MANUAL DE OPERACIN Y

MANTENIMIENTO

PROYECTO
CALLE 4
EDIFICIO AZCAPOTZALCO

EQUIPO DE BOMBEO TRIPLEX 1

PARA AGUA SANITARIA

COTIZACIN: VN 29219

INGENIERIA COMERCIAL
TEL: 5698 3401
Ext. 115
mgonzalez@picsabombas.com.mx
 DATOS TCNICOS

EQUIPO DE BOMBEO TRIPLEX 1 AGUA SANITARIA

CDT= 15.64 MCA

Q= 26.16 lps

DESCRIPCIN TCNICA DE LA BOMBA

3 Bomba Sumergible marca Hydromatic modelo S4P100M3-4 serie S4P manual con
descarga de 4" Bridada con motor electrico sumergible de 10 HP@ 1750 rpm 60/3/230V

DESCRIPCIN TCNICA DE TABLERO

1 Tablero de fuerza y control PICSA TBTAN-210 PLC, para tres bombas de 10 HP, 230v, 3F,
incluye: 3 guardamotores con proteccion por corto circuito y sobre carga, selector de
operacin M/F/A, proteccion por bajo nivel, gabinete NEMA 1
PLC Protocolo de comunicacin MODBUS, con 4 entradas analgicas, 8 entradas,
digitales y 6 salidas tipo Rel MOD. XL-4

DESCRIPCIN TCNICA DE ACCESORIOS

4 Peras de nivel sin clavija, incluye 5 metros de cable

.
 Customer : Pump Performance Datasheet
Project name : Encompass 2.0 - 17.2.2.0

Item number : Default Size : Hydromatic - S4P/S4PX

Service : Stages :1
Quantity :1 Based on curve number : SUB_S_E_AH_00008_C_4 Rev
Quote number : 2012-03-23
Date last saved : 29 May 2017 6:17 PM
Operating Conditions Liquid
Flow, rated : 29.16 l/s Liquid type : Water
Differential head / pressure, rated (requested) : 15.64 m Additional liquid description :
Differential head / pressure, rated (actual) : 15.97 m Solids diameter, max : 0.00 in
Suction pressure, rated / max : 0.00 / 0.00 psi.g Solids concentration, by volume : 0.00 %
NPSH available, rated : Ample Temperature, max : 68.00 deg F
Frequency : 60 Hz Fluid density, rated / max : 1.000 / 1.000 SG
Performance Viscosity, rated : 1.00 cP
Speed, rated : 1750 rpm Vapor pressure, rated : 0.34 psi.a
Impeller diameter, rated : 9.00 in Material
Impeller diameter, maximum : 10.00 in Material selected : Standard
Impeller diameter, minimum : 6.50 in Pressure Data
Efficiency : 67.36 % Maximum working pressure : 40.04 psi.g
NPSH required / margin required : - / 0.00 ft Maximum allowable working pressure : N/A
nq (imp. eye flow) / S (imp. eye flow) : 28 / - Metric units Maximum allowable suction pressure : N/A
Minimum Continuous Stable Flow : 6.31 l/s Hydrostatic test pressure : N/A
Head, maximum, rated diameter : 28.20 m Driver & Power Data (@Max density)
Head rise to shutoff : 80.04 %
Driver sizing specification : Rated power
Flow, best eff. point : 23.89 l/s
Margin over specification : 0.00 %
Flow ratio, rated / BEP : 122.05 %
Service factor : 1.00
Diameter ratio (rated / max) : 90.00 %
Power, hydraulic : 6.00 hp
Head ratio (rated dia / max dia) : 65.04 %
Power, rated : 8.90 hp
Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] : 1.00 / 1.00 / 1.00 / 1.00
Power, maximum, rated diameter : 9.51 hp
Selection status : Acceptable
Minimum recommended motor rating : 10.00 hp / 7.46 kW
12

9 Power
Power - hp

40
Minimum Continuous Stable Flow
10.00 in Preferred operating region
36

36
32 48
58
28 65
68
9.00 in
24 70
Head - m

68
20 65

16 58

12 6.50 in 48

0
0 5 10 15 20 25 30 35 40 45 50 55 60
Flow - l/s

HYDROMATIC PHONE: FAX:

,
 Customer : Multi-Speed Performance Curve
Project name : Encompass 2.0 - 17.2.2.0

12

9 1750 rpm
Power - hp

1575 rpm
6
1400 rpm
3 1225 rpm
1050 rpm
875 rpm (Full reject)
0

40
Minimum Continuous Stable Flow
Preferred operating region
36

32

28

24
Head - m

20

16

12

8
1750 rpm
4 1575 rpm
1400 rpm
1225 rpm
1050 rpm
875 rpm (Full reject)
0
0 5 10 15 20 25 30 35 40 45 50

Flow - l/s
Item number : Default Size : Hydromatic - S4P/S4PX Flow, rated : 29.16 l/s
Service : Stages :1 Differential head / pressure, rated : 15.64 m
Quantity :1 Efficiency : 67.36 % Speed, rated : 1750 rpm
Quote number : Power, rated : 8.90 hp Impeller diameter, rated : 9.00 in
Based on curve number : SUB_S_E_AH_00008_C_4 Rev NPSH required :- Fluid density, rated / max : 1.000 / 1.000 SG
2012-03-23 Frequency : 60 Hz Viscosity : 1.00 cP
Date last saved : 29 May 2017 6:17 PM Nominal speed : 1750 rpm Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] : 1.00 / 1.00 / 1.00 / 1.00

HYDROMATIC PHONE: FAX:

,
 Customer : Pump Performance Curve
Project name : Encompass 2.0 - 17.2.2.0

12

9 Power
Power - hp

40
Minimum Continuous Stable Flow
Preferred operating region
36 10.00 in

36
32 48
58
28 65
68
9.00 in

24 70
Head - m

68
20 65

16 58

12 6.50 in 48

0
0 5 10 15 20 25 30 35 40 45 50 55 60
Flow - l/s

Item number : Default Size : Hydromatic - S4P/S4PX Flow, rated : 29.16 l/s
Service : Stages :1 Differential head / pressure, rated : 15.64 m
Quantity :1 Speed, rated : 1750 rpm NPSH required :-
Quote number : Based on curve number : SUB_S_E_AH_00008_C_4 Fluid density, rated / max : 1.000 / 1.000 SG
Date last saved : 29 May 2017 6:17 PM Rev 2012-03-23 Viscosity : 1.00 cP
Efficiency : 67.36 % Cq/Ch/Ce/Cn [ANSI/HI 9.6.7-2010] : 1.00 / 1.00 / 1.00 / 1.00
Power, rated : 8.90 hp

