Manual Completo Cuchara Bivalva Igf302
Manual Completo Cuchara Bivalva Igf302
Manual Completo Cuchara Bivalva Igf302
NIT 901.144.909-6
CALLE 37 C SUR No. 72 Q 35 LC 2
TEL 3214585691 / 3134560265
“INGENIERÍA DE PUNTA PARA SOLUCIONES CONFIABLES”
24 SEPTIEMBRE DE 2019
ESPECIFICACIONES TÉCNICAS:
RECOMENDACIONES DE ARRANQUE
Una temperatura mayor puede producir degradación prematura del fluido hidráulico y los sellos
de los componentes. Las temperaturas por debajo generan problemas de eficiencia en la
bomba.
Se recomienda utilizar aceite hidráulico ISO VG 68.
El voltaje de control es de 110 VAC.
INGEFET SAS
NIT 901.144.909-6
CALLE 37 C SUR No. 72 Q 35 LC 2
TEL 3214585691 / 3134560265
“INGENIERÍA DE PUNTA PARA SOLUCIONES CONFIABLES”
Los elementos de mayor recambio y que se recomienda tener es existencias ante posible daño
son:
MANTENIMIENTO
SEMANALMENTE:
Limpieza general.
Lavado de filtro de succión.
Verificación de todas las mangueras y conexiones, reemplazo de aquellas que
presenten deterioro o fuga.
Verificación de correcto funcionamiento de electroválvulas.
Cambio de empaquetaduras de válvulas direccionales y modulares.
Cambio de filtro de retorno.
Drenado de totalidad del aceite, limpieza del tanque de sedimentos y micro-filtrado del
aceite a 3 micras.
Toma de muestra de aceite y análisis químico completo en laboratorio, revisión de
oxidación, aditivos, metales de desgaste y nivel de conteo de partículas de acuerdo a
norma ISO 4406:99. Se recomienda siempre buscar un nivel de filtración mínimo
de 20/16/13.
Verificación de ausencia de fugas externas en cilindro, en caso de presentarse reparar.
Verificación de ausencia de fugas internas en cilindro (paso entre recámaras), en caso
de presentarse reparar.
Todas estas actividades se sugieren que sean realizadas por personal idóneo y capacitado en
el manejo de energía hidráulica.
Se sugiere también dejar registro en la hoja de vida del equipo.
INGEFET SAS
NIT 901.144.909-6
CALLE 37 C SUR No. 72 Q 35 LC 2
TEL 3214585691 / 3134560265
“INGENIERÍA DE PUNTA PARA SOLUCIONES CONFIABLES”
HOJA DE GARANTÍA
LISTADO DE PARTES
ITEM CANT DESCRIPCION MARCA P/N REFERENCIA
T-17 (40 CM X 40 X 50)
1 1 TANQUE DE ACEITE INGEFET T-17 ESPECIAL
2 1 FILTRO DE AIRE HYDROLINE HLS/E-20-10-U FILTRO DE 10 MICRAS
VISOR DE NIVEL Y NIVEL C/TERMOMETRO
3 1 TEMPERATURA HYDROLINE HL001-LG6-05T E/C 127 MM
VISOR DE NIVEL CON NIVEL ELECTRICO E/N
4 1 SWITCH DE BAJO NIVEL FOX LVSE-2 127 MM
FILTRO SUCCION 20
5 1 FILTRO DE SUCCION HYDROLINE HLSC3-005 LTS. 1/2
6 1 BOMBA DE ENGRANES CONTARINI PCD158 ECC1A PCD158
7 1 CAMPANA OMT LSE250 IEC 100 5 HP * GRUPO 1
8 1 ACOPLE OMT ND 11 IEC 100 5 HP * GRUPO 1
