6se7033 Simovert
6se7033 Simovert
6se7033 Simovert
Operating Instructions
Vector Control
Wechselrichter (DC-AC) Bauform Einbaugerät
Inverter (DC-AC) Chassis Type
Änderungen von Funktionen, technischen Daten, Normen, Zeichnungen und Parametern vorbehalten.
We reserve the right to make changes to functions, technical data, standards, drawings and parameters.
Contents
5 INSTALLATION................................................................................................ 5-1
7 CONNECTING-UP............................................................................................ 7-1
8 PARAMETERIZATION..................................................................................... 8-1
12.6 Removing and installing the module busbars (from type G)........................... 12-5
15 CERTIFICATES.............................................................................................. 15-1
DANGER For the purpose of this documentation and the product warning labels,
"Danger" indicates death, severe personal injury or substantial property
damage will result if proper precautions are not taken.
WARNING For the purpose of this documentation and the product warning labels,
"Warning" indicates death, severe personal injury or property damage
can result if proper precautions are not taken.
CAUTION For the purpose of this documentation and the product warning labels,
"Caution" indicates that minor personal injury or material damage can
result if proper precautions are not taken.
NOTE This documentation does not purport to cover all details on all types of
the product, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.
Should further information be desired or should particular problems
arise which are not covered sufficiently for the purchaser’s purposes,
the matter should be referred to the local SIEMENS sales office.
The contents of this documentation shall not become part of or modify
any prior or existing agreement, commitment or relationship. The sales
contract contains the entire obligation of SIEMENS AG. The warranty
contained in the contract between the parties is the sole warranty of
SIEMENS AG. Any statements contained herein do not create new
warranties or modify the existing warranty.
d
b d b d
e e
f f f f f
a c c a c a
Sitting Standing Standing / Sitting
Fig. 1-1 ESD protective measures
1. General 4. Installation
In operation, drive converters, depending on their degree The installation and cooling of the appliances shall be in
of protection, may have live, uninsulated, and possibly accordance with the specifications in the pertinent
also moving or rotating parts, as well as hot surfaces. documentation.
In case of inadmissible removal of the required covers, of The drive converters shall be protected against
improper use, wrong installation or maloperation, there is excessive strains. In particular, no components must be
the danger of serious personal injury and damage to bent and/or isolating distances altered in the course of
property. transportation or handling. No contact shall be made with
For further information, see documentation. electronic components and contacts.
All operations serving transport, installation and Drive converters contain electrostatic sensitive
commissioning as well as maintenance are to be carried components which are liable to damage through
out by skilled technical personnel (observe IEC 364 or improper use. Electronic components must not be
CENELEC HD 384 or DIN VDE 0100 and IEC Report mechanically damaged or destroyed (potential health
664 or DIN VDE 0110 and national accident prevention risks).
rules). 5. Electrical connection
For the purposes of these basic safety instructions, When working on live drive converters, the applicable
"skilled technical personnel" means persons who are national accident prevention rules (e.g. VBG 4) must be
familiar with the installation, mounting, commissioning complied with.
and operation of the product and have the qualifications
needed for the performance of their functions. The electrical installation shall be carried out in
accordance with the relevant requirements (e.g. cross-
2. Intended use sectional areas of conductors, fusing, PE connection).
Drive converters are components designed for inclusion For further information, see documentation.
in electrical installations or machinery. Instructions for the installation in accordance with EMC
In case of installation in machinery, commissioning of the requirements, such as screening, grounding, location of
drive converter (i.e. the starting of normal operation) is filters and wiring, are contained in the drive converter
prohibited until the machinery has been proved to documentation. They must always be complied with, also
conform to the provisions of the EC directive 89/392/EEC for drive converters bearing a CE marking. Observance
(Machinery Safety Directive - MSD). Account is to be of the limit values required by the EMC law is the
taken of EN 60204. responsibility of the manufacturer of the installation or
machine.
Commissioning (i.e. the start of normal operation) is
admissible only where conformity with the EMC directive 6. Operation
(89/336/EEC) has been established. Installations which include drive converters shall be
The drive converters meet the requirements of the low- equipped with additional monitoring and protective
voltage directive 73/23/EEC. They are subject to the devices in accordance with the relevant applicable safety
harmonized standards of the series prEN 50178/DIN requirements, e.g. Act respecting technical equipment,
VDE 0160 in conjunction with EN 60439-1/DIN VDE accident prevention rules, etc. Changes to the drive
0660 Part 500 and EN 60146/DIN VDE 0558. converters by means of the operating software are
permissible.
The technical data as well as information concerning the
supply conditions shall be taken from the rating plate and After disconnection of the drive converters from the
from the documentation and shall be strictly observed. voltage supply, live appliance parts and power terminals
must not be touched immediately because of possibly
3. Transport, storage energized capacitors. In this regard, the corresponding
signs and markings on the drive converter must be
The instructions for transport, storage and proper use
respected.
shall be complied with.
During operation, all covers and doors shall be kept
The climatic conditions shall be in conformity with prEN
closed.
50178.
7. Maintenance and servicing
The manufacturer’s documentation shall be followed.
Keep these safety instructions in a safe place!
2 Description
Range of application The inverter is a power electronics component for feeding three-phase
drives in the output range from 37 kW to 2200 kW.
The inverter can be operated from a DC system with a voltage in the
range of the values indicated on the rating plate (510...650 / 675...810 /
890...930 V).
The inverter enables a three-phase system with a variable output
frequency between 0 Hz and a maximum of 600 Hz to be generated
from the DC link voltage with the pulse width modulation method
(PWM).
The internal 24 V DC voltage is supplied through an integral power
supply unit.
The unit is controlled by the internal closed-loop electronics, the
functions are provided by the unit software.
Operator control can be effected via the PMU operator control panel,
the user-friendly OP1S operator control panel, the terminal strip or via
the serial interfaces of the bus system. For this purpose, the unit is
provided with a number of interfaces and six slots for the use of
optional boards.
Pulse encoders and analog tachometers can be used as encoders on
the motor.
Terminal strip
Optional PMU
boards
Control electronics Serial
interface
24 V Internal
== power
== supply
C / L+ U2/T1
Motor
V2/T2
connec-
D/L- W2/T3 tion
DC link
Fuses* PE2
Inverter
PE1
NOTE If the storage period of one year is exceeded, the unit must be newly
formed. See Section ”Forming".
4 Technical Data
EU low-voltage directive EN 50178
73/23/EEC and RL93/68/EEC
EU directive EMC 89/336/EEC EN 61800-3
EU machine directive 89/392/EEC EN 60204-1
Approval UL: E 145 153
CSA: LR 21 927
Type of cooling Air cooling with built-in fan
Permissible ambient and cooling-
medium temperature
• during operation 0° C to +40° C ( 32° F to 104° F)
(up to 50° C see Fig. „Derating curves“)
• during storage -25° C to +70° C (-13° F to 158° F)
• during transport -25° C to +70° C (-13° F to 158° F)
Installation height ≤ 1000 m above sea level (100 % load capability)
> 1000 m to 4000 m above sea level
(for load capability. see Fig. „Derating curves“)
Permissible humidity rating Relative humidity ≤ 95 % during transport and storage
≤ 85 % during operation (moisture
condensation not permissible)
Climatic class Class 3K3 to DIN IEC 721-3-3 (during operation)
Pollution degree Pollution degree 2 to IEC 664-1 (DIN VDE 0110. Part 1).
Moisture condensation during operation is not permissible
Overvoltage category Category III to IEC 664-1 (DIN VDE 0110. Part 2)
Degree of protection EN 60529
• Standard • IP00
• Option • IP20 (Option for types E to G)
Class of protection Class 1 to IEC 536 (DIN VDE 0106. Part 1)
Shock protection to EN 60204-1 and DIN VDE 0106 Part 100 (VBG4)
Radio interference suppression to EN 61800-3
• Standard No radio interference suppression
• Options Radio interference suppression filter for Class A1 to EN 55011
Interference immunity Industrial to EN 61800-3
Paint finish For interior installation
Mechanical specifications
- Vibrations To DIN IEC 68-2-6
During stationary use:
Constant amplitude
• of deflection 0.075 mm in the frequency range 10 Hz to 58 Hz
• of acceleration 9.8 m/s² in the frequency range > 58 Hz to 500 Hz
During transport:
• of deflection 3.5 mm in the frequency range 5 Hz to 9 Hz
• of acceleration 9.8 m/s² in the frequency range > 9 Hz to 500 Hz
- Shocks to DIN IEC 68-2-27 / 08.89
(only E, F, and G types of 30 g. 16 ms half-sine shock
construction)
75
50
7 6 5 4 3 2 1
25
0
0 2,5 3 5 6 7,5 9 12 15 16
25 35 1,125 * * See
30 1,25 * the
following
0 25 1,375 * Note
0 10 20 30 40 50
Cooling-medium temp. in °C
Permissible rated current in %
100
Altitude Derating
[m] factor K1
90
1000 1,0
80 2000 0,9
3000 0,845
70
4000 0,8
60
0 1000 2000 3000 4000
NOTE It must be borne in mind that total derating must not be greater than 1!
Example: Altitude: 3000 m K1 = 0.845
Ambient temperature: 35 °C K2 = 1.125
⇒ Total derating = 0.845 x 1.125 = 0.95
Designation Value
Order No. 6SE70... 31-0TE60 31-2TF60 31-5TF60 31-8TF60 32-1TG60 32-6TG60
Rated voltage [V]
• Input DC 510 (-15 %) to 650 (+10 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 110 148 174 221 250 305
• Output 92 124 146 186 210 260
DC link voltage [V] = Rated DC voltage
Rated output [kVA] 61 to 76 82 to 103 97 to 121 123 to 154 139 to 174 172 to 216
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 1.7 2.1 2.3
Standard version at 20 V
• Max. aux. curr. requirement[A] 2.7 3.2 3.5
Maximum version at 20 V
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirement at 50 Hz 0.43 0.80 0.95
[A]
• Aux. curr. requirement at 60 Hz 0.49 1.2 1.4
[A]
Pulse frequency [kHz] 1.7 to 16 1.7 to 16 1.7 to 9 1.7 to 9 1.7 to 7.5 1.7 to 7.5
Derating curve (see Fig. 4.1) ô ô í í
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Load class II to EN 60 146-1-1 (additional)
Base load current [A] 0.91 x rated output current
Base load duration [s] 270
Overload current [A] 1.6 x rated output current
Overload duration [s] 30
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 1.05 1.35 1.56 1.70 2.18 2.75
Cooling-air requirement [m³/s] 0.10 0.14 0.14 0.14 0.31 0.31
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 69 69 69 69 80 80
IP00 [dB(A)]
Type of construction E F F F G G
Dimensions [mm]
• Width 270 360 360 360 508 508
• Height 1050 1050 1050 1050 1450 1450
• Depth 350 350 350 350 450 450
Weight approx. [kg] 55 65 65 65 155 155
Designation Value
Order No. 6SE70... 33-2TG60 33-7TG60 35-1TJ60 36-0TJ60 37-0TJ60 37-0TK60
Rated voltage [V]
• Input DC 510 (-15 %) to 650 (+10 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 375 440 607 702 821 821
• Output 315 370 510 590 690 690
DC link voltage [V] = rated DC voltage
Rated output [kVA] 208 to 261 244 to 307 336 to 424 389 to 490 455 to 573 455 to 573
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 2.3 3.0
Standard version at 20 V
• Max. aux. curr. requirement[A] 3.5 4.2
Maximum version at 20 V
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 0.95 2.2 4.5
• Aux. curr. requirem. At 60 Hz [A] 1.4 3.4 6.9
Pulse frequency [kHz] 1.7 to 6 1.7 to 6 1.7 to 6 1.7 to 5 1.7 to 2.5 1.7 to 2.5
Derating curve (see Fig. 4.1) ÷ ÷ ÷ û ù ù
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Load class II to EN 60 146-1-1 (additional)
Base load current [A] 0.91 x output current not additional
Base load duration [s] 270 not additional
