Progress Seminar Latest 3rd Seminar New

G H RAISONI COLLEGE OF ENGINEERING
(An Autonomous Institute affiliated to Rashtrasant Tukdoji Maharaj Nagpur University, Nagpur)
Department of Mechanical Engineering

Major Project Phase-I (BMEP-406) Project Progress Seminar-1
Project Batch - B 03
Name of Student:
Mr. Vadanya Gajbhiye (B-26) Name of Project Guide
Mr. Snehesh Mundale (B-57) Prof. Jibhakate Sir
Mr. Siddharth Bothra (B-18) Assistant Professor
Mr. Swaraj Bambal (B-24) Department of Mechanical Engineering
TITLE OF SELECTED PROJECT
Hybridization of TIG and

SMAW Welding Process
INTRODUCTION
 Gas tungsten arc welding (GTAW), also known as tungsten inert gas (TIG)
welding, is an arc welding process that uses a non-consumable tungsten
electrode to produce the weld. The weld area and electrode are protected
from oxidation or other atmospheric contamination by an inert shielding gas
(argon or helium).
 SMAW is a form of arc welding that uses a covered, consumable metal

electrode to shield the weld. The electrode is covered in a flux coating that
melts as the weld is laid, thereby releasing a vapor that protects the weld
from atmospheric contamination. Because of the primacy of the metal
electrode the term “stick welding” is often used to refer to SMAW.
PROBLEM IDENTIFICATION
 MIG Welding Costs More (To Set Up) and it is more complex than a
stick-welding set up resulting more maintenance .
 The lack of portability of Gas Cylinders.
 Weird Positions - If that tricky weld happens to include vertical or

overhead welding, the high heat input and mobility of the weld puddle
may mean that you need to look at another welding technique.
 TIG cannot use in thicker sheets of metal.
 SMAW requires more operator skill than many other processes

And it isn’t suitable for metals that are reactive including: titanium,
columbium, and zirconium
NEED OF PROJECT
 The place where welding with big

components example gas cylinders
isn’t possible or on weird positions
where tricky welds are needed this
welding will be helpful.
 Used in automobile sector and

industrial sector.
 Used in pipe welding.

AIM & OBJECTIVE OF PROJECT
 To determine the mechanical properties of the

weld joint done by TIG, SMAW and Hybridization
of TIG+SMAW welding processes.
Application
At Bajaj Steel
LITERATURE REVIEW
Research Type Authors Conclusion
• A Review Paper on TIG Welding • Avadheshkumar H. Vyas • Welding speed depends upon the
Process Parameters types of shielding gas used and
• Ritesh M. Patel thickness of material.
• Welding current depends upon the
selection on heat dissipation
• A Review Study on A-TIG Welding • R.Kumar • A-TIG welding can increase the
of 316(L) Austenitic Stainless Steel • S. R. Sundara Bharathi joint penetration and weld depth-
to-width ratio
• During TIG welding the surface
tension gradient is negative and the
convection movements are
centrifugal and it leads to shallow
penetration.
•Experimental Investigation of TIG • Keyur V Panchal • The strength of dissimilar metal

welding on Stainless steel and Mild welded by TIG welding is excellent as
steel plates. per report.
• Tungsten Inert gas welding process is
best for S.S and MS plate joint
Research Type Authors Conclusion
• Joining of metal by using shielded • Aamir R Sayed • perfect strong, durable, high-
metal arc • Pranay M Gurve quality stick weld
• Ravi S Pidekar • choose the correct electrode, arc
• Saket G Sukhdeve length and weld speed
• Sagar S Hedau
• Parametric study during SMAW • Jigar Modi • we get better strength and with
welding of dissimilar metals • Neel Siddhpuriya lesser diameter of electrode get
lesser tensile strength
• electrode diameter should kept
maximum when we increase
current
• The current selection also played
vital role in welding strength. Very
high and very low current may
decreases welding strength
•Analysis of Induced Stresses during • S. Farrukh Haider • varying the welding parameters
Welding of Mild Steel Pipe • M. M. Quazi greatly affected mechanical
• Jahanzeb Bhatti properties of different steel joints
• M Nasir Bashir • the welding defects will also
• Imran Ali increase at higher current values
METHDOLOGY / INNOVATION
 Two metals plates connected with each other by the fixture or clamp.
 SMAW electrode will be kept between the v-groove.
 Specific amount of heat will be provided by TIG machine.
 Electrode Flux will start evaporating and will prevent slag from
oxidation.
 Metal will successfully melt and proper welding would be done.
 Thus further mechanical strengths of TIG, SMAW and hybridization of

TIG and SMAW will be calculated and compared.
COMPONENTS USED
 Components:
 Metal Plates of

