CENTRIFUGAL COMPRESSOR CALCULATION SHEET

a. WITHOUT CONSIDERING DETAIL OF IMPELLER

INPUT G IVEN C O NDITIO N O R Q UANTITY IN RED C O LO R C ELLS

WITHOUT INTERCOOLER

FLOW CHART

Fill g a s c o nd itio n, Pro vid e p o lyto p ic C a lc ula te

flo wra te a nd p ro - e fic ie nc y fro m PR
p e rtie s fro m g a s p ro - Fig . 11 (n-1) / n
p e rtie s c a lc ula tio n (Efp ) n / (n-1)
she e t

Pro vid e ma ximum C a lc ula te to ta l Pro vid e a ve ra g e

te mp e ra ure fro m he a d b y e q ua tio n tip sp e e d fro m
C ha p te r IV. (t ma x) 7 a nd 9 Ap p e nd ix. B
C he c k if ne e d inte rc o o le r (H a nd Hp ) (U)

C a lc ula te he a d p e r Pro vid e numb e r C a lc ula te

imp e lle r a nd to ta l no . o f imp e lle r fo r Hp STG -I Hp STG -II
o f imp e lle r e a c h c a sing G HPSTG -I G HPSTG -II
Hp i a nd i pdI
PRSTG -I PRSTG -II
Td I Td II

Estima te sp e e d ,
me c h. Lo sse s a nd
BHP
G a s pro pe rtie s, flo wra te a nd c o nditio ns ( She e t : ………. O f ……….)
1 G a s na me Synthe se g a s
Ite m o r symb o l Q ua ntity Unit Ite m o r symb o l Q ua ntity Unit
2 Suc tio n p re ssure , p s 27 barA Disc ha rg e p re ssure , p d 70 barA
O
3 Suc tio n te mp e ra ture , ts 32 C
O
4 Ts 305 K p CR 19 barA
O
5 MW 8.91 kg / kg mo l TC R 60 K
6 kS 1.402 p R = p / p CR 1.42
O
7 RS 0.933 kJ/ kg . K TR = T / TC R 5.08
8 DSs 9.487 kg / m3 ZS 1.003
O
9 MC p 29 kJ/ kg mo l. K CpS 3.25 kJ/ kg
10 G 247100 kg / hr G mo l 27733 kg mo l/ hr
3 3
11 QS 26046 m / hr QN 621381 Nm / hr
12
C o m pre sso r C a lc ula tio n She e t
Ite m Symb o l Unit Q ua ntity No te

13
14 C he c k whe the r ne e d inte rc o o le r
15 First Sta g e Vo lume flo w Qs m3/ hr 26046
16 Effic ie nc y 0.78 Fig . 11.
17 To ta l Pre ssure ra tio (p D / p S ) PR - 2.593
18 (n-1)/ n = (k-1)/ k.EFP (n-1) / n - 0.3676
19 n/ (n-1) = k.EFP/ (k-1) n / (n-1) - 2.721
O
20 Ma x. te mp e ra ture tMAX C 180 Se e C ha p te r VI.
O
21 TMAX K 453
22 PRSTG MAX (p D / p S )MAX - 2.93 Eq ua tio n (11)
23 Is PR > (p D / p S )MAX o r ne e d inte rsta g e No no ne e d inte rc o o le r a nd use this she e t
24 c o o le r ?
25 Num b e r o f im pe lle r a nd c a sing
26
27 To ta l Hyd ro d yna mic he a d HTO TAL m 33193.4 Eq ua tio n (7)
28 To ta l p o lytro p ic he a d Hp TO TAL m 42555.6 Eq ua tio n (9)
29 Ave ra g e tip sp e e d U m/ s 250 Ap p e nd ix B.1.
30 Po lytro p ic he a d / imp e lle r a t Y =1.05 Hp i m 3344.8 Eq ua tio n (14)
31 To ta l no . o f imp e lle r iTO TAL 13 I = Hp TO TAL / Hp i
32 Ra tio sp e e d b y so und ve lo c ity Ma u 0.395 Eq ua tio n a t Fig . 13
33 Ma x. no . o f imp e lle r/ c a sing 8 Fig . 13. a t Ma u a nd mo d e l C
34 Ne e d mo re tha n o ne c a sing ? Ye s , ne e d m o re tha n o ne c a sing
35 Pre limina ry no . o f imp e lle r in c a sing I I STG -I 8
36 Pre limina ry no . o f imp e lle r in c a sing II I STG -II 5 = ITO TAL - ISTG -I
37 -
C o mp re sso r C a lc ula tio n She e t (C o nt.) ( She e t : ………. O f ……….)
Ite m Symb o l Unit Q ua ntity No te

