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    Manually Operated Hydraulic Pipe Bending Machine

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    Rohit
    This document describes the development of a manually operated hydraulic pipe bending machine. It discusses the need for such a machine in small fabrication workshops due to the high cost of existing pipe bending equipment. The objectives are to create an affordable portable machine that can bend different sized pipes with less effort using hydraulics. It then outlines the machine's working principle and methodology which includes modeling, fabricating components like the chassis and bending die, incorporating the hydraulic system, and testing the final assembled machine.

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    Manually Operated Hydraulic Pipe Bending Machine

    Uploaded by

    Rohit
    279 views16 pages
    This document describes the development of a manually operated hydraulic pipe bending machine. It discusses the need for such a machine in small fabrication workshops due to the high cost of existing pipe bending equipment. The objectives are to create an affordable portable machine that can bend different sized pipes with less effort using hydraulics. It then outlines the machine's working principle and methodology which includes modeling, fabricating components like the chassis and bending die, incorporating the hydraulic system, and testing the final assembled machine.

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    This document describes the development of a manually operated hydraulic pipe bending machine. It discusses the need for such a machine in small fabrication workshops due to the high cost of existing pipe bending equipment. The objectives are to create an affordable portable machine that can bend different sized pipes with less effort using hydraulics. It then outlines the machine's working principle and methodology which includes modeling, fabricating components like the chassis and bending die, incorporating the hydraulic system, and testing the final assembled machine.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    279 views16 pages

    Manually Operated Hydraulic Pipe Bending Machine

    Uploaded by

    Rohit
    This document describes the development of a manually operated hydraulic pipe bending machine. It discusses the need for such a machine in small fabrication workshops due to the high cost of existing pipe bending equipment. The objectives are to create an affordable portable machine that can bend different sized pipes with less effort using hydraulics. It then outlines the machine's working principle and methodology which includes modeling, fabricating components like the chassis and bending die, incorporating the hydraulic system, and testing the final assembled machine.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 16

    MANUALLY OPERATED HYDRAULIC

    PIPE BENDING MACHINE


    INTRODUCTION
    • Pipe bending operations are carried out
    frequently in industries since pipes are
    required to be bent into respective shapes
    • The major applications vary from small scale
    industries such as small fabrication workshops
    to large hydraulic manufacturer industries
    PROBLEM DEFINITION
    • The pipe bending machines are costly
    • No small scale machines available
    • As a result most of the pipe bending
    operations are outsourced
    • This results in increased cost of the product
    and lesser profits
    OBJECTIVES
    • To develop an economical portable pipe
    bending machine which can be used fo r
    bending the pipes in small workshops
    • To make the machine hydraulic operated so that
    it can easily bend different pipes with less effort
    • To make the machine economical and portable
    so that It can be easily afforded by small scale
    industries.
    CURRENT SYSTEMS
    • Large and costlier
    machines exist
    • The figure is of
    semiautomatic
    hydraulic pipe
    bending machine
    CURRENT SYSTEMS
    • Manual machine exist
    which do not used
    hydraulics, yet the cost of
    such machines is also
    approximately 60000 Rs
    • In addition effort required
    is more since it is not
    hydraulic
    WORKING PRINCIPLE
    WORKING PRINCIPLE
    • The project involves development of manually operated pipe
    bending machine using hydraulics.
    • As shown in the illustrations, the project consists of a pipe
    bending setup. The manually operated hydraulic hand pump is
    used to drive the hydraulic cylinder.
    • The hydraulic cylinder is attached to the fabricated frame and
    the other end of the hydraulic cylinder consists of a pipe
    bending die which will be fabricated as a part of this project.
    • The pipe bending die is made in two parts, the movable as well
    as stationary die. The pipe is fed into the die and hydraulic force
    is applied using the hydraulic hand pump to bend the pipe.
    METHODOLOGY
    • The literature review:
    This is the initial phase of the project and most important one. Before beginning with the
    project a number of research papers are studied to study a detailed literature of the
    currently existing systems. The study was further analyzed to find the advantages and
    disadvantages of the currently existing systems.

    • The Market survey:


    After the literature study the market survey will be done to find the most suitable
    materials for the project. The chosen materials should properly fit the application to be
    designed as well as economical so that it can be easily implemented by everyone.
     
