DESIGO Building Automation:

© Siemens AG 2008. All rights reserved.

Agenda:

 Components of HVAC System

 AHU, Chiller & VAV Applications

 Siemens Product portfolio for Monitoring and control of the above systems.

 Desigo Insight BMS software overview & Architecture.

 PX Compact series DDC Controllers and Distribution of IO’s.

 PX Modular series DDC Controllers and IO Modules overview.

 Desigo X-works Plus DDC Controller Programming Tool

 Case study on AHU & Chiller controls BMS IO Summary

 Question & Answer session.

HVA
C
What is HVAC?

Heating Ventilation and Air Conditioning.

Purpose of HVAC:

The main purpose of HVAC is to provide the people working inside the building
with “CONDITIONED AIR” so that they will have a comfortable and safe work
environment.
What is Conditioning of Air?

“Conditioned Air” means that the air is clean and Odor-Free, and the
temperature, humidity and movement of air are within certain comfort range.

Comfort Zone: (ASHRAE recommendation)

 Temp : 22.7oC to 26.1oC

 Relative Humidity : 50%
Components of HVAC in Buildings

CHILLERS

AIR HANDLING UNITS

(AHU)
Components of HVAC in Buildings

VARIABLE AIR VOLUME

(VAV)

FAN COIL UNITS (FCU)

What is a Building Management System (BMS)?

 A BMS is a computerized, ‘intelligent‘ network of devices that monitor

and control the mechanical & electrical systems in a building

 The intent is to create an intelligent building to reduce energy and

maintenance costs whilst maintaining the desired environment for the
occupants
Monitoring

HVAC
Controlling

BMS Monitoring

Other systems
Controlling
What is a Building Management System (BMS)?

Building Management System , also known as Building Automation

System is used primarily for Centralized Control & Monitoring of
various services of the Building like Air-conditioning, Lighting, DG,
UPS, etc.

Few advantages of the BMS Systems are :

 Energy Conservation
 Optimization of Manpower
 Accuracy & precision
 Easy maintenance & trouble shooting
 Longer plant life
Why Do we need an Integrated
System ?

• Safe, Secure & Comfortable Environment.

• Single Point Monitoring and Control of all Utility
Systems
• Easy in Maintenance and Operation of the Building
• Energy Management
• Optimum utilization of the utilities in the Building.
• Disaster Management .
• Human Traffic Control and Tracking
IBMS ( Integrated Building Management
Systems )

Life Safety Systems Security Systems BMS Systems Utility Services

 BMS
Systems

Controls and Optimizes the Chiller Operation

Provides Comfort & Efficient Environment in the

facility

Circulates the Air movement within the facility

Monitors and Analyses the Heat and Energy

Parameters

Optimizes the lighting requirements in a

facility
BMS SYSTEM ARCHITECTURE -
TYPICAL
HVAC - BMS Simplified

Management
Level Management
Station

Automation
Level Controller

Field Level
Air Discharge

AHU

Office Space
Overall HVAC System

Cooling
Condensed Water Tower

Floor 3

Condenser Pump
AHU

Chilled Water Floor 2

AHU
CHILLER PLANT Sec Pump

Floor 1

AHU
Primary Pump
 AHU - Content

Return Air Supply Air

Filter Cooling Coil Supply Fan

(Chilled Water
from Chiller)
AHU Control components:

CO2 Sensor T & RH Sensor

QPM2100 QFM3160

DP Switch DP Switch
QBM81.3 Exhaust. Damper
Fresh Air QBM81.3
Damper

Supply. Damper

Actuator
SKC60 To Chiller GDB131.1E
GDB161.1E
2 Way Valve VVF40

From Chiller
AHU Overall System

Return Air Duct

Supply Air Duct

AHU Room Conditioning

Area
AHU Interfacing With DDC
PX Controller

Monitoring Controlling

Supply Fan Status: Temp Control:

RAT € CW Valve Control
Filter Status:

Supply/Ext Damper Status:

Fresh Air Damper Status: Fresh Air Control:

CO2 Sensor € FA Damper
CW Valve Status:

RA Temp & RH:

CO2 Level:
Schematics

FA Damper CW Valve
Control

PXC

Supply Filter Supply/Ext Fresh Air CW Valve RA CO2

Fan Status Damper Damper Status Temp & Level
Status Status Status RH
Types Of Chiller