HYDROMATIC PHONE: FAX:

,
 Technical Data S4P(X)
Section SOLIDS HANDLING Page 412
Dated SEPTEMBER 2014
Supersedes AUGUST 2013

MODEL: S4P(X) Solids Handling Sewage Pumps

Physical Data:
DISCHARGE SIZE 4"
IMPELLER TYPE BALANCED, ENCLOSED, 2 VANE
CABLE LENGTH 35' STANDARD
50' OPTIONAL

Liquid handling:
SOLIDS SIZE 2"
MAXIMUM LIQUID TEMP. 104F LABELED / 140F UNLABELED
ACCEPTABLE PH RANGE 6-9
SPECIFIC GRAVITY 0.9 - 1.1
VISCOSITY 28 - 35 SSU

Temperature:
MAXIMUM STATOR 311F
OIL FLASH POINT 390F
HEAT SENSOR Open: 257F MAX./239F MIN.
Closed: 194F MAX./119F MIN.

Technical Data:
POWER CORD TYPE SOOW, W
SENSOR CORD TYPE SOOW
MOTOR HOUSING CAST IRON ASTM A-48 CLASS 30
CONSTRUCTION

CASING CAST IRON ASTM A-48 CLASS 30

MATERIALS OF

IMPELLER DUCTILE IRON ASTM A-536

CASING WEAR RING BRONZE ASTM B-584-836 ALLOY 115
MOTOR SHAFT 416 STAINLESS STEEL
HARDWARE 300 SERIES STAINLESS STEEL
O RINGS NITRILE
MECHANICAL SEALS
Standard: UPPER AND LOWER CARBON / CERAMIC / NITRILE, TYPE 21
Optional: LOWER TUNGSTEN CARBIDE / TUNGSTEN CARBIDE / NITRILE, TYPE 21
Optional: LOWER SILICON CARBIDE / SILICON CARBIDE / NITRILE, TYPE 21
UPPER BEARING (RADIAL) SINGLE ROW BALL
LOWER BEARING (THRUST) SINGLE ROW BALL

2014 Pentair Ltd.

 S4M Shown

H3H Shown S4HRC Shown

MODELS H3H, H4H, S4M, S4P,

S4HRC and S4MRC
SUBMERSIBLE
SOLIDS HANDLING PUMPS
INSTALLATION AND SERVICE MANUAL
For use with product built with USEM motor.
NOTE! To the installer: Please make sure you provide this manual to the owner of the equipment or to the responsible
party who maintains the system.

Item # E-03-486 | Part # 5625-486-1 | 2013 Pentair Ltd. | 11/06/13

 Pumps with tungsten carbide seals so that the starter is tripped if heat
General must have impellers manually sensor opens. The motor starter is
Information rotated (6 revolutions) after setting equipped with overload heaters so
non-operational for 3 weeks or all normal overloads are protected
Attention: longer and prior to electrical by the starter.
This manual contains important start-up.
information for the safe use of IMPORTANT: If Hydromatic
this product. Read this manual Seal Failure: electrical starting equipment is
completely before using this An electrode is installed in the seal not supplied, the heat sensor
product and refer to it often for chamber so if any water enters the circuit must be connected in
continued safe product use. DO chamber through the first seal the series with the starter coil
NOT THROW AWAY OR electrode will be energized and a or warranty is void.
LOSE THIS MANUAL. Keep signal will be transmitted to the
it in a safe place so that you sensing unit at ground surface Sump Level Control:
may refer to it often. Reasonable causing a red light to turn on. Sump level is controlled by
care and safe methods should be The electrode probe is installed Hydromatic switch controls. The
practiced. Check local codes and in all units, but the sensing unit float is held in position in the
requirements before installation. is supplied at extra cost and must sump by a weight attached to
be ordered. the power cord above the float.
Unpacking Pump: The cord supports the float
Remove pump from carton. In operation the seal failure and is adjusted for height from
When unpacking unit, check unit indicates only that there is the surface.
for concealed damage. Claims some water in the seal chamber.
for damage must be made at The pump will continue to Duplex systems use three
the receiving end through the operate, but the seal should be controls: one set at turn-off, one
delivery carrier. Damage cannot checked immediately after failure set at turn-on for one pump, and
be processed from the factory. is indicated. one set for turn-on for two pumps.
Pumps alternate operation on each
WARNING: Before handling The sensing unit is recommended successive cycle.
these pumps and controls, on all installations as good
always disconnect the power insurance against motor failure. Two pumps operate together
first. Do not smoke or use only if sump level rises to the
sparkable electrical devices or Pump: third or override control. The
flames in a septic (gaseous) or The submersible pumps in this override control also brings on
possible septic sump. manual are supplied for 1 and 3 the second pump in case of failure
phase and for 200, 230, 460 or of the first pump. Extra floats
CALIFORNIA PROPOSITION 575 volts. Power cable is supplied with appropriate controls can
65 WARNING: with the green wire for ground. Be be supplied for alarm functions.
This product and sure green wire is connected to a Triplex systems use four controls:
related accessories contain good ground such as water pipe or one set at turn-off, one set at turn-
chemicals known to the State of ground stake. on for one pump, one set at turn-
California to cause cancer, birth on for two pumps, and one set at
defects or other reproductive Heat Sensors: turn-on for three pumps. Pumps
harm. alternate each successive cycle.
All motors have heat sensor units
embedded in the motor winding Three pumps operate together
Pumps Not Operating or in to detect excessive heat. The
Storage: only if sump level rises to the
heat sensors are set to trip at fourth control (second override).
Pumps with carbon ceramic seals 130C. The sensors automatically This control also brings on the
must have impellers manually reset when motor cools to third pump in case of failure
rotated (6 revolutions) after setting safe temperature. of either or both of the first
non-operational for 3 months two pumps.
or longer and prior to electrical The sensors are connected in
start-up. series with the motor starter coil
2
Alarm Controls: amp draw on these submersible only with short discharge lines.
The alarm level is usually set motors is slightly higher than a Otherwise water will return to the
above the override level so corresponding horsepower surface sump and cause short cycling of
the alarm will signal only if motor, so heaters must be sized by the pump.
the override level is exceeded. the nameplate rating.
However, some engineers prefer NEMA 4 Junction Box
to have the alarm level set below IMPORTANT: Make certain (Optional):
the override level as it is possible the heat sensor wires are A NEMA 4 junction box should
for one pump to fail and the other connected in series with the be used to make power and control
pump to operate on the override starter coil circuit if other than connections if electrical control
level with the sump level never Hydromatic starters are used. panel is to be set remote from
reaching the alarm level. This is the pump sump. The Hydromatic
particularly true in cases of low NEMA 4 junction box is provided
inflow capacity. Installation with compression connectors
Instructions for sealing all wires. No sealing
Electrical Control Panel: compound is needed to make
Installing Pump in Sump: connections waterproof.
It is recommended that the
Hydromatic control panel be used Before installing pump in sump,
with all pumps as proper starter lay it on side and turn impeller Wiring diagrams are provided with
heaters and connections for heat manually. Impeller may be slightly the panel for making connections.
sensor wires are furnished. stuck due to factory test water, The size wire to use from the panel
so it must be broken loose with to sump depends on motor size
Hydromatic electrical equipment small bar or screwdriver in edge and distance in feet.
is installed in a weatherproof of vanes. The impeller should
NEMA 3R enclosure. The turn freely. Be sure each wire is checked
electrical equipment includes out so that a wrong connection
a main circuit breaker for each Clean all trash and sticks from will not be made. An ohmmeter
pump, a magnetic starter with sump and connect pump to piping. or Megger can be used to check
overload protection for each pump, wire continuity.
an H-O-A switch and run light A check valve must be installed
for each pump, and an electric on each pump. A gate or plug Installing Switch Controls:
alternator and a transformer to valve in each pump discharge The controls are supported by a
provide appropriate control for line is also recommended. This mounting bracket that is attached
control circuit and alarms. valve should be installed on the to sump wall, cover, or to the
discharge side of the check valve NEMA 4 junction box.
Overload Heater: so the line pressure can be cut
off if necessary to service the Cord snubbers are used to hold
Starters with 3 leg overload check valve. Single pump systems
protection must be supplied if the cord in place. Control level
are sometimes installed without a can be changed at any time by
the Hydromatic electrical panel check valve where it is desirable
is not used. The heaters must loosening the snubber and
to self-drain the discharge line to readjusting cord length.
be sized in accordance with the prevent freezing. This can be done
nameplate amps on the motor. The

NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANEL AND NEMA 4 JUNCTION BOX
POWER LINES AND CONTROL WIRES CAN BE CARRIED IN CONDUIT OR CAN BE UNDERGROUND BURIED CABLE

HEAT SENSOR & SEAL FAILURE

System Number of Number of Number of
Type Control Wires Power Lines Ground Wires #8 Number of Number of
Sensor Wires Ground Wires
Simplex 4 3 1 3 1
Simplex with Alarm 6 3 1 3 1
Duplex 6 6 2 6 2
Duplex with Alarm 8 6 2 6 2

3
In either a simplex or duplex Heat Sensors and Seal Failure 6. Turn both H-O-A switches
system, the lower or turn-off Connections: to Off position and allow
control is set just above the top Be sure heat sensor wires are sump to fill to the override
of volute, so that the volute will connected in series with the starter control level.
always be submerged during coil. Connections are provided on 7. Turn both switches to Auto
the pumping cycle. The second, the terminal strip. position and both pumps
or turn-on control, is set about should start and operate
24 inches above the lower together until level drops to
turn-off control. Pump turn-off point.
More distance between turn-on Operations 8. Repeat this operation cycle
and turn-off controls can be used, several times before leaving
but sewage may become septic, Starting System: the job.
and excessive solids may collect 1. Turn H-O-A switch to Off 9. Check voltage when pumps
for the pump to handle. A frequent position and then turn on are operating and check the
pumping cycle is recommended main circuit breakers. amp draw of each pump.
for best operation. Check amps on each wire,
2. Open all discharge valves and as sometimes a high leg
allow water to rise in sump. will exist. One leg can be
If an alarm system is used,
this control is usually set about 6 3. Turn H-O-A switch to Hand somewhat higher (5 to 10%)
inches above the override control. position on one pump and without causing trouble.
notice operation. If pump is For excessive amp draw on
Making Electrical Connections: noisy and vibrates, rotation one leg, the power company
is wrong. To change rotation, should be consulted.
All electrical wiring must be in
interchange any two line
accordance with local codes,
leads to motor 3 only. Do not Phase Converters:
and only competent electricians
interchange main incoming Phase converters are generally
should make the installations.
lines. If duplex system, not recommended, but in cases
Complete wiring diagrams are
check second pump in the where only single phase current
glued to the inside cover of the
same manner. is available, phase converters can
panel. All wires should be checked
for grounds with an ohmmeter or 4. Now set both H-O-A switches be used. Be sure to size the phase
Megger after the connections are to Auto position and allow converter large enough for the
made. THIS IS IMPORTANT, water to rise in sump until one amp draw specified on the motor
AS ONE GROUNDED WIRE pump starts. Allow pump to nameplate, not necessarily by
CAN CAUSE CONSIDERABLE operate until the level drops motor horsepower. The warranty
TROUBLE. to turn-off point. on all three phase submersible
5. Allow sump level to rise to motors is void if operated with
IMPORTANT: If equipment start other pump. Notice run single phase power through a
is not properly wired and lights on panel. Pumps should phase converter, and 3 leg ambient
protected as recommended, the alternate on each successive compensated extra-quick trip
warranty is void. cycle of operation. overload protectors are not used.

