ME403 M1-Advanced Energy Engineering-Ktustudents - in
ME403 M1-Advanced Energy Engineering-Ktustudents - in
3-0-0-3
ME403
Advanced Energy Engineering
Module - I
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4
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5
Course Outcomes
After successful completion of this course, students will be able to
Sl. PO
NO DESCRIPTION
MAPPING
Discuss and compare the layout and working principles of steam,
1 PO1
hydro, nuclear, gas turbine and diesel power plants.
Describe the use of solar energy and the various components used in the
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energy production.
Appreciate the need of Wind Energy and the various components used
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in energy generation and know the classifications.
Acquire knowledge about the concept of power generation from
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biomass energy resources and their future prospects and economics.
Describe the principles and applications of power generation from
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various sources and Hydrogen energy conversion systems.
Understand energy scenario and the environmental effects of energy
6 conversion and become aware of different renewable energy sources PO1
and choose sustainable energy for future.
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Basic Concept of Energy
• The word is used with many different connotations, but in physics, it
has a very definite meaning.
• Energy is the capacity of a physical system to perform work [Energy is
the capacity for doing work, generating heat and emitting light]
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Unit of Energy
Joule:
equal to the energy transferred to (work done on) an object when
a force of one Newton acts on that object in the direction of its
motion through a distance of one metre (1 N⋅m).
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Classification of Energy
• Based on nature of availability of energy
Primary resources secondary resources
• Based on commercial
Commercial energy application of energy energy
Non-commercial
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Unit of Energy
Calorie: amount of energy needed to raise the temperature of one
gram of water by 1 0C at a pressure of one atmosphere.
Thermochemical calorie:
the amount of energy exactly equal to 4.184 joules.
= 4.184 J
In contrast,
• Non-renewable energy is energy obtained from static stores of
energy that remain underground unless released by human
interaction.
Examples are nuclear fuels and the fossil fuels of coal, oil, and natural gas. With
these sources, the energy is initially an isolated energy potential and external
action is required to initiate the supply of energy for practical purposes .
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Sources of Energy
There are SIX sources of useful energy utilised by human beings on planet Earth.
They are:
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Conventional Energy resources
• Fossil fuel energy
(a) Coal (b) Petroleum (c) Natural gas
Mixtureof carbon, Crude petroleum is refined by Product of petroleum
hydrogen and oxygen fractional distillation. mining
Heatingof coal gives coal Heated up to 4000C in a furnace. Occurs alone or along
gas, Ammonia, coal tar Vapour is passed through a tall with petroleum deposits.
and coke fractioning column and is cooled Methane (95%), Ethane
Coke is 98% carbon and is Products: LPG (<40 C), Petrol (40
0
and propane
smoke free to 1700C), Kerosene (170 to 2500C), CNG and LNG
Types: Peat (60% C), Diesel (250 to 3500C), Fuel oil (for boilers
and furnaces) (350 to 4000C) and Residual
Lignite
(80% C),(70% (90% C) oils (asphalt, paraffin wax, lubrication
C), Bituminous
Anthracite
oils)
• Hydraulic energy
• Nuclear energy 13
Tipping the energy world off its axis
Four large-scale upheavals in global energy set the scene for the new
energy outlook:
1.The United States is turning into the undisputed global leader for oil & gas.
2.Solar PV is on track to be the cheapest source of electricity in many
countries.
3. China’s new drive to “make the skies blue again” is recasting its role in
energy.
4. The future is electrifying, spurred by cooling, electric vehicles &
digitalization.
These changes brighten the prospects for affordable, sustainable energy &
require a reappraisal of approaches to energy security.
There are many possible pathways ahead & many potential pitfalls if
governments or industry misread the signs of change.