CHILLERS

WATER COOLED CHILLERS AIR COOLED CHILLERS

Chiller System

Secondary Pump & VFD

Chillers Secondary Circuit AHU

Primary Circuit

Primary Pump
 Chilled Water Flow
Secondary Pump
VFD Immersion Temp Sensor
QAE2120
SUPPLY LINE

Actuator: SQL321B25

DP AHU
MBV: VKF42 Switch DP Sensor
QBE3100
QAE2120

DP
Switch
QAE2120

Actuator
SKC60

2 Way Valve
QAE2120 VVF40
RETURN LINE

Primary Pump
Schematics

Butterfly Valve Primary. Pump Chiller On/Off Command

Sec. Pump Sec. Pump
Command On/Off Command
Speed
Ctrl

PXC Modular
Controller

Supply Return Chiller Chiller

DP across Primary Sec. Pump
header Inlet Temp
Pump Status Status Header Header Outlet
Temp Temp Temp
VAV:
VAV Application:

FLOOR SPACE

Conditioned Air Movement

VAV
ROOM 4 ROOM 5 VAV
VAV
ROOM 3 ROOM 6 VAV

VAV ROOM 2 ROOM 7 VAV

VAV
VAV ROOM 1 ROOM 8 VAV

AHU

From Chiller
To Chiller
VAV Components:

QBM66.201

PXC
VA
V
VAV ROOM 1

RXC32.1 GDB131

AHU

QAA2061D

From Chiller
To Chiller
DESIGO System &
PX DDC
Controller
DESIGO - Management station Architecture Overview

DESIGO XWORKS plus DESIGO

BACnet compliance:
and Engineering Data on Site Applications  Protocol rev.1.5
 Profile B-BC
DESIGO
 New Objects
DESIGO WEB
INSIGHT V4
WEB Client
BACnet/Ethernet/IP
DESIGO DESIGO S7
DESIGO INSIGHT V4
INSIGHT V4 DESIGO
System OPEN INSIGHT V4 PXM20-E
Pharma
compatibility: Solution
 Compatibility
 Windows Router PX WEB
Vista BACnet/LonTalk BACnet/IP BACnet/IP
PXC..-U PX KNX
PX OPEN on
PXC00-
U
(with PXA30-RS...) PXC…D PXC00.D PXC100/200.D TX-I/O with PXC..-E.D PXC100/200-E.D
PXC..-E.D
PXX-L.. PT100 PXA40-W..
PX
PXModbus
M-Bus Modbus TX-I/O
PX SED2 LonWorks Bus
SCL
Expansion

New products RXC T TX-I/O RXB

Changed/additional functionality X
-
I
/
O

w
DESIGO - openness based on standard protocols

 BACnet – efficient protocol on management and

Management level
automation level
BACnet
Lon Talk Ethernet/IP
- Certified automation stations with BACnet
standards (Rev 1.5) and B-BC profile
- Products tested from manufacturer-
independent laboratory
- List entry on the Internet Automation level
BACnet
- Declaration of the products with LonTalk Ethernet/IP
BTL logo
 LONWORKS and KNX – optimized protocols
for maximum flexibility in room automation

- Simply, safe integration possibilities and Room automation

data exchange with third-party systems LONWORKS KNX
- Standard LON as well as KNX/EIB
components can be used

32
DESIGO - Management station Applications:

Applications

Plant Viewer Time Scheduler Alarm Viewer Alarm Router

Flexibly applicable and modularly Central programming of all Detailed overview of alarms Flexible forwarding of alarms to
designed HVAC control range time-controlled building printer, fax, mobile, e-mail etc.
functions

Trend Viewer Object Viewer Log Viewer Report Viewer

Easy analysis of trend data to Navigation via hierarchical tree Chronological recording and Reports for information, plant
optimize operation structure to all system data points display of alarms, errors, and analysis as well as evaluation
user actions and documentation purposes

35
DESIGO PX- Automation and control system for
HVAC and other building systems
PX- Automation Station

PX Automation Station

Compact Modular System Open

Controller Controller Controller for
Controller Integration
DESIGO PX- the flexibly scalable Automation and control system

DESIGO PX:

 is a family of freely programmable

automation stations and graded
control units

 Meets reliably all requirements

regarding controlling and monitoring
building systems

 offers a consistent open system

DESIGO PX- Modular range:

Features
 Range: PXC100.D/-E.D, PXC200.D/-E.D
 Freely programmable with all system functions
 Interface for TX-I/O™ modules
 Integrated BACnet/ Lon Talk or BACnet/IP interface
 Integrated configuration memory
 Operating voltage AC 24 V
 LEDs for performance, status, and communication
 Optional modules WEB or modem
 Control units PXM20
DESIGO PX - Control unit PXM20 for networkable BACnet operation

