Cetan

INTERNSHIP
AT
Sai Engineering Ltd,Nashik
Guided by:Dinkar Ugale sir Name of Student:
Ahire Chetan Sharad (61)

Bacchav Prashant D. (62)
Shewale Kamlesh V.(60)
Internship Objectives
• To learn and understand real life/industrial situations.

• To get familiar with various tools and technologies used in
industries and their applications.
• To nurture professional and societal ethics.
• To create awareness of social, economic and administrative
considerations in the working environment of industry
organizations.
Sai Engineering Works Ltd
 Sai Engineering Industries is a reputed organization engaged in
Manufacturing and supplying of plastic Products. The range
offered by the comprises Pesticide Bottles, Chemical bottle,
Plastic Jerry Can ,Plastic bottle, Agrochemical pesticides bottles .
 All these products are manufactured by using optimum quality
material and following the established guidelines of the industry.
To fulfil the divergent needs of the clients, these products in
various specifications and also in customized range.
Offered products are acknowledged for their longer life span,
dimensional accuracy, perfect finish, unbreakcablity and light
weight.
Product details:
• Pesticides and Agro-chemical bottles.
• Pesticides plastic bottles .
• HDPE Pesticides bottles.
•
Machines available
 Blow molding
Product Specification :
Usage/Application :PET Bottle Blowing
Brand:NSR 06/123
Capacity:70 to 120 bottles Per Hour
Raw Material: PET(HDPE)
Power Consumption:3 phase
Semi automatic machine:Suitable for 50 ml to 1 ltr Bottle
Injection molding
.
Product Specifications
Capacity:150 tons/day
Operation Mode:Automatic
Brand:Machine Mantra
Clamping Way:Hydraulic & Mechanical Composite
Plastic Type:PET
Frequency:60 Hz
Model Name/Number:mm 150
Clamping Force:4.5 Ton
Machine Weight:2000 kg
Structure:Horizontal
Oil Tank Capacity:65 Litre

Voltage:220V
Material:Stainless Steel
Power Source:Electric
Methodology overview
 Blow Molding
The parison forms vertically in the extrusion blow molding process. The
wall thickness is controlled by adjusting the orifice size through which
the parison extrudes. It then closes the mold over the parison as it hangs
and transfers it to the blow molding station. This is where the bottle is
made, as previously highlighted in the second phase of the RBM process.
The problem of non-uniformity of the hanging parison is solved by
varying the wall thickness. The weight of the formed portion would
otherwise extend the hot and still-forming area above it. As the parison
forms, the wall thickness increases to achieve a consistent thickness
across the formation.
Advantages:
• High-Thickness Plastic Parts
• Fast Production Rate
• Low Tool Cost
• Recycling
Disadvantages:
• Limited Complexity
• Limited Thickness
• Surface Finish
• Material Limitations
.
 Injection Molding
• Injection moulding is a manufacturing technique that involves the

formation of plastic or rubber materials by introducing heated material
into a mould.
• Injection moulding is the ideal method of processing when high
precision, intricate geometries, and mass production of plastic parts are
required.
• High production efficiency.
Advantages:
• High production efficiency.
• Cost-effective for large production runs
• Low labour requirements
• Minimal material waste
Disadvantages:
Design changes require new tooling.
High energy consumption
Material and colour changes can be time-consuming.
Raw materials:
 High density polyethylene
Manufactured by:
Reliance industries limited ,Gujarat
Net weight:25kg
Applications and Advantages of Plastic Bottles
 Plastic bottles are mainly used in packaging products such as:
• Water (Hard)
• Pesticides
• Agro-chemical bottles
• Cooking oil
• Soft beverages
• Milk (hard plastic)
• Ink
• Shampoo
• And many more

Plastic products are easy to shape into a variety of bottle
forms, which improves their appearance and usefulness.
Some varieties of plastic bottles, for example, include
inbuilt handles, measuring indications, and pouring lips
Colors and Shapes
Plastic products are easy to shape into a variety of bottle forms,

which improves their appearance and usefulness. Some varieties
of plastic bottles, for example, include inbuilt handles, measuring
indications, and pouring lips. Furthermore, plastics can range from
clear to any shade or color, whether translucent or opaque. This
makes products and branding easily identifiable by sight. Thus,
plastic bottles do not need painting since the coloring substance is
mixed into the plastic resin. It is not prone to rub or wash off.
Reusable Material
PET, including other bottle material types, are easily recycled after
their initial usage. They can be remade into a variety of secondary
goods. Some beverage bottles and nonfood containers are also
made from recycled plastic. Plastic bottles' small weight reduces
the cost of transporting recyclables to recycling centers.
Recycling of Plastic Bottles:
 Recycling is divided into numerous phases. Bottles must be
collected from homes, businesses, and other sites first. The plastic
bottles must then be separated from the metal, glass, and other
objects that people discard in recycling bins. Plastic bottles are also
classed based on the type of plastic used to make them. Following
that, any food, drink, or chemical residue in the bottles is removed.
Why to Recycle :
 There are numerous reasons why plastic bottles should be
recycled. For starters, recycling minimizes pollution caused by
the chemicals used to manufacture these bottles.
 Recycling also reduces the amount of rubbish sent into landfills,
allowing the garbage to take up less space.
 The bulk of the waste is disposed of in landfills. It could need up
to 500 years to disintegrate and decompose but could leach
pollutants into the water and soil.
 Around 165 million tons of plastic rubbish lies floating in the
oceans, posing a health and safety threat to marine life.
 Conclusion
 After the completion of this internship, I had been exposed to a
industrial & professional working environment. I got introduced to
various mechanical and industrial processes carried out in the
industry and also various job profile available in the industry. It was
really an outstanding thing to see that all the things that I had been
learning in the academics were being used in the industry. I
improved my communication skills. Because of this internship I
realized the importance of observation and critical thinking.
 All the staff members gave me guidance and advice throughout my
internship.These advices and guidance helped me very much and am
I am sure that they will prove to be useful for me in future to tackle
with challenges.I am confident that the learning that I got from this
internship will play a crucial role in my career.
THANK YOU

Cetan

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INTERNSHIP

Guided by:Dinkar Ugale sir Name of Student:

Ahire Chetan Sharad (61)

• To learn and understand real life/industrial situations.

• Pesticides plastic bottles .

• HDPE Pesticides bottles.

Oil Tank Capacity:65 Litre

• Injection moulding is a manufacturing technique that involves the

Reliance industries limited ,Gujarat

• And many more

Plastic products are easy to shape into a variety of bottle forms,

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