    • The chassis Modeling:
    In this phase the brief outline of the selected concept is done. The modeling is done using
    a 3D modeling software and then the chassis fabrication activity is undertaken. The
    chassis is of prime focus since chassis handles all the loads arising form the pipe bending
    operation.
    METHODOLOGY
    • The Fabrication:
    Once the modeling is ready, the next step would be development and fabrication
    activities. The fabrication processes involves cutting, Drilling , Grinding and
    welding operations. The chassis is fabricated and then the pipe bending
    mechanism is incorporated onto the chassis.
    • The hydraulic System incorporation :
    The hydraulic system is selected for the pipe bending operation. The selection of
    hydraulic system involves appropriate cylinder and oil pumping systems..
    • The pipe bending Die:
    The pipe bending die is fabricated in this phase which is responsible for pipe
    bending operations.
    • Assembly and testing
    This is the final operation where the pipe bending machine components
    fabricated below are assembled to form a fully functional pipe bending machine.
    Components Used
    • The following components are
    used for the purpose of
    fabrication of Pipe Bending
    machine
    • Hydraulic Cylinder: The
    Hydraulic cylinder provides
    the necessary force required
    to bend the pipe. The
    hydraulic cylinder is mounted
    Horizontally and is a double
    acting cylinder.
    Components Used
    • The oil pumping systems.
    – The oil pumping system is used to
    pressurize the oil in hydraulic cylinder
    thereby making the movement of
    hydraulic cylinder to and fro.
    Components Used
    • The chassis .
    – The chassis forms the structural
    component on which all the other
    components are mounted.
    – The chassis forms a medium for
    transferring the entire load to ground.
    – The chassis is fabricated using ERW steel
    Operations required
    • The following operations are required
    for the fabrication of pipe bending
    machine.
    – Cutting
    – Welding
    – Turning
    – Gas cutting etc.
    ADVANTAGES
    • 1. Can be used in small scale and medium scale
    industries for the purpose of pipe bending
    operations.
    • 2. Since this machine is manually operated, it
    doesn’t require any power source to operate
    • 3. It works on hydraulics, Hence can be operated
    with minimum efforts
    • 4. Economical.
    REFERENCES
    • 1) V.B.Bhandari (2012) “Design of Machine Elements” Mc Graw Hill, ISBN.
    •  
    • 2) Hiroyuki goto,Ken ichiru, Hidenobu saitro, Yuu ishikura and Yutaka tanaka[,"Applicationswith a new 6-dof bending machine in tube
    forming processes".
    •  
    • 3) Jose VitorSouze, International Journal of Machine Tools &Manufacture, 2002.
    •  
    • 4) Z. Hu, R.Kovacevic, M.Labudovic, “Experimental and numerical modelling of buckling instability of laser sheet forming”, International
    Journal of Machine Tools & Manufacture, 2002..
    •  
    • 5) Nayyar, P.E., Mohinder L. (2000). "A1". In Mohinder L. Nayyar, P.E...Piping Handbook (7th Ed.). New York: McGraw-Hill. ISBN,
    •  
    • 6) Effect of internal pressure and shape imperfections on plastic loads of pipe bends under in-plane closing
    moment,T.ChristoMichael,A.R.Veerappan, S. Shanmugan, Engineering Fracture Mechanics 105(2013)1 – 15.
    •  
    • 7) Cherniy.V.P. 2001. Effect of Curved Bar Properties on Bending of Curved Pipes. Journal of Applied Mechanics, Vol. 68, pp.650 – 655.
    Cherniy. V. P. 2003. The Bending of Curved Pipes With Variable Wall Thickness. Journal of Applied Mechanics, Vol. 70, pp. 253 – 259.
    •  
    • 8) V.B.Bhandari (2012) “ Design of Machine Elements” Mc Graw Hill, ISBN 978-0-07-068179-8
    •  
    • 9) Vanalkar.A.V. Mechanism Synthesis for Stirrup Making Machine, Proceeding, 4th International Conference on Mechanical Engineering,
    ICME-2001, BUET, Dhaka, BANGLADESH, pp. 271, December-2001
    •  

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