Overload current [A] 1.6 x output current not additional
Overload duration [s] 30 not additional
Losses, cooling, power factor
Power factor conv. CosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 3.47 4.05 5.8 6.6 8.2 8.8
Cooling-air requirement [m³/s] 0.41 0.41 0.46 0.46 0.60 0.60
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 82 82 79 77 80 80
IP00 [dB(A)]
Type of construction G G J J J K
Dimensions [mm]
• Width 508 508 800 800 800 800
• Height 1450 1450 1400 1400 1400 1750
• Depth 450 450 551 551 551 551
Weight approx. [kg] 155 155 250 250 275 500
Designation Value
Order No. 6SE70... 38-6TK60 41-1TK60 41-3TL60 41-6TQ60 41-6TM60 42-1TQ60
Rated voltage [V]
• Input DC 510 (-15 %) to 650 (+10 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 1023 1310 1551 1940 1940 2490
• Output 860 1100 1300 1630 1630 2090
DC link voltage [V] = rated DC voltage
Rated output [kVA] 567 to 714 724 to 914 856 to 1073 to 1073 to 1375 to
1080 1355 1355 1737
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 3.0 3.0 3.0 5.2
Standard version at 20 V (Master + Slave)
• Max. aux. curr. requirement[A] 4.2 4.2 4.2 6.6
Maximum version at 20 V (Master + Slave)
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirement at 50 Hz 4.5 12.8 9 25.6
[A]
• Aux. curr. requirement at 60 Hz 6.9 22 13.8 44.0
[A]
Pulse frequency [kHz] 1.7 to 2.5 1.7 to 2.5 1.7 to 2.5 1.7 to 2.5 1.7 to 2.5 1.7to 2.5
Derating curve (see Fig. 4.1) ù ù ù ù ù ù
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 11.9 13.4 14.5 22.6 23.6 25.4
Cooling-air requirement [m³/s] 0.60 0.88 0.92 1.20 1.20 1.76
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 80 85 89 87 87 89
IP00 [dB(A)]
Type of construction K K L Q1) M2) Q1)
Dimensions [mm]
• Width 800 800 1100 (2 x 800) (2x800+508) (2x800)
• Height 1750 1750 1750 1750 1750 1750
• Depth 551 551 551 551 551 551
Weight approx. [kg] 520 540 850 1040 1200 1080
1) without interphase transformer chassis
2) with interphase transformer chassis
Designation Value
Order No. 6SE70... 42-5TN60
Rated voltage [V]
• Input DC 510 (-15 %) to 650 (+10 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 2940
• Output 2470
DC link voltage [V] = rated DC voltage
Rated output [kVA] 1626 to
2053
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 5.2
Standard version at 20 V (Master +
Slave)
• Max. aux. curr. requirement[A] 6.6
Maximum version at 20 V (Master +
Slave)
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirement at 50 Hz 25.6
[A]
• Aux. curr. requirement at 60 Hz 44.0
[A]
Pulse frequency [kHz] 1.7 to 2.5
Derating curve (see Fig. 4.1) ù
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 27.5
Cooling-air requirement [m³/s] 1.84
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 91
IP00 [dB(A)]
Type of construction N1)
Dimensions [mm]
• Width 2x1100
• Height 1750
• Depth 551
Weight approx. [kg] 1700
1) without interphase transformer chassis
Designation Value
Order No. 6SE70... 26-1UE60 26-6UE60 28-0UF60 31-1UF60 31-3UG60 31-6UG60
Rated voltage [V]
• Input DC 675 (-15 %) to 810 (+ 10 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 73 79 94 129 152 186
• Output 61 66 79 108 128 156
DC link voltage [V] = rated DC voltage
Rated output [kVA] 53 to 63 58 to 68 69 to 82 94 to 112 111 to 133 136 to 162
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 1.7 2.1 2.3
Standard version at 20 V
• Max. aux. curr. requirement[A] 2.7 3.2 3.5
Maximum version at 20 V
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 0.43 0.80 0.95
• Aux. curr. requirem. at 60 Hz [A] 0.49 1.2 1.4
Pulse frequency [kHz] 1.7 to 16
1.7 to 16 1.7 to 9 1.7 to 7.5 1.7 to 7.5 1.7 to 6
Derating curve (see Fig. 4.1) ô í í ÷
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Load class II to EN 60 146-1-1 (additional)
Base load current [A] 0.91 x rated output current
Base load duration [s] 270
Overload current [A] 1.6 x rated output current
Overload duration [s] 30
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 0.75 0.84 1.04 1.50 1.80 2.18
Cooling-air requirement [m³/s] 0.10 0.10 0.14 0.14 0.31 0.31
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 69 69 69 69 80 80
IP00 [dB(A)]
Type of construction E E F F G G
Dimensions [mm]
• Width 270 270 360 360 508 508
• Height 1050 1050 1050 1050 1450 1450
• Depth 350 350 350 450 450 450
Weight approx. [kg] 55 55 65 65 155 155
Designation Value
Order No. 6SE70... 32-0UG60 32-3UG60 33-0UJ60 33-5UJ60 34-5UJ60 35-7UK60
Rated voltage [V]
• Input DC 675 (-15 %) to 810 (+ 10 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 228 268 353 421 538 678
• Output 192 225 297 354 452 570
DC link voltage [V] = rated DC voltage
Rated output [kVA] 167 to 199 195 to 233 258 to 308 307 to 367 392 to 469 494 to 592
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 2.3 3.0
Standard version at 20 V
• Max. aux. curr. requirement[A] 3.5 4.2
Maximum version at 20 V
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 0.95 2.2 4.5
• Aux. curr. requirem. at 60 Hz [A] 1.4 3.4 6.9
Pulse frequency [kHz] 1.7 to 6 1.7 to 6 1.7 to 3 1.7 to 3 1.7 to 2.5 1.7 to 2.5
Derating curve (see Fig. 4.1) ÷ ÷ ø ø ù ù
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Load class II to EN 60 146-1-1 (additional)
Base load current [A] 0.91 x output current not additional
Base load duration [s] 270 not additional
Overload current [A] 1.6 x output current not additional
Overload duration [s] 30 not additional
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98 ≥ 0.97 ≥ 0.98
Power loss (at 2.5 kHz) [kW] 2.82 3.40 5.00 5.60 7.00 8.90
Cooling-air requirement [m³/s] 0.41 0.41 0.46 0.46 0.46 0.60
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 82 82 77 77 77 80
IP00 [dB(A)]
Type of construction G G J J J K
Dimensions [mm]
• Width 508 508 800 800 800 800
• Height 1450 1450 1400 1400 1400 1750
• Depth 450 450 551 551 551 551
Weight approx. [kg] 155 155 250 250 250 500
Designation Value
Order No. 6SE70... 36-5UK60 38-6UK60 41-1UL60 41-2UL60 41-4UQ60 41-6UQ60
Rated voltage [V]
• Input DC 675 (-15 %) to 810 (+ 10 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 774 1023 1285 1464 1666 1880
• Output 650 860 1080 1230 1400 1580
DC link voltage [V] = rated DC voltage
Rated output [kVA] 563 to 675 745 to 893 936 to 1122 1066 to 1278 1213 to 1454 1369 to 1641
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 3.0 5.2
Standard version at 20 V (Master + Slave)
• Max. aux. curr. requirement[A] 4.2 6.6
Maximum version at 20 V (Master + Slave)
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 4.5 12.8 25.6
• Aux. curr. requirem. at 60 Hz [A] 6.9 22.0 44.0
Pulse frequency [kHz] 1.7 to 2.5 1.7 to 2.5 1.7 to 2.5 1.7 to 2.5 1.7 to 2.5 1.7 to 2.5
Derating curve (see Fig. 4.1) ù ù ù ù ù ù
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 10.0 11.6 14.2 16.7 19.0 22.0
Cooling-air requirement [m³/s] 0.60 0.88 0.92 0.92 1.76 1.76
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 82 85 89 89 87 87
IP00 [dB(A)]
Type of construction K K L L Q1) Q1)
Dimensions [mm]
• Width 800 800 1100 1100 (2 x 800) (2 x 800)
• Height 1750 1790 1750 1750 1750 1750
• Depth 551 551 551 551 551 551
Weight approx. [kg] 520 520 850 850 1200 1200
1) without interphase transformer chassis
Designation Value
Order No. 6SE70... 41-4UM60 41-6UM60 42-1UN60 42-3UN60
Rated voltage [V]
• Input DC 675 (-15 %) to 810 (+ 10 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 1666 1880 2440 2785
• Output 1400 1580 2050 2340
DC link voltage [V] = rated DC voltage
Rated output [kVA] 1213 to 1454 1369 to 1641 1775 to 2130 2026 to 2432
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 5.2
Standard version at 20 V (Master + Slave)
• Max. aux. curr. requirement[A] 6.6
Maximum version at 20 V (Master + Slave)
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 25.6
• Aux. curr. requirem. At 60 Hz [A] 44.0
Pulse frequency [kHz] 1.7 to 2.5 1.7 to 2.5 1.7 to 2.5 1.7 to 2.5
Derating curve (see Fig. 4.1) ù ù ù ù
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 20.0 23.0 27.0 31.7
Cooling-air requirement [m³/s] 1.76 1.76 1.84 1.84
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 87 87 91 91
IP00 [dB(A)]
Type of construction M2) M2) N1) N1)
Dimensions [mm]
• Width (2x800+508) (2x800+508) (2x1100) (2x1100)
• Height 1750 1750 1750 1750
• Depth 551 551 551 551
Weight approx. [kg] 1500 1500 1700 1700
1) without interphase transformer chassis
2) with interphase transformer chassis
Designation Value
Order No. 6SE70... 26-0WF60 28-2WF60 31-0WG60 31-2WG60 31-5WG60 31-7WG60
Rated voltage [V]
• Input DC 890 to 930 (± 15 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 71 98 115 140 173 204
• Output 60 82 97 118 145 171
DC link voltage [V] = Rated DC voltage
Rated output [kVA] 69 to 71 94 to 97 111 to 115 135 to 141 166 to 173 196 to 204
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 2.1 2.3
Standard version at 20 V
• Max. aux. curr. requirement[A] 3.2 3.5
Maximum version at 20 V
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 0.80 0.95
• Aux. curr. requirem. at 60 Hz [A] 1.2 1.4
Pulse frequency [kHz] 1.7 to 7.5 1.7 to 7.5
1.7 to 7.5 1.7 to 7.5 1.7 to 6 1.7 to 6
Derating curve (see Fig. 4.1) í í í í ÷ ÷
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 0.90 1.24 1.68 2.03 2.43 3.05
Cooling-air requirement [m³/s] 0.14 0.14 0.31 0.31 0.41 0.41
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 69 69 80 80 82 82
IP00 [dB(A)]
Type of construction F F G G G G
Dimensions [mm]
• Width 360 360 508 508 508 508
• Height 1050 1050 1450 1450 1450 1450
• Depth 350 350 450 450 450 450
Weight approx. [kg] 65 65 155 155 155 155
Designation Value
Order No. 6SE70... 32-1WG60 33-0WJ60 33-5WJ60 34-5WJ60 35-7WK60 36-5WK60
Rated voltage [V]
• Input DC 890 to 930 (± 15 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 248 353 421 538 678 774
• Output 208 297 354 452 570 650
DC link voltage [V] = rated DC voltage
Rated output [kVA] 238 to 284 340 to 354 405 to 423 517 to 540 652 to 681 743 to 776
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 2.3 3.0
Standard version at 20 V
• Max. aux. curr. requirement[A] 3.5 4.2
Maximum version at 20 V
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 1.1 2.2 4.5
• Aux. curr. requirem. at 60 Hz [A] 1.4 3.4 6.9
Pulse frequency [kHz] 1.7 to 6 1.7 to 2.5
Derating curve (see Fig. 4.1) ÷ ù
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor conv. CosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 3.70 5.80 6.30 7.80 9.40 11.00
Cooling-air requirement [m³/s] 0.41 0.46 0.46 0.46 0.60 0.60
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 82 77 77 77 80 80
IP00 [dB(A)]
Type of construction G J J J K K
Dimensions [mm]
• Width 508 800 800 800 800 800
• Height 1450 1400 1400 1400 1750 1750
• Depth 450 551 551 551 551 551
Weight approx. [kg] 250 250 250 250 500 520
Designation Value
Order No. 6SE70... 38-6WK60 41-1WL60 41-2WL60 41-4WQ60 41-6WQ60 41-4WM60
Rated voltage [V]
• Input DC 890 to 930 (± 15 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 1023 1285 1464 1666 1880 1666
• Output 860 1080 1230 1400 1580 1400
DC link voltage [V] = rated DC voltage
Rated output [kVA] 984 to 1027 1235 to 1290 1407 to 1469 1601 to 1673 1807 to 1888 1601 to 1673
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 3.0 5.2
Standard version at 20 V (Master + Slave)
• Max. aux. curr. requirement[A] 4.2 6.6
Maximum version at 20 V (Master + Slave)
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 12.8 25.6
• Aux. curr. requirem. at 60 Hz [A] 22.0 44.0
Pulse frequency [kHz] 1.7 to 2.5
Derating curve (see Fig. 4.1) ù
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 13.90 17.20 22.90 22.60 25.50 23.60
Cooling-air requirement [m³/s] 0.88 0.92 0.92 1.76 1.76 1.76
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 85 89 89 87 87 87
IP00 [dB(A)]
Type of construction K L L Q1) Q1) M2)
Dimensions [mm]
• Width 800 1100 1100 (2 x 800) (2 x 800) (2x800+508)
• Height 1750 1750 1750 1750 1750 1750
• Depth 551 551 551 551 551 551
Weight approx. [kg] 520 850 850 1200 1200 1500
1) without interphase transformer chassis
2) with interphase transformer chassis
Designation Value
Order No. 6SE70... 41-6WM60 42-1WN60 42-3WN60
Rated voltage [V]
• Input DC 890 to 930 (± 15 %)
• Output 3 AC 0 up to rated DC voltage x 0.75
Rated frequency [Hz]
• Input ---
• Output: V/f = constant 0 to 600
V = constant 8 to 300
Rated current [A]
• Input 1880 2440 2785
• Output 1580 2050 2340
DC link voltage [V] = Rated DC voltage
Rated output [kVA] 1807 to 1888 2343 to 2450 2675 to 2797
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement[A] 5.2
Standard version at 20 V (Master + Slave)
• Max. aux. curr. requirement[A] 6.6 5.2
Maximum version at 20 V (Master+Sl.) (Master + Slave)
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 25.6
• Aux. curr. requirem. at 60 Hz [A] 44.0
Pulse frequency [kHz] 1.7 to 2.5
Derating curve (see Fig. 4.1) ù
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor conv. cosϕC < 0.92 ind.