5 HP + BRIDA B5
9 1 MOTOR ELECTRICO SIEMENS SIEMENS
AISLADORA DE VALV. ISOLADORA
10 1 MANOMETRO TOGNELLA FT291-14 MANOMETRO ¼ 90°
MANOM.CONEX.INF.250B
11 1 MANOMETRO COMERCIAL GA635RL250 1/4 BSPT
MANIFOLD CETOP 3
P.BASE 03 ALUMINIO
CON VALVULA DE
CON ALIVIO 350 BAR
12 1 ALIVIO FER-RO FMBNG06V1ZR
PRESOST.PISTON 5>50
13 2 PRESÓSTATO FOX FOF53 PM300BAR R 1/4B
DODFA-02-3C3- 20-35 DIR 03 4/3 ALL
14 1 VALVULA DIRECCIONAL DOFLUID A110 PORTS OPEN
CHEQUE PILOTADO CWMPC-02-WD- RETENCION PILOTADA
15 1 DOBLE CHIA WANG 20 CETOP 03 DOBLE
Ø C 100MM X Ø V 65MM X
380MM STROKE TIPO
REDONDO, TRABAJO
PESADO, VÁSTAGO 4140
TEMPLANO, MONTAJE
16 1 CILINDRO HIDRAULICO INGEFET PIVOTES MACHO
FILTRO DE RETORNO
HLIFR2-06N-20- 3/4BSPP C/ELEMENTO T
17 1 FILTRO DE RETORNO HIDROLINE 10-U Parker 10 MICRONES
INDICADOR DE MANOMETRO 1/8 ABS 0-
18 1 SATURACIÓN HIDROLINE HLGR-40 35PSI
150 BAR
3 PH - 5 HP
1750 RPM
5.8 CC/REV
INGEFET SAS
DIBUJÓ: CHRISTIAN FETECUA
FECHA: 24 SEPTIEMBRE 2019
PROYECTO: SISTEMA HIDRÁULICO CUCHARA BIVALVA
CLIENTE: INDUSTRIAS PROTON LTDA
Unidad Nombre Fecha
mm
Dibujado ING. Christian Fetecua 26/08/19 INGEFET SAS
Revisado SISTEMAS HIDRAULICOS
Proyecto No. PROYECTO No. de Plano
IGF-302 CUCHARA BIVALVA INDUSTRIAS PROTON LTDA 1
1 2 3 4 5 6
490,00
FILTRO DE
AIRE
490,00
A A
400,00 MOTOR
5 HP
VALVULA SIEMENS
DIRECCIONAL
Y CHEQUE FILTRO DE RETORNO
PILOTADO CON INDICADOR
DE SATURACION
B
DIVISORA DE OREJAS DE FIJACION B
E IZAJE
991,50
CAUDAL
TANQUE DE 17 GAL
AL 80%
PRESÓSTATO
506,50
C C
VERIF.
UNIDAD DE POTENCIA HIDRAULICA
D
APROB.
CUCHARA BIVALVA
FABR.
MATERIAL:
CLIENTE:
A4
INGEFET SAS VARIOS INDUSTRIAS PROTON LTDA
FLANGE TYPE
FLANGE TYPE HIGH NECK OPTIONAL FEATURES
A
A
FSB - 25 A
B 83.4 MICRON
B
HOLE
B
LOCKING TAB
6 HOLES P.C.D.
71.5
6HOLES
C 71.5PCD
50.8 C
C
FSB-25 HN
PUSH ON TYPE
PB-25
A
B
125
RETAINING SPRING
CLIP
70.0
FSB - 05 BM
38.1+0.2/-0.0
SIDE MOUNT WELD TYPE WELD TYPE
98 101.6
6 HOLES 7.0 DIA
HIGH NECK
A
A
50.8 B
22.0
B
50.8 9 .65
170 C STRAINER BAYONET
WELDED
HERE
50.8
D BAYONET
9.65 C WELDED
STRAINER
HERE
D
FSB - 25 BM
FSBW - 25 FSBW - 25 HN
# OPTIONAL / SPECIAL FEATURE ( CONSULT FACTORY ) - OMIT IF NOT REQUIRED
RATING WT
MODEL DISPLACEMENT A B C* D
MICRONS KGS
FSB ** - 25 - * * - BM - ** - ** -*** -*
THREADED TYPE
A
E
B B
E
TB - 35 A/F C
A/F TB - 05
C TB - 65
A
TB - 25
TB - 165
P - FEATURE
RATING C WT
MODEL DISPLACEMENT A B STD E A/F
MICRON IN BSPP KGS
TB . 05 . 150 LPM 40
45 66 1/4" 8 25 0 . 13
TB . 05 . 10 90 LPM 10
TB . 25 . 720 LPM 40
77 66 3/4" 10 30 0 . 25
BUILT IN VALVE ASSEMBLY HELPS
TB . 25 . 10 400 LPM 10
TO MAINTAIN PRESET PRESSURE
( 5 P S I ) IN THE TANK.
