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    Auto Lighting System HID: (High Intensity Discharge)

    Uploaded by

    Eka Nur Cahyo
    The document provides information about an auto lighting system and auto headlamp leveling system (AHLS). It describes how the auto lighting system uses a solar sensor to automatically turn lights on and off based on brightness. It then explains the components, operating sequences, and diagnostic procedures for an AHLS, which automatically adjusts headlamp angle based on vehicle load. Fault codes and their meanings are also listed.

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    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    Auto Lighting System HID: (High Intensity Discharge)

    Uploaded by

    Eka Nur Cahyo
    167 views42 pages
    The document provides information about an auto lighting system and auto headlamp leveling system (AHLS). It describes how the auto lighting system uses a solar sensor to automatically turn lights on and off based on brightness. It then explains the components, operating sequences, and diagnostic procedures for an AHLS, which automatically adjusts headlamp angle based on vehicle load. Fault codes and their meanings are also listed.

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    H Lighting

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    The document provides information about an auto lighting system and auto headlamp leveling system (AHLS). It describes how the auto lighting system uses a solar sensor to automatically turn lights on and off based on brightness. It then explains the components, operating sequences, and diagnostic procedures for an AHLS, which automatically adjusts headlamp angle based on vehicle load. Fault codes and their meanings are also listed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    167 views42 pages

    Auto Lighting System HID: (High Intensity Discharge)

    Uploaded by

    Eka Nur Cahyo
    The document provides information about an auto lighting system and auto headlamp leveling system (AHLS). It describes how the auto lighting system uses a solar sensor to automatically turn lights on and off based on brightness. It then explains the components, operating sequences, and diagnostic procedures for an AHLS, which automatically adjusts headlamp angle based on vehicle load. Fault codes and their meanings are also listed.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
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    You are on page 1of 42

    Auto Lighting System HID(High Intensity Discharge)

    AHLS(Auto Headlamp Leveling System)

    Auto Lighting System

    Auto lighting system introduction


    Auto lighting system is automatically turn on and off

    the tail & headlamp device according to surrounding


    brightness. That is, when select lighting switch goes to Auto

    position, sensor detects surrounding illumination


    change, automatically turn on and off the tail and head lamp device without any other operation. The sensor which senses lightness of surrounding has been attached on the crush pad top portion and

    become to sensor and module all

    Auto light solar sensor Function


    Role of Solar Sensor
    This sensor outputs an electric current according to the light quantity and transmits it to the control module so that head lamp and tail lamp

    relays are driven according to the


    light quantity and then lamp relays operate.

    Auto light solar sensor - Principle


    Principle of Sensing
    When electric current is inputted on the base of controller

    power transmitter from solar sensor in the following circuit


    according to insulation, transmitter turns on so as to light the lamp

    Solar Sensor Lamp

    BATT 12V

    Controller

    Auto light solar sensor Characteristics


    Output current Characteristics by quantity of solar radiation
    mA 600

    Output Current(nano ampere)

    500 400 300 200 100 0 0 1 2 3 4 5 6 7 8 9 10

    Lux(10,000)

    Auto light sensor module


    Specification
    Item Rated voltage Working voltage Load Working Temperature Conservation temperature Install location 12 volts 9 ~ 16 volts Max 200mA relay load -30 ~ +80 -40 ~ +120 On the crash pad Specification

    Auto light inputs & outputs


    System Block Diagram Inputs Signal
    Auto light switch

    Controller
    CPU for Auto light control TR1 for tail lamp relay TR2 for head lamp relay

    IGN, Switch
    Solar sensor signal

    Ground

    Outputs
    Tail lamp relay Head lamp relay

    Auto light ON & Off condition


    Operation by switch position
    Switch Position Lamp operation Description According to the position of tail lamp Switch, the tail lamp is ON or OFF. If the drivers side door is opened with the tail lamp ON and Ignition Key OFF lamp is OFF automatically.(Tail Lamp Auto Cut) According to the position of head lamp switch, the head lamp is ON and OFF. If ignition Key OFF is with the head lamp ON the head lamp is OFF.

    Tail Lamp Manual

    Tail Lamp ON

    Head Lamp Head Lamp OFF

    Auto

    Auto

    The Tail lamp & Head lamp is ON/OFF automatically regardless the driver intention Head Lamp & Tail according to the surroundings brightness. Lamp automatic The auto ON and OFF of lamp is controlled ally ON/OFF by Auto Light Sensor.