Efficiency η (rated operation) ≥ 0.98
Power loss (at 2.5 kHz) [kW] 26.50 32.70 43.50
Cooling-air requirement [m³/s] 1.76 1.84 1.84
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level 87 91 91
IP00 [dB(A)]
Type of construction M2) N1) N1)
Dimensions [mm]
• Width (2x800+508) (2x1100) (2x1100)
• Height 1750 1750 1750
• Depth 551 551 551
Weight approx. [kg] 1500 1700 1700
1) without interphase transformer chassis
2) with interphase transformer chassis
NOTE These units and the air-cooled inverters are identically constructed.
Instead of the heat sink for air, an air/water cooler has been installed.
All the technical data not listed in Table 4-14 for a particular unit are the
same as those of the air-cooled inverter. The first 12 positions of the
Order No. are identical. The supplement "-1AA0” indicates water
cooling.
Refer to the tables in Section 4.3 for the data for water-cooled units of
types J to Q.
NOTE The values for the power requirement and the volumetric flow have to
Type of construction be doubled respectively: the sound pressure level increases by max.
M, N, Q 3 dB(A).
Significance of the
options codes
WARNING If other agents are used, this could result in a reduction of the service
life.
If less than 20 % Antifrogen N is added, there is a higher risk of
corrosion which may cause a reduction in the service life.
If more than 30 % Antifrogen N is added, the heat transfer and thus the
function of the unit is affected. It must be observed that the necessary
pump delivery must be adjusted if Antifrogen N is added.
Infeed
e.g. piping
SIMOVERT
converter
Mounting cabinet
The components not mounted on the heat sink, such as the electronics
and the DC link capacitors, are cooled by heat transfer at the heat sink
fins.
Therefore, when installing the chassis unit in a cabinet, you must make
sure that the air being discharged from the fan can flow into the inside
of the chassis. The partitions to be provided on units with air cooling
are a disturbing factor in this case! They should not be mounted.
For an application in the IP54 type of protection (or higher), a distance
of at least 90 mm must be observed between the top of chassis and top
of cabinet.
The units do not require external cooling air.
Additional losses cannot be dissipated!
The circulating cooling air inside the chassis is monitored via a
temperature measurement point.
1-inch internal threads are envisaged for the water connection. The
connecting nipples should be made of stainless steel or thick-walled
aluminium. Ideally, the connection should have flat seals. If the
connecting pieces enclosed with the units are used, these should be
sealed with Loctite 542 or with teflon tape.
Cooling water infeed (blue) and return (red) must be connected
according to the color scheme! The color markings can be found next to
the 1-inch water connection below the heat sink.
The following tables indicate the (nominal) water flow in litres per
minute and the differential pressure (in Pa) via the heat sink at nominal
flow.
5 Installation
WARNING Safe converter operation requires that the equipment is mounted and
commissioned by qualified personnel taking into account the warning
information provided in these Operating Instructions.
The general and domestic installation and safety regulations for work
on electrical power equipment (e.g. VDE) must be observed as well as
the professional handling of tools and the use of personal protective
equipment.
Death, severe bodily injury or significant material damage could result if
these instructions are not followed.
Clearances When positioning the units, it must be observed that the DC link
connection is located at the top section of the unit and the motor
connection at the lower section of the unit.
The units can be mounted flush with each other.
When mounting in switch cabinets, you must leave a clearance at the
top and the bottom of the units for cooling.
Please refer to the dimension drawings on the following pages
regarding these minimum clearances.
When mounting in switch cabinets, the cabinet cooling must be
dimensioned according to the dissipated power. Please refer to the
Technical Data in this regard.
Requirements at the ♦ Foreign particles
point of installation The units must be protected against the ingress of foreign particles
as otherwise their function and operational safety cannot be
ensured.
♦ Dust, gases, vapors
Equipment rooms must be dry and dust-free. Ambient and cooling
air must not contain any electrically conductive gases, vapors and
dusts which could diminish the functionality. If necessary, filters
should be used or other corrective measures taken.
♦ Cooling air
The ambient climate of the units must not exceed the values of DIN
IEC 721-3-3 class 3K3. For cooling air temperatures of more than
40°C (104°F) and installation altitudes higher than 1000 m, derating
is required.
Mounting surface
350 mm
Cooling air Type E,F G
Clearances 400 320
[mm]
1025 mm
1025 mm
Cutouts
for M8 screw
Mounting surface
1450 mm
1375 mm
Cutout for
M8 screw
H h
b b 45 25
550
213
483
708
Side view
800
Front view
1650
Oblong holes 9 x 15
for M8 screw
25
max. 565
32,5
280
415
550
730
865
1067,5
Side view
1100 +2
Front view
The figure Fig. 5-7 shows the necessary partition measures. Partitions
should be executed up to the cabinet frame and should be designed in
such a way that the discharged air flow is taken around the cabinet
beams and not pressed into them.
Partitions are necessary with all types of protection higher than IP20.
The opening and hole cross-sections ensure functioning even with high
types of protection.
These are implemented by using wire-lattices (wire fabric DIN 4189-
St-vzk-1x0.28) in front of the openings or the filters indicated in the
following. If finer filters are used, the filter surface and thus the opening
cross-section (upwards) have to be adapted accordingly.
If filters are used, the intervals for their replacement must be
observed!
Manufacturer:
DELBAG-Luftfilter GMBH
Holzhauser Straße 159
13509 Berlin 27
Telephone: (030) 4381-0
Fax: (030) 4381-222
100
Initial pressure difference ∆pA [Pa]
80
60
40
20
0
0 2000 4000 6000 8000 10000
Volumetric flow V [(m³/h) x m²]
Fans, volumetric
flow, opening cross-
sections
Holes
(only for type L)
Cabinet frame
Partition to adjacent
cabinets on the left,
on the right and at the
rear
Opening cross-
sections in the doors
(maybe with filters
situated behind them)
Water cooling The units with water cooling (MLFB Annex: -1AA0) are suitable for
installing in an enclosed cabinet (IP54). The components not mounted
on the heat sink, such as the electronics and the DC link capacitors are
cooled by heat transfer at the heat sink fins. To enable this heat
transfer to take place, air circulation inside the unit is necessary.
Therefore, when installing the chassis unit in a cabinet, you must make
sure that the air being discharged from the fan can flow into the inside
of the chassis. The partitions to be provided in units with air cooling
are a disturbing factor in this case! They should not be mounted.
For an application in the types of protection > IP40, a distance of at
least 90 mm must be observed between the top of the units and the top
of the cabinet.
The units do not require external cooling air.
Additional losses cannot be dissipated!
1-inch internal threads are envisaged for the water connection. The
connecting nipples should be made of stainless steel or thick-walled
aluminium. Ideally, the connection should have flat seals. If the
connecting pieces enclosed with the units are used, these should be
sealed with Loctite 542 or with teflon tape.
Cooling water infeed (blue) and return (red) must be connected
according to the color scheme! The color markings can be found next to
the 1-inch water connection below the heat sink.
Built-in components If components are built into a cabinet roof section (DC bus, DC 24 V
in the roof section supply), these should be placed in the center if possible so that the air
leaving the fans can reach the openings in the roof cover unobstructed.
Implementation of In order to ensure that the units can function satisfactorily (in view of
the DC 24 V auxiliary electromagnetic influences), it may be necessary to provide each
supply chassis unit with its own DC 24 V auxiliary supply with an isolating
transformer.
In the case of type M, N, Q the DC 24 V supply for master and slave
can be arranged as a joint infeed if the 24 V cable to the slave is in the
envisaged shield duct.
Slots A maximum of six slots are available in the electronics box of the unit
for installing optional boards. The slots are designated with the letters A
to G. Slot B is not provided in the electronics box. It is used in units of
the Compact PLUS type of construction.
If you wish to use slots D to G, you will additionally require the
following:
♦ Bus expansion LBA (Local Bus Adapter), which is used for mounting
the CU board and up to two adaption boards, and
♦ An adaption board (ADB - Adaption Board) on which up to two
optional boards can be mounted.
The slots are situated at the following positions:
♦ Slot A CU board Position: top
♦ Slot C CU board Position: bottom
♦ Slot D Adaption board at mounting position 2 Position: top
♦ Slot E Adaption board at mounting position 2 Position: bottom
♦ Slot F Adaption board at mounting position 3 Position: top
♦ Slot G Adaption board at mounting position 3 Position: bottom
Mounting
position 1
Mounting
position 3
Mounting
position 2
Fig. 5-8 Position of the slots for Compact and chassis type units
NOTE Mounting position 2 can be used for technology boards (T100, T300,
TSY).
Mounting positions 2 and 3 can also be used for communication boards
SCB1 and SCB2.
WARNING The unit has hazardous voltage levels up to 5 minutes after it has been
powered down due to the DC link capacitors. The unit must not be
opened until at least after this delay time.
Disconnecting the Disconnect the unit from the incoming power supply (AC or DC supply)
unit from the supply and de-energize the unit. Remove the 24 V voltage supply for the
electronics.
Open the front panel.
Preparing Remove the CU board or the adaption board from the electronics box
installation as follows:
♦ Disconnect the connecting cables to the CU board or to the optional
boards.
♦ Undo the two fixing screws on the handles above and below the CU
board or the adaption board.
♦ Pull the CU board or the adaption board out of the electronics box
using the handles.
♦ Place the CU board or the adaption board on a grounded working
surface.
Installing the Insert the optional board from the right onto the 64-pole system
optional board connector on the CU board or on the adaption board. The view shows
the installed state.
Screw the optional board tight at the fixing points in the front section of
the optional board using the two screws attached.
Re-installing the unit Re-install the CU board or the adaption board in the electronics box as
follows:
♦ Insert the CU board into mounting position 1 and the adaption board
into mounting position 2 or 3.
NOTE Mounting position 3 cannot be used until at least one adaption board
has been installed at mounting position 2.
Boards should first be installed in mounting position 2, before mounting
position 3 is used.
♦ Secure the CU board/adaption board at the handles with the fixing
screws.
Re-connect the previously removed connections.
Check that all the connecting cables and the shield sit properly and are
in the correct position.
7 Connecting-up
PE1 / GND
DC link connection
Aux. contactor,
external DC24 V
supply X9
Fan supply X18:1/5
PMU
X300 X108
X101
Mount.pos. 1 (CUVC)
X102
X103
Optional board
in slot C
Mounting position 3
Mounting position 2
Shield connection
for control cables
Motor connection
PE2 / GND
NOTE The 230 V fan must be supplied with AC 230 V externally via terminal
strip X18 1/5 on the PSU.
DC link
connection
PE1 / GND
PMU
X300
X108
X101
Mount.pos. 1 (CUVC)
X102
X103
Optional board
in slot C
Aux. contactor, external
DC24 V supply X9
Mounting position 3
Mounting position 2
Fan supply X18: 1/5
Shield connection
for control cables
Motor connection
PE2 / GND
NOTE The 230 V fan must be supplied with AC 230 V externally via terminal
strip X18 1/5 on the PSU.
WARNING If the input and output terminals are mixed up, the unit will be
destroyed!
If the input terminals are mixed up, the converter or the rectifier unit can
be destroyed!
Protective The protective conductor has to be connected both on the line side and
conductor on the motor side. It has to be dimensioned according to the power
connection connections.
NOTE types E, F, G The 230 V fan must be supplied with AC 230 V externally via terminal
strip X18 1/5 on the PSU.
NOTE The excitation coil of the main contactor has to be damped with
overvoltage limiters, e.g. RC element.
NOTE The excitation coil of the main contactor has to be damped with
overvoltage limiters, e.g. RC element.
The 230 V fan has to be supplied with AC230 V externally. The
connecting points are located on the fuse-disconnectors on the right
next to the DIN rail of X9.
X108
S1
S2
S3/3,4
S3/1,2
X101
X102
X103
S4/4,5,6
S4/1,2,3
RS485P
BOOT
RS485N
RS232 TxD
RS232 RxD
n.c.