Simple operation of entire plant segments

 Graphical display with high resolution

 Operation via line selection

 Clear and exact texts with different lettering sizes

Functions

 Display of plant status, manual interferences, alarming,

trend, and time programs

 No engineering – plug & play

 Optical and acoustic fault indication

 Access protection
DESIGO PX WEB - location independent operation

 Access anytime and from anywhere

with standard Internet clients

 Simple alarming via SMS or with

Ethernet connection via e-mail
Operation
 Optimized application for relatively via Internet
small plants without building browser

automation and control system

Alarming
 Simple operation, installation, and via SMS
configuration

 Plug & play and customer-specific

solution
Communication

Desigo Insight 18°C

BACnet / IP

BACnet router
PXM-20
BACnet / LON

Controller
logic

0-10V 0-10V

18°C
Active / Ni 1000
DESIGO – summary

DESIGO – the comprehensive system for flexible and energy-efficient building

automation

DESIGO INSIGHT DESIGO PX DESIGO RX DESIGO OPEN

User-friendly management Scalable automation system to Flexible, adaptable room Open platform to integrate
station for the control, monitoring, control, operate, and monitor automation system to control different plants on all system
analysis, and optimization of all primary systems with scalable the comfort in single rooms levels
integrated systems and processes control units and as well as to control lighting
optional Web and blinds
control

Open BACnet communication to link automation and management level

LON and KNX to link room automation and decentralized secondary processes
Case Study:
Creating IO Summary

Site Name : Ashok Leyland, Chennai

AHU ROOM

RA
D

SA
D

FA
D
AHU IO’s

Sl. No Point Description DI AI DO AO Field device

1. Motorized Fresh Air Damper Control 1 Damper Actuator

2. Motorized Fresh Air Damper Feedback 1 Damper Actuator

3. RAD & SAD ON/OFF Command 2 Damper Actuator

4. RAD & SAD ON/OFF Status 2 Damper Actuator

5. AHU Run Status 1 PFC from Panel
6. AHU Auto / Manual Status 2 PFC from A / M Switch
7. Filter Status 1 DP Switch
8. Supply Air Temperature Sensor 1 Duct Temp sensor
9. Return Air Temperature Sensor 1 Duct Temp sensor
10. 2 way Modulating Valve Control 1 Valve Actuator
11. 2 way Modulating Valve Feedback 1 Valve Actuator
12. CO2 Monitoring 1 CO2 Sensor
Total IO Points: 6 5 2 2
Available IO Points in PXC22.D Model 6 6 6 4
PXC22.D

Spares 1 4 2
Chilled Water Pumps – Primary Pumps

Chiller 1 Chiller 2 Chiller 3

Primary Pump : 3
Nos. Chillers: 3 Nos.

From AHU’s
Primary Pump IO’s

Sl. No Point Description DI AI DO AO Field device

1. Motorized Valve On/Off Control 3 Valve Actuator

2. Motorized Valve On/Off Status 3 From Limit switch

3. Primary Pump Start / Stop 3 PFC from Panel

4. Primary Pump Run Status 3 Liquid DP Switch

5. Primary Pump A/M Status 3 PFC from panel

6. Primary Pump Trip Status 3 PFC from Panel

7. Supply header pressure and temperature 2 T + Pressure Sensor

8. Return header pressure and temperature 2 T +Pressure Sensor

Total 12 4 6 0
Graphic Page of Chiller
Secondary Pump IO’s

Sl. No Point Description DI AI DO AO Field device

1. Motorized Butterfly Valve On/Off Control 3 Valve Actuator
2. Motorized Butterfly Valve On/Off Status 3 Micro switch

3. Secondary Pump Run Status 3

From DP`Switch
4. Secondary Pump A/M Status 3 PFC from MCC Panel
Total Secondary Pump IO’s 9 0 3 0
Total Primary Pump IO’s 12 4 6 0

Total Pump IO’s 21 4 9 0

Total points available 28 4 12 8
PXC52

Spares 7 0 3 8
 HVAC products from Siemens – a unique
portfolio in width, depth, and quality

Building Automation System Standard Systems/Controllers Thermostats Sensors

Valves and Actuators Damper Actuators Variable Speed Drives Heat Meters

62
Thank you for your attention

© Siemens AG 2010. All rights reserved.