TB . 35 . 1000 LPM 10 110 138 1 - 1/2" 12 55 0 . 40
ALLOWS FREE FLOW OF AIR INTO
AT PRESET PRESSURE ( 5 P S I )
Note : TB 35 / 65 / 165 Nylon Housing
DISPLACED AIR IS FILTERED & CLEAN
MODEL CODE : ASSEMBLY
TB - 05 - 10 -* * * - P -*
53
D C
M 12
THERMOMETER
B
F B A
F 40 A
LG 6 - 03 & 05
LG 6 - 10
WT
MODEL A B C D F
11 1
KGS
2
10
3
LG 6 - 03 76.2 32 23 35 111 0.23 4
9
5
APR 2013
DIMENSIONS IN MM FOR REFERENCE ONLY
:
1
INDICATORE DI LIVELLO, ANCHE CON CONTATTI SPDT O TERMOMETRO
VISUAL LEVEL INDICATOR, ALSO WITH SPDT CONTACT OR THERMOMETER LV
Caratteristiche Tecniche: Technical Features:
Temperatura d'impiego: -20°C ÷ +100°C (+5°C ÷ +80°C per LVSE) Working temperature: -20°C ÷ +100°C (+5°C ÷ +80°C for LVSE)
Vita Meccanica: 106 cicli a 20°C Mechanical life: 106 cycles at 20°C
Pressione massima di utilizzo: 2 Bar Maximum working pressure: 2 Bar
Materiali a contatto: Wetted parts material:
- Tubo trasparente: in metacrilato perbex - Transparent tube: in perbex methacrylate
- Terminali di fissaggio: in nylon caricato con fibra di vetro - Fixing heads: in nylon filled with fibreglass
Materiali non a contatto: No-Wetted parts material:
- Protezione: in alluminio anodizzato - Protection: in anodised aluminium
- Bulloni di fissaggio: in acciaio zincato - Fixing screws: in zinc-plated carbon steel
Caratteristiche elettriche per LVSE: Electric features for LVSE:
- Connessione elettrica secondo norme DIN43650, M3 - Electric connection according to DIN43650, M3
- Protezione elettrica secondo norme DIN40050, IP65 - Electric protection according to DIN40050, IP65
- Contatti in scambio (Comune, NA e NC) – SPDT - Exchange contacts (Common, NO and NC) – SPDT
- Carico Max: 0.5A a 48 Volt - Maximum load: 0.5A at 48 Volt
Garanzia: vedi pagina dedicata Warranty: see dedicated page
Parti di ricambio: vedi pagina dedicata Spare parts: see dedicated page
Disponibile: Also available:
- Qualsiasi valore di interasse tra i fori di fissaggio fino a 2.5 m - Any axle base value between the fixing holes until 2.5 m
- Esecuzioni con segnale elettrico di massimo livello - Executions with maximum level electric signal
- Pressioni massime speciali - Special max pressure
- Connessioni elettriche speciali - Special electrical connection
- CU-TR per mercato russo - CU-TR for Russian market
LV LVSE
LV . . ...