DUAL VOLTAGE HEAT SENSORS AND SEAL FAILURE CONNECTIONS

3 PHASE MOTOR WIRING FOR ANY VOLTAGE MOTOR
230V 3 460V 3
ELECTRODE
4 5 6 4 5 6 HEAT SENSORS
IN MOTOR
7 8 9 7 8 9 WINDINGS
RED DARK
1 2 3 1 2 3 BLACK WHITE GREEN
GREEN GREEN
BL W R BL W R HEAT SENSORS SEAL FAILURE
(L1) (L2) (L3) (L1) (L2) (L3)

4
 When field service is performed wire must be used. The wires
Pump on a pump, these instructions are potted in with sealing
Maintenance should be carefully followed. compound and a new unit
must be obtained from the
Replacing Stator: factory.
Lubrication or other maintenance
is not required, as the motors are 1. If stator only is damaged, 5. The stator is held in the
oil filled. it may not be necessary to housing with a bolted-in
completely dismantle pump clamp ring.
Generally, these pumps give as stator and housing can be 6. After ring is removed, turn
very reliable service, and can lifted from pump without housing upright and bump
be expected to operate for many disturbing seals or bearings. on hardwood blocks. This
years without failure under normal 2. To drain all oil from upper should jar the stator loose and
operating conditions. housing, remove drain plug in allow it to drop out.
bottom of stator housing and 7. Thoroughly clean housing
Lightning: remove plug in top of housing before replacing new
In some areas where considerable to allow air to enter. stator. Replace stator and
lightning occurs, it is recommended 3. After chamber is drained, make all wire connections
that a lightning arrestor be installed remove hold-down bolts and to connection box before
at the control panel. Lightning lift off. Use care in lifting as replacing housing on pump.
arrestors are good insurance the seal failure connecting This is important as leads
against damage to an expensive wire must be disconnected must be tucked behind the
motor. before housing is completely windings by using hands up
removed. through rotor core.
Field Service on Motor: 4. Set assembly on bench and IMPORTANT: Use only
All submersible motors out of remove connection box. compression type insulated
warranty can be serviced in the When box is lifted off, connectors on the wires.
field by any reliable motor service connection wires to motor Do not tape leads as oil will
shop. Any pump in warranty must will be exposed. These wires deteriorate the tape and
be returned to the factory for will probably be burned, but cause damage to stator and
service or repaired at an authorized each wire is tagged with a bearings.
Hydromatic service center. metal marker giving wire
Charges will not be allowed if number. Cut the wires. 8. Check top bearing. If clean
in warranty pump is not taken and does not turn rough,
If the leads to the connection bearings can be reused and it
to an authorized Hydromatic box are burned, a complete
service center. is not necessary to completely
new connection box with new dismantle pump to change
bearings. If bearings are
damaged with dirt or heat,
they must be replaced.
WARNING Remember to reinstall the
WARRANTY IS VOID IF HEAT SENSORS ARE NOT upper bearing load spring.
CONNECTED AS SHOWN (IN SERIES WITH CONTACTOR OIL)
9. Replace stator housing onto
TWO WIRE CONTROL OFFERING AUTOMATIC RESET seal chamber and bolt in place.
L1 ON-OFF THERMOSTATS L2 BE SURE SEAL FAILURE
IN SERIES
SWITCH COIL
BLACK WHITE
WIRE IS CONNECTED
BEFORE HOUSING IS
ASSEMBLED.
THREE WIRE CONTROL OFFERING AUTOMATIC RESET
THERMOSTATS
Be sure O-ring seal has been
L1 L2
START COIL OL OL IN SERIES replaced. If O-ring is nicked
BLACK WHITE or cut, replace with new one.
This applies to all O-rings
IN CERTAIN APPLICATIONS THE NEC MAY REQUIRE THREE OVERLOAD RELAYS used in assembly.

5
10. After all leads are reconnected 4. Lift rotating assembly IMPORTANT: DO NOT
in the connection box, make (rotor, shaft and impeller) USE ANY OF THE OLD
a high voltage ground test from pump case and place SEAL PARTS. REPLACE
on each wire. The only wire horizontally on bench. WITH ALL NEW SEALS.
that should show ground is 5. Impeller Removal 11. Thoroughly clean all castings
the green power lead and the before replacing seals. One
ground lead in the auxiliary Hold rotor and remove bolt
and washer from impeller grain of dirt between the seal
control cable. faces can cause failure.
end of shaft, then thread bolt
11. For safety, complete pump back into shaft. The impeller 12. Examine all O-rings for nicks
should be air checked under is keyed to the shaft, so before using.
water for leaks. Lay pump by using a screwdriver on
on side for this oil filling 13. Use Locktite on socket head
opposite sides behind the locking screw in end of shaft.
with oil fill hole upright. impeller, apply force, then tap
Do not completely fill; on the end of the bolt to break
leave oil about 1 inch below impeller loose from taper Pump
the plug hole. Use only shaft. Remove impeller.
Hydromatic submersible oil
IMPORTANT: The impeller
Troubleshooting
in this chamber or high grade
transformer oil. Replace the is designed to be self- Below is a list of common
plug; use Permatex on threads. tightening when running, problems and the probable causes:
Install air valve in top plug so impeller may be difficult
opening of motor housing and to break loose. If this is the Pump will not start.
charge housing with about case, use plastic or rubber 1. No power to the motor. Check
10 psi of air. Be sure air hammer on impeller tip to for blown fuse or open circuit
is dry. Do not use air line free. Remove impeller. breaker.
where water may be trapped in 6. Remove lower seal spring and 2. Selector switch may be in the
the line. Submerge complete pry out seal with screwdriver. Off position.
unit under water and check 7. To remove seal housing, take 3. Control circuit transformer
for leaks. out socket head bolts and fuse may be blown.
12. Refill motor chamber with oil. using bolts in back of holes,
pry plates loose. This will 4. Overload heater on starter
Use high grade transformer
force out lower seal if not may be tripped. Push to reset.
oil or Hydromatic special
submersible oil. Fill chamber already removed. Pump will not start and
until oil covers top of the 8. Remove snap ring that holds overload heaters trip.
windings. Leave air space upper seal. Pull seal if it is 1. Turn off power and check
in top for expansion. Use free. If not free, it can be motor leads with Megger
Permatex on plug threads. forced off when shaft is or ohmmeter for possible
removed. ground.
Replacing Seals and Bearings:
9. Remove 4 bolts that hold 2. Check resistance of motor
1. Drain all oil from motor bearing housing in place. Set windings. All 3 phases should
chamber and seal chamber as assembly in upright position show the same reading.
described. and bump end of shaft on
3. If no grounds exist and the
2. Remove motor housing as hardwood block. This will
motor windings check OK,
described. push the bearing from the
remove pump from sump and
3. Remove bolts that hold seal housing and will force upper
check for clogged or blocked
chamber to pump housing. seal from shaft.
impeller.
Use back-off screws to 10. Use bearing puller to remove
break loose. With hardwood bearings. Replace with new
block, tap end of impeller to bearings. Press only on
loosen from shaft. When free, inner face of bearing when
remove impeller from shaft. replacing. Pressing on outer
face can damage the bearing.
6
Pump operates with 5. If pump has been in service
selector switch in Hand for some time and capacity
position but will not operate falls off, remove pump and
in Auto position. check for wear or clogged
1. This indicates trouble in impeller.
the float level control or the
alternator relay. Motor stops and then restarts
after short period but overload
2. Check control panel for heaters in starter do not trip.
trouble.
1. This indicates heat sensors in
Pump runs but will not the motor are tripping due to
shut off. excessive heat. Impeller may
be partially clogged giving
1. Pump may be air locked. a sustained overload but not
Turn pump off and let set for high enough to trip overload
several minutes, then restart. heater switch.
2. Lower float control may 2. Motor may be operating out
be hung-up in the closed of liquid due to a failed level
position. Check in sump to be control.
sure control is free.
3. Pump may be operating on
3. Selector switch may be in the a short cycle due to sump
Hand position. being too small or from water
returning to sump due to a
Pump does not deliver proper leaking check valve.
capacity.
1. Discharge gate valve may be
partially closed or partially
clogged.
2. Check valve may be partially
clogged. Raise level up and
down to clear.
3. Pump may be running in
wrong direction. Low speed
pumps can operate in reverse
direction without much noise
or vibration.
4. Discharge head may be
too high. Check total head
with gauge when pump
is operating. Total head is
discharge gauge pressure
converted to feet plus vertical
height from water level
in sump to center line of
pressure gauge in discharge
line. Gauge should be
installed on pump side of
all valves. Multiply gauge
pressure in pounds by 2.31 to
get head in feet.

