2. Dynamic Model of a Vehicle-Fixed Barrier Front Crash
In the present paper, an analysis of the car’s motion in three separate phases is presented by solving a mixing problem with differential equations. The first phase of motion refers to a dynamic study of driver behavior when specific actions have been taken to turn the steering wheel and a loss of control has occurred. Consequently, the vehicle has left the traffic lane and hit a roadside tree. The tree impact phase investigates dynamically changing quantities, and the residual kinetic energy determines the car’s motion in the third and last phase.
The aim of the present paper is to design and come up with a dynamic model of a vehicle-fixed barrier front crash in three separate motion phases and to investigate the inertial forces’ impact on occupant behavior in the passenger compartment. While predicting dynamically changing values and inertial forces, the impact of passive safety systems has been also determined [
7,
8,
9,
10,
11,
12].
Under the action of inertial forces, there is a relative displacement of the bodies inside the occupant compartment, and the amount of displacement depends on whether they are wearing safety belts or not. If a deep and close look is to be taken when solving the mixing problem, rear weight transfer time and translation inertial force generation could be predicted. Translation inertial force direction depends on the direction of acceleration, while its magnitude refers to the passenger’s body mass and the magnitude of acceleration.
According to D’Alembert’s principle, the first main force acting on bodies and considered in the vehicle translation coordinate system is the fictitious translation force. It is determined using the following expression:
where
is the mass of the passenger;
is the fictitious translation acceleration;
is the acceleration of vehicle’s center of mass;
is the Coriolis acceleration of the body center of mass;
is the angular velocity of the vehicle;
is the vehicle angular acceleration; and
is the radius vector of the body center of mass relative to the vehicle’s center of mass.
The car’s motion in the separate motion phases is also related to the angular velocity vector, and the one around the vertical axis is mainly considered here, i.e., the vehicle’s motion in the plane of the road and the rotation around the vertical axis when the loss of control occurs. Under the action of angular velocity vector and the displacement of the passenger’s body in the occupant compartment, another main inertial force is generated, namely Coriolis translation inertial force. It is of the following type:
where
is the relative velocity of the body center of mass in relation to the vehicle moving reference frame.
In the car’s motion phases and the subsequent rotation with the variable angular velocity vector, a variable magnitude of centrifugal inertial force arises. The magnitude of the inertial force generally depends on the three-component direction of the vector
, which is the angular velocity vector. Due to the small magnitude of the angular velocity vector around its longitudinal and transversal axis, the investigation has been carried out without a vehicle rollover but rotating around the vertical axis passing through the center of mass of the car coordinate system, symmetrically located with respect to the car body. The magnitude of the centrifugal inertial force has the following form:
where
is the distance from the body center of mass to the vehicle’s center of mass. This distance is variable and depends on the distance of the body’s center of mass to the vehicle’s center of mass in the movable coordinate system.
In the car’s motion in its separate phases of deceleration caused by the action of frictional forces and in the phase of loss of lateral resistance, the main effect on occupant bodies comes from the translation inertial force caused by the deceleration of retarded motion. It has the following form:
—translation acceleration in retarded motion.
Initial conditions for solving a mixing problem with differential equations, also called a Cauchy problem, are the initial conditions at each stage, obtained as final conditions of the previous one. In addition, in each motion phase, there are preset coordinates from tire tracks obtained from the motion of the wheels on the ground. They are fixed in a preselected fixed coordinate system. Furthermore, the coordinates of the final position of the car’s center of mass at rest and the angle of rotation of the moving coordinate system invariably attached to it, relative to the translationally moving one and connected to its center of mass, are known.
To carry out the dynamic investigation, a case study of a road accident with a Mercedes is presented where the driver loses control, leaves the road and hits a roadside tree. As a result of the impact and due to the inertial forces exerted on the passengers, one of them is propelled from the car and hurled into the air. In this particular event of traffic accident, the passenger reaches a state of final position at rest outside the car.
The characteristics and main signs of road accidents of such a type are the typical deformations from the contact of the car with the roadside tree relative to the symmetrically located car coordinate system. In the first phase of motion, the car has moved with relative transverse friction between the tires and the road surface, and the motion trajectory is arc-shaped. The car has crossed the entire traffic lane diagonally and what follows is an impact into the roadside tree (
Figure 1 and
Figure 2) [
13,
14,
15,
16].
