Modulo 1 Mecanica de LLantas
Modulo 1 Mecanica de LLantas
Modulo 1 Mecanica de LLantas
ENERO 2016
MECANICA DE LLANTAS
Introduccin
Resistencia al Rodamiento
Mdulo 1 Frenado
Cornering
Modelacin Pacejka
Entregable 1
MANIOBRABILIDAD EN ESTADO ESTABLE
Angulo de Ackerman
Sub-Viraje y Sobre Viraje
Mdulo 2
Trminos derivativos
Velocidad crtica, caracterstica, tangente y mxima
Entregable 2
EXAMEN DE MEDIO TRMINO
MANIOBRABILIDAD EN ESTADO TRANSITORIO
Modelo de maniobrabilidad en espacio de estados
Mdulo 3
Efecto de masas e inercias en la maniobrabilidad
Entregable 3
ROLL Y TRANSFERENCIA DE CARGA
Concepto de transferencia de Carga
Ganancias y fuerzas verticales de reaccino (Jacking Forces)
Mdulo 4
Distribucin de rigidez torsional
Efecto de barra estabilizadora
Entregable 4
COMFORT
Umbrales de tolerancia y percepcin
Frecuencias naturales en manejo primario y secundario
Mdulo 5
Modelo de cuarto de vehculo
Modelo de medio vehculo
Entregable 5
EXAMEN FINAL
PERIOD 1: Up to the early 1930's)
Empirical Obervation about vehicle dynamic behaviour
Concerns about wheel shimmy
Ride comfort recognized as an important aspect of vehicle performance
PERIOD 2: (1930-1952)
Simple tyre mechanics/slip angle understood
understeer/oversteer defined
Steady concering understood
Simple two degrees of freedom equations developed
Ride experiments begun K2 rig and flat ride ideas proposed
Independent front suspension introduced (1936)
Source
Chassis Design
Principles & Analysis
William Milliken
Front Axle Car Problems
Leonard Segel
Maurice Olley
William Milliken
MAGIC NUMBERS
+
Anti roll Bar
Lower Roll
Center
Higher spring rates Deteriorate comfort
-
Higher front track More oversteer behaviour
+
More Roll camber (less recovery)
Excesive Roll (Bottoming)
No hay nada mas prctico que una
buena teora
Kurt Lewin
Braking &
ay cornering
Acceleration
& cornering
Braking Acceleration
ax
Acceleration
Ricardo Prado
The inertial forces should be in
equilibrium of the tyre forces.
Ricardo Prado
The control of the vehicle, is all about understanding the twelve vectors between
tyre patches and road.
Handling Braking
Aceleracin Cruise
Lat
Long
Vert
Objective:
To understand the the main principles underlying the handling
and comfort of a vehicle.
Tyres
Load Transfer (Roll)
Handling (Steady State)
Handling (Maneouvers)
Confort
Objective:
To understand the forces and moment generation at the tyres
during car motion and handling.
Motivation
Materials, Properties and type of Tyres
Rolling Resistance
Force Generation (Braking/Acceleration)
Force Generation (Cornering)
Relaxation Length
Combined Cases.
Modelling (Pacejka)
Fx longitudinal
force.
Fy lateral force.
Fz vertical force.
Mx overturning
moment
direccin
My rolling
de la rueda
resistance moment.
Mz auto aligning
moment.
Must support vehicle load
Flexibility Mechanical property restriction
Must absorb local surface
irregularities Developable Surface Geometrical restriction
Must provide grip during
brake/accel
Must guide the vehicle during Solid tyre made to Gas inflated tyre
High geometrical precision High geometrical precision
maneouverings (lateral grip) Low modulus Low modulus
Highly elasticity Highly elasticity
Substantial deformation Capable of substantial deformation
Must provide free motion on
smooth surfaces
-Solid in a perfectly straight guide way
-Height of an axle must be constant
No appreciable change of size upon inflation
Ability to envelop obstacles without sustaining
Must be durable to cyclic damage
loads Ability to deform from a surface of double curvature
to a plane surface
Enough rigidity to develop substantial forces
Angle and orientation Tyre deformation
ngulo de los cables
Highier
More deformation in lateral direction;
capas
i.e. Less Lat. Stiffness and Better
comfort.