P5V
24V In
Inputs
RS485P
10
Serial interface 2
USS (RS485) RS485N UART BOOT
11
12
Reference potential RS485
S2
+5V
X102 Switch for USS bus connection
Reference voltage P10 AUX
P10 V / N10 V 13
≥1
I ≤ 5 mA N10 AUX
14
15
S1
S3 A
In
Analog input 1 D +5V
1 2 AI 1 Switch for USS bus connection
(non-floating)
11 bit + sign
16
U: Rin = 60 kΩ X103
I: Rin = 250 Ω
17 Tacho M
(Close S3) S3 A 23
In
Analog input 2 D
Track A Pulse
(non-floating) 3 4 AI 2 24 encoder
18 A Track B I≤190 mA
AO 1 S4
1
S 25
19
D 3 -10...+10 V I Zero pulse
26
Analog output 1 A 0...+20 mA C
2 Control
20 M 27
10 bit + sign S4
AO 2 Tacho P15
U: I ≤ 5 mA 4 28
6 -10...+10 V
I: R ≤ 500 Ω 21
D
A 0...+20 mA Mot. temp BS
Analog output 2 5 29 Motor
22 M temperature
Mot.temp
30 sensor
KTY84
or PTC
thermistor
X101 – Control The following connections are provided on the control terminal strip:
terminal strip ♦ 4 optionally parameterizable digital inputs and outputs
♦ 3 digital inputs
♦ 24 V aux. voltage supply (max. 150 mA) for the inputs and outputs
♦ 1 serial interface SCom2 (USS / RS485)
Terminal Designation Significance Range
1 P24 AUX Aux. voltage supply DC 24 V / 150 mA
2 M24 AUX Reference potential 0V
3 DIO1 Digital input/output 1 24 V, 10 mA / 20 mA
4 DIO2 Digital input/output 2 24 V, 10 mA / 20 mA
5 DIO3 Digital input/output 3 24 V, 10 mA / 20 mA
6 DIO4 Digital input/output 4 24 V, 10 mA / 20 mA
7 DI5 Digital input 5 24 V, 10 mA
8 DI6 Digital input 6 24 V, 10 mA
9 DI7 Digital input 7 24 V, 10 mA
10 RS485 P USS bus connection RS485
SCom2
11 RS485 N USS bus connection RS485
SCom2
12 M RS485 Reference potential RS485
Connectable cross-section: 1.5 mm² (AWG 16)
Terminal 1 is at the top when installed.
X102 – Control The following connections are provided on the control terminal strip:
terminal strip ♦ 10 V aux. voltage (max. 5 mA) for the supply of an external
potentiometer
♦ 2 analog inputs, can be used as current or voltage input
♦ 2 analog outputs, can be used as current or voltage output
Terminal Designation Significance Range
13 P10 V +10 V supply for ext. +10 V ±1.3 %,
potentiometer Imax = 5 mA
14 N10 V -10 V supply for ext. -10 V ±1.3 %,
potentiometer Imax = 5 mA
15 AI1+ Analog input 1 + 11 bit + sign
16 M AI1 Ground, analog input 1 Voltage:
17 AI2+ Analog input 2 + ± 10 V / Ri = 60 kΩ
18 M AI2 Ground, analog input 2 Current: Rin = 250 Ω
19 AO1 Analog output 1 10 bit + sign
20 M AO1 Ground, analog output 1 Voltage:
21 AO2 Analog output 2 ± 10 V / Imax = 5 mA
22 M AO2 Ground, analog output 2 Current: 0...20 mA
R ≥ 500 Ω
Connectable cross-section: 1.5 mm² (AWG 16)
Terminal 13 is at the top when installed.
X103 – Pulse The connection for a pulse encoder (HTL unipolar) is provided on the
encoder connection control terminal strip.
Terminal Designation Significance Range
23 - VSS Ground for power supply
24 Track A Connection for track A HTL unipolar
25 Track B Connection for track B HTL unipolar
26 Zero pulse Connection for zero pulse HTL unipolar
27 CTRL Connection for control track HTL unipolar
28 + VSS Power supply pulse 15 V
encoder Imax = 190 mA
29 - Temp Minus (-) connection
KTY84/PTC KTY84: 0...200 °C
30 + Temp Plus (+) connection PTC: Rcold ≤ 1.5 kΩ
KTY84/PTC
Connectable cross-section: 1.5 mm² (AWG 16)
Terminal 23 is at the top when installed.
X300 - Serial Either an OP1S or a PC can be connected up via the 9-pole Sub D
interface socket.
Pin Name Significance Range
1 n.c. Not connected
8 Parameterization
The functions stored in the units are adapted to your specific
application by means of parameters. Every parameter is clearly
identified by its parameter name and its parameter number. In addition
to the parameter name and number, many parameters also have a
parameter index. These indices enable several values to be stored for a
parameter under one parameter number.
Parameter numbers consist of a letter and a three-digit number. The
upper-case letters P, U, H and L represent the parameters which can
be changed, and the lower-case letters r, n, d and c represent the
visualization parameters which cannot be changed.
Examples: DC Bus Volts r006 = 541 Parameter name: DC Bus volts
Parameter number: r006
Parameter index: Does not exist
Parameter value: 541 V
Src ON/OFF1 P554.2 = 20 Parameter name: Src ON/OFF1
Parameter number: P554
Parameter index: 2
Parameter value: 20
Parameters can be input as follows:
♦ Via the PMU parameterizing unit which is permanently mounted on
the front of the units,
♦ Via the user-friendly optional OP1S operator control panel or
♦ Via a PC and the SIMOVIS service program.
The parameters stored in the units can only be changed under certain
conditions. The following preconditions must be satisfied before they
can be changed.
♦ The parameter must be a changeable parameter. (Designated by
upper-case letters in the parameter number).
♦ Parameter access must be granted.
P053 = 6 for parameterizing via the PMU or the OP1S).
♦ The unit must be in a status which permits parameters to be
changed. (Carry out initial parameterization only in powered-down
status).
♦ The lock and key mechanism must not be activated
(Deactivation by parameter reset to factory setting).
Raise key
Seven-segment display for:
Drive statuses
OFF key
Parameter indices
Lower key
X300 Parameter values
Toggle key As the PMU only has a four-digit seven-segment display, the 3
(P key) descriptive elements of a parameter
♦ Parameter number,
♦ Parameter index (if parameter is indexed) and
♦ Parameter value
cannot be displayed at the same time. For this reason, you have to
switch between the individual descriptive elements by depressing the
toggle key. After the desired level has been selected, adjustment can
be made using the raise key or the lower key.
With the toggle key, you can change Parameter number
over:
• from the parameter number to the P
P
parameter index
• from the parameter index to the
parameter value Parameter Parameter
index value
• from the parameter value to the
parameter number P
If the parameter is not indexed, you
can jump directly to the parameter
value.
NOTE If you change the value of a parameter, this change generally becomes
effective immediately. It is only in the case of acknowledgement
parameters (marked in the parameter list by an asterisk ‘ * ’) that the
change does not become effective until you change over from the
parameter value to the parameter number.
Parameter changes made using the PMU are always safely stored in
the EEPROM (protected in case of power failure) once the toggle key
has been depressed.
Example The following example shows the individual operator control steps to be
carried out on the PMU for a parameter reset to factory setting.
Select P060
∇
Ì Î
P053 P060
Select P970
∇ ∇
Ì Î Ì Î
P060 P366 P970
NOTE The parameter settings for the units connected to the OP1S are given
in the corresponding documentation of the unit (Compendium).
8.2 A 25 V 00
# 100.000 min-1 LCD (4 lines x 16 characters)
* 100.000 min-1
Run
9-pole SUB-D connector
LED red Fault on rear of unit
LED green Run
Reversing key
4 5 6 0 to 9: number keys
1 2 3
100.0A 380.0V zz
#-300.000Hz
*-300.000Hz
Betrieb
Fault
Run
O P
USS-Bus
Jog 7 8 9
4 5 6 US
S
1 2 3
via
0 +/- Reset
RS
48
OP1S 5
Connecting cable
5 5
9 9
4 4
8 8
3 3
7 7
2 2
6 6
1 1
NOTE In the as-delivered state or after a reset of the parameters to the factory
setting, a point-to-point link can be adopted with the OP1S without any
further preparatory measures and parameterization can be
commenced.
NOTE If you change the value of a parameter, the change does not become
effective until the toggle key (P) is pressed.
Parameter changes made using the OP1S are always stored safely in
the EEPROM (protected in case of power failure) once the toggle key
has been pressed.
Ì P Î Ì P Î Ì ∇ Î
0.0 A 0 V 00 VectorControl Menu Selection Menu Selection
# 0.00 min-1 *Menu selection *User Param. *User Param.
* 0.00 min-1 OP: Upread Param Menu.. Param Menu..
Ready OP: Download Fixed Set... #Fixed Set...
∇
∇
P Î Ì Î Ì P Î Ì Î
Fixed Setting Fixed Setting Fixed Setting Factory Setting
*Select FactSet *Select FactSet FactSet. #FactSet.
FactSet. #FactSet. *No FactSet *No FactSet
wait
P Î Ì Î
Factory Setting Menu Selection
#FactSet. *User Param..
*No FactSet Param. Menuü..
busy............ FixedSet...
NOTE It is not possible to start the parameter reset in the "Run" status.
With the "OP: Download" function, a parameter set stored in the OP1S
can be written into the connected slave. Starting from the basic menu,
the "OP: Download" function is selected with "Lower" or "Raise" and
activated with "P".
Ì P Î
VectorControl Download
*Menu Selection *1909199701
OP: Upread MASTERDRIVES VC
#OP: Download
One of the parameter sets stored in the OP1S must now be selected
with "Lower" or "Raise" (displayed in the second line). The selected ID
is confirmed with "P". The slave ID can now be displayed with "Lower"
or "Raise" (see section "Slave ID"). The "Download" procedure is then
started with "P". During download, the OP1S displays the currently
written parameter.
Ì P Î Ì P Î
Download Download VectorControl 00
*1909199701 *1909199701 Download
MASTERDRIVES VC MASTERDRIVES VC Pxxx
Ì P Î Ì P Î Ì 2s Î
Download Download Error: VectorControl 00
*1909199701 *1909199701 Different Stop download?
MASTERDRIVES VC MASTERDRIVES VC IDs #yes
no
9 Parameterizing steps
In general, parameterization can be subdivided into the following main
steps:
Detailed 1. Power section definition (P060 = 8)
parameterization 2. Board definition (P060 = 4)
3. Drive definition (P060 = 5)
4. Function adjustment.
Not all parameterizing steps have to be run through in detail in each
case during start-up. It is possible under certain conditions to combine
some of the steps and shorten parameterization by using quick
procedures. The following quick procedures are possible:
Quick 1. Parameterizing with user settings
parameterization (Fixed setting or factory setting, P060 = 2)
2. Parameterizing with existing parameter files
(Download, P060 = 6)
3. Parameterizing with paramater modules
(Quick parameterization, P060 = 3)
Depending on the specific prevailing conditions, parameterization can
be carried out either in detail or in accordance with one of the specified
quick procedures.
By activating a fixed setting (P060 = 2), the parameters of the unit can
also be reset to the original values.
Supply
conditions
Power sections
CUVC
Optional
boards
Motor
Motor
encoder
parameterization
Detailed
Board configuration Drive setting
Function adjustment
(P060 = 4) (P060 = 5)
As-delivered state
quick parameterization
Power section definition
Factory settings (parameter reset) (P060 = 2)
Procedures for
(P060 = 8)
Table 9-1 Parameters which are not changed by the factory setting
Factory settings
dependent on P366
Para- Designation of the Normal factory Factory Cabinet unit Cabinet unit Cabinet unit
meters parameter on the setting setting with with with PMU or with NAMUR
depen- OP1S OP1S OP1S or terminal strip terminal strip
dent on terminal strip (SCI)
P366
(Src = Source) P366 = 0 P366 = 1 P366 = 2 P366 = 3 P366 = 4
BICO1 BICO2 BICO1 BICO2 BICO1 BICO2 BICO1 BICO2 BICO1 BICO2
(i001) (i002) (i001) (i002) (i001) (i002) (i001) (i002) (i001) (i002)
P443 Src MainSetpoint KK058 KK040 KK040 KK040 KK040 KK040 KK058 KK040 KK058 K4101
P554 Src ON/OFF1 B0005 B0022 B2100 B0022 B2100 B0022 B0005 B0022 B2100 B4100
P555 Src1 OFF2 B0001 B0020 B0001 B0020 B0001 B0001 B0001 B0001 B0001 B0001
P556 Src2 OFF2 B0001 B0001 B0001 B0001 B0001 B0001 B0001 B0001 B0001 B4108
P565 Src1 Fault Reset B2107 B2107 B2107 B2107 B2107 B2107 B2107 B2107 B2107 B2107
P566 Src2 Fault Reset B0000 B0000 B0000 B0000 B0000 B0000 B0000 B0000 B4107 B4107
P567 Src3 Fault Reset B0000 B0018 B0000 B0018 B0000 B0010 B0000 B0010 B0000 B0000
P568 Src Jog Bit0 B0000 B0000 B2108 B0000 B2108 B0000 B0000 B0000 B0000 B0000
P571 Src FWD Speed B0001 B0001 B2111 B0001 B2111 B0001 B0001 B0001 B0001 B0001
P572 Src REV Speed B0001 B0001 B2112 B0001 B2112 B0001 B0001 B0001 B2112 B4109
P573 Src MOP UP B0008 B0000 B0008 B0000 B0008 B0000 B0008 B0000 B2113 B4105
P574 Src MOP Down B0009 B0000 B0009 B0000 B0009 B0000 B0009 B0000 B2114 B4106
P575 Src No ExtFault1 B0001 B0001 B0001 B0001 B0018 B0018 B0018 B0018 B0018 B0018
P588 Src No Ext Warn1 B0001 B0001 B0001 B0001 B0020 B0020 B0020 B0020 B0020 B0020
P590 Src BICO DSet B0014 B0014 B0014 B0014 B0012 B0012 B0012 B0012 B4102 B4102
P651 Src DigOut1 B0107 B0107 B0107 B0107 B0000 B0000 B0000 B0000 B0107 B0107
P652 Src DigOut2 B0104 B0104 B0104 B0104 B0000 B0000 B0000 B0000 B0104 B0104
P653 Src DigOut3 B0000 B0000 B0000 B0000 B0107 B0107 B0107 B0107 B0000 B0000
P693.1 SCI AnaOutActV 1 K000 K000 K000 K000 K000 K000 K000 K000 KK020 KK020
P693.2 SCI AnaOutActV 2 K0000 K0000 K0000 K0000 K0000 K0000 K0000 K0000 K0022 K0022
P693.3 SCI AnaOutActV 3 K0000 K0000 K0000 K0000 K0000 K0000 K0000 K0000 K0024 K0024
P698.1 Src SCI DigOut 1 B0000 B0000 B0000 B0000 B0000 B0000 B0000 B0000 B0100 B0100
P698.2 Src SCI DigOut 2 B0000 B0000 B0000 B0000 B0000 B0000 B0000 B0000 B0120 B0120
P698.3 Src SCI DigOut 3 B0000 B0000 B0000 B0000 B0000 B0000 B0000 B0000 B0108 B0108
P698.4 Src SCI DigOut 4 B0000 B0000 B0000 B0000 B0000 B0000 B0000 B0000 B0107 B0107
P704.3 SCom TlgOFF SCB 0 ms 0 ms 0 ms 0 ms 0 ms 0 ms 0 ms 0 ms 100ms 100ms
P796 Compare Value 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 2.0 2.0
P797 Compare Hyst 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 1.0 1.0
P049.4 OP OperDisp r229 r229 P405 P405 P405 P405 r229 r229 r229 r229
Table 9-2 Factory setting dependent on P366
All other factory setting values are not dependent on P366 and can be
taken from the parameter list or from the block diagrams (in the
Compendium).