As long as the kinematic quantities in the motion phases are known, it would be possible to sufficiently predict the magnitudes and directions of each component of the inertial forces, including the magnitude of the resultant vector sum. Obtaining the total magnitude of the vector sum of the inertial forces acting on a given body in the car compartment also determines the passive safety systems’ impact. The analysis takes into consideration and compares known and established parameters, such as the coordinates of the points of the centers of the wheels with tire tracks on the road, the coordinates of the center of mass with final position of the vehicle at rest, and the coordinates of the final position of the passenger body at rest with received body injury characteristics. The presence of a complete coincidence of such indicators and circumstances determines the reliability of the applied dynamic model and the assessment of the effect of the technical means for passive safety.
As a result of the impact with the tree, the car has been deformed in an area relative to its coordinate system, which is symmetrically located with respect to the car body. This deformation is mainly in the area of the engine compartment and with a main direction from right to left and from front to back, viewed from the rear of the car. Upon contact with the tree, characteristic deformations have been made, the shape of which resembles that of the base of the tree stem. The deformation area thus defined is typical for such contact of the body with the roadside tree and the penetration that occurred during that specific motion phase. Another aspect of the investigation is the deformation of different type and direction and in the area of the front right door. There is a bulging of the surface from the inside out relative to the car’s coordinate system, invariably related to its center of mass (
Figure 3). The direction of deformation of this car body element does not correspond to the direction of deformation from the contact with the tree. This means that the nature and intensity of the deformation is a sign of the action of other forces generated by another body, thus being the exertion of inertial forces. Logical questions in the research are how the inertial forces have affected the position of the occupant bodies in the car in the separate phases and who or what has caused the damage to the element of the car’s body. Another question is how would seat belts affect the vehicle occupant safety.
The answer to this question can be obtained by studying the macro motion of the car in three separate phases—the phase of loss of transverse stability prior the impact, the impact phase, and the phase of post-impact vehicle motion.
Technical data for the Mercedes-Benz E-Class (W124): length 4740 mm; width 1740 mm; height 1430 mm; wheelbase 2800 mm; front trace 1501 mm; rear trace 1491 mm; and gross vehicle weight 1520 kg. Moment of inertia about the vertical axis .
The coordinates of the vehicle’s center of mass at the time of initial contact before the deformation phase and the angle of rotation about the vertical axis of the vehicle, relative to the selected fixed coordinate system, are as follows:
The velocity of the center of mass at the moment of impact relative to the mobile coordinate system invariably fixed to the vehicle is as follows:
3. Results of the Dynamic Study
The impact phase is considered by solving a Cauchy problem, where a solution is found regarding the depth of deformation in the right-side front part, as well as the data on the initial conditions of the kinematic quantities satisfying the final position of the car at rest in micro motion after the impact (
Figure 4).
Figure 5 shows the impact deformation between a car and a tree via the finite element method using the Abaqus 2022/Explicit software product [
17,
18,
19,
20,
21,
22].
The car crashing into the tree is characterized by the impulse–momentum theorem for the time of impact, which has the following form:
Here, is the post-impact velocity of the car’s center of mass; is the prior-to-impact velocity of the car’s center of mass; and is the crash pulse.
According to the theorem, the velocity of the car’s center of mass varies in direction, magnitude and position, and its change is determined using the following expression (
Figure 6):
The impulse–momentum change theorem with respect to the car’s center of mass, applied in the impact theory, takes the following form:
where
is the vehicle moment of inertia relative to its vertical central axis;
is the post-impact angular velocity;
is the pre-impact angular velocity, negligibly smaller compared to the post-impact angular velocity;
is crash pulse; and
is the slope of the crash pulse.
The right side of the equation represents the moment of the crash pulse relative to the car’s center of mass. The impact on the car is accompanied by a significant deformation in the lateral front right part as the impact force is in front–back and right–left direction relative to the vehicle’s own coordinate system.