Tipo Esecuzione Interasse fori Tipologia segnale elettrico
Type Execution Axle base of the holes Type of the electric signal
mm
T
esecuzione con termometro
2 MAX
execution with thermometer
indica 127 mm segnale di massimo livello
means 127 mm maximum level signal
SE
LV
esecuzione con contatti in scambio
3 se omesso indica esecuzione standard
execution with exchange contacts
indica 254 mm if omitted means
means 254 mm standard execution
se omesso indica solo visivo
if omitted means only visual
FOX s.r.l. - Via Romagna 6, 20090 OPERA-MI- ITALY- Tel. +39.02.57600033 +39.02.57606543 –Fax +39.02.57600176 e-mail fox@fox.it www.fox.it 37
Ci riserviamo il diritto di apportare qualsiasi modifica costruttiva senza darne preavviso, non tutte le combinazioni sono disponibili a magazzino, lotto minimo richiesto per combinazioni non disponibili.
We reserve us the right to make modifications to the construction without prior notice, not all the combinations are available on stock, minimum lot quantity required for not available combinations.
SUCTION STRAINER - SE R
REFER TABLE B-BSPP - STD 149 - SS 100 MESH STD R B 3 - 3 PSI ByPass M- Magnet Wrap
OMIT IF STD 125 - SS 120 MESH
100 - SS 150 MESH Optional Optional
OMIT IF STANDARAD
CONSULT FACTORY, FOR OPTIONAL / SPECIAL FEATURE (Dimensions / Model Nos Revised W E F Oct 08 )
SPECIAL VERSIONS
ONLY FOR TYPE 14
SUPPLIED ON REQUEST
FOR QUANTITIES OF
Code FT 290-01
AT LEAST 200 PIECES Connection: female-female
A B1 B2 B3 ØC D E1 E2 E3 ØF G H L M NR S1 S2 S3 OR ES Weight
P kg
1/4”G 11 15 6,5 5,6 20 54,5 69,5 66 34 12 M15x1 53 15 2 8,5 6 25 25 30 2108 18 010,125
040,150
050,145
166
GAUGE ISOLATOR NEEDLE VALVES IN LINE
The FT290 isolator needle valves (in line) are normally used to protect
the pressure gauge since they have the double function of dampening
pressure surge during opening and of isolating the pressure gauge entirely.
FT 290
Pressed in high-resistance steel, protected by an accurate treatment,
subjected to strict tests, they ensure reliability and long life.
A rotating swivel nut allows for accurate pressure gauge orientation.
The sealing, standard supplied, and inserted in the nut, prevents any
drawing between the connection and the gauge.
For pressure gauge with taper threads, it will be necessary to use copper
washers FT 1201 shown on page 182 of this catalogue (to be requested
separately). Suitable for pressure up to 400 bar and temperature
from -20° to +100° they can be panel mounted by use of log nut (G),
supplied on request.
On request
• Versions with connections female/female (01)
• For rigid pipes (04)
• For flexible pipes (05)
• Seals in Viton (V)
• Complete with lock nut (G). Indicate whether KM or hexagonal
• Version in AISI 316 code FT 2290
DIMENSIONS
Type A1 A2 B ØC D E ØF G H L M N P S OR ES Weight
UNI UNI kg
338 339
14 1/4”G 1/4”Gc 13 5,6 20 61,5 34 12 M15x1 53 15 2 8,5 33 2018 18 0,125
12 1/2”G 1/2”Gc 16 6,5 32 83 40 12,5 M20x1 82,5 19 6 11 40 2021 27 0,413
167
MATERIALS
SPECIAL VERSIONS
SUPPLIED ON REQUEST
FOR QUANTITIES OF
AT LEAST 200 PIECES Code FT 291-01
Connection Female/Female
DIMENSIONS
A B1 B2 B3 ØC D E ØF G H L1 L2 L3 Q Q Q R ES OR
M N P Peso
1 2 3 kg
1/4”G 11 15 6,5 5,6 22 40 34 10 M15x1 65 73 69,5 11 2 9,5 27 20 25 6 18 2018 010,125
040,135
050,130
170
GAUGE ISOLATOR NEEDLE VALVES 90° ANGLE
The isolator needle valves FT 291 (90° angle) are normally used to protect
the pressure gauge since they have the double function of dampening
FT 291
pressure surge during opening and of isolating the pressure gauge entirely.