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Non conventional energy resources
• Solar energy
• Wind energy
• Tidal energy
• Wave energy
• Geothermal energy
• biomass energy
(a) Biogas (b) Bio fuel (c) Solid biomass
Methane from Bio deiesel and ethanol Combustion, Gasification
waste derived from plants and Anaerobic digestion
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Global Energy Resources
Total Energy supply: 87% Non renewable sources
Oil: Transportation, heat generation and chemical industry
Natural gas: Heat, Electricity generation and chemical industry
Coal: Electricity generation and steel production
Uranium: Electricity generation
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Global Energy Resources - Oil
OPEC contributes 81.5% of crude oil reserves
• Venezuela-24.9%, Saudi-22.1%,Iran-13.1%, Iraq-
11.9%, Kuwait-8.4%, UAE-8.1%, libya-4%, Nigeria-
3.1% and Qatar-2.1% and Algeria, Angola, Ecuador
Total: 1206 billion barrels (2014 estimate)
Non OPEC countries
• Canada (175 billion barrels), Russia (80 billion
barrels), Kazakhstan (30 billion barrels), USA (25
billion barrels), China (25.4 billion barrels), EU (14
billion barrels)
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Global Energy Resources – Natural Gas
• World reserves –187.1 trillion cubic metres (tcm)
• Iran 34 tcm, Russia 32.6 tcm and Qatar 24.5 tcm
• Shale gas to be added
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Global Energy Resources – Uranium
• Australia 29%, Kazakhstan 12%, Russia 9% and
Canada 8% .
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Indian Energy Scenario
INDIA IS THE THIRD LARGEST PRODUCER OF ELECTRICITY IN
THE WORLD.
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Global Energy demand & supply
• USA – 11.4 kWh per person (population 4.59%)
(25% consumption in 2000-> 18.5% in 2011)
• Japan – 6 kWh per person
• Germany – 6 kWh per person
• China – 1.6 kWh per person (population
19.6%)
(10.8% consumption in 2000-> 21.3% in 2011)
• India – 0.7 kWh per person
(3.2% consumption in 2000-> 4.6% in 2011)
• Bangladesh – 0.2 kWh per person (lowest) 30
Renewable Energy demand & supply
Renewable energy comes from natural resources such as sunlight,
wind, rain, tides and geothermal heat, which are naturally
replenished.
16% of global energy consumption comes from renewables, with
10% coming from traditional biomass, mainly used for heating,
and 3.4 % from hydroelectricity.
New renewables (small hydro, modern biomass, wind, solar,
geothermal, and biofuels) accounted for another 2.8% and are
growing very rapidly.
The share of renewables in electricity generation is around 19%,
with 16% from hydroelectricity and 3% from new renewables.
While many renewable energy projects are large-scale, they are also
suited to rural areas, where energy is crucial in human
development. 31
Sources of power
Sources of power
Boiler Condenser
Pump
Rankine cycle
A steam power plant using steam as working substance works
basically on Rankine cycle. A steam power plant converts the
chemical energy of the fossil fuels (coal, oil, gas) into
mechanical/electrical energy.
Components of steam power plant
1. Boiler – Boiler is an equipment to produce steam.
2. Steam turbine – High pressure super heated steam is fed to the steam turbine which causes turbine
blades to rotate. Energy in the steam is converted into mechanical energy in the steam turbine
which acts as the prime mover.
3. Generator – It is coupled with the turbine rotor and converts the mechanical energy of the turbine
to the electrical energy.
4. Condenser – Condenser is a heat exchanger in which cooling water is circulated through the
tubes. The exhaust steam from turbine enters the condenser where it is cooled and converted to
condensate (water). The use of condensers improves the efficiency of the power plant by
decreasing the exhaust pressure of the steam below the atmospheric pressure. The deposition of
the salt in the boiler is prevented with the use of condensate instead of using feed water from
outer source which may contain salt. The use of condensers reduces the capacity of the feed water
cleaning system. Water circulating through the condenser may be taken from the various sources
such as river, or lake. If sufficient quantity of water is not available the hot water coming out of
the condenser may be cooled in cooling towers and circulated again through the condenser.
5. Economizers – Economizers are devices fitted to a boiler which saves energy by using the heat
energy of exhaust gases from the boiler to preheat the feed water thereby improving the boiler's
efficiency.
Steam power plant
To atmosphere
Chimney
Flue
Air
Air-preheater Air
gases
Flue gases
Coal/oil
Steam Economiser
Turbine
Ash storage yard Boiler with Flue gases
Generator
super-heater
Condenser
6. Precipitator – Precipitator is a device (dust collector) that removes particles from the flowing
gas.
7. Air pre-heater or air heater – Air pre-heater is used to recover the heat from the boiler exhaust
gases which increases the thermal efficiency of the boiler by reducing the useful heat lost in the
exhaust gases.