7
Common Parts List
Ref. Part Part Ref. Part Part Ref. Part Part
Qty. Qty. Qty.
No. No. Description No. No. Description No. No. Description
1 19101A010 SCREW HHC, 3/8-16UNC x 1 8 13 084720085 SEAL FAILURE ASSY 1 26 083460033 KEY, 3/8 S4P, H3H and H4H 1
2 016640081 PLUG PIPE, 3/8 1 14 070690002 HOUSING MOTOR 1 083460011 KEY, 3/8 S4M, S4MRC and S4HRC 1
3 152770305 35' CORD ASSEMBLY 10-4 1 15 000640041 SPRING BEARING ADJ. 1 27 BEARING BALL
000650311 1
S4P, H3H and H4H
152770315 35' CORD ASSEMBLY 8-4 SOOW 1 16 12672A001 CONNECTOR SPLICE 3
BEARING BALL
152770325 35' CORD ASSEMBLY 8-4 W 1 17 001500071 O-RING, 1/8 x 2.234 ID #2-228 1 08565A027 1
S4M, S4MRC and S4HRC
152770335 35' CORD ASSEMBLY 6-4 1 18 000730011 CONNECTOR WIRE 3 28 007360061 SPACER VARIES
4 000650031 UPPER BEARING BALL 1 19 001500121 O-RING, 1/8 x 3.734 ID #2-240 1 29 010060011 CONNECTOR (STATOR W/CONN. BOX) VARIES
5 001780041 SCREW-HHC 4 20 19101A021 SCREW HHC, 3/8-16UNC x 1-1/2 2 30 008530001 CONNECTOR VARIES
6 009750171 RING RETAINING 1 21 060000211 WIRE W/TERMINAL 1 31 024940001 CONNECTOR WIRE VARIES
7 070720002 HOUSING SEAL 1 22 070740003 RING RETAINING 1 151760007 LIFTING BAIL 1
8 009750031 RING RETAIN. (EXT) 1 23 009200011 SEAL UPPER, CARBON CERAMIC 1
9 001500291 O-RING, 1/8 x 3.359 ID #2-237 1 24 081000005 SEAL LOWER, CARBON CERAMIC 1
10 001500241 O-RING, 1/8 x 8.984 ID #2-270 2 25 SCREW HHC, 1/2-13UNC x 3-1/2
002390251 4
S4P, H3H and H4H
11 142990021 KEY 1/8 SQ. VARIES
SCREW HHC, 1/2-13 UNC x 3-1/4
12 070700002 HOUSING BEARING 1 19103A062 4
S4M, S4MRC and S4HRC

Motor Parts List

S4M and S4MRC 4-Pole 1750 RPM
5 HP 57.5 HP 57.5 HP 57.5 HP 57.5 HP 7.5 HP
Item Description 230/1/1750 200/3/1750 230/3/1750 460/3/1750 575/3/1750 230/1/1750
A1 Connection Box 071380015 071380015 071380005 071380005 071380015 071380015
A2 Rotor/Shaft Assy 141420115 141390115 141390115 141390115 141390115 141440115
A3 Stator 141420011 141402031 141400031 141400031 141406031 141440011

10 HP 10 HP 10 HP 10 HP 15 HP 15 HP 15 HP 15 HP
Item Description 200/3/1750 230/3/1750 460/3/1750 575/3/1750 200/3/1750 230/3/1750 460/3/1750 575/3/1750
A1 Connection Box 071380015 071380005 071380005 071380015 071380015 071380005 071380005 071380015
A2 Rotor/Shaft Assy 141410115 141410115 141410115 141410115 141410115 141410115 141410115 141410115
A3 Stator 141412031 141410031 141410031 141416031 141432031 141430031 141430031 141436031

S4M and S4MRC 6-Pole 1150 RPM

3 & 5 HP 3 & 5 HP 3 & 5 HP 3 & 5 HP
Item Description 200/3/1150 230/3/1150 460/3/1150 575/3/1150
A1 Connection Box 071380015 071380005 071380005 071380015
A2 Rotor/Shaft Assy 141390115 141390115 141390115 141390115
A3 Stator 142972031 142970031 142970031 142976031