After crashing into the tree, the car spins strongly, acquiring a significant angular velocity in a counterclockwise direction as viewed from above. In order to have a match between the traces and the trajectory of the car’s motion after the impact, the crash pulse must pass from the left side of the car’s center of mass as seen from above, creating a momentum relative to the center of mass, thus causing a kinetic momentum and the described rotation, respectively. The velocity of the car’s center of mass before the impact is determined via Delta-V [
15,
23]. A point to consider in this study is that the angular velocity around the vertical axis in the impact phase is not taken into account. In addition, the velocity of the car’s center of mass after the impact is obtained in accordance with the theorem of the motion of the center of mass while crashing into the tree until its final position at rest.
where
is the mass;
is the velocity of the center of mass of the given car after the impact;
is the acting resistance forces.
After separating the variables and integrating, for the time interval from initial rotation to impact, we obtain the following:
where the friction force is
. Here,
is the coefficient of transverse friction between the tires and the road surface; and
is the Earth’s acceleration.
After integration according to the initial conditions, we ibtain the post-impact velocity of the car’s center of mass, as follows:
where
is the distance for the car’s center of mass after crashing into the tree, respectively, and
is the acceleration gravity.
The given coefficients characterizing the elasticity and strength of the structure of the class of cars for the type Mercedes 200 D (longitudinal base
)—stiffness coefficients upon impact, respectively, in
and [
—for side impact are as follows:
Energy loss due to impact is determined using the following formula:
where
is the angle between the normal of the impact surface and the crash pulse;
is the width of deformation in
;
is the size of the deformation in six points, evenly distributed across the width, in
The data from the analysis are summarized in
Table 1 and
Table 2 below.
The velocity of the car’s center of mass at the moment of impact is calculated using the following formula:
where
is the angle between the velocities of the car’s center of mass prior to and post impact.
The dynamic analysis thus defined has some inaccuracy due to the fact that the angular velocity of the car’s motion in the impact phase has not been taken into account as well as in the second and third phases. Moreover, the dynamic component of the centrifugal inertial force and the Coriolis inertial force, which also require the magnitude of the angular velocity around the vertical axis, could not be determined using the method applied.
The implementation of the finite element method allows for a detailed analysis of the inertial forces acting on the bodies to a significantly greater extent.
Detailed finite element modeling enables the development of a vehicle collision with a tree in the Abaqus/Explicit environment (
Figure 7). In the model, the elements are separated into two levels—primary and secondary—which allows for meshing with lower density, compared to the usual one-level approach. The second-order tetrahedral element has 10 nodes (4 corner nodes and 6 internal nodes), each with three degrees-of-freedom. After the deformation, the edges and surfaces of the secondary elements are converted into curved shapes. Thus, the application of the chosen method, the curvilinear shapes, suggests an advantage over that of others and is justified.
The use of tetrahedral finite elements is an advantage in the synthesis of second-order displacement fields and is applicable to a variety of analyses in Abaqus/Explicit.
The degrees of freedom of a node in a finite element network determine its translational capability. The number of degrees of freedom in a node depends on the type of element to which it belongs.
Using Abaqus/Explicit in a critical stage of the analysis, such as meshing, is advantageous because the generated mesh is associative, depending on the element dimensions.
When selecting a material in Abaqus/Explicit, it is assumed that stress is linearly related to strain. The selected isotropic steel Steel-30XGSA is suitable because it has a plastic zone characterized by large deformations accompanied by small changes in stresses. The yield strength of the created object is 355 MPa and hardens to a final value of 490 MPa, at a plastic strain of 0.025. When creating the model for the vehicles and pedestrians, the principles of solid modeling are generally applied. This is carried out to avoid inaccuracies in obtaining the output results. The objects are modeled with standard shell elements (Abaqus elements S3R and S4R) with a thickness of 0.01 m. Loads are applied step by step. In the presence of nonlinearities, each load step consists of several iterations. This also implies the possibility of its own type of boundary conditions and output data analysis for each load step. In the present case, a step of 21 iterations is set.
Defining the boundary conditions in the analysis is related to bonding certain surfaces of the created model. Loads are represented using gravity force distributed over volume and accounting for self-weight. With this type of loading, Abaqus calculates the magnitude of the gravitational force for each individual element, taking into account the density of the material.
Figure 8 and
Figure 9 show projection variations in velocity center of mass and angular velocity with respect to the vertical axis in the impact phase. For the impact time of 0.025 s, the values of the projections of the velocities, the angular velocity around the vertical axis, as well as the coordinates of the center of mass with the rotation angle towards the final phase of the impact, are as follows:
The kinematic quantities represent the initial values of the differential equations of motion in the last stage of the car macro motion after the impact, respectively, until the final position at rest. To demonstrate the high reliability of the study, the coordinates of the center of mass and the angle of rotation about a vertical axis in the final position at rest has been compared to the actual one. If the solutions do not satisfy, multiple iterations are performed until a complete match.