(a)
Bias Ply
Small
Less deformation in lateral direction; i.e.
more lateral stiffness but the road
irregularities are taken by the mid layers.
(b)
Radial Ply
Two force generation mechanisms
Adhesion
Hysteresis. caucho
adhesion
hysteresis
Hysteresis
F
Hysteresis
Reference
Harty M & Blundel M.
The Multibody Systems Approach to
Vehicle Dynamics
Objective:
To understand the forces and moment generation at the Tyres
during car motion and handling.
Motivation
Materials, Propiedades y Types of Tyres
Rolling Resistance
Force Generation (Braking/Acceleration)
Force Generation (Cornering)
Relaxation Length
Combined Cases.
Modelling (Pacejka)
Rolling Resistance Moment
(My)
Fr
Fr x
Fz
Fz
x
Rolling Resistance
Superficie
Coefficient ( x )
Gravel 0.02
Highway 0.008 -- 0.010
Villages 0.03
Rough 0.05
Sand 0.15 -- 0.30
Reference
Harty M & Blundel M.
The Multibody Systems Approach to
Average values of rolling resistance coefficient for
Vehicle Dynamics different roads and tyres
pn pn
s
pb pb
pn pn
s s
coeficiente de resistencia al rodamiento
ruedas bias-ply
Fr = fr Fz
fr =ruedas
c0 + c1radial
v2 ply
Bias Ply Several Cord Either high lateral stiffness Higher rolling
Layers in angle (handling) or soft long. resistance
Stiffness (confort)
Radial Angled layers + Higher flexibility to achieve Lower rolling
radial layer handling and confort resistance
0.022
0.02
0.019
0.018
Axis Title
0.017
0.015
0.014
0.013
0.012
0 20 40 60 80 100 120 140 160
Km/hr
Motivation
Materials, Propiedades y Types of Tyres
Rolling Resistance
Force Generation (Braking/Acceleration)
Force Generation (Cornering)
Relaxation Length
Combined Cases.
Modelling (Pacejka)
Braking
ixs: Slide during braking
vr: Rolling speed
wb: Braking angular speed
re: Effective radius
[0, +1]
SAE
[0, -1]
Acceleration
id: Acceleration slide
vr: Rolling speed
wd: Tractive angular speed
re: Effective radius
SAE
[0, >1]
If wdre = 2vr id = +1
However id can be up to > +1
Braking Curve
as
ddx a
rodamiento rueda
libre bloqueada
Wet tarmac
.1.2
Snow
Slide
.1.15 1
Hand Calculation Excersise: 1
4000
3500
3000
2500
N
2000
1500
1000
500
0
0 20 40 60 80 100 120
ix (%)
Hand Calculation Excersise: 1 (cont)
Assume that the wheel decelerates at a rate of 0.3g, obtain the force
after 2 seconds after the application of brake pedal. Assume that
the tyre contact point velocity is still the same (11.1736 m/s).
14000
12000
10000
Fz=2105N
8000 Fz=3995N
N
Fz=6120N
6000 Fz=7950N
Fz=10000N
4000
2000
0
0 0.2 0.4 0.6 0.8 1
%
Objective:
To understand the forces and moment generation at the Tyres
during car motion and handling.
Motivation
Materials, Propiedades y Types of Tyres
Rolling Resistance
Force Generation (Braking/Acceleration)
Force Generation (Cornering)
Relaxation Length
Combined Cases.