S4P, H3H and H4H 1750 RPM

5 HP 5 HP 5 & 7.5 HP 5 & 7.5 HP 5 & 7.5 HP 5 & 7.5 HP 7.5 HP 10 HP
Item Description 200/1/1750 230/1/1750 200/3/1750 230/3/1750 460/3/1750 575/3/1750 230/1/1750 200/3/1750
A1 Connection Box 071380015 071380015 071380015 071380005 071380005 071380015 071380015 071380015
A2 Rotor/Shaft Assy 141420145 141420145 141390155 141390155 141390155 141390155 141440155 141410155
A3 Stator 141422011 141420011 141402031 141400031 141400031 141406031 141440011 141412031

10 HP 10 HP 10 HP 15 HP 15 HP 15 HP 15 HP
Item Description 230/3/1750 460/3/1750 575/3/1750 200/3/1750 230/3/1750 460/3/1750 575/3/1750
A1 Connection Box 071380005 071380005 071380015 071380015 071380005 071380005 071380015
A2 Rotor/Shaft Assy 141410155 141410155 141410155 141410155 141410155 141410155 141410155
A3 Stator 141410031 141410031 141416031 141432031 141430031 141430031 141436031

S4HRC 3450 RPM

10 HP 10 HP 10 HP 10 HP 15 HP 15 HP 15 HP 15 HP
Item Description 200/3/3450 230/3/3450 460/3/3450 575/3/3450 200/3/3450 230/3/3450 460/3/3450 575/3/3450
A1 Connection Box 071380015 071380005 071380005 071380015 071380015 071380005 071380005 071380015
A2 Rotor/Shaft Assy 141450115 141450115 141450115 141450115 141450115 141450115 141450115 141450115
A3 Stator 141452031 141450031 141450031 141456031 141462031 141460031 141460031 141466031

8
 DATOS TCNICOS

EQUIPO DE BOMBEO DPLEX PARA REECIRCULACIN DE

AGUA FASE 2
CDT= 7.70 m
Q= 30.97 lps

DESCRIPCIN TCNICA DE LA BOMBA

2 Bombas centrfugas horizontales modelo PTH80-160-4 acopladas a un motor elctrico de 5

HP a 1750 RPM, 3 fases, 60 hz 230 V

DESCRIPCIN TCNICA DE TABLERO

1 Tablero de fuerza y control PICSA TBDT-25 PLC, para dos bombas de 5 HP, 230v, 3F,
incluye: 2 guardamotores con proteccin por corto circuito y sobrecarga, selector de operacin
M/F/A, proteccin por bajo nivel, gabinete NEMA 1. Un Control PLC Protocolo de comunicacin
MODBUS, con 4 entradas analgicas, 8 entradas, digitales y 6 salidas tipo Rel MOD. XL-4

DESCRIPCIN TCNICA DE ACCESORIOS

5 Peras de nivel sin clavija, incluye 5 metros de cable

2 Manmetros con caratula de 2-1/2", conexin inferior de 1/4" NPT, con glicerina de 0-100
PSI.

.
 3
A1 1
30

2 19
31

18

17
6
29

4 16

15
14
28

A2 11
21
A3
27
22

5 23

20
13

25
12

24 7 8 A2 9 10

9
Wet Ends Parts List

B4 B4
B4

B5 B1
B3 B2 B3 B2
B3 B2

S4HRC S4M H4H

B4 B4 B4

B5 B1 B5 B1

B3 B2 B3 B2 B3 B2

S4MRC S4P H3H

Item Description S4M S4P S4HRC S4MRC H4H H3H

B1 O-RING, 1/8 x 9.984 ID #2-274 001500471 001500471 001500471
B2 SCREW CAP 005680021 005680021 029210041 005680021 005680021 005680021
B3 WASHER IMPELLER SST 080230001 080230001 080230011 080230001 080230001 080230001
B4 VOLUTE 070680015 137210015 082120002 070800002 151470015 151470002
B5 SPACER 137720003 137720003 137720003
IMPELLER 070710152 (6.88) 137220112 (7.50) 082130082 (4.69) 070810082 (6.75) 151460072 (8.25) 151460072 (8.25)
070710132 (7.56) 137220082 (8.25) 082130042 (5.00) 070810022 (8.00) 151460032 (9.25) 151460032 (9.25)
070710052 (8.00) 137220042 (9.25) 082130052 (5.69) 070810012 (8.50) 151460002 (10.00) 151460002 (10.00)
070710012 (9.00) 137220012 (10.00) 070810132 (8.69)
070810002 (9.00)

10
 Electrical Data S4P/S4PX
Section SOLIDS HANDLING Page 320
Dated SEPTEMBER 2014
Supersedes AUGUST 2013

MODEL: S4P & S4PXSolids Handling Sewage Pump

R.P.M. 1750
MOTOR TYPE ENCLOSED, OIL COOLED INDUCTION, VFD SUITABLE
MOTOR DESIGN NEMA TYPE B (3) L (1)
GENERAL INSULATION CLASS H
STATOR WINDING CLASS H
MAXIMUM STATOR TEMPERATURE 356F (180C)

MOTOR PROTECTION BI-METALLIC, TEMPERATURE SENSITIVE DISC, SIZED

TO OPEN AT 130C AND AUTOMATICALLY RESET @ 9668C
DIFFERENTIAL, ONE IN SINGLE PHASE, TWO IN THREE PHASE
ELECTRICAL RATINGS HEAT 24VDC 115VAC 230VAC
SENSOR 5AMPS 5AMPS 5AMPS
SEAL FAIL 300VAC 5mA
VOLTAGE TOLERANCE 10%

SF .

% T.

FL T.

FL T.
PS .
AM LOAD

@ FACT
E

AM . RTR

@ EFF.

% F.

FL .