The factory settings for Index 1 of the respective parameter are
displayed in the parameter list.
The interface SCom1 or SCom2 with USS protocol of the basic unit and
field bus interfaces used for parameter transfer (e.g. CBP for
PROFIBUS DP) can serve as serial interfaces.
Using download, all changeable parameters can be set to new values.
100.0A 380.0V zz
*-300.000Hz
#-300.000Hz
Run
Operating mode Type of construction Terminal SIEMENS
Fault
Run
4 5 6
1 2 3
Bus operation Compact, chassis X101 48
0 +/- Reset
5
OP1S
X300
Operating mode Type of construction Terminal USS via RS232
Individual operation Compact, chassis X300
(SCom1)
Laptop
c
cifi
- spe
s
Operating mode Type of construction Terminal bu
Bus operation Optional board CBx e. g. X448
e. g. CBP for Profibus for CBP
Automation unit
(e. g. SIMATIC S7)
Downloading with The OP1S operator control panel is capable of upreading parameter
the OP1S sets from the units and storing them. These parameter sets can then be
transferred to other units by download. Downloading with the OP1S is
thus the preferred method of parameterizing replacement units in a
service case.
During downloading with the OP1S, it is assumed that the units are in
the as-delivered state. The parameters for power section definition are
thus not transferred. (Refer to Section "Detailed parameterization,
power section definition")
The OP1S operator control panel also stores and transfers parameters
for configuring the USS interface (P700 to P704). Depending on the
parameterization of the unit from which the parameter set was originally
upread, communication between the OP1S and the unit can be
interrupted on account of changed interface parameters after
downloading has been completed. To enable communication to re-
commence, briefly interrupt the connection between the OP1S and the
unit (disconnect OP1S or the cable). The OP1S is then newly initialized
and adjusts itself after a short time to the changed parameterization via
the stored search algorithm.
Download with By using the SIMOVIS PC program, you can upread parameter sets
SIMOVIS from the units, store them on the hard disk or on floppy disks and
transfer them back to the units by download. You have the additional
possibility of editing the parameters off-line and of creating parameter
files especially for your application. These files do not have to contain
the complete parameter scope. They can be limited to parameters
which are relevant for the particular application.
Setting notes Activation of the i2t calculation is made by setting a parameter value
>= 100 seconds.
Example: for a 1LA5063 motor, 2-pole design, the value 480 seconds
has to be set.
The thermal time constants for Siemens standard motors are given in
the following table in seconds:
1LA-/1LL motors Type 2- 4- 6- 8- 10- 12-
pole pole pole pole pole pole
1LA5063 480 780 - - - -
1LA5070 480 600 720 - - -
1LA5073 480 600 720 - - -
1LA5080 480 600 720 - - -
1LA5083 600 600 720 - - -
1LA5090 300 540 720 720 - -
1LA5096 360 660 720 840 - -
1LA5106 480 720 720 960 - -
1LA5107 - 720 - 960 - -
1LA5113 840 660 780 720 - -
1LA5130 660 600 780 600 - -
1LA5131 660 600 - - - -
1LA5133 - 600 840 600 - -
1LA5134 - - 960 - - -
1LA5163 900 1140 1200 720 - -
1LA5164 900 - - - - -
1LA5166 900 1140 1200 840 - -
1LA5183 1500 1800 - - - -
1LA5186 - 1800 2400 2700 - -
1LA5206 1800 - 2700 - - -
1LA5207 1800 2100 2700 3000 - -
1LA6220 - 2400 - 3300 - -
1LA6223 2100 2400 3000 3300 - -
1LA6253 2400 2700 3000 3600 - -
1LA6280 2400 3000 3300 3900 - -
1LA6283 2400 3000 3300 3900 - -
1LA6310 2700 3300 3600 4500 - -
1LA6313 - 3300 3600 4500 - -
1LA831. 2100 2400 2700 2700 3000 3000
1LA835. 2400 2700 3000 3000 3300 3300
1LA840. 2700 3000 3300 3300 3600 3600
1LA845. 3300 3300 3600 3600 4200 4200
1LA7 motors The data for 1LA5 motors are also applicable for 1LA7 motors with the
same designation.
Reference quantities The reference quantities for current (P350), voltage (P351), frequency
(P352), speed (P353) and torque (P354) are set to the rated quantities
of the motor for displaying the visualization parameters and for
calculating the connector values.
With this parameterization, it is possible to display signals up to twice
the rated motor quantities. If this is not sufficient, change over to the
"Drive setting" menu (P060 = 5) in order to adjust the reference
quantities.
Pre-assignment:
P352 = 52.00 Hz Reference frequency
P353 = 1560 rpm Reference speed
P352 = 50.00 Hz
P353 = 1500 1/min
Torque reference The reference value for torque can be set in P354.
value The rated torque of the motor has to be set beforehand in P113. P113
does not have any influence on the torque accuracy of closed-loop
control; it only affects signal representation.
Automatic motor For exact determination of the motor parameters, it is possible to carry
identification out automatic motor identification and speed controller optimization.
For this purpose, the procedures of the "Drive setting" have to be
observed. If one of the vector control types (P100 = 3, 4, 5) of a
converter without a sinusoidal output filter and of an induction motor
without an encoder or with a pulse encoder (correct number of pulses in
P151) is used, the motor identification procedure can be shortened. In
this case, "Complete motor identification" has to be selected (P115 = 3)
and the converter has to be powered up accordingly if the alarms A078
and A080 appear.
WARNING During motor identification inverter pulses are released and the drive
rotates!
For reasons of safety, identification should first be carried out without
coupling of the load.
P651.1 (107)
-X101/3 0=fault no fault
Terminal strip Sh. [90] B B0107
SIMOVERT MASTERDRIVES
P48 PMU Operating Display
Vector Control Chassis Type Inverter
I P573.1 (8)
ON key Raise MOP Src Raise MOP to sheet [180]
B0008 B
Toggle key
Operating Instructions
OFF key O P P574.1 (9)
Lower MOP Src Lower MOP
Lower key B0009 B
X300
PMU Sh.[50]
Note:
Accel Time MOP Decel Time MOP
The keys "Raise MOP" and "Lower MOP" P431 P432
are only effective if the operating display
(r000) is selected. MOP (max) MOP(Outp)
P421 r424
Src Main Setp
Explanations: MOP(Outp) P443.B (58) to sheet [316.1]
MOP Sheet [300]
KK058 KK N
Sh. [300] : See Compendium Sheet 300
Src.T Setp
N : Reference to N-controller (see rXX-sheets) P422 P486.B (58) to sheet [320.1]
MOP (min.) KK M
M : Reference to T-controller (see rXX-sheets)
P425 (for T control)
1 2 3 4 5 6 7 8
Setpoint source
Parameterizing steps
9-17
- s0 -
PMU and MOP (P368=0) MASTERDRIVES VC
9-18
Terminal strip Sheet [90] -X101
/1
P24
/2
M24
*)
P651.1 (107) no fault
0=fault B B0107
/3
B0010
Parameterizing steps
X102/18 D
1 2 3 4 5 6 7 8
Setpoint source
- s1 -
Analog input and terminal strip (P368=1) MASTERDRIVES VC
Terminal strip Sheet[90] -X101
/1
P24
/2
M24
*)
P651.1 no fault
0=fault B B0107
/3
B0010
*)
P652.1 operation from sheet [200]
1=operation B B0104
/4
B0012
*)
P653.1
SIMOVERT MASTERDRIVES
B P580.1
/5 Src.FSetp Bit 0
B0014 B
*)
Vector Control Chassis Type Inverter
P654.1
B P581.1 (16) Src FSetp Bit 1
Operating Instructions
B0022 B
FSetp FSetp
Bit 3 Bit 2
P418.B P417.B
Fixed setpoints Sheet [290]
KK0041
Fixed setpoint1 0 0 0 0
P401.F KK0042
Fixed setpoint2 0 0 0 1
in % P402.F KK0043
Fixed setpoint3 0 0 1 0 Active FSetp
P403.F KK0044 r420
Fixed setpoint4 0 0 1 1 Src Main Setpoint
Act.FSetp P443.B (40) to sh. [316.1]
P404.F
KK0045 KK0040 KK N
Fixed setpoint5 0 1 0 0
P405.F KK0046
in Hz Fixed setpoint6 0 1 0 1
P406.F KK0047 Src T setpoint
Fixed setpoint7 0 1 1 0 P486.B (40) to sh. [320.1]
P407.F KK0048 KK M
Fixed setpoint8 0 1 1 1 (for T control)
P408.F
1 2 3 4 5 6 7 8
Setpoint source
Parameterizing steps
9-19
- s2 -
Fixed setpoints and terminal strip (P368=2) MASTERDRIVES VC
9-20
MOP and Sheet [90] -X101
terminal strip /1
P24
/2
M24
)
P651.1 (107) * no fault
0=fault B B0107
/3 from sheet [200]
B0010
Parameterizing steps
)
P652.1 (104) * operation
1=operation B B0104
/4
B0012
P653.1 *)
B P573.1 (14)
/5 Src Raise MOP
B0014 B
P654.1 *)
B P574.1 (16 )
/6 Src Lower MOP
B0016 B
P567.1 (18)
*) If used as digital inputs, the parameters /7 Src3 Acknowledge to sheet [180]
B0018 B
P651.B, P652.B, P653.B and P654.B have
to be set to 0! P555.1 (20)
/8 Src1 OFF2
B0020 B
P554.1 (22)
/9 Src ON/OFF1
B0022 B
1 2 3 4 5 6 7 8
Setpoint source
- s3 -
MOP and terminal strip (P368=2) MASTERDRIVES VC
Baud rate PKW # PcD #
P701.1 P702.1 P708.1
Sheet [110]
Transmit actual values
PKW • PKW PcD1 (Data word 1) PZD2 (Data word 2)
SIMOVERT MASTERDRIVES
SCom1Word1
Receive r709.1
/10
RS485P Control word
PKW: 4 K2001
Vector Control Chassis Type Inverter
PZD: 2 SComWord2
r709.2 Main setpoint
to sheet [316.1]
Operating Instructions
Bit0 B2200
Sheet [100] up to Bit15
B2215 P554.1
Bit0 B2100 ON/OFF1 B (2100) Src ON/OFF1
P555.1
Bit1 B2101 OFF2 (electr.) B (2101) Src OFF2
P700.1 = Bus address
B2102 OFF3 (QStop)
P704.1 = Tlg failure time B2103 Inv. Release
B2104 RGen Release
B2105 No RGen Stop
• • • • • •
Set/actual deviation
Reserve
PcD control
Alarm effective
Switch-on ihibit
OFF3 effective
OFF2 effective
Fault effective
Operation
Ready
Ready for ON
P571.1
Undervoltage fault
Comp. Setp reached
1 2 3 4 5 6 7 8
Setpoint source
Parameterizing steps
9-21
- s4 -
USS1 (P368=4) MASTERDRIVES VC
9-22
Baud rate PKW # PcD #
P701.1 P702.1 P708.1
Sheet [110]
Transmit actual values
PKW • PKW PZD1 (Data word1) PZD2 (Data word 2)
Receive SCom1Word1
/10 r709.1
RS485P Control word 1 Setpoint via process data
PKW:127 K2001
(only SIMOVIS):
PcD: 2 SCom1Word2
Main setpoint
r709.2
Baud rate: P443.B to sh. [316.1]
/11 9.6 kB K2002 K (2002) N
Reserved for read
RS485N operations of Src T setpoint
parameter data for T control: P486.B to sh. [320.1]
K M
Receive setpoints
PKW • PKW PZD1 (Data word1) PZD2 (Data word 2)
Bit0 B2200
Sheet [100] OP1S keys bis Bit15
B2215 P554.1
Bit0 B2100 ON/OFF1 B (2100) Src ON/OFF1
I O
Bit1 B2101 OFF2 (electr.)