The stationary coordinate system
is assumed to have an arbitrary origin relative to which the macromotion of the car is investigated. Two more coordinate systems are introduced for the dynamic study. The first one starts at point
, denoted as
, invariably connected to the car, parallel to the absolute coordinate system
, and is displaced linearly and parallel to the absolute coordinate system. The second coordinate system has the same origin, respectively, point C, and is designated
; it is mobile and rotated at the angles
(
Figure 10) relative to the translationally moving
.
The coordinates of the center of mass C of the vehicle in the stationary coordinate system are selected as generalized coordinates of the vehicle’s motion.
Euler transformations with angles represent the rotational motion of the car. is the precession angle, taking into account the rotation around the axis. Angle is the nutation angle, accounting for the rotation relative to the axis Cρ, the intersection of the planes Oxy and Cx′y.
The gravity force
is assumed to lie on the
axis. The dynamic research model is a plane located in space, which is on four elastic supports, denoted by
(
Figure 11).
elastic strength, taking into account the total elastic constant of tires and springs;
a normal reaction at the contact point of automobile tires according to Coulomb’s law and its relation to the friction force;
the velocity vector of the contact point which lies on the plane along path ;
frictional force with the directrix passing through the point of contact, the vector of which lies in the plane along path ;
resistance force generated by the damping elements in the suspension;
coefficient of elasticity of each wheel suspension, a total value of the tires and springs;
coefficient of linear resistance, taking into account the degree of damping oscillations in the elastic elements of the suspension.
Six differential equations with six generalized coordinates are defined, respectively, for three linear displacements and three rotations during the car’s motion, obtained according to the Lagrange second-order equations, analyzing the kinetic energy and generalized forces.
Assuming that the absolute coordinate system has a vertical axis Oz, we determine the generalized forces and moments that are on the right-hand side of the differential Equations (18) and (19).
Linear displacement of the car’s center of mass is determined using the three generalized coordinates relative to a selected Cartesian coordinate system.
where
is a square matrix of the mass parameters of the car;
is a column matrix of the accelerations of the center of mass; and
is the matrix pillar from the projection of external active forces.
The rotation of the car is determined viz the three Euler angles, and the angular accelerations obtained from them.
where
is a square matrix of the coefficients in front of the accelerations as a function of the moments of inertia;
is a column matrix of the angular accelerations obtained from the selected generalized coordinates, namely Euler angles;
is a column matrix of the sum of the moments of normal reactions in the wheels, the moments of damping forces, the moments of frictional forces, the moments of inertial forces; and
is the angular velocity for each generalized coordinate.
Four more differential equations are introduced according to the kinetic energy momentum theorem concerning the wheels’ relative motion. They are of the following type:
The analysis of the equations in the motion of the wheels takes into consideration the tangential friction force . This force is located in the plane of the road. Its direction is opposite to the direction of the velocity of the contact point. It changes its direction during velocity vector analysis.
The assumed coefficient of friction is considered to be variable and dependent on the speed of the contact point; the kinematic radius of the wheel is taken into account; the analysis also uses a coefficient of friction caused by the rolling of the car wheel, indicated as ; the contact of each wheel with the road surface is determined via the normal reaction ; and represents the mass moments of inertia for each wheel form a square matrix and are the coefficients in front of the angular accelerations After integrating the angular accelerations, the angular velocity of each wheel is obtained; represents the angular accelerations of each wheel form a column matrix, taking into account whether the vehicle has two drive wheels or four; The research was also carried out taking into account the corresponding values of the engine moment when it is reduced to each drive wheel and the corresponding braking moment in case of activation of the brake system.
Figure 12 shows a diagram of an active car suspension.
Figure 13 shows a diagram of a drive wheel.
The dynamic study of the car’s motion in the impact phase has found out that inertial force from retarded motion has the smallest component and it does not significantly affect the occupant’s motion in the car compartment. The dominant forces at impact for each of the bodies are translation inertial forces resulting from the significant change in the velocity of the center of mass in a short time interval, which is about 0.025 s. The bodies move along the direction of the velocity vector given enormously larger translation accelerations at impact. After the impact and the car’s subsequent motion, the main inertial forces are, respectively, centrifugal inertial force and inertial force from retarded motion, the latter being negligibly small compared to the centrifugal one (
Figure 18).