EN-8 Carbon steel
 Fixture
 SMAW Electrode
 TIG Machine
TIG Machine SMAW Electrode
Metal Plate and Metal Discription
 EN 8 Carbon Steel
• EN8 is an unalloyed medium carbon steel which is used in

applications where better properties than mild steel are required
but where the costs do not justify the purchase of a steel alloy.
• EN8 can be heat treated to provide a good surface hardness and

moderate wear resistance by flame or induction hardening
processes.
• From the automotive trade to wider general engineering

applications, EN8 is a popular steel in industry
Welding EN-8 Carbon Steel
• Modern EN8 bright Mild Steel contains a lot less carbon than it used to,
this means that it is possible to weld pieces up to 18 mm thick.
• EN8 or 080m40 can be tempered at a heat of between 550 °C to 660 °C
(1022°F - 1220°F), heating for about 1 hour for every inch of thickness,
then cool in oil or water.
• Normalising of EN8 bright Mild Steel takes place at 830-860 °C (1526
°F-1580 °F) then it is cooled in air.
• Quenching in oil or water after heating to this temperature will harden
the steel.
• Over 18 mm would require a pre-heat of 100 °C (212 °F) in order to
prevent cracking.
• Anneal afterwards is recommended to prevent breaking.
Companies working on this metal?
 Vinayaka Metal Industries
 Vishal Steel Industries
 Mahalaxmi Industries
 Sai Industries
Diagrams
SKETCH
3D CAD Model View
Mechanical Testing
Tensile Test :
Tensile Testing is a form of tension testing and is a destructive engineering and

materials science test whereby controlled tension is applied to a sample until it
fully fails. It is used to find out how strong a material is and also how much it can
be stretched before it breaks.
Tensile Test Specimen
Mechanical Testing
Hardness Test :
A hardness test is a method employed to measure the hardness of a material.

Hardness refers to a material’s resistance to permanent indentation.There are six
main hardness tests that can be carried out: Vickers, Rockwell, Brinell, Mohs,
Shore and Knoop.
Hardness Test Specimen
Gantt Chart:
Working Month
Buying components Sept-Oct-Nov

required
Welding on metal plates Oct-Nov
Calculating mechanical Nov- Dec

strength
Budget:
Parts Approx. Price
TIG Machine 20000
SMAW Electrodes + fixtures 1000
Metal Plate 1000
TOTAL 22,000/-
CONCLUSION
 SMAW and TIG welding hybridization will be done.
 Review from comparison of mechanical Properties of

welding processes will get to know us about pros and cons of
each processes.
REFRENCES
• D. Pathak, R. P. Singh, S. Gaur, and V. Balu, ``In􀅭luence of groove angle on
hardness and reinforcement height of shielded metal arc welded joints for low
carbon AISI 1016 steel plates,'' Materials Today Proceedings, vol. 5, no. 8, pp. 56-
80,2020. doi: https://doi.org/10.1016/j.matpr.2020.05.597
• Wikipedia, ``Welding.'' [Online]. Available: https://bit.ly/3ob0mEm
• Y. X. Lee and Z. W. Zhong, ``A study of the relationship between adverse weather
conditions and 􀅭light delay,'' Journal of Advances in Technology and Engineering
Research, vol. 2, no. 4, pp. 113-117, 2016. doi: https://doi.org/10.20474/jater-
2.4.2
• G. Karthik, ``Comparative evaluation of mechanical properties and micro
structural characteristics of 304 stainless steel weldments in TIG and SMAW
welding processes,'' International Journal of Current Enginerring and Technology,
vol. 2, no. 2, pp. 200-206, 2013. doi:
http://dx.doi.org/10.14741/ijcet/spl.2.2014.36
REFRENCES
• Cary, Howard B,Helzer, Scott C. “Modern Welding Technology”(2005), ISBN
0-13-113029-3
• Lincoln Electric “The Procedure Handbook of Arc Welding” (1994), ISBN

99949-25-82-2
• Weman, Klas “Welding processes handbook”(2003), ISBN 0-8493-1773-8
• M. Velu , Sunil Bhatt ,” Metallurgical and mechanical examinations of

steel–copper joints arc welded using bronze and nickel-base super alloy
filler materials”, Materials and Design 47 (2013) 793–809.
• Man Gyun Na, JinWeon Kim, Dong Hyuk Lim, Young-June Kang,” Residual
stress prediction of dissimilar metals welding at NPPs using support vector
regression”, Nuclear Engineering and Design 238 (2008) 1503–1510
Thank You

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G H RAISONI COLLEGE OF ENGINEERING

Department of Mechanical Engineering

Hybridization of TIG and

 SMAW is a form of arc welding that uses a covered, consumable metal

 The lack of portability of Gas Cylinders.

 Weird Positions - If that tricky weld happens to include vertical or

 TIG cannot use in thicker sheets of metal.

 SMAW requires more operator skill than many other processes

 The place where welding with big

 Used in automobile sector and

 Used in pipe welding.

 To determine the mechanical properties of the

•Experimental Investigation of TIG • Keyur V Panchal • The strength of dissimilar metal

 SMAW electrode will be kept between the v-groove.

 Specific amount of heat will be provided by TIG machine.

 Metal will successfully melt and proper welding would be done.

 Thus further mechanical strengths of TIG, SMAW and hybridization of

 Metal Plates of

• EN8 is an unalloyed medium carbon steel which is used in

• EN8 can be heat treated to provide a good surface hardness and

• From the automotive trade to wider general engineering

 Vinayaka Metal Industries

 Vishal Steel Industries

Tensile Testing is a form of tension testing and is a destructive engineering and

A hardness test is a method employed to measure the hardness of a material.

Buying components Sept-Oct-Nov

Welding on metal plates Oct-Nov

Calculating mechanical Nov- Dec

 SMAW and TIG welding hybridization will be done.

 Review from comparison of mechanical Properties of

• Lincoln Electric “The Procedure Handbook of Arc Welding” (1994), ISBN

• Weman, Klas “Welding processes handbook”(2003), ISBN 0-8493-1773-8

• M. Velu , Sunil Bhatt ,” Metallurgical and mechanical examinations of

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