B2102 OFF3 (QStop)
•
Undervoltage fault
• • • • •
Reserve
PcD control
Alarm effective
Switch-on inhibit
OFF3 effective
OFF2 effective
Fault effective
Operation
Ready
Ready for ON
1 2 3 4 5 6 7 8
Setpoint source
- s7 -
OP1S / SIMOVIS and fixed setpoints at USS1 (P368=7) MASTERDRIVES VC
Display variables Analog outputs Sheet [81] Switches on CUVC S4:
AA1 AA2
2s Rot Freq Actual Speed -10 V ... 10 V
r002 r015 1-3 4-6
Actual speed AA1 Scaling
KK020 AA1 Offset 0 mA ... 20 mA 2-3 5-6
P643.1
P644.1
n/f (act) Switch S4
Src Analog Output
r218
2 n/f(act) P640.1 D 1 +/- 10 V
x y 3
KK148 K (148) y(v) = x / 100% * P643 -X102/19
from sheet AA1
[350.7] A 2 -X102/20
[351.7] AA2 Scaling 0 ... 20 mA
SIMOVERT MASTERDRIVES
[352.7] P643.2 AA2 Offset
P644.2
[400.5] 2s Output Amps Switch S4
Src Analog Output
r004
Output Amps P640.2 D 4 +/- 10 V
Vector Control Chassis Type Inverter
x y 6
K0022 K (22) y(v) = x / 100% * P643 -X102/21
AA2
4 I(Ausg.Betrag) A 5 -X102/22
Operating Instructions
P352
3 U(set,v/f)
K0204 P042.x
from sheet .01
[285.3] K
.02 Display frequency
[286.3] Output power K Hz
.03 r043.1 to .3
Output power K
K0023
from sheet
[285.7] Reference speed
[286.7] Torque *) P353
30 ms
r007
Torque *)
K0024 P040.x
K .01
) Display speed
T(act) * K .02 rpm
K0241 .03 r041.1 to .3
K
from sheet
[285.7]
2s DC Link Volts
r006 Reference torque *)
DC Link Volts P354
K0025
6 UZk(ist) P038.x
.01 Explanations:
K0240 K
.02 Display torque *)
from sheet K % Sheet [300]: See Compendium sheet 300
r039.1 to .2
[285.3]
[286.3] Reference to the current path of
1
rXX sheets
)
* Torque display only with n/f/T control
1 2 3 4 5 6 7 8
Analog outputs and display variables
Parameterizing steps
9-23
- a0-
MASTERDRIVES VC
9-24
Setpoint channel Speed controller Speed limitation controller v/f characteristic Gating unit
Sheet 316 Sheet 317 Sheet 318 Sheet 364 Sheet 401 Sheet 405 Sheet 286
max.Outp Volts
r346
P240.M
Srce AddSetp1 n/f-Reg.Tn
P433.B (0) P235.M Smooth. vd(act)
Mot.voltage P287.M
KK n/f-Reg.Gain1
P101.M * )
n/f(max,pos.spd)
P452.F (110.0%) * ) n/f(set) n/f(set,smooth) f(Slip)
Src main setpoint r482 r229 KK0188
P443.B FSetp Boost 6
KK P325.M
KK075
–
N r014
P453.F (-110.0%) * ) Setpoint speed
n/f(max,neg.Spd)
– Volts
P462.F (10s) P464.F (10s) Imax-Ctrl Gain Imax-Ctrll.Tn mod
Accel Time Decel Time Maximum P331.M P332.M depth Asyc.
Sheet 250 Sheet 352 Smooth. n/f(act) current – Mot. 3~
Pulse # P223.M P128.M
P151.M (1024) * )
P330.M 3
n/f(act) r129
Src SelCurve *)
r218 Motor
Motor encoder encoder
X103 P130.M (11) * ) Current
Lim. f(set,stator)
n/f(act) –
23 Tacho M KK199
Imp.tach. KK148
24 Track A
25 Track B
2 Output
26 Zero track 4
Ana.tach. current Explanations:
27 Control tr.
28 Tacho P15V Sh. [300] : See Compendium Sheet 300
n/f(act,encoder)
Normalization KK091
N M : Reference to setpoint source (see sXX-sheets)
P138.M (3000)
Ana.TachScale
1 : Reference to current path sheet "a0"
"Analog outputs and display variables"
- r0 -
MASTERDRIVES VC
Setpoint channel Current limitation controller V/f characteristic Gating unit
Sheet 316 Sheet 317 Sheet 318 Sheet 400 Sheet 405 Sheet 286
SIMOVERT MASTERDRIVES
Src add. setp.1 max.Outp Volts.
P433.B (0) r346
Vector Control Chassis Type Inverter
Slip comp Kp
KK P336.M (0)
Operating Instructions
– P325.M
KK075
r014
N KK148
P453.F (-110.0%) * ) Setpoint speed
P462.F (10 s) P464.F (10 s) n/f(max,neg.spd) Volt.
Accel time Decel time 2 Mod.
Imax controller Kp Depth Asyc.
P331.M – Mot. 3~
Maximum P330.M
current Src Select Char.
3
Imax controller Tn
P128.M P332.M
r129
f(set,Stator)
Current KK199
lim.
–
Output Amps
4
1 2 3 4 5 6 7 8
V/f characteristic (P100=1)
Parameterizing steps
9-25
- r1 -
MASTERDRIVES VC
9-26
Setpoint channel Current limitation controller V/f characteristic Gating unit
Sheet 316 Sheet 317 Sheet 318 Sheet 402 Sheet 405 Sheet 286
max.outp. volts
Src Add Setp2 r346
Src AddSetp.1
P438.B (0)
P433.B (0)
KK
KK
Smooth Vd(act)
Mot.voltage P287.M
P101.M *)
n/f(max,pos.spd)
P452.F (110,0%) * ) n/f(set) n/f(set,smooth) n/f(act)
Src main setpoint r482 r229 r218
P443.B 6
FSetp boost
KK
P325.M *)
KK075
r014
KK148
N P453.F (-110,0%) * ) Setpoint speed
P462.F (10 s) P464.F (10 s) n/f(max,neg.spd) Volt.
Accel Time Decel Time Mod.
Imax controller Kp 2 Depth Asyc.
P331.M – Mot. 3~
Maximum P330.M
currents Src Select Char.
3
Imax controller Tn f(set,stator)
P128.M P332.M KK199
r129
Current
lim.
–
Output Amps
4
1 2 3 4 5 6 7 8
V/f characteristic (P100=2)
- r2 -
Textile MASTERDRIVES VC
Setpoint channel Speed controller Torque/current limit Current controller Gating unit
Sheet 316 Sheet 317 Sheet 319 Sheet 362 Sheet 367 Sheet 372 Sheet 390 Sheet 285
Maximum current
P128.M Pw,max(gen)
Ref.
Src TorqLimit1 FSetp P259.M
frequency: P352 *)
speed: P353 *) P492.F (100%)
torque: P354 *) r129
Src TorqLimit1
P354 is referred to P493.B (170)
P113 *)
K170 K
Src TorqLimit2 FSetp
P498.F (-100%) Src TorqLimit2 Torque limitation
P499.B (171)
SIMOVERT MASTERDRIVES
K171 K
Start-up time Scal.T(pre)
P116.M P471.M (0) TorqLimit1,act
Vector Control Chassis Type Inverter
Operating Instructions
KK
Msoll,reg y
– –
N KK075 K0153
r014
P453.F (-110,0%) * ) Setpoint speed K0184
Sheet 381 max.mod. depth r346 Volt.
P462.F (10 s) P464.F (10 s) n/f(max,neg.spd) Kp Tn
Isq(act) P283.M P284.M Mod.
Accel Time Decel Time Depth Asyc.
Smooth.n/f(act) Mot. 3~
Sheet 351 ModDepth Headrm
P223.M P344.M
n/f(ist)
Field weak. charac. P339.M *)
r218 – ModSystem
Note: Sheet 382 Release
Isd (act)
n/f(ist) T(droop) P278.M
The current injection of
T(dynam.) P279.M
P278 T(droop) (Fig. 382) KK148
is only calculated for
Smoothing I(set) P280.M
frequencies below approx. 10%
of the rated motor frequency. Sheet 396 f(set,stator)
KK199
+
+
Current Slip frequency EMF
model KK188 model
*) Parameter can only be – i-comp.
2
changed in the "Drive setting"
status (P60=5)
P127.M (80%) P315.M P316.M
R(rotor)Ktmp EMF Reg.Kp EMF-Reg.Tn
1 2 3 4 5 6 7 8
Closed-loop speed control without encoder (frequency control) P100=3
Parameterizing steps
9-27
- r3 -
Master drive (P587 = 0) MASTERDRIVES VC
9-28
Setpoint channel Speed controller Torque/current limit Current controller Gating unit
Sheet 320 Sheet 363 Sheet 372 Sheet 390 Sheet 285
Maximum
current Pw,max(gen)
Ref.
P128.M P259.M
TorqLimit1 FSetp
frequency: P352 *) P492.F (100%) TorqLimit1
speed: P353 *)
torque: P354 *) r496
Parameterizing steps
P354 is referred to
P113 *) Torque limitation
-1
r502
Mgrenz2 FSW Mgrenz2 TorqLimit1,act
P498.F (-100%) K0172
TorqLimit2, act
K0173
Isq(set)
K0168
Smooht. Vd(act)
M(set,limitr)
P235.M P240.M Kp Tn P287.M
n/f(max,pos spd) r269
T-add. FSetp P452.F (110 %) * ) n/f-Reg.Kp1 n/f-Reg.Tn P283.M P284.M
P505.F (0.0) n/f(soll) n/f(setl,smooth) K0165
Src Torq Setp r482 r229 i-comp.
P486.B K0155 3 6
x
K
Tset,reg y
KK075 – K0153 –
M r014
setpoint speed K0184
Sheet 381 max.Ausg.spg. r346 Volt.
P453.F (-110,0%) * ) Kp Tn
Isq(act) P283.M P284.M Mod.
n/f(max,neg.spd) Depth Asyc.
Smooth.n/f(act) Mot. 3~
Sheet 351 ModDepth Headrm
Start-up time P223.M
P116.M (~) P344.M
n/f(act)
Field weak. charac. P339.M *)
r218 – ModSystem
Sheet 382 Release
Isd (act)
T(droop) P278.M
n/f(act) T(dynam.) P279.M
KK148
SmoothingI (set) P280.M
Sheet 396 f(set,Stator)
KK199
+
+
Current Slip frequency EMF
model KK188 Model
2 –
*) Parameter can only be
changed in the "Drive setting"
status (P60=5) P127.M (80%) P315.M P316.M
R(rotor)Ktmp EMF Reg Gain EMF Reg.Tn
1 2 3 4 5 6 7 8
Closed-loop speed control without encoder (frequency control) P100=3
- r31 -
Slave drive (P587 = 1) MASTERDRIVES VC
Setpoint channel Speed controller Torque/current limit Current controller Gating unit
Sheet 316 Sheet 317 Sheet 319 Sheet 360 Sheet 365 Sheet 370 Sheet 390 Sheet 285
Maximum current
P128.M Pw,max(gen)
Ref. P259.M
frequency: P352 *) TorqLimit1 FSetp
speed: P353 *) P492.F (100%)
torque: P354 *) r129
Src TorqLimit1
P354 is referred to P493.B (170)
P113 *)
K170 K
TorqLimit2 FSetp
P498.F (-100%) Src TorqLimit2 Torque limitation
P499.B (171)
SIMOVERT MASTERDRIVES
K171 K
Start-up time Scal.Torq(pre.)
P116.M P471.M TorqLimit1,act
Sheet 318 K0172
Vector Control Chassis Type Inverter
TorqLimit2,act
K0173 Isq(set)
Src Add Setp2
Operating Instructions
KK
Msoll,reg y –
–
KK075 K0153
N r014
P453.F (-110,0%) * ) Setpoint speed K0184
n/f(max,neg.spd) Volt.
P462.F (10 s) P464.F (10 s) Sheet 380 Kp Tn
max.outp.volt. Mod.
Accel Time Decel Time Isq(act) P283.M P284.M Depth Asyc.
r346
Smooth n/f(act) Mot. 3~
Sheet250 Sheet 350
Pulse # P223.M
P151.M (1024) * ) ModDepth Headrm
n/f(act) P344.M
P339.M *) Motor
r218
Motor encoder Smooth.n/f(pre) ModSystem encoder
X103 P216.M
– Release
P130.M (11) * )
Field weakening
n/f(ist) characteristic Isd (act)
23 Tacho M
Imp.tach. KK148
24 Track A Blatt 395 f(set,Stator)
25 Track B KK199
26 Zero track +
27 Control track Ana.tach. +
28 Tacho P15V 2 Slip frequency
n/f(act,encoder) Current EMF
KK188
model Model
Normalization KK091 –
9-29
- r4 -
Master drive (P587 = 0) MASTERDRIVES VC
Speed limitation
9-30
Setpoint channel controller Torque/current limit Current controller Gating unit
Sheet 320 Sheet 361 Sheet 371 Sheet 390 Sheet285
Maximum current Pw,max(gen)
TorqLimit1 FSetp P128.M P259.M
Ref.
frequency: P352 *) P492.F (100%) TorqLimit1
speed: P353 *)
torque: P354 *) r496
Parameterizing steps
Isq(set)
K0168
Smooth. Vd(act)
M(set,limitr)
P235.M P240.M Kp Tn P287.M
n/f(max,pos spd) r269
Torq Add. FSetp P452.F (110 %) * ) n/f-Reg.Kp1 n/f-Reg.Tn P283.M P284.M
P505.F (0.0) n/f(set) n/f(set, smooth) K0165
Src Tsetpoint r482 r229 i-comp.