During impact, the main and dominant force is the translation inertial force and it is due to the acceleration of the center of mass in the deformation phase of the car. The car’s motion is mainly translational, without appreciable rotation (
Figure 19). The translation inertial force has the following form:
where
τ is the time of impact;
is the acceleration of the center of mass during impact;
is the change in the speed of the car’s center of mass. This force component occurs first at impact and sharply decreases afterwards when maximum deformation is made. After impact, it ceases to act, and the dominant ones are the centrifugal force and the force from retarded motion.
The impact is specified by the impulse–momentum change theorem/impulse–momentum theorem for the time of the impact, which has the following form:
Here, is the velocity of the vehicle’s center of mass after the impact; is the vehicle velocity of the center of mass immediately before the impact; and is the vehicle crash pulse.
According to the theorem, the vehicle velocity of the center of mass varies in position, magnitude and direction, and its change is determined via the following expression:
Taking into account the magnitude of velocity change, this force for the driver and passenger bodies takes, for example, the following form:
Under the action of this very large force, the bodies tend to move forward and slightly to the right at an angle of about to the longitudinal axis of the vehicle. This direction was obtained as a result of the performed dynamic study of the vector of the change in the velocity of the center of mass in the impact phase. The body’s motion under the action of this force is significant in case of not wearing a seat belt. The essential moment in the study is that this direction of acceleration of the translation inertial force is in complete accordance with safety belt functions. In modern cars, the speed of the gas generators has increased significantly, and the resulting impact time is within the safe range. In this particular case, the passenger’s body in the front right seat has moved forward and to the right, deforming the front right door. It is obvious that for such deformation and body motion to occur, the occupant was not wearing a seat belt.
The analysis takes into consideration another major problem that arises at such massive impacts, namely the acceleration that the internal organs receive under the effect of wearing the seat belt. In most cases, the belt prevents the possibility of changing the body position, but there is significant internal organ damage, like internal bleeding or organ failure.
Next, another major component is the translation inertial force due to post-impact angular velocity of the car or the so-called centrifugal translation inertial force. Its magnitude is determined via the following formula:
where
ρ is the distance from the body’s center of mass to the vehicle’s center of mass at the moment of impact. This distance consequently changes with the movement of the bodies in the car. Its size at the initial moment of rotation is as follows:
The variation in the centrifugal inertial force is as shown in
Figure 20.
It is apparent that the magnitude of angular velocity at the initial moment is the largest. This definitely affects the position of the body, as in the specific case, under the action of this inertial force, the body has been propelled from the passenger compartment.
During car rotation and the displacement of the body inside the passenger compartment, Coriolis inertial forces are also important. The relative speed to displace the body inside the compartment can be determined according to work–energy theorem, neglecting resistance. It has the following form:
where
and
are the respective distances from the body center of mass to the vehicle center of gravity at the time of impact and for a given moment while the vehicle is moving.
The Coriolis force has the following magnitude:
Coriolis force when displacing the passenger at 0.2 m takes, for example, the following form:
The net forces generated by the angular velocity, centrifugal forces, Coriolis acceleration and Coriolis forces are as shown below:
The dynamic study at impact shows that the passenger in the front right seat of the car has moved strongly forward and slightly to the right relative to his coordinate system. As a result, the front right door has been massively deformed in the direction of the passenger’s body motion. In the subsequent rotational motion around a vertical axis, transfer centrifugal inertial force, which propels the body from passenger compartment, is of primary importance (
Figure 21 and
Figure 22).
The importance of passive safety systems and, more precisely, the effect of the seat belt in the event of an impact with a stationary barrier is obvious. There are two main directions of motion for the passenger in the front right seat. The first is moving forward and to the right relative to the body’s coordinate system, invariably connected to the car’s center of mass, and the second is when it is propelled from the passenger compartment through the car’s front right door glass. The latter motion results from the action of the sum vector of the centrifugal inertial force and the Coriolis inertial force. The magnitudes of the inertial forces thus obtained determine both the position of the passenger in the car, and the effect of the seat belt on the preservation of the occupant’s stable position.