Pressed in high-resistance steel, protected by an accurate treatment, subjected
to strict tests, they ensure reliability and long life.
A rotating swivel nut allows for accurate pressure gauge orientation.
The sealing, standard supplied, and inserted in the nut, prevents
any drawing between the connection and the gauge.
For pressure gauge with taper threads, it will be necessary to use copper washers
FT 1201 shown on page ??? of this catalogue (to be requested separately).
Equipped with connectors Ft 299-24 (see page 103), they also allow
the connection with attack of 1/2” Gas (as alternative it is advisable
the use of the series FT 290-12).
Suitable for pressure up to 400 bar and temperature from -20° to +100°
they can be panel mounted by use of log nut (G), supplied on request.
On request
• Versions with connections female/female (01)
• For rigid pipes (04)
• For flexible pipes (05)
• Seals in Viton (V)
• Complete with lock nut (G). Indicate whether KM or hexagonal
• Version in AISI 316 code FT 2291
DIMENSIONS
Type A1 A2 B ØC D E ØF G H L M N P Q ES OR Weight
UNI UNI kg
338 339
14 1/4”G 1/4”GC 13,5 5,6 22 40 34 10 M15x1 66 11 2 8,5 28 18 2018 0,105
171
MEDIDORES DE PRESIÓN, CAUDAL, TEMPERATURA Y NIVEL
Manómetros y vacuómetros
clase 2,5 B
Conexión inferior Conexión trasera 07
Vacuómetros Manómetros
Carcaza ABS Carcaza acero inoxidable AISI 304
Baño en glicerina
TAMAÑO
MANÓMETRO Ø 63 GA 63 0-10
MANÓMETRO Ø 100 GA 100 0-25
0-40
CONEXIÓN 0-60
ROSCA INFERIOR BSPT 5 RL 0-100
ROSCA TRASERA BSPT 8 PBL 0-160
BRIDADO 3 AGUJEROS ROSCA 0-250
TRASERA BSPT 7 PFL 0-400
ESCALA (BAR)
0-600
CONEXIONES ROSCADAS
C= ROSCA BSP CILÍNDRICA
_= SIN SÍMBOLO ROSCAS BSPT CÓNICA
snhy.com/RDDA
CONFIGURATION
L Control Standard Screw Adjustment
Direct-acting relief cartridges are normally closed, pressure-limiting valves used to protect hydraulic components
C Adjustment 1000 - 6000 psi (70 - 420 bar), from pressure transients. When the pressure at the inlet (port 1) reaches the valve setting, the valve starts to open
Range 1000 psi (70 bar) Standard to tank (port 2), throttling flow to limit the pressure rise. These valves are smooth and quiet, essentially zero leak,
Setting dirt tolerant, immune to silting and are very fast.
N Seal Material Buna-N
(none) Material/Coating Standard Material/Coating TECHNICAL DATA NOTE: DATA MAY VARY BY CONFIGURATION. SEE CONFIGURATION SECTION.
Technical Features :
Body : square 40x40mm in anodized aluminium
Assembly: in every position with ¼”BSPF threaded port or
Cetop flanged without needs adaptors
Maximum dimension (L =width max, H =height max):
- K51 standard execution: L 74mm x H 102mm
- K51 with knob execution: L 74mm x 120mm
- K5 standard execution: L 74mm x 80mm
- K5 with knob execution: L 74mm x 102mm
Working temperature: from - 20°C to + 80°C
K5 K5 P Switching frequency: 120 cycles/min
Standard with screw Execution with Switching accuracy: ± 2% of the pressure settled to 20°C
regulator graduate knob Fixed hysteresis value: - piston execution ~ 12%
- membrane execution ~ 10%
Weight: 0,35 Kg
Mechanical life: 106 cycles at 70 bar at 20°C
Electric Features:
- Maximum load: 5 Ampère at 250 Volt AC
0.25 Ampère at 125 Volt DC (see dedicated page)
- Exchange contact NA and NC
- Electric connection according to DIN 43650
- Electric protection according to DIN 40050: IP65
Warranty: see dedicated page
Spare parts: see dedicated page
Also available : - Seal in Viton
- Microswitch with gold plated contact
- Cetop modular manifold type B6 and B10 for attachment to
K51 electrovalves Cetop 3 and 5 (see adapetrs page)
Execution for low pressures - Electric connector with light signal of insertion
- Only for low pressures K51X with fluid port
connection in Stainless Steel
HOW TO ORDER
K5.. . . . / . . / . ..