P486.B K0155 3 6
x
K
Tset,reg y –
–
KK075 K0153
M r014
Setpoint speed K0184
Volt.
P453.F (-110,0%) Sheet 380 Kp Tn
max.outp. volts Mod.
n/f(max,neg.spd) * ) Isq(act) P283.M P284.M Depth Asyc.
r346
Smooth n/f(act) Mot. 3~
Sheet 250 Sheet 350
Pulse P223.M
P151.M (1024) * ) ModDepth Headrm
n/f(act) P344.M P339.M * ) Motor
r218
Motor encoder Smooth.n/f(FWD) Pulse system encoder
X103 P216.M
– release
P130.M (11) * )
Field weakening
n/f(act) characteristic Isd (act)
23 Tacho M
IPulse tach. KK148
24 Track A Sheet 395 f(set, stator)
25 Track B KK199
26 Zero track +
27 Control track Ana.tach. +
2
28 Tacho P15V Slip frequency
n/f(act,encoder) Current EMF
KK188
model model
Normalization KK091 –
1 2 3 4 5 6 7 8
Closed-loop speed control / torque control (P100=4/5)
- r5 -
Slave drive (P587 = 1) MASTERDRIVES VC
Vector Control Chassis Type Inverter Parameterizing steps
Parameter assignments depending on setpoint source (P368) and control type (P100):
P368 = Setpoint source
P368 = 0 P368 = 1 P368 = 2 P368 = 3 P368 = 4 P368 = 7
FSetp + MOP + USS OP1S +
PMU + Analog inp. terminals terminals FSetp
Parameter description MOP + terminals
P554.1 Src ON/OFF1 B0005 B0022 B0022 B0022 B2100 B2100
P555.1 Src OFF2 1 B0020 B0020 B0020 B2101 1
P561.1 Src InvRelease 1 B0016 1 1 1 1
P565.1 Src1 Fault Reset B2107 B2107 B2107 B2107 B2107 B2107
P567.1 Src3 Fault Reset 0 B0018 B0018 B0018 0 0
P568.1 Src Jog Bit0 0 0 0 0 B2108 B2108
P571.1 Src FWD Speed 1 1 1 1 B2111 B2111
P572.1 Src REV Speed 1 1 1 1 B2112 B2112
P573.1 Src MOP Up B0008 0 0 B0014 0 0
P574.1 Src MOP Down B0009 0 0 B0016 0 0
P580.1 Src FixSetp Bit0 0 0 B0014 0 0 0
P581.1 Src FixSetp Bit1 0 0 B0016 0 0 0
P590 Src BICO DSet 0 0 0 0 0 0
P651.1 Src DigOut1 B0107 B0107 B0107 B0107 B0107 B0107
P652.1 Src DigOut2 B0104 B0104 B0104 B0104 B0104 B0104
P653.1 Src DigOut3 0 B0115 0 0 0 0
P654.1 Src DigOut4 0 0 0 0 0 0
Setpoint conn. parameter KK0058 K0011 KK0040 KK0058 K2002 KK0040
The power section definition has already been completed in the as-
delivered state. It therefore only needs to be carried out if the CUVC
needs replacing, and is not required under normal circumstances.
During the power section definition, the control electronics is informed
which power section it is working with. This step is necessary for all
Compact, chassis and cabinet type units.
WARNING If CUVC boards are changed over between different units without the
power section being re-defined, the unit can be destroyed when it is
connected up to the voltage supply and energized.
The unit has to be switched to the "Power section definition" state for
carrying out the power section definition. This is done by selecting the
"Power section definition" menu. The power section is then defined in
this menu by inputting a code number.
NOTE To check the input data, the values for the converter supply voltage in
P071 and the converter current in P072 should be checked after
returning to the parameter menu. They must tally with the data given on
the unit rating plate.
SCB inserted ?
no yes
SCB protocol
P696 = ?
0: SCI
1: USS 4-wire
2: USS 2-wire
3: Peer-to-Peer
CBx inserted ?
no yes
SLB inserted ?
no yes
CBx inserted ?
nein ja
Board codes The visualization parameter r826.x is used for displaying the board
codes. These codes enable the type of the installed electronic boards
to be determined.
Parameter Index Position
r826 1 Basic board
r826 2 Slot A
r826 3 Slot B
r826 4 Slot C
r826 5 Slot D
r826 6 Slot E
r826 7 Slot F
r826 8 Slot G
During the drive setting, the control electronics is informed about the
incoming voltage supply with which the drive converter is operating,
about the connected motor and about the motor encoder. In addition,
the motor control (V/f open-loop control or vector control) and the pulse
frequency are selected. If required, the parameters necessary for the
motor model can be calculated automatically. Furthermore, the
normalization values for current, voltage, frequency, speed and torque
signals are determined during the drive setting.
For start-up of the induction motor, first enter the manufacturer’s
parameters completely (see below):
♦ In doing so, you must observe whether the induction motor has a
star or a delta connection.
♦ You must always use the S1 data from the rating plate.
♦ You must enter the rating data for mains duty (not converter duty).
♦ You must always enter the correct rated motor current P102 (rating
plate). If there are two different rated currents on the rating plate for
special fan motors, you must use the value for M ~ n for constant
2
torque (not M ~ n ). A higher torque can be set with the torque and
active-current limits.
♦ The accuracy of the rated motor current has a direct effect on the
torque accuracy, as the rated torque is normalized to the rated
current. If a rated current is increased by 4 %, this will also
approximately result in a 4 % increase in the torque (referred to the
rated motor torque).
♦ For group drives, you have to enter the total rated current
P102 = x*Imot,nenn
♦ If the rated magnetizing current is known, you should enter it during
the drive setting in P103 (in % Imot,nenn). If this is done, the results
of the "Automatic parameterization" (P115 = 1) will be more precise.
♦ As the rated magnetizing current P103 (not to be confused with the
no-load current during operation with rated frequency P107 and
rated voltage P101) is usually not known, you can first enter 0.0 %.
With the aid of the power factor (cosPHI) P104, an approximate
value is calculated and displayed in r119.
Experience shows that the approximation supplies values which are
rather on the large side in the case of motors with a high rating (over
800 kW), whereas it supplies values which are slightly too low in the
case of motors with low rating (below 22 kW).
The magnetizing current is defined as a field-generating current
component during operation at the rated point of the machine
(U = P101, f = P107, n = P108, i = P102).
♦ The rated frequency P107 and the rated speed P108 automatically
result in the calculation of the pole pair number P109. If the
connected motor is designed as a generator and the generator data
are on the rating plate (oversynchronous rated speed), you have to
correct the pole pair number manually (increase by 1 if the motor is
at least 4-pole), so that the rated slip (r110) can be correctly
calculated.
♦ For induction motors, you have to enter the actual rated motor
speed, and not the synchronous no-load speed in P108, i.e. the slip
frequency at nominal load has to be derived from parameters
P107...P109.
♦ The rated motor slip (1 - P108/60 x P109/P107) should usually be
greater than 0.35 % x P107.
These low values are, however, only achieved in the case of motors
with a very high rating (above approx. 1000 kW).
Motors with average rating (45..800 kW) have slip values around
2.0...0.6 %.
Motors with low rating (below 22 kW) can also have slip values up to
10 %.
♦ It is possible to achieve a more accurate evaluation of the rated slip
after standstill measurement (P115 = 2) by taking into account the
temperature evaluation for the rotor resistance P127.
On cold motors (approx. 20 °C), the value is usually around
70 % (± 10 %) and on warm motors (operating temperature) around
100 % (± 10 %). If there are any large differences, you can proceed
on the assumption that the rated frequency P107 or the rated speed
P108 do not correspond to the real values.
♦ If the rated motor frequency (engineered!) is below 8 Hz, you have
to set P107 = 8.0Hz in the drive setting. The rated motor voltage
P101 has to be calculated in the ratio 8 Hz / f Mot,N and the rated
motor speed P108 should result in a much greater slip:
P108 = ((8 Hz - P107old) x 60 / P109) + P108old.
P100 =
0,1,2
Characteristic 0: Linear characteristic (constant torque drives)
P330 = ?
1: Parabolic characteristic (fans/pumps)
Note
When the "Drive settings" menu is exited, the entered
parameter values are checked for their plausibility. Non-
plausible parameter settings result in a fault. The erroneously
set parameters are entered in parameter r949 (fault value).
f, n, m control?
(P100 = 3, 4, 5)
no yes
Finished
♦ P350 to P354 are only set to the rated motor quantities in the
converter status "Drive setting" (P060 = 5) or "Quick
parameterization (P060 = 3).
♦ Automatic parameterization is also carried out by the standstill
measurement P115 = 2, 3.
The start-up time is the time taken by the drive to accelerate to rated
speed when the rated torque is specified. This is determined during
automatic speed controller optimization.
The function selection parameter P052 of the firmware versions for the
previous MASTERDRIVES VC units was used to select the various
special functions and start-up steps. In order to make this important
parameter more comprehensible for the user, the function groups
"Special functions" and "Start-up steps" in the CUVC firmware have
now been stored in two different parameters as follows:
In addition to this, the new special function "User parameter" has been
introduced, and the special function "Drive setting" (P052 = 5) has been
subdivided into the functions "Quick parameterization" and "Drive
setting". The new special function "Quick parameterization" involves
parameterization for standard applications, and the new special
function "Drive setting" involves parameterization for expert
applications.
The special function "Download/Upread" (P052 = 3) has been
subdivided into the functions "Download" and "Upread".
1) Selection in the factory setting menu (P366 Factory setting type, activation with P970)
The new special function P060 = 0 (User parameter) enables the user
to put together an important list of parameters especially for his own
application.
When P060 = 0 (User parameter) is selected, apart from parameters
P053, P060 and P358, only those parameters whose numbers have
been entered in indices 4 to 100 of parameter P360 are visible.
10 First Start-up
First start-up of a unit comprises the following work steps:
See
Mount the unit Retrofit any optional boards which have not "Installation"
and install optional yet been installed, if necessary. Then install the and
boards which have units taking into account the requirements at the "Installation in
not yet been fitted point of installation and the EMC instructions. Conformance
with EMC
Regulations"
Form the DC link If the DC link of the unit was de-energized for See
capacitors, if more than one year, you have to newly form "Forming"
necessary the DC link capacitors.
If necessary, carry If the PMU does not show status °005 after com-
out parameter reset to pletion of the unit initialization, or if the unit has See
factory setting already been parameterized before, you shoud "Parameterization"
carry out a parameter reset to factory setting.
Parameterizing by See
download or "Parameterization"
with parameter modules
See
Connect control cables, Please connect the remaining control, "Connecting-up"
communication cables, communication, encoder and motor cables. and
encoder cables and When laying the cables, please observe the "Installation in Con-
motor cables EMC instructions. formance with
EMC Regulations"
Bit No.
A001 r953 Calculating time • Observe r829 CalcTimeHdroom
The CUVC board calculating time • Increase P357 Sampling Time or
0
utilization is too high
• Reduce P340 Pulse Frequency.
A002 SIMOLINK start alarm Check
• the fiber-optic cable ring
• whether there is an SLB without voltage
in the ring
• whether there is a faulty SLB in the ring
• P741 (SLB Tlg OFF)
A014 r953 Simulation active alarm • Set P372 to 0
The DC link voltage is not equal to 0 • Reduce DC link voltage (disconnect the
13
when the simulation mode is converter from the supply)
selected. (P372 = 1)
A015 r953 External alarm 1 Check
Parameterizable external alarm input • Whether the cable to the corresponding
14
1 has been activated digital input is interrupted.
• Parameter P588 Src No Ext Warn1
A016 r953 External alarm 2 Check
Parameterizable external alarm input • Whether the cable to the corresponding
15
2 has been activated digital input is interrupted.
• Parameter P589 Src No Ext Warn2
A017 r954 SAFE OFF alarm active Close switch X9 5-6 and thus release the
The switch for blocking the inverter inverter pulses.
0
pulses (X9 terminal 5-6) has been
opened (only for units with Order No.
...-11, ...-21,...-31,...-61).
A020 r954 Overcurrent Check the driven load for an overload
An overcurrent condition has condition.
3
occurred. • Are the motor and the converter
matched?
• Have the dynamic performance
requirements been exceeded?
A021 r954 Overvoltage Check the supply voltage.
An overvoltage condition has The converter regenerates without
4
occurred. regeneration possibility.
Bit No.
A022 r954 Inverter temperature • Observe r833 Drive Tmp.
The threshold for initiating an alarm Measure intake air or ambient
5
has been fallen short of. temperature. Observe reduction curves
at ϑ >40 ºC .
Check:
• Whether the fan -E1 is connected and is
rotating in the correct direction.
• The air intake and discharge openings
for blockage.
• The temperature sensor at -X30.