8. Deaerator – It is a device used for the removal of air and other dissolved gases from the feed
water to steam generating boilers. A steam generating boiler requires that the boiler feed water
should be devoid of air and other dissolved gases, particularly corrosive ones, in order to avoid
corrosion of the metal.
9. Forced and induced draught fans – The small pressure difference which causes a flow of gas to
take place is termed as a draught. In a forced draught draught system, the draught is produced
by a fan or a blower installed at the base of the boiler forces the air through the furnace, flues,
air pre-heater, economizer, etc. It is a positive pressure draught. In induced draught system, a fan
or blower is located at or near the base of the chimney creating a partial vacuum so that the
products of combustion pass up the chimney.
Steam Power Plant
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Circuits in a steam power plant
1. Coal and ash circuit – The coal from the storage is fed to the boiler through coal handling
equipments such as belt conveyors. Heat produced by the burning of coal is utilized in
converting water contained in boiler drum into steam at suitable pressure and temperature.
Ash resulting from combustion of coal is removed to the ash storage yard through ash
handling equipment.
2. Air and gas circuit – Air taken in from atmosphere through the action of a forced draught
(air forced to flow in by the use of blower) or induced draught (air flowing in due to
decreased pressure) fan first passes through the air pre-heater, where it is heated by flue
gases. The hot air then passes through the furnace. The flue gases after passing over boiler
and super-heater tubes, flow through the dust collector and then through economizer
(economizer capture the waste heat from flue gas and transfer it to the boiler feed-water), air
pre-heater and finally they are exhausted to the atmosphere through the chimney.
3. Feed water and steam circuit – The steam generated in the boiler is supplied to the turbine
to develop mechanical power. The steam coming out of turbine is condensed in the condenser
and fed back to the boiler using feed pump. Some of the steam and water is lost by passing
through the different components. Therefore it is necessary to supply 4 to 5% of total feed
water from external source to compensate the loss.
4. Cooling water circuit – Abundant quantity of water is required for condensation of steam.
This is mostly taken from river. If adequate quantity of water is not available at the plant site
a cooling tower is used.
Advantages of steam power plant
1. Less initial cost as compared to other generating plants.
2. The capital cost is low compared to hydel plant.
3. Construction time is low.
4. Power generation does not depend on nature’s climatic condition.
5. Power plant can be located near industrial areas.
6. The fuel used is quite cheap.
7. It can be installed at any place irrespective of the existence of coal.
8. It requires less space as compared to Hydro power plants.
9. Cost of generation is less than that of diesel power plants.
10. Steam power plants are most economical if sited near coal mines and
by the side of river or canal.
3. Dam – A dam is any barrier that holds water; the water stored
behind the dam is used to drive turbines that are connected to
electrical generators. It acts as an artificial reservoir.
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Hydro Electric Power Plant
Reservior
e
lin
Dam
i on
Transmitting
iss
nsm
Water carrying Tower
Tra
pipe
Trash rack
Anchor
Transformer room
Control room
Transformer
Generator
Tail race
Turbine
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Components of hydel power plant
Dam
Reservoir Surge tank
Tunnel
Penstock
Power house
Surge tank
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Selection of site for a hydro power plant
1. Water available – The most important aspect of hydro-electric plant is the availability of
water at the site since all other designs are based on it. Therefore the run-off data at the
proposed site must be available.
2. Water-storage – The output of a hydropower plant is non-uniform due to variations in
rain fall. To have a uniform power output, storage is needed so that excess flow at
certain times may be stored to make it available at the times of low flow. To select the
site of the dam; careful study should be made of the geology and topography of the
catchment area to see if natural foundations could be found and put to the best use.
3. Head of water – In order to generate a requisite quantity of power it is necessary that a
large quantity of water at a sufficient head should be available. The level of water in the
reservoir for a proposed plant should always be within limits throughout the year.
4. Distance from load center – Most of the time the electric power generated in a hydro-
electric power plant has to be used some considerable distance from the site of plant.
For this reason, to be economical on transmission of electric power, the routes and the
distances should be carefully considered since the cost of erection of transmission lines
and their maintenance will depend upon the route selected.