Copyright www.fox.it
via Romagna 6 – 20090 Opera – Milano
Tel +39.02.57.60.00.33 - +39.02.57.60.65.43 Fax +39.02.57.60.01.76
FILTER - INLINE SPIN ON - IFR3 R
06 10
1/4”-20UNC
I F *3.06 *-30 95 93 188 38.1 2 OFF 2 0FF 1 / 8" 1.2
(Std )
M 8 X 1.25
I F *3.10*-50 140 129 250 47.6 6 OFF 2 0FF 1 / 8" 2.3
5/16”-18UNC
I F *3.10*-65 140 129 250 47.6 6 OFF (Std ) 2 0FF 1 / 8" 2.5
HEAD CASTING
IF*3.06 IF*3 - 10
PORT POST WT
MODEL C K Z
THD. 'A' THD KGS
IF* 3 . 04 / 8S
1" - 12 UN
IF* 3 . 06 / 12S ( STD )
Refer Model 28 68 50 0.5
Code Assembly 3/4" - BSPP
IF* 3 . 08 / 16S
1-1/4” BSPP
IF* 3 . 10 / 20S & 32 106 70 1.1
1-1/2”-16 UN
ELEMENT
B - 3/4" BSP
OR
U - 1" UNF X 12 T.P.I. 1 - 1/4" BSPP
L L
D
D
S/E - 20 - * * - * IFE - 50 - * * - B
FILTRATION WT
CARTRIDGE D L AREA CM ²
P10/ P25 A10/ A25 M125 KGS
IF R3 - 06* - 50 - 10 B - * - *
GR - VISUAL RETURN ER - ELEC. RETURN Indicator ports: R - 2 off x 1/8” NPT inlet [1-2]
GS - VISUAL SUCTION ES - ELEC. SUCTION Standard S - 2 off x 1/8” NPT outlet [3-4]
B - 4 off x 1/8” NPT inlet & outlet [1-2-3-4]
Element : P10 / P25 Was 010 / 025
IF R3 - 10 B -B - * - *
08 - 1 IN
16S - 1-5/16”-12UNF OMIT IF STD
* * * - 50 - 10 B
3
GAUGE INDICATORS - GR / ER R
Brass RUBBER
38.0
PRESSURE DIFFERENTIAL
MODEL RANGE 1/8”
BAR PRESSURE 8+/-1
NC NO C
48 + / - 1
ER 0.5 - 8 0.4 ± 0.05 RETURN LINE
ER / ES
28
PRESSURE DROP Vs FLOW DATA IS FOR COMPLETE FILTER ASSEMBLY WITH CLEAN ELEMENT
WE RECOMMEND THE RETURN FILTERS ARE SIZED AT MAX. OF 0.35 BAR ( 5PSI ) CLEAN ELEMENT
WHEN SIZING A FILTER, APART FROM FLOW, THE RATE OF FLOW ARISING OUT OF DIFFERENTIAL
FILTER LIFE WILL BE INCREASED IF THE LINE SURGE CONDITION CAN BE MINIMISED
SUCTION FILTERS ARE SIZED AT A MAX OF 0. 0 3 BAR ( 0.5 PSI ) CLEAN ELEMENT PRESSURE DROP.
RECOMMENDED OPERATING PRESSURE DROP SHOULD NOT EXCEED 50% OF BY PASS VALVE
CRACK PRESSURE. BUT MAX. INLET VACUUM FOR SUCTION APPLICATIONS SHOULD COMPLY WITH