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    Veysel Aksu Presentation

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    Veysel Aksu Presentation

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    veysel.aksu2024
    4 views16 pages

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    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    4 views16 pages

    Veysel Aksu Presentation

    Uploaded by

    veysel.aksu2024

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    You are on page 1of 16

    INFORMATIONS ABOUT

    THE SPECIAL PROCESSES


    DEPARTMENT

    Veysel AKSU
    Candidate Heat Treatment Engineer

    2022
    OBJECTIVES

    PYROMETRY

    TUS AND SAT TESTS

    NADCAP
    • Temperature is a fundamental parameter in metallurgical furnace operations

    • Reliable and continuous measurement of metal temperature is essential for


    PYROMETRY effective control of the process

    • Pyrometry is a measurement for high temperature

    • Pyrometer is a device to measure temperature


    PYROMETRY

    Non-contact pyrometer Pyrometer system with thermocouple and controller


    PYROMETRY
    Thermocouple
    • Thermocouples are temperature sensors used in
    science and industry.
    • Any two wires of dissimilar metals in contact will
    produce a voltage when heated; however, some alloy
    combinations are standard due to their output level,
    stability and chemical properties.
    Thermocouple Types
    PYROMETR
    Y
    PYROMETRY

    Advantages of Thermocouples Disadvantages of Thermocouples

    Common usage area such as aviation, automobile, Output needed correction


    defense industries

    High temperature range Being affected from environment

    Replaceable Limited accuracy

    Easy connection Needed high investment


    TUS AND SAT TEST
    Repeatability
    of
    production

    Customer PURPOSE Temperature


    requirements S stability

    Preventive
    maintenance
    TUS TEST
    • Temperature Uniformity Survey is used to provide homogeneity temperature furnace

    Requirements

    Test and Calibration Suitable


    Type of Careful
    Working area recorder of field test thermocoupl
    furnace assembly
    equipment equipment e
    TUS TEST
    An example representation of TUS setup for a vacuum furnace

    Class 2
    Type C

    1-9 represents place of thermocouples


    SAT TEST
    • System Accuracy Test is name given to the calculation of measurement accuracy and deviation values by testing
    the control equipment of the furnaces used by the enterprises one by one.
    INSTRUMENT INSTRUMENT CALIBRATION STANDARD CALIBRATION
    TYPE PERIOD ACCURACY

    Reference standard Zener voltage 3 years NIST NIST


    reference

    Primary standard Potentiometer, 3 years Reference standard ±0,05 0C


    instrument digital voltmeter

    Secondary standard Potentiometer, Annually Primary standard ±0,2 0C


    instrument digital voltmeter instrument

    Field test equipment Data recorder, Quarterly Primary or secondary ±0,6 0C


    portable standard instrument
    potentiometer
    SAT TEST An example representation of SAT setup for a vacuum furnace

    Primary Secondary
    Field test Controller,
    standard standard
    instrument recorder
    Class 2 instrument instrument
    Type C
    NADCAP

    National Aerospace and Defense Contractors


    Accreditation Program is company level accreditation
    based on specific processes used by aerospace
    suppliers such as chemical processing, coatings,
    conventional machining, heat treating, nondestructive
    testing and welding.

    The Nadcap program offers the opportunity for


    suppliers to gain tighter controls within their special
    processes, provides the forum for a voice in the
    establishment of audit requirements, networking, and
    market recognition.
    How does the Nadcap process work?

    • The Performance Review Institute (PRI) manages the


    Nadcap program.

    • PRI will organize an audit and assign an approved auditor


    to conduct the audit in accordance with a manufacturing
    standard and checklist.

    NADCAP • Any non-conformity issues will be reported at the end of


    the audit, and non-conformance reports will be provided.

    • The non-conformance findings will be completed out by


    PRI, and the audit package will be given to a 'special
    process' task group made up of industry members, who will
    study all these and vote on its acceptability for approval.

    • When all nonconformances have been resolved,


    accreditation is obtained.
    Thanks for listening

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