Modelling (Pacejka)
The cornering Forces depends mainly on the following parameters
Road Conditions ()
Inflation Pressure
Temperature
Fy( a , , Fz , Fx , p ,T )
Fy( a , , Fz , Fx , p ,T ) Auto Aligning Moment
Lateral force
Deformation shape
Slip angle a
Wheel Plane
Forward Velocity V
1800
Fy 1600
800
600
Fy( a , , Fz , Fx , p ,T )
400
200
0 a(deg)
0 1 2 3 4 5 6 7 8
Linear Fy
K
a a 0
y
Fy
Cornering Stiffness Cornering Coefficient Lateral Stiffness
Fy( a , , Fz , Fx , p ,T )
Fy( a , , Fz , Fx , p ,T )
Fz
Fy( a , , Fz , Fx , p ,T )
Fy( a , , Fz , Fx , p ,T )
2500
2000
1 deg
2 deg
Lbs
1500
3 deg
4 deg
1000 5 deg
6 deg
500
0
0 5 10 15 20
Lbs
Fy
2500
2000
1 deg
2 deg
Lbs
1500
3 deg
4 deg
5 deg
1000
6 deg
500
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Fz
Lbs *Obtained from Pacejka parameters
Auto Aligning The first tyre-contact to surface
is initially undeformed
Moment
MZ = FYdp
The tyre roads but the point
remains in contact with respect
to the floor.
Fy
Fyx
Curve resistant
(Drag Component)
Reference
Harty M & Blundel M.
The Multibody Systems Approach to Vehicle
Dynamics
Hand Calculation Excersise: 2 (Part 1)
Characterize qualitatively the differences between GoodYear Tyre P275/40
ZR17 and Eagle and Goodyear Indy 27.0x14.5-15 Champ; considering:
8000
8000
7000 7000
6000 6000
5000 5000
N
N
4000 4000
3000 3000
2000 2000
1000 1000
0 0
0 2 4 6 8 0 2 4 6 8
deg deg
1804 N 4097 N 6258 N 8712 N Fz: 4008 N Fz: 6013 N Fz: 8017 N
180 300
160
250
140
120
200
100
Nm
Nm
150
80
60
100
40
20 50
0
0 2 4 6 8
0
deg
0 1 2 3 4 5 6 7
deg
Fz: 1804 N Fz: 4097 N
Fz: 6258 N Fz: 8712 N Fz: 4008 N Fz: 6013 N Fz: 8017 N
Hand Calculation Excersise: 3
The Eagle ZR tire shown in the figure, Is used on a Corvette with a
test weight of 3500 lbs, and having a 52/48 weight distribution. Use
the cornering stiffnesses (i.e. a linearized tyre) and the actual curves
themselves (a nonlinear tire) to calculate the cornering force at a slip
angle of 1.5 deg on the front and rear tires. What is the percent of
error between linearized and nonlinear models? Repeat the
calculation at 4.0 deg. Interpolation between load curves will be
necessary. For simplicity, ignore the weight transfer.
Hand Calculation Excersise: 3
9000
8000
7000
6000
5000
1804 N
N
4097 N
4000
6258 N
8712 N
3000
2000
1000
0
0 1 2 3 4 5 6 7
deg
Hand Calculation Excersise: 4
Consider a Corvette car with tyres P275/40ZR17 (see fig, next slilde). Obtain the
total resistance force of the car if the kerb weight is 3000 lbs and all the tyres are
operating with an slipe angle a = 3o and with a rolling resistance of fr = 0.022.
Obtain the required power (hp) to drive this vehicle at 30 mph. Assume for
simplicity that the weight is evenly distributed along all the roads and ignore any
aerodynamic effect.