    Condition of Lamp ON & OFF


    Auto Light function condition.
    1. Ignition Key S/W ON 2. Light S/W Auto Position

    Tail lamp
    Turn ON 23.1 Lux(0.52-0.56volt)

    Head lamp
    6.2 Lux(0.36-0.37volt)

    Turn OFF

    48.1 LLux(0.86-0.96Volt)

    12 Lux(0.52-0.56volt)

    Auto Light Operation ON/OFF


    Time Chart
    500 ms Later ON 3 sec. Later Off

    Tail Lamp Illumination

    ON

    OFF
    23.1 Lux (0.78 Volt) 48.1 Lux (1.3 Volt)

    Head Lamp ON Illumination


    OFF 6.2 Lux (0.36 Volt) 12 Lux (0.52 Volt)

    Auto Light Operation Characteristics 1


    Operation Characteristics 1
    Tail Lamp Auto Cut Function (IG S/W ON and Off and Door Open)
    IGN. KEY
    ON OFF ON OFF ON OFF ON(open) OFF(close)

    Tail Lamp Switch Tail Lamp

    Door SW

    Auto Light Operation Characteristics 2


    Operation Characteristics 2
    Tail Lamp Auto Cut (IG. ON with Door Open)
    ON OFF Tail Lamp Switch ON

    IGN. KEY

    OFF ON OFF ON(open) OFF(close)

    Tail Lamp

    Door SW

    Auto Light Operation Characteristics 3


    Auto Light Operation Characteristics 3
    Tail Lamp Auto Cut (Auto S/W ON and Door Open)
    IGN. KEY Tail Lamp Switch Auto ON OFF ON OFF

    ON Tail Lamp ON Condition OFF

    Tail Lamp

    ON OFF ON(open) OFF(close)

    Door SW

    Circuit Diagram
    Auto Lighting Circuit
    Ignition Switch
    AM Acc IG1 IG2 ST Acc ON ST Lo Hi P

    Multi Function switch


    EB HL HU HS2 Off Tail H/L TS HS1 G AT

    Pin Voltage check IG. & Auto switch ON


    Pin No. at condition at condition of lamp OFF of lamp ON IGN.Off Auto mode IGN.ON Auto mode

    Auto

    Dash Fuse Box Tail Lamp RLY Fusible Link

    Tail Lamp 3 5

    1 2 3 4
    1 6 Auto Light Sensor

    2 ETACS

    5 6

    BATT.

    Head Lamp RLY

    Head Lamp

    HID(High Intensity
    Discharge)

    HID(High Intensity Discharge) Head-lamp General


    The HID System, that is different to currently existing

    Halogen bulbs that emit a DC 12V filament, the Ballast


    and Igniter changes the voltage of 12V into 20,000V

    it is a headlamp that does not contain a filament that


    emits light through discharging electrodes from a Xenon Gas Capsule

    HID Headlamp characteristics


    The

    principle of lighting Characteristics

    BULB

    No light, if the voltage of power is beyond the specification(Specification : 9 ~ 16 volt)

    Constituents

    of Bulb gas

    XEMON GAS : Fast light On at beginning.

    HID Speciation
    ITEM Rated voltage Minimum operating voltage Range of operating voltage MAX. Current Starting Current Rated current Output current Housing range of temperature Spec. 12 volts 9 volts 9 ~ 16 volts 20 Ampere Maximum below 17 Ampere for 10 seconds 3.18 Ampere 35W1W at 25 40 ~ 105

    Halogen Bulb vs. HID BULB


    Halogen Bulb vs. HID BULB Comparison
    ITEM Luminous Flues (at 12 volt) Average Luminous Color Temperature UNIT Lm Cd/ K HALLOGEN BULB 1360 3000 3500 HID BULB 3000 6000 4200

    Power Consumption (at 12 volt)


    Luminous Efficiency (at 12 volt) Life Time (at 14 volt)

    W(watt)
    Im/w h

    55
    26.8 650

    35
    85 2000

    HID headlamp system components & function

    Bulb Igniter Ballast


    Igniter Socket

    Bulb

    Ballast

    HID Headlamp device waveform & ARC Image


    IGN. Key
    ON OFF

    Heal Light ON Switch OFF


    20 Kv

    Voltage secure Area(AC current)


    85 volt(3A)

    400 Hz

    Heal Light Bulb Voltage

    0 volt

    25 ms 500 ms

    HID Lamp Main Feature


    Low Beam(HID Bulb) Main Feature
    Items Low Beam

    Center Max. irradiation width


    68 m

    Max. irradiation width


    90 m

    Max. irradiation width,(LH/RH)


    17.1 m

    High Beam(Halogen Bulb) Main Feature


    Center Max. irradiation width 155 m Max. irradiation width 165 m Max. irradiation width,(LH/RH) 20 m

    Items Hi Beam

    Comparison Feature

    Diagnosis
    If HID headlamp does not operate, do checking as follows
    - Check voltage of the battery(Low beam operates when it is more than 9volts)

    - Check the fuse & relay


    - Polarity of power which is supplied to Ballast does check. - Bulb connector check - Bulb glass broken check

    HID Lighting Circuit

    Fuse:15A +

    Battery

    RH Head Lamp Relay

    H.I.D Ballast 12V RH

    Bulb

    Fuse:15A

    LH Head Lamp Relay

    H.I.D Ballast 12V LH

    Bulb

    Caution items while inspect HID Lighting


    There is a high voltage around the HID Igniter while HID Bulb is ON. so, that the inspection is allowed only while head Lamp Switch is Off. Do not Head Light Switch On when HID Lamp Igniter Connector is disconnected.(When the switch is On, 20KV is applied to Igniter) The HID BULB manufacturer of RH & LH should be same. Ex : Osram or Philips Do not fix HID Lighting System by customer when it fails.