FL .
GE

75% . EFF

50% . EFF

100 . FAC

75%. FAC

50%. FAC
OD
E

KV RT

100 R. EF
FL

FL
KV N
AS

kW N
LTA

PS

PS
HP

SF

AM F

SF
CC

RU

RU
STA
A

R.
S

R.
LL
PH

R
LCK

MT
VO

MT

MT

MT
NE

PW

PW

PW

PW
FU

200 26 31.9 144

5.0 1 G 1.2 4.8 28.8 4.9 .77 .78 .79 .68 .97 .97 .95 .87
230 22.6 27.8 125
200 18.9 21.1 147
230 18.8 20.5 128
5.0 3 M 1.2 4.8 51 6.6 .80 .78 .73 .67 .77 .73 .66 .58
460 9.4 10.3 64
575 6.6 7.3 51.2
7.5 230 1 D 1.2 37 45 137 7.3 31.5 7.4 .77 .77 .75 .67 .98 .98 .97 .92
200 25.2 29.5 147
230 21.9 25.7 128
7.5 3 H 1.2 7.0 51 8.8 .80 .80 .79 .73 .82 .80 .76 .66
460 11 12.8 64
575 8.8 10.3 51.2
200 33.9 39.9 186
230 29.4 34.7 162
10 3 H 1.2 9.3 64.5 11.7 .80 .81 .79 .75 .81 .79 .75 .66
460 14.7 17.3 81
575 11.8 13.9 65
200 50.8 60.9 267
230 44.2 53 232
15 3 G 1.2 13.7 92.5 17.6 .80 .82 .81 .79 .80 .78 .71 .60
460 22.1 26.5 116
575 17.7 21.2 92.8

2014 Pentair Ltd.

 Dimensional Data S4P/S4PX
Section SOLIDS HANDLING Page 214
Dated SEPTEMBER 2014
Supersedes MAY 2013

"

2014 Pentair Ltd.

HYDROMATIC

SUBMERSIBLE
SOLIDS HANDLING PUMPS
WWW.HYDROMATIC.COM
 SUBMERSIBLE SOLIDS HANDLING PUMPS

Installations:
Municipal
Wastewater transfer
Wastewater treatment plants
HYDROMATIC Wastewater lift stations
Subdivisions
Airports

Hydromatic Submersible Solids Handling Pumps Are

Storm water

Field Proven and Reliable Commercial

You can depend on Hydromatic pumps to provide years of reliable service. As one Building wastewater systems
of the oldest submersible pump manufacturers in the world, Hydromatic offers you
Wastewater
field-proven pumps and systems for all your requirements. We also supply complete technical
Hospitals
support and ongoing engineering assistance for the life of the pump.
Motels

Rugged, Safe Pumps

Apartments
Schools
When government regulations or area classifications require hazardous location pumps, you
Churches
can depend on Hydromatic submersible solids handling pumps.
Universities
Now you can get certified, Class I, Division 1, Group C and/or D hazardous location pumps for Campgrounds
applications such as sewage wet wells where flammable gases exist. Amusement parks

Get the Same Reliability Industrial

With Hydromatic hazardous location pumps, you get the same reliability and efficiency
designed into the non-hazardous location pumps. Plus, you get added safety advantages with Wastewater
FM approved, hazardous location, Hydromatic pumps. Sump
Spray wash
Reliable, safe operation is ensured because all castings are inspected for porosity before, Storm water
during and after machining. After assembly each hazardous location pump is thoroughly
inspected to ensure reliable performance.

Vortex Recessed Impeller Option

Hydromatic pumps are available with recessed impellers which are virtually impossible to clog. They perform up to shut-off head without damage.
The recessed impeller creates a liquid vortex in the volute which directs all spherical solids, slurry, sludge, grit, stringy or fibrous material
through the pump without clogging. Recessed impeller pumps are ideal for a broad range of sewage and special waste-handling situations,
including high head and low flows and where large solids are present.

H Series Greater Pump Efficiency

The H Series solids handling pumps, with the enhanced geometry of the monovane impeller, provide greater pump efficiency and steeper
non-overloading performances while passing up to a full 3" spherical solid, as is required by the Ten States Standards policy for submersible solids
handling pumps. H Series pumps are available with horsepower ratings from 7.5 to 15 with speeds up to 1750 RPM.

2
 SUBMERSIBLE SOLIDS HANDLING PUMPS

Standard Pump Features

A. Motor F. Impeller
Oil filled to efficiently dissipate heat and lock out damaging moisture Hydromatic solids handling pumps are available with a wide range of impellers
so you receive reliable pumping service. Easily field serviceable. for different applications. Pump-out vanes on the top shroud prevent the buildup of

B. Connection Box materials in the seal area and extend the life of the thrust bearing by significantly
reducing axial thrust.
Two epoxy barriers and a compression fitting prevent water
contamination of the motor area, assuring long-term reliable G. Renewable Case Wear Ring
operation. Additionally, epoxy encapsulation and stripped leads Easily replaceable, true wear ring, with a top pullout design for easy
positively eliminate wicking from the cable. disassemble operation.
C. Bearings
Heavy-duty upper and lower ball Hazardous Location Pump Features
bearings are submerged in oil to
provide permanent lubrication
B
Flame-Proof Joints
and ensure long service life. Flame-proof joints have 1-1/4" flame paths. These close tolerance joints prevent any
internal spark or fire from escaping into the environment.
D. Seals
A dual seal system operates in C Motor Housing
an oil chamber to provide long The hazardous location housing wall is thicker throughout the case to give you extra
pump service life. Various seal A containment capability.
options available.
Heavy-Duty Bearings
E. Shaft D C Hydromatic pumps provide you heavy-duty bearings (minimum B-10 life of 50,000
The stainless steel shaft hours) for long pump life.
eliminates corrosion and D E
fatigue for longer pump life.
Two Moisture Sensors
Two moisture sensors in the oil chamber provide extra security. The sensors are electrically
The minimum shaft overhang F isolated and made with stainless steel connections and stainless steel probes.
decreases deflection and
G
increases bearing and seal life. Labyrinth Joint
Tapered shaft allows for easy The special labyrinth joint gives you added protection by preventing flame or spark
removal of impeller. travel to the media being pumped.