Hand Calculation Excersise 4 (cont)
9000
8000
7000
6000
5000
1804 N
N
4097 N
4000 6258 N
8712 N
3000
2000
1000
0
0 1 2 3 4 5 6 7
deg
Pneumatic and Mechanical Trail
Pneumatic and Mechanical Trail
Hand Calculation Excercise: 5
Consider a car with tyres P215/60-R15 Goodyear Eagle GT-S (see fig.), which in
make a turns. Each front tyre is operating with a slip angle of a=3 deg. Due to
the load transfer, the inside tyre has a normal force Fz of 900 lbs and the front
outside of 1350 lbs. The mechanical trail is of 1.125 inches as a result of the
caster angle inclination of the kingping axis. Obtain the total torque around the
kingping axis considering also the effect of the pneumatic trail.
m = 1.125
Hand Calculation Excersise: 5 (cont)
9000
8000
7000
6000
5000
N
4000
3000
2000
1000
0
0 1 2 3 4 5 6 7
deg
8000
7000
6000
5000
N
4000
3000
2000
1000
0
0 1 2 3 4 5 6 7
deg
Motivation
Materials, Propiedades y Types of Tyres
Rolling Resistance
Force Generation (Braking/Acceleration)
Force Generation (Cornering)
Relaxation Length
Combined Cases.
Modelling (Pacejka)
Fourier Series
Look up table -Polynomial (high degrees)
Tyre testers -Curve fitting (difficult)
-Physical intuition (difficult)
Mathematical Model
Adams
Special functions Matlab
-Pacejka Excell
-Curve fitting (difficult)
-Physical intuition (possible)
-There are more than Pacejka
Brake/Accel:
(Fx vs i) Cornering:
(Fy vs a)
8000
7000
6000
5000
N
4000
3000
2000
1000
0
0 1 2 3 4 5 6 7
deg
Fz
Cornering Forces, Auto Aligning Moment and Longitudinal
Force are also dependent on vertical load (Fz)
D a1FZ 2 a2 FZ Fz (kN)
BCD a3 sin( a4 tg 1( a5 FZ ))
Cornering (Fy)
a3 sin( a4 tg 1( a5 FZ ))
BCD Aligning Torque (MZ)
e a5 FZ Longitudinal Force (Fx)
E a6 FZ 2 a7 FZ a8
Reference values from SAE Paper 870421
Fz B C D E Sh Sv BCD
(kN)
Fy 4 0.249 1.29 3850 -0.678 -0.049 -156 1038
8 0.122 1.46 6877 -2.16 0.125 -240 1017
a1 a2 a3 a4 a5 a6 a7 a8
Fy -24.1 1211 1178 1.82 0.208 0.000 -0.354 0.707
Mz -4.72 -3.28 -1.96 -2.73 0.110 -0.070 0.643 -4.04
Fx -23.3 1344 51.6 226 0.069 -0.006 0.056 0.486
Fz B C D E Sh Sv BCD
(kN)
Fy 2 0.24 1.5 1936 -0.132 -0.28 -118 780.6
4 0.239 1.29 3650 -0.678 -0.049 -156 1038
6 0.164 1.27 5237 -1.61 -0.126 -181 1091
8 0.112 1.36 6677 -2.16 0.125 -240 1017
Mz 2 0.247 2.56 -15.53 -3.92 -0.464 -12.5 -9.82
4 0.234 2.68 -48.56 -0.46 -0.082 -11.7 -30.45
6 0.164 2.46 -112.5 -2.04 -0.125 -6.0 -45.39
8 0.127 2.41 -191.3 -3.21 0.009 -4.22 -58.55
Fx 2 0.178 1.55 2193 0.432 0.0 25.0 605
4 0.171 1.69 4236 0.619 0.000 70.6 1224
6 0.21 1.67 6090 0.686 0.000 80.1 2136
8 0.214 1.78 7711 0.783 0.000 104 2937
a1 a2 a3 a4 a5 a6 a7 a8
Fy -22.1 1011 1078 1.82 0.208 0.000 -0.354 0.707
Mz -2.72 -2.28 -1.86 -2.73 0.110 -0.070 0.643 -4.04
Fx -21.3 1144 49.6 226 0.069 -0.006 0.056 0.486