Technical for Non Technical

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Spare Parts Department

Technical Background For Non Engineers

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Spare Parts Department

Agenda
 Diesel engine components.
 How diesel engine works.
Cummins diesel engine types.
 Generator components.
 Cummins Generator types.
 Your Touch.

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Spare Parts Department

Components of any system

Tank Filter Pump Lines Act-uators

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Spare Parts Department
Diesel Engine Components

Air Handling System Cooling System Lubricating System Fuel System Base Components Other main components Electrics Electronics

Cam followers and


Air Filter Radiator Oil Pan Tank Cylinder Block Tappets Alternator ECM

Turbocharger Cooling Fan Oil filter Fuel Filter Cylinder Head Gasket kits and sets Starting Motor Temp. sensor

Flywheel and
Aftercooler Water Filter Oil pump Fuel Transfer Pump Cam shaft Flywheel housing
Pressure Sensor

Air and Exhaust Gears and Gear


Connections Water Pump Oil Galleries Fuel Pump Crank shaft Cover
Position Sensor

Intake manifold Thermostat Nozzle piston Cooling Fuel lines Pistons and liners

Exhaust Manifold Belts Fuel Injectors Connecting Rod

Water Connections

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Spare Parts Department

Turbocharger ‫شاحن توربيني‬ ‫تربو‬


:Min. Weight
:Max. Weight

Thermostat ‫ثرموستا‬ ‫ترموستات‬


:Min. Weight ‫ت‬
:Max. Weight
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Spare Parts Department

Water Pump ‫طرمبة مياه مضخة مياه‬


:Min. Weight
:Max. Weight

Oil Pan ‫خزان الزيت‬ ‫كرتيرة‬


:Min. Weight
:Max. Weight
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Spare Parts Department

Oil Pump ‫مضخة‬ ‫طرمبة زيت‬


:Min. Weight ‫زيت‬
:Max. Weight

Nozzle Piston
Cooling ‫رشاش الزيت رشاش الزيت‬
:Min. Weight
:Max. Weight
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Spare Parts Department

Fuel Transfer ‫مضخة‬


Pump ‫كاركة جاز‬
‫تغذية وقود‬
:Min. Weight
:Max. Weight

Fuel Pump ‫مضخة‬ ‫طرمبة جاز‬


:Min. Weight ‫وقود‬
:Max. Weight
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Spare Parts Department

Fuel lines ‫مواسير جاز مواسير وقود‬


:Min. Weight
:Max. Weight

Fuel Injectors ‫حاقن وقود‬ ‫رشاش‬


:Min. Weight
:Max. Weight
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Spare Parts Department

‫بلــــوك جســم المحـــرك‬


Block Cylinder
:Min. Weight
:Max. Weight

‫جسم المحرك العلوي‬


Cylinder Head ‫وش السلندر‬
:Min. Weight
:Max. Weight
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Spare Parts Department

Valves (Intake ‫صمامات(هوا‬


and Exhaust) )‫صباب (حر وعادم) ء وعادم‬
:Min. Weight
:Max. Weight

Valve Insert ‫قاعدة صبابقاعدة صمام‬


:Min. Weight
:Max. Weight
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Spare Parts Department

Valve guide ‫دليل صباب دليل صمام‬


:Min. Weight
:Max. Weight

Valve spring ‫سوستة صباب ياي الصمام‬


:Min. Weight
:Max. Weight
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Spare Parts Department

Collet Valve ‫تيلة صباب‬


:Min. Weight
:Max. Weight

Camshaft ‫عمود الكامة‬ ‫كـامة‬


:Min. Weight
:Max. Weight
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Spare Parts Department

Crank shaft ‫عمود المرفق‬ ‫كرنك‬


:Min. Weight
:Max. Weight

Engine Piston ‫مكبس‬ ‫بستم‬


:Min. Weight
:Max. Weight
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Spare Parts Department

Piston ring ‫حلقات المكبس‬ ‫شنبر‬


:Min. Weight
:Max. Weight

Connecting rod‫ذراع التوصيل‬ ‫بيـــــل‬


:Min. Weight
:Max. Weight
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Spare Parts Department

Cylinder ‫األسطوانات‬ ‫شميـــز‬


Liners
:Min. Weight
:Max. Weight
Tappet (Cam
Followers)
:Min. Weight
:Max. Weight
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Spare Parts Department

Flywheel ‫الحدافة‬ ‫فوالم‬


:Min. Weight
:Max. Weight

Gear Cover ‫غطاء أماميغطاء التروس‬


:Min. Weight
:Max. Weight
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Spare Parts Department

Alternator ‫الشاحن‬ ‫دينامو‬


:Min. Weight
:Max. Weight

Starting Motor ‫بادئ الحركة‬ ‫مارش‬


:Min. Weight
:Max. Weight
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Spare Parts Department

Diesel Engine Assembly

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Spare Parts Department
How Diesel engine works

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Spare Parts Department

How Diesel engine works

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Spare Parts Department

Cummins Engines Types.ppt

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Engine Family Search Tips
Cummins groups Engine Families into the following 3 categories:

Midrange Engine Heavy Duty Engine High Horsepower


Families Families Engine Families
A ISX QST30
B3.3 QSX QSK19
B3.9/B4.5/B5.9/B6.7 SIGNATURE QSK78
ISB ISM QSK60
QSB QSM QSK45
C8.3 N14 K50
ISC NH/NT K38
QSC M11 K19
ISL V28
QSL V903

Application choices are:

Automotive Marine Propulsion


Industrial Power Generation
Spare Parts Department
Generator Components

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Spare Parts Department

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Spare Parts Department

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Cummins Generator Types
Spare Parts Department

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Spare Parts Department

Questions and Answers

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Spare Parts Department

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