    AHLS (Auto Head Light Leveling System)

    AHLS general
    This device is to automatically control the headlamp

    projection angle that is variable


    due to the vehicle loading condition

    AHLS operating Sequence 1


    1. Load change the amount of vehicle

    2. Angle change of suspension

    3. Head lamp angle change requirement calculation

    4. Head lamp angle change leveling single send to leveling device

    5, Head lamp angle leveling device Actuator operating

    AHLS operating Sequence 2

    Before load detect

    Load detect

    Head lamp angle leveling device actuator operating.

    AHLS composition - AHLS Module


    AHLS Module
    Detects the height of vehicle and optimize the up & down aiming of head lamp.

    Install location

    AHLS composition - Auto Leveling Actuator


    Auto Leveling Actuator
    Adjust the aiming angle of head lamp according to the voltage signal of AHLS control module.

    Install location

    Auto Leveling Actuator Ballaster

    System INPUTS & OUPUTS


    Input / output Block Diagram
    INPUTS OUTPUTS IGN. Key(12 volt) Head Light Switch Vehicle Height Sensor Vehicle Speed Sensor Ground HID Signal Leveling Actuator

    SI-ECM
    Diagnostic
    DLC Connector

    AHLS CIRCUIT Diagram


    HID Lamp ALTERNATOR

    L
    S

    Ballaster
    IGN. Key S/W Head Lamp Switch
    Hs1 Ts

    100A

    OFF Tail H/L

    3 AHLS 1 Actuator 6 E32 Connector

    15 ENG. J/Box Fusible Link Head Lamp Relay

    M01-1 Connector

    M68 Connector 2 4 5 6 8

    BATT.

    DLC Connector 1

    ECM

    Vehicle Speed Sensor

    SI-ECM

    Height Sensor Lever

    Auto Leveling Condition


    There two condition, when do auto leveling according to height change of a car. Condition 1
    IG. ON & Head Light Switch ON Mode before take off(Vehicle stop)

    Condition 2
    Head Lamp Switch ON Mode after take off(while driving)

    AHLS Control Module Reset


    HALS Reset
    When : the SI-ECM is replaced or Using Hi-scan.

    Reset condition
    - Vehicle empty condition - Flat ground & regular tire pressure SI ECM Output signal Voltage Between SI ECM & AHLS Actuator. : 80% voltage of input voltage to AHLS Control Module. Reset leveling is fixed on vehicle empty condition

    Hi-scan diagnosis - Reset


    ALHS Reset with Hi-scan

    1. Caution : Select the right model 2. Zero setting value : 80 %

    Diagnostic Trouble Code Read


    Diagnostic Trouble Code

    Dynamic Type DTC

    Caution : Head lamp switch should be On when conduct self diagnosis C1522 DTC is shown with just IG. Key On.

    Diagnostic trouble code description.


    DTC DTC ITEM Description SI - ECM Hardware Error SI ECM Software Error ALHS Adjusting Failed(Zero Setting) Heal Lamp Signal line open Circuit Head Lamp ON/OFF Signal Voltage - Lamp Switch ON : Lower-than 2 Volt - Lamp Switch OFF : Higher-than 6 Volt Vehicle Speed Sensor Signal Higher-than 301 Hz MAX. Signal : 300 Hz - ALHS Signal Line Short to BATT. or Short to GND. - When ALHS Signal Line Voltage is beyond the 15~80% of SI-ECM input voltage. - Overturned error when SI ECM Lever is beyond 90 that is normal operating range. - When the temperature of SI ECM EEPROM is over 120 for 2 sec. C1604 ECM(Hardware) Error C1606 ECM(Software) Error C1620 First Setup Not Completed (Not Adjusted)

    C1522

    H/Lamp Switch Signal Line Open


    Vehicle Speed Sensor Malfunction

    C1212

    Output Voltage Short to C2226 battery or GND. (Actuator Control Signal Line) C1255 C1621 RR Height Sensor Circuit (Overturned SI-ECM Level) Excess operating Temperature

    Current Data Read


    Current Data

    Actuator .. % : SI ECM Output Voltage Value MIN : 15 %(60), MAX : 80 %(90) Sensor .. DEG. : Rear Height Sensor Angle. Actuality operation angle : 20. Check if the SI-ECM output voltage is 80% of input voltage at vehicle empty condition. The angle of sensor is zero DEG. at vehicle empty condition.

    Hi-scan Actuator test


    Actuator test

    Input Set Value : Check if the actuator is operated from 15% to 80% of input voltage. SET : Return to basic value 80% if press set button while actuator is operated.

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