Water Quality PPT With Technical Overview.

PROJECT
ENERGY EFFICIENCY IMPROVEMENT BY

UPGRADATION OF C&I SYSTEM IN UNITS 1 TO 6
AT WANAKBORI SITE. REF: P.O.
WTPS/O&M/C&I/Up-grad/supply/127/1667 Dated
10.03.2011 SALE ORDER NO: - 236010824
Issues In WTPS SWAS System units # 1 to #6

Presenting issue on Poor water quality :-
• Impact chiller condenser .

• Impact sample coolers.
Impact chiller condenser (technical specification)
• The formation of scale or deposits in the condenser cell of a SWAS (Steam
and Water Analysis System) chiller can significantly impact its performance
and efficiency. Here's how water quality can affect the formation of scale in
the condenser cell and some strategies to mitigate it:
• Understanding Scale Formation: Scale formation occurs when dissolved
minerals in water, such as calcium and magnesium, precipitate out and
adhere to surfaces when water is heated or evaporated. In a condenser
cell, where water is cooled, these minerals can accumulate and form scale
deposits.
• Water Quality Assessment: Conduct a comprehensive assessment of your
water source to identify potential factors contributing to scale formation.
Test for hardness, alkalinity, pH, and other parameters that can influence
scale deposition.
2
• Water Treatment: Implement appropriate water treatment measures to
address the specific characteristics of your water source. Options include
water softening to reduce hardness, pH adjustment, and chemical treatment
to inhibit scale formation.
• Filtration: Install filtration systems to remove suspended solids and
impurities from the water supply before it reaches the condenser cell. This
helps minimize the introduction of particulate matter that can contribute to
scale formation.
• Chemical Treatment: Utilize chemical additives, such as scale inhibitors or
dispersants, in the water supply to prevent scale formation or disperse
existing deposits. These chemicals work by interfering with the crystallization
process of scale-forming minerals.
3
• Regular Cleaning: Develop a routine cleaning schedule for the condenser cell to
remove scale deposits and prevent their accumulation. This may involve chemical
cleaning procedures or mechanical descaling techniques, depending on the
severity of scaling.
• Temperature Control: Optimize the operating temperature of the condenser cell to
minimize the likelihood of scale formation. Avoid excessive fluctuations in
temperature, as this can promote the precipitation of minerals and exacerbate
scaling issues.
• Monitoring and Maintenance: Implement a proactive monitoring and maintenance
program to track the condition of the condenser cell and address any emerging
scaling issues promptly. Regular inspections, performance testing, and preventative
maintenance can help identify and mitigate scaling problems early on.
4
• Corrosion Prevention: In addition to scale formation, corrosion of
condenser cell components can also impact performance and water
quality. Implement corrosion control measures, such as corrosion
inhibitors or protective coatings, to safeguard against corrosion-
related issues.
• Staff Training and Awareness: Provide training to personnel
responsible for operating and maintaining the SWAS chiller system,
emphasizing the importance of water quality management and scale
prevention strategies. Encourage proactive measures and prompt
reporting of any signs of scaling or deterioration.
We will attached some Photos of cell formation
Impact sample cooler (Technical )
• When the water quality is poor, it can have a significant impact on the
performance and reliability of the sample cooler in a SWAS (Steam
and Water Analysis System). Here's a technical overview of how poor
water quality affects .
2
• Scaling and Fouling: Poor water quality can lead to scaling and fouling inside the
sample cooler, particularly in the heat exchange surfaces. Scale formation occurs
when minerals present in the water precipitate out and accumulate on the
cooler's surfaces, reducing heat transfer efficiency and obstructing flow channels.
• Reduced Heat Transfer Efficiency: Scale formation and fouling hinder the heat
transfer process within the sample cooler, resulting in decreased cooling
efficiency. This can lead to elevated sample temperatures, affecting the accuracy
and reliability of the analytical measurements performed by the SWAS system.
• Corrosion: Corrosive elements or contaminants in the water supply can
accelerate corrosion of the sample cooler's components, compromising its
structural integrity and longevity. Corrosion damage can result in leaks, reduced
cooling capacity, and ultimately, system failure.
3
• Microbiological Growth: Poor water quality may also promote the
growth of microbiological organisms, such as bacteria and algae,
within the sample cooler. Biofilm formation on internal surfaces can
impede water flow, degrade cooling performance, and introduce
microbial contamination to the samples.
• Sampling Accuracy: The compromised cooling efficiency and potential
contamination issues stemming from poor water quality can affect the
accuracy and representativeness of the samples collected by the
SWAS system. Inaccurate sample temperatures or contamination can
lead to erroneous analytical results and unreliable process control
decisions.
Please check impacts on photos.
Poor water Quality Impact Sample Cooler.
Strategies to Address Poor Water Quality Impact on
Sample Cooler & chiller.
• Water Treatment: Implement appropriate water treatment methods, such as
filtration, softening, or chemical treatment, to improve the quality of the water
supplied to the sample cooler. This helps reduce the risk of scaling, fouling, and
corrosion, enhancing system performance and longevity.
• Scale Prevention: Utilize scale inhibitors or antiscalant chemicals to mitigate
scale formation and fouling within the sample cooler. These chemicals help
inhibit the precipitation of minerals and promote the dispersal of existing scale
deposits, preserving heat transfer efficiency.
• Regular Maintenance: Establish a proactive maintenance schedule for the
sample cooler, including routine cleaning, descaling, and inspection of internal
components. Regular maintenance helps prevent scaling, fouling, and microbial
growth, ensuring optimal cooling performance and reliability.
2
• Corrosion Protection: Apply corrosion-resistant coatings or use
corrosion inhibitors to protect the sample cooler's surfaces from
corrosive attack. This helps mitigate the risk of corrosion-related
damage and prolongs the equipment's service life.
• Monitoring and Control: Implement a comprehensive water quality
monitoring program to track key parameters such as pH, conductivity,
hardness, and microbial contamination levels. Real-time monitoring
allows for early detection of water quality issues, enabling prompt
corrective action to be taken.

Water Quality PPT With Technical Overview.

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PROJECT

ENERGY EFFICIENCY IMPROVEMENT BY

Issues In WTPS SWAS System units # 1 to #6

• Impact chiller condenser .

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