5. Access to site – It is always a desirable factor to have a good access to the site of the
plant. This factor is very important if the electric power generated is to be utilized at or
near the plant site. The transport facilities must also be given due consideration.
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Components of hydel power plant
8. Turbine – The function of turbine is to act as a prime mover to
convert the potential energy of water in to mechanical energy. It
is explained in a later section in detail.
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Hydrologic cycle
Precipitation
(Rain, snow, etc. )
Transpiration Evaporation The hydrologic cycle,
Sn also known as the
ow from vegetations
,e
tc. water cycle describes
the circulation of water
Water table
Pe Ocean
in the earth-atmosphere
rco system.
lat
ion
Hydrologic cycle
1. Precipitation – It includes all the water that falls from atmosphere to earth surface. Precipitation is
of two types, viz., liquid precipitation (rain fall) and solid precipitation (eg. snow).
2. Run-off – Run-off is the part of water cycle that flows over the land as surface water instead of being
infiltrated into soil or evaporating.
a) Surface runoff is that portion of rainfall which enters the stream immediately after the
rainfall.
b) Sub-surface runoff is that part of rainfall, which first reaches into the soil and moves
laterally without joining the water - table to the streams, rivers or oceans.
c) Base flow is that part of rainfall which after falling on the ground surface which get
infiltrated into the soil and meets the water table (level below the surface of the ground where
water can be found) and flow to the streams oceans, etc.
Runoff = Surface runoff + Base flow (Including sub - surface runoff)
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Classification hydro electric power plants
1. Classification with respect to quantity of water available
a)Run-off river plants – Run-of-the-river hydroelectric harvest the
energy from flowing water to generate electricity in the absence of
a large dam and reservoir.
b) Reservoir plants – A reservoir plant is that which has a reservoir
of such size as to allow carrying over storage from wet season to
the next dry season.
catchment area
Hydrograph of elongated
catchment area
Ti me
1. Topography of catchment area – Steep and impervious areas will produce large
percentage of run-off. The water will flow quickly and absorption losses will be small.
The size of catchment has a definite effect on the runoff. More the area, more will be the
runoff. So also, the shape will have a definite effect on the runoff. In case of a fan-
shaped catchment area, the period of the resulting hydrograph will be less and thus
more peak flow may be expected. In case of an elongated catchment, the period of the
resulting hydrograph (graph showing discharge (runoff) of flowing water with respect to
time for a specified time) will be comparatively more and thus more will be the
infiltration
and less willlosses
be the runoff 56
Disadvantages of hydro electric power plants
1. Cost of transmission is high since most of the plants are in
remote areas.
2. Hydro-power projects are capital-intensive with a low rate of
return.
3. It takes considerable long time for the erection of such plants.
4. Power generation is dependent on the quantity of water
available, which may vary from season to season and year to
year. If the rainfall is in time and adequate, then only the
satisfactory operation of the plant can be expected
5. Such plants are often far away from the load centre and
require long transmission lines to deliver power. Thus the cost
of transmission lines and losses in them are more.
6. Large hydro-plants disturb the ecology of the area, by way of
deforestation, destroying vegetation and uprooting people. The
emphasis is now more on small, mini and micro hydel
stations.
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Factors affecting run-off
2. Nature of rainfall – Short and hard showers may produce
relatively little run-off. Rains lasting longer time results in larger
run-off.
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Diesel power plant
Exhaust
Service tank Fuel injection pump Silencer
To atmosphere
Fuel filter
Diesel
engine
Generato
Fuel storage Pum r
tank p
Compressed air Hot water
Hot oil Lubricating Cold
oil Cold water
Surge tank cooler oil Pump
Air
filter
Heat
Air compressor Pum
exchange
p
r
Diesel power
plant
Diesel power plant
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Advantages of diesel thermal power plant
1. Design layout of diesel power plant is simple and cheap.
2. Part load efficiency diesel power plant is very high.
3. Diesel power plant can be started quickly.
4. Maintenance of diesel power plant is easy.
5. Thermal efficiency of diesel is quite higher than steam power
plant.
6. It can also be designed for portable use.
7. Diesel plants can be located very near to the load centers.
2. Air supply system – Air from atmosphere after filtering is admitted to the
engine. In large plants supercharger (uses an air compressor that
increases the pressure of air supplied to the engine so that more fuel is
burned and do more work)/turbocharger (uses an air compressor driven
by the exhaust gases to compress the air supplied to the engine increasing
the amount of fuel and air fed into the engine and hence more efficient) is
used to increase the output power.