A023 r954 Motor temperature Check the motor (load, ventilation, etc.). The
The parameterizable threshold for current temperature can be read in r009
6
initiating an alarm has been Motor Tmp.
exceeded. Check the KTY84 input at connector
X103:29,30 for short-circuit.
A024 r954 Motor movement Lock the motor
The motor has moved during motor
7
data identification in first start-up.
A025 r954 I2t Inv. Motor load cycle exceeded! Check the
If the instantaneous load condition is parameters:
8
maintained, then the inverter will be P382 Motor Cooling
thermally overloaded. P383 Mot Tmp T1
P384 Mot Load Limits
A029 r954 I2t motor Motor load cycle is exceeded! Check the
The parameterized limit value for the parameters:
12
I2t monitoring of the motor has been P382 Motor Cooling
exceeded. P383 Mot Tmp T1
P384 Mot Load Limits
A033 r955 Overspeed P804 Overspeed Hyst plus
Bit 3 in r553 status word 2 of the P452 n/f(max, FWD Spd) or
0
setpoint channel. The speed actual P453 n/f(max,REV Spd) has been
value has exceeded the value of exceeded.
maximum speed plus the set Increase the parameter for the maximum
hysteresis. frequencies or reduce the regenerative load.
A034 r955 Setpoint/actual value deviation Check:
Bit 8 in r552 status word 1 of setpoint • Whether an excessive torque
1
channel. The difference between requirement is present.
frequency setpoint/actual value is
greater than the parameterizable • Whether the motor has been
value and the control monitoring time dimensioned too small.
has elapsed. Increase values P792 Perm Deviation Frq/
set/actual DevSpeed and
P794 Deviation Time
Bit No.
A035 r955 Wire break Check whether cable(s) to the
The clockwise and/or the counter- corresponding digital input(s),
2
clockwise rotating field is not P572 Src REV Speed/ P571 Src FWD
enabled, or a wire breakage is Speed is (are) interrupted or released.
present in the terminal wiring (both
control word bits are zero)
A036 Brake checkback "Brake still Check the brake checkback (see FD 470)
closed“
A037 Brake checkback "Brake still Check brake checkback (see FP 470)
open"
A041 r955 Vdmax controller inhibit Check:
The line voltage is too high or the • Line voltage
8
drive line voltage (P071) is
incorrectly parameterized. The • P071 Line Volts
Vdmax controller is disabled despite
parameter access (P515), as
otherwise the motor would
accelerate immediately in operation
to the maximum frequency.
A042 r955 Motor stall/lock Check:
Motor is stalled or locked. • Whether the drive is locked.
9
The alarm cannot be influenced by • Whether the encoder cable is interrupted
P805 “ PullOut/BlckTime”, but by during speed control and whether the
P794 “Deviation Time”. shield is connected.
• Whether the drive has stalled.
• For synchronous motors (P095=12):
excitation current injection
A043 r955 n-act jump Check the tachometer cables for
The permissible change value of the interruptions.
10
speed encoder signal (P215) has Check the earthing of the tachometer shield.
been exceeded. • The shield must be connected both on
Additionally for synchronous motors the motor and on the converter side.
(P095=12): • The encoder cable must not be
The motor rotates with more than 2 interrupted.
% of the rated speed at the time of
inverter release. The inverter status • The encoder cable must not be laid with
"Ready for operation" is not exited. the power cables.
• Only the recommended encoders should
be used.
• If there is a signal fault, use the DTI
board if necessary.
If necessary, change P215
• Additionally for synchronous motors
(P095=12):
Do not grant inverter release until the
motor is at standstill.
Bit No.
A044 r955 I too low Only for synchronous motors P095 = 12
Only for synchronous motors Check:
11
(P095=12) in operation: • Whether the current limitation of the
The difference smoothed with P159 excitation current control is too small.
between excitation current setpoint • Whether the dynamic performance of
and actual value (r160 - r156 ) the excitation current injection is too low.
deviates from zero by more than 25
% of the rated magnetizing current. • Whether the excitation current injection
function is operating,
• Whether the wiring of excitation current
actual-value P155 is correct,
• Whether the wiring of excitation current
setpoint r160 is correct,
• Whether there is a wire breakage
between MASTERDRIVES and the
excitation device.
• Whether the voltage limitation is too low
for dynamic excitation current control.
• Whether the analog output for r160
takes place without isolating amplifiers
(despite cable length > 4m).
A045 r955 DC braking activated • Increase frequency at which DC braking
The DC braking function has been begins.
12
activated and the motor frequency is
still above the frequency at which DC
braking begins (P398).
A049 r956 No slave P690 SCI AnaIn Conf
At ser. I/O (SCB1 with SCI1/2) no • Check slave.
0
slave is connected or fiber-optic
cable is interrupted or slaves are • Check cable.
without voltage.
A050 r956 Slave incorrect Check P690 SCI AnaIn Conf
At ser. I/O the slaves required
1
according to a parameterized
configuration are not present (slave
number or slave type).
A051 r956 Peer Bdrate Adjust the baud rate in conjunction with the
In a peer-to-peer connection, a baud SCB boards P701 SCom/SCB Baud Rate
2
rate has been selected which is too
high or too different.
A052 r956 Peer PcD L Reduce number of words
In a peer-to-peer connection, a PcD P703 SCom PcD #.
3
length has been set which is too high
(>5).
A053 r956 Peer Lng f. Adjust the word length for transmitter and
In a peer-to-peer connection, the receiver
4
PcD length of transmitter and P703 SCom/SCB PcD #
receiver do not match.
Bit No.
A057 r956 TB Param Replace TB configuration (software).
Occurs when a TB is logged on and
8
present, but parameter tasks from
the PMU, SCom1 or SCom2 are not
answered by the TB within 6
seconds.
A061 Alarm 1 function blocks Check cause of alarm (see FP 710)
A062 Alarm 2 function blocks Check cause of alarm (see FP 710)
A063 Alarm 3 function blocks Check cause of alarm (see FP 710)
A064 Alarm 4 function blocks Check cause of alarm (see FP 710)
A065 r957 Auto restart active Caution!
The auto restart option (P373) Personnel could be in danger when the
0
restarts the drive. A possibly drive automatically restarts. Check whether
parameterized power-up delay time the auto restart function is really required!
(P374) expires if flying restart is not
selected. During pre-charging of the
DC link, there is no time monitoring
i.e. with an external electronics
power supply, it is also switched-in
again.
A066 r957 fsyn > fmax Check:
The measured target frequency of • P452 n/f(max, FWD Spd)/
1
the external converter (or supply) is P453 n/f(max,REV Spd) are correct and
greater than the parameterized
maximum frequency of the • Correct motor data set
synchronizing converter. P578 Src MotDSet Bit0 are selected.
Bit No.
A070 r957 Sync. Error The alarm can only be deleted after
This alarm is output if the phase synchronization has been exited.
5
difference goes outside the
synchronizing window (P 391) after
successful synchronization.
A071 r957 TSY missing Insert the TSY board in the subrack.
An attempt was made to start
6
synchronization with either the
synchronizing board not inserted or
not parameterized.
A076 r957 t-comp lim The converter output and the motor output
The determined compensation time are too different.
11
was limited to the value range of Check motor data entries P095 to P109.
0.5µs - 1.5µs.
A077 r957 r-g limit Converter output and motor output are too
The measured resistance was limited different.
12
to the maximum value of 49 %. Check motor data entries P095 to P109.
A078 r957 Stands. Meas If the standstill measurement can be
The standstill measurement is executed without any danger:
13
executed when the converter is • Power up the converter
powered-up. With this measurement,
the motor can align itself in any
direction of rotation.
A079 r957 MId Inv Stop P561 Src InvRelease – Release the inverter
The rotating measurement has been or re-start the measurement by powering-up
14
aborted or cannot commence the converter.
because an inverter stop command
is present.
A080 r957 MotId:Dr.M. If the rotating measurement can be
When the converter is powered-up, executed without any danger:
15
the rotating measurement • Power-up the converter
automatically accelerates the drive.
The drive can then only be externally
controlled in a very restricted
fashion.
A081.. r958 CB alarm
A096 See user manual for CB board
1...15
A097.. r959 TB alarm 1
A112 See user manual for TB board
1...15
A113.. r960 TB alarm 2
A128 See user manual for TB board
1...15
Fatal errors (FF) Fatal errors are serious hardware or software errors which no longer
permit normal operation of the unit. They only appear on the PMU in
the form "FF<No>". The software is re-booted by actuating any key on
the PMU.
12 Maintenance
Installation
The spacing between the plus busbar and the minus busbar must be at
NOTE least 4 mm. In order to install the module busbars, you must therefore
use a template, e.g. a 4 mm thick piece of plastic.
♦ Place the module busbars and SMU/SML insulation on spacer bolts
and fix in place (M6).
♦ Place the template instead of the DC link bus module in the module
busbars.
♦ Locate the SMU and SML and tighten the modular connections (M8,
8 - 10 Nm, M6, 2.5 - 5 Nm).
♦ Screw the nuts tight on the spacer bolts (6 Nm).
♦ Connect the circuit resistors (M4, 1.8 Nm).
♦ Tighten the power connections (M8, 13 Nm).
♦ Remove the template from the module busbars.
Template 4 mm
NOTE The spacing between the plus busbar and the minus busbar must be at
least 4 mm. In order to install the module busbars, you must therefore
use a template, e.g. a 4 mm thick piece of plastic.
Types K - Q ♦ The IGD is situated behind the module busbars and consists of
three units.
♦ Take out the capacitor battery.
♦ Take out the SML and SMU modules.
♦ Remove the module busbars.
♦ Remove the fiber-optic cables on the left-hand side of the IGD (three
per IGD).
♦ Unscrew the fixing screws.
♦ Push the IGD to the right out of the fixing pins and remove the
board.
♦ Install the new IGD and push it to the left into the groove of the fixing
pins under the input bus module.
♦ During further installation, please make sure that you push in the
fiber-optic cables up to their endstops.
1 2 C
4 2 C
5 4 E G
Adapter section
PMU
Snap catches
E-box
13 Forming
If a unit has been non-operational for more than one year, the DC link
capacitors have to be newly formed. If this is not carried out, the unit
can be damaged when the line voltage is powered up.
If the unit was started-up within one year after having been
manufactured, the DC link capacitors do not have to be re-formed. The
date of manufacture of the unit can be read from the serial number.
How the serial (Example: A-J60147512345)
number is made up
Digit Example Significance
1 and 2 A- Place of manufacture
3 H 1996
J 1997
K 1998
4 1 to 9 January to September
O October
N November
D December
5 to 14 Not relevant for forming
3AC R
U2/T1
C / L+ V2/T2
A C
D / L- W2/T3
Forming
DC link Inverter
PE1 PE2
Types J - K:
Vrated A R C
DC 510 V to 650 V SKD 62 / 16 100 Ω / 500 W 22 nF / 1600 V
DC 675 V to 810 V 3 x SKKD 81 / 22 150 Ω / 500 W 22 nF / 1600 V
DC 890 V to 930 V 3 x SKKD 81 / 22 150 Ω / 500 W 22 nF / 1600 V
Type L:
The capacitors of type L do not require forming.
Type M, Q + R:
The inverters of each inverter unit must be formed individually in the
case of type M and R (as for type K).
Procedure ♦ Before you form the unit, all DC link connections must be
disconnected.
♦ Connect the required components in accordance with the circuit
example.
♦ Energize the forming circuit. The duration of forming depends on the
idle time of the inverter.
Forming time
6
in hours
5
2
Off-circuit idle
1
time in years
1 2 3 4 5
14 Environmental Friendliness
Environmental The number of components has been significantly reduced over earlier
aspects during the converter series by the use of highly integrated components and the
development modular design of the complete series. Thus, the energy requirement
during production has been reduced.
Special significance was placed on the reduction of the volume, weight
and variety of metal and plastic components.
15 Certificates
This equipment fulfills the protection requirements against electric shock according
to DIN VDE 0106 Part 100 when the following safety rules are observed:
• Service work in operation is only permissible at the electronics box
• The converter must be switched into a no-voltage condition and isolated from
the supply when replacing any part/component
• All panels must be closed during operation.
A&D DS A P1
Mickal
1) For complete type, serial number and technical data please see rating plate.
A&D DS A PE D P
Schlögel
Factory certificate *
regarding electromagnetic compatability
When correctly used, the designated product fulfills all the requirements of
Directive 89/336/EEC regarding electromagnetic compatibility.
We confirm the conformance of the above designated product with the Standards:
EN 61800-3 10-1996
EN 61000-4-2 (old IEC 801-2)
EN 61000-4-4 (old IEC 801-4)
EN 61000-4-5 (old IEC 801-5)
IEC 1000-4-3 (old IEC 801-3)
EN 55011 (DIN VDE 0875 Part 11)
Note:
These instructions relating to EMC-correct installation, correct operation,
connecting-up conditions and associated instructions in the product
documentation supplied must be observed.
Erlangen, 01.05.1998
H. Mickal
A&D DS A P1
*) acc. to EN 10204 (DIN 50049)
A&S DS 4102x Copyright () SIEMENS AG 1997 All rights reserved Page 1 of 1
The following editions have been published so far: Edition Internal Item Number
AA 476 869 4170 76 J AA-74
AB 476 869 4170 76 J AB-74