Tunneling - 4
Tunneling - 4
ADVANTAGES
• FASTER RATE OF EXCAVATION
• ROUND SMOOTH UNSHATTERED BORE
• REDUCES OVERBREAKS
• LESS CONCRETE FOR LINING
• ADJACENT GROUND NOT DISTURBED
DIS- ADVANTAGES
• HIGH CAPITAL COST & COST OF CUTTERS
• DESIGNED FOR FIXED DIAMETER
• ECONOMICAL FOR LONG TUNNELS
• NOT SUITABLE IN WIDELY VARYING STRATA
• FOR CIRCULAR TUNNELS ONLY
TUNNEL BORING MACHINE
FULL
FULL DIA.
DIA. TBMs
TBMs DEPLOYED
DEPLOYED FORFOR 2.5
2.5 m
m TO
TO 88 mm DIA.
DIA. TUNNELS
TUNNELS
POSSIBLE
POSSIBLE MODIFICATION
MODIFICATION IN
IN DIAMETER
DIAMETER :: ++ 15
15 TO
TO 20%
20%
LIFE
LIFE OF
OF MACHINE
MACHINE :: 25
25 TO
TO 40
40 KMs
KMs CWC/CMO/588
TUNNEL BORING MACHINE 1.
1. Cutter
2.
Cutter head
head
2. Hydraulically
Hydraulically
(SCHEMATIC) adjustable
adjustable
jacket
jacket with
with
jacket
jacket extension
extension
3.
3. Lining
Lining
installation
installation and
and
transporting
transporting
system
system
4.
4. Inner
Inner kelly
kelly
5.
5. 2-part
2-part outer
outer
kelly
kelly with
with
clamping
clamping shield
shield
and
and adjusting
adjusting
cylinders
cylinders
6.
6. Advance
Advance
cylinders
cylinders
7.
7. Cutter
Cutter head
head
drive
drive
8.
8. Rear
Rear support
support
9.
9. Belt
Belt conveyer
conveyer
10.
10. Anchor
Anchor drilling
drilling
rig
rig
CWC/CMO/589
PORTAL CONSTRUCTION
Common excavation, that is, earth and boulders in over burden, to be excavated
with 2 cum hydraulic excavator and 320 hp class dozer with ripper attachment.
Excavation in rock will be done by drilling and blasting for which track
drills/heavy duty jack hammers are proposed to be used.
Disposal of excavated material in both the cases shall be done with 2 cum
hydraulic excavator and 18t rear dumpers combination
Slope stabilisation using shotcrete machine and anchoring by hydraulic drill rig.
Driving of each round variable according to the Class of rock (approx. 3.5 m
for the Class I, 3.0 m for the Class II & III, 2.0 m for the rock Class IV and 1.5
m for the Class V & Multi drift method for Class VI).
Number of holes per round for the excavation of the top heading (including
those necessary for carrying out the smooth blasting along the peripheral
surface) ranging respectively from 115 to 125 according to the rock
characteristics.
CONTD...
HRT EXCAVATION
Loading of the muck resulting from the top-heading blasting, by 2.5 cum wheel loader with side
dump bucket.
Transport of the muck to the spoil area by rear dump trucks with a payload capacity of 18 T.
Shotcrete with the help of 10-15 cum capacity wet shotcrete machine with robot arm.
Drilling of the benching by the same tunneling jumbo used for the top heading, supplemented
with hydraulic crawler mounted drill rigs working downward from the top heading platform.
For mucking operation during benching cycle, same set of equipment used in case of heading,
would be deployed
SURGE SHAFT EXCAVATION
PILOT SHAFT OF 2.5 M
Drilling of charge holes by two stopper drills deployed over the platform of the
raise climber.
Blasting after positioning the raise climber in the horizontal tunnel at the bottom.
Defuming by spraying a mixture of air and water carried through mono rail of
raise climber.
Removal of muck at bottom by deploying 2.5 cum capacity side dump loader with
18 T dumper.
CWC/CMO/578
SURGE SHAFT EXCAVATION
WIDENING OF SHAFT
Drilling of charge holes by jack hammers after covering the pilot hole with a steel
baffle plate to ensure safety for the crew.
Pushing of remaining blasted material through pilot shaft manually by hand shovel.
Removal of muck at bottom of pilot shaft by deploying 2.5 cum capacity side dump
loader with 18 T dumper.
CWC/CMO/578
-: Index :-
Introduction
Components
Construction
Problems in construction
Conclusion
Reference
THE SUBMERGED FLOATING TUNNEL