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Components of Nuclear power plant
1. Nuclear reactor – It is an apparatus in which
nuclear fuel is subjected to nuclear fission.
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Components of Nuclear reactor
4. Coolant – Purpose of coolant is to extract heat generated by
the fission process. The various fluids used as coolant are
water (light water /heavy water), gas (Air, CO2, Hydrogen),
and liquid metal cooled reactors etc.
Coolant OUT
Pressure vessel
Reflector
Moderator
Fuel
Neutron
Biological
detector
shield
Coolant in
Components of nuclear reactor
Advantages of nuclear power plant
1. No problem of fuel transportation, storage, etc.
2. Less man power is required.
3. It is more economical compared to thermal plant.
4. Power capacity of plant is very high.
5. Capital cost except for reactor is very less.
6. It does not depend up on the condition of the weather.
7. By this process we can conserve the fuels like oil, coal
gases and other by-products.
Disadvantages of nuclear power plant
8. Nuclear radiation causes severe environmental
problems.
9. Disposal of radioactive nuclear waste is menace.
10.Varying load conditions are not suitable.
11. Capital cost is very high for the reactor.
Nuclear Power Plant
Types of reactors
Light water-cooled and moderated reactors (LWR)
using slightly enriched uranium fuel are the type most
commonly used for power production. These reactors
are further divided into :-
The coolant gets heated in the reactor and the hot water enters
the boiler and transfers heat to the feed water in the boiler in
the secondary loop. The transfer of heat is accomplished
without mixing the two fluids, which is desirable since the
primary coolant might become radioactive.
Turbine
Pressurized heated Steam
water
Heat
exchanger
(Boiler)
Reactor
Condenser
Feed
water
Disadvantages of PWR
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Boiling Water Reactor (BWR)
Turbine
Uranium fuel
Condenser
Moderator
Feed pump
Coolant water
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Gas Turbine Power Plant
Nozzle
Coupling
Compressor Turbine
Generator
Disadvantages of BWR
3. Combustion chamber
Axial flow compressor of
gas turbine power plant
Air in Air
out
Rotor
Heater
Combustion Shaft
Compressor chamber Turbine
Work Work
Turbine
Shaft Compressor
Cooling
chamber
Air in Exhaust
Open cycle gas turbine
In this turbine, the air from the In this turbine, the working fluid is
atmosphere is drawn into the compressed.
compressor. The compressed gas is heated (by
After compression, it is passed into a burning fuel or by nuclear reactor)
combustion chamber.
It is then made to flow over the
turbine blades and gets expanded.
From the turbine, the gas is passed
The hot to the cooling chamber.
gas is then made to flow over the The air is then made to flow into the
turbine blades. The gas, while flowing compressor.
Combustion chamber of gas
turbine power plant
Igniter Air stream around combustion chamber
Primary zone
Diluting or mixing
zone
Air from Hot gases to
air turbine
compresso nozzles
r
Tertiary zone
Fuel oil from pump Outer casing
A combustion chamber of gas
turbine 86
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Gas Turbine Power Plant
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Advantages of gas turbine power plant
1. The mechanical efficiency of a gas turbine (95%) is quite higher than the IC
engine (85% ) since the IC engine has many sliding parts.
2. The work developed by a gas turbine per kg of air is more than an IC
engine.
3. Gas turbine power plants are compact in design and can generate high
power. They require less space than steam turbines or IC engines.
4. Compared with steam plants, they have lower initial cost/unit output.
5. Gas turbine power plants have bigger power weight ratio, so it is very
useful for marine power plants.
6. The machine is simple to operate and is smooth running.
7. It requires little or no water for cooling.
8. They have relatively low maintenance costs.
Disadvantages of gas turbine power plant
9. The thermal efficiency of a simple turbine cycle is low (15 to 20%) as
compared with I.C. engines (25 to 30% ).
10.Its overall efficiency is very low since a large proportion of the power
developed, about three fourth, is required to drive the compressor and also
by the temperatures safely attainable.
11.The noise of operation is a source of extreme annoyance unless the plant
design includes sound control features.