Oil-Filled Motor Dual Seal System/Moisture Sensor

Dependable Operation Dual Seal System Gives Long Pump Service Life
The Hydromatic pumps oil-filled motor keeps the windings cool, eliminates moisture, The mechanical dual seal system protects the motor from water with one upper shaft
and permanently lubricates the bearings, to provide reliable pumping service. seal and one below an oil chamber. The oil chamber provides lubrication for the seals
and traps any moisture that may leak through the lower seal. The upper seal operates
The oil bath keeps the motor and bearings cool by dissipating heat and maintaining
entirely in oil. The dual seal design gives the pump exceptionally long service life by
the correct operating temperature. The oil transfers heat generated in the motor
keeping pumped media out of the motor housing.
windings to the housing where it is dissipated by the surrounding wet well media.
Airborne moisture contamination is locked out so that moisture, which condenses with Moisture Sensor Decreases Downtime
temperature changes, does not cause premature motor and bearing failure. and Maintenance Costs
The moisture sensor, provided as a standard feature on all solids handling pumps,
The oil bath also permanently lubricates the bearings which minimizes heat and
saves money and decreases downtime by allowing you to take corrective action before
flushes contaminant away from bearing races. Maintenance costs are reduced because
an expensive bearing or motor failure occurs. The internal sensor detects the presence
bearings do not require routine service and motors do not require a secondary cooling
of moisture in the oil chamber and signals that the lower seal is beginning to leak.
apparatus. Oil-filled motors ensure dependable, reliable service!
Some manufacturers put a moisture sensor in the motor area and moisture is not
detected until after it affects the bearings and motor itself.

WWW.HYDROMATIC.COM 3
 System Operations
Rail Systems for Easy Pump Retrieval
To easily raise and lower your pump(s) for service and maintenance, you can choose from
among three rail systems.

Hydr-O-Rail MTM Pultruded

System Rail System Rail System

Novus Series A New Generation of Custom Controls

Custom built to your specifications and individually tested, the Hydromatic Novus
Series is available in five different models: 1000, 1000 Plus, 2000, 3000 and
4000. The series starts with the dependable yet inexpensive Hydromatic Novus
1000 Series which features basic relay logic controls in a quality
NEMA 3R painted steel enclosure. The next model is the
Hydromatic Novus 1000 Plus Series offering additional
features in a NEMA 4X enclosure for Hydromatic 2 hp
grinder packages.

The Hydromatic Novus 2000, 3000 and 4000 Series offer

more advanced features. These series use state-of-the-art
digital controllers that are optimized for submersible pumps
in simplex, duplex or triplex wastewater lift stations.
Novus 2000 Novus 2000
Simplex Duplex
Controller Unit Controller Unit

740 EAST 9TH STREET, 269 TRILLIUM DRIVE, KITCHENER,

ASHLAND, OHIO 44805 ONTARIO, CANADA N2G 4W5
WWW.HYDROMATIC.COM WWW.HYDROMATIC.COM
Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.
E-02-6470 4 /23/14 2014 Pentair Ltd. All Rights Reserved.
 Customer : Pump Performance - Additional Data
Project name : Encompass 2.0 - 17.2.2.0

Item number : Default Size : Hydromatic - S4P/S4PX

Service : Stages :1
Quantity :1 Speed, rated : 1750 rpm
Quote number : Frame size :
Date last saved : 29 May 2017 6:17 PM
Performance Data Stage, Speed and Solids Limits
Head, maximum diameter, rated flow : 24.08 m Stages, maximum :1
Head, minimum diameter, rated flow : 3.05 m Stages, minimum :1
Head, maximum, rated diameter : 28.20 m Pump speed limit, maximum : 1750 rpm
Efficiency adjustment factor, total : 1.00 Pump speed limit, minimum : 1170 rpm
Power adjustment, total : 0.00 hp Curve speed limit, maximum : 1750 rpm
Head adjustment factor, total : 1.00 Curve speed limit, minimum : 1170 rpm
Flow adjustment factor, total : 1.00 Variable speed limit, minimum : 880 rpm
NPSHR adjustment factor, total : 1.00 Solids diameter limit : 2.00 in
NPSH margin dictated by pump supplier : 0.00 ft Typical Driver Data
NPSH margin dictated by user : 0.00 ft Driver speed, full load : 1760 rpm
NPSH margin used (added to 'required' values) : 0.00 ft Driver speed, rated load : 1764 rpm
Mechanical Limits Driver efficiency, 100% load : 89.50 %
Torque, rated power, rated speed : 0.51 hp/100 rpm Driver efficiency, 75% load : 90.00 %
Torque, maximum power, rated speed : 0.54 hp/100 rpm Driver efficiency, 50% load : 89.50 %
Torque, driver power, full load speed : 0.57 hp/100 rpm
Torque, driver power, rated speed : 0.57 hp/100 rpm
Torque, pump shaft limit : 1,000 hp/100 rpm
Radial load, worst case :-
Radial load limit :-
Impeller peripheral speed, rated :-
Impeller peripheral speed limit :-
Various Performance Data Flow (l/s) Head (m) Efficiency (%) NPSHr (ft) Power (hp)
Shutoff, rated diameter 0.00 28.20 - - 5.14
Shutoff, maximum diameter 0.00 35.16 - - 8.08
Minimum Continuous Stable Flow 6.31 25.48 36.17 - 5.83
Rated flow, minimum diameter 29.16 3.05 34.96 - 3.34
Rated flow, maximum diameter 29.16 24.08 69.67 - 13.23
BEP flow, rated diameter 23.89 18.55 69.61 - 8.36
120% rated flow, rated diameter 34.99 11.98 59.79 - 9.21
End of curve, rated diameter 43.83 6.11 36.94 - 9.51
End of curve, minimum diameter 27.63 3.70 38.97 - 3.44
End of curve, maximum diameter 50.83 7.55 38.13 - 13.22
Maximum value, rated diameter - 28.20 69.61 - 9.51
Maximum value, maximum diameter - - 69.67 - 14.73
System differential pressure @ Density, rated @ Density, max
Differential pressure, rated flow, rated diameter (psi) 22.24 22.24
Differential pressure, shutoff, rated diameter (psi) 40.04 40.04
Differential pressure, shutoff, maximum diameter (psi) 49.92 49.92
Discharge pressure @ Suction @ Suction @ Suction @ Suction
pressure, rated pressure, max pressure, rated pressure, max
Discharge pressure, rated flow, rated diameter (psi.g) 22.24 22.24 22.24 22.24
Discharge pressure, shutoff, rated diameter (psi.g) 40.04 40.04 40.04 40.04
Discharge pressure, shutoff, maximum diameter (psi.g) 49.92 49.92 49.92 49.92
Ratios
Maximum flow / rated flow, rated diameter : 150.30 % Head rated diameter / head minimum diameter, rated flow : 514.03 %

HYDROMATIC PHONE: FAX:

,