsu in L&T-Komatsu Limited effective 15th April 2013.
Accordingly, the name of the company is changed to L&T Construction Equipment Limited.
The plant houses advanced CNC machines, robotic welding facilities, hydraulic shop and automated
assembly lines to roll out Hydraulic Excavators of various sizes – from 7 ton to 45 tons.
L&T has received several awards and recognitions for its contributions to the Indian economy, including
the prestigious Padma Bhushan award in 2019.
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
Manufacturing process
The manufacturing process consist of total 5 Bays, where the first 3 bays are Fabrication bays and the
remaining 2 are Assembly bays.
BAY 1
BAY 2 FABRICATION
BAY 3
BAY 4 SUB-ASSEMBLY
Fig 9: BAYS
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
FABRICATION SHOP:-
I. BAY 1 LAYOUT :
PAINT OVEN PAINT BOOTH
SHOT
BLASTING
MANUAL
INSPECTION GRINDING
FIXTURES
FOR
SACEM B
WELDING
600 T
HYDRAULIC SACEM A
PRESS
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
The 600T hydraulic press brake has a bending force capacity of 600 tons, making it suitable for heavy-duty
metalworking applications.
This machine is used to make repeatable ,precise and reliable bends in metal sheets.This machine can
accommodate metal sheets up to 6 meters long, allowing for large-scale fabrication projects.
The press brake is equipped with safety features such as a light curtain and emergency stop buttons to
prevent accidents in the workplace.
The 600T hydraulic press brake can bend a wide range of materials, including steel, aluminum, and
stainless steel, making it suitable for various applications.
The hydraulic system of the press brake provides high accuracy and repeatability, ensuring consistent and
precise bending results.
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
SACEM A & B MACHINE
Shot blasting machines with balls use steel balls as the abrasive material.
The balls are propelled by centrifugal force and directed at the surface to
be treated.
The size and shape of the steel balls can vary depending on the application.
For example, larger balls may be used for heavy-duty cleaning, while
smaller balls may be used for polishing or finishing.
Fig 13: Shot Blasting Machine
The benefits of using a shot blasting machine with balls include increased
productivity, improved surface finish, and reduced maintenance costs
compared to other methods of surface treatment.
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
PAINT BOOTH
WHEEL LOADER
FRONT CHASSIS TACK
WELDING
MANUAL WELDING
CLOOS ROBOT
HIMALAYAN ROLL
BENDING MACHINE
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
HIMALAYAN ROLL BENDING MACHINE
The bottom rolls move vertically while the top roll remains fixed.
The plate is placed between upper and lower and the three rollers
can bend the sheet into a curve or closed circle.
Using three point bending the sheet is rolled into a complete circle.
The CLOOS robot is first programmed with the welding parameters, such
as the type of weld, weld speed, wire feed rate, and the welding path.
The CLOOS robot uses its arm to move the welding torch along the
programmed welding path, while simultaneously controlling the welding
parameters such as the wire feed rate, weld speed, and arc voltage.
The CLOOS robot has sensors and cameras that monitor the welding
process to ensure it is progressing as per the programmed parameters.
Fig 17: Cloos Robot Quality control measures are also implemented to ensure the final product
meets the required standards.
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
CNC DOUBLE COULMN HORIZONTAL BORING MACHINE
The machine has a horizontal spindle that holds the cutting tool. The
spindle is attached to a ram that moves back and forth along the
machine's two columns.
The CNC system reads the design specifications and directs the cutting
tool to move in the required direction and at the right speed to make
the desired cuts.
ENGINE
TEST RIG
ASSEMBLY
GRINDER
TRANSPORTER
CHASSIS TACK
ENGINE ASSEMBLY WELDING
ENGINE,HOSE & WHEEL LOADER
PUMP BUCKET TACK
ASSEMBLY WELDING
ENGINE,HOSE &
CHASSIS TACK
PUMP
WELDING
ASSEMBLY
WHEEL
CHASSIS TACK
LOADER ARM
WELDING
FULL WELDING
DRUM FULL VERTICAL
WELDING TURRENT LATHE
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
VERTICAL TURRENT LATHE
The cutting tool, which is mounted on a ram, moves vertically along the column
to perform operations such as turning, drilling, boring, and tapping.
The rotary table and workpiece rotate, allowing the cutting tool to machine the
entire surface of the workpiece.
They are often equipped with an automatic tool changer, which can change the
cutting tool as needed to perform different operations.
BAY 4 SUB-ASSEMBLY
Fig 20: Engine Sub Assembly Fig 21: Body Sub Assembly Fig 22: Radiator
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
BAY 5 ASSEMBLY LINE
Fig 21: Rear Chassis Sub Assembly Fig 21: Front Chassis Sub Assembly Fig 23: whole body Assembly
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT
Equipment manufactures at LTCEL
Fig 1: S315R Skid Steer Loader Fig 2: 2490 HD Pneumatic Tire Roller
After completing my internship, I believe it is safe to say that I have been exposed to mechanical and manufacturing
industry working life.
Throughout my internship I could understand more about the aspects of fabrication involved in the production of
various construction equipment.
Not only did I gain practical skills but also had the opportunity to meet many fantastic people and the atmosphere
at LTCEL was very welcoming
BMS INSTITUTE OF TECHNOLOGY AND MANAGEMENT