38
39 C a sing I
40
41 He a d Hp STG -I m 26758 = Hp i x ISTG -I
-6
42 G a s Ho rse Po we r C a sing I G HPSTG -I kW 18018 = G .Hp STG -I x g x10 / 3.6
43 Ave ra g e d ia me te r D mm 850 Fig . 13 fo r flo w Q s
44 Sp e e d N RPM 5620 = 60,000 x U / (3.14 x D)
45 Me c ha nic a l lo sse s Pmlb kW 54 C ha p te r IX, a t Q s
46 (a ssume d use se a l o il fo r fla ma b le g a s) Pmls kW 28 RL = 1.7 RS = 0.9
47 Me c ha nic a l lo sse s a t c a sing I Pml kW 82
48 Bra ke ho rse p o we r c a sing I BHPI kW 18100
n/ n-1
49 Disc ha rg e p re ssure p d STG -I barA 51.03 Pd =Ps.{Hp STG .Efp .g .(n-1)/ (1000.R.Z.T.n) + 1 }
50 p re ssure ra tio PRSTG -I 1.89 = pd/ps
O
51 Disc ha rg e te mp e ra ture Td STG -I K 385.41
O
52 td STG -I C 112.41
53 C a sing I I
54 Suc tio n p re ssure p sSTG -II barA 51.03 a ssume p ip e p re ssure d ro p is ne g le c te d
O
55 Suc tio n te mp e ra ture TsSTG -II K 385.41 a ssume p ip e he a t lo ss is ne g le c te d
56 De nsity DSs kg / m3 14 =100 x p s / (RxTs)
57 Suc tio n flo w QS m3/ hr 17413 = G / DSs
58 Ma u 0.352
59 Ma x. no . o f imp e lle r in c a sing 6 Fig . 13. a t Ma u a nd mo d e l B
60 Se le c t no . o f imp e lle r b e lo w ma x. 5 untill p d a t line no . 66 is a c hie ve d
61 Hyd ro d yna mic he a d HSTG -II m 12766.7 = HTO TAL x (ISTG -II / ITO TAL)
62 Po lytro p ic e ffic ie nc y EFp STG -II 0.775 Fig . 11
63 Po lytro p ic he a d Hp STG -II m 16473.2 Eq ua tio n (9)
-6
64 G a s Ho rse Po we r C a sing II G HPSTG -II kW 11092 = G .Hp STG -II x g x10 / 3.6
65 (n-1)/ n = (k-1)/ k.EFP (n-1) / n - 0.3699
66 Disc ha rg e p re ssure pd barA 70.75
O
67 td STG -I K 434.91
68 Me c ha nic a l lo sse s Pmlb kW 34.74 C ha p te r IX, a t Q
69 (a ssume d use se a l o il fo r fla ma b le g a s) Pmls kW 17.37 RL = 1.1 RS = 0.55
70 Me c ha nic a l lo sse s a t c a sing II Pml kW 52.12
71 Bra ke ho rse p o we r c a sing II BHPII kW 11144.27
72
73 To ta l BHP BHPTO TAL kW 29244.1
74
75 No te :
76 Estima te d BHP, kW 29244
77 Estima te d RPM 5620
78 Inte rc o o le r No ne e d
79
p = 70
80 p = 27 t = 155.5
81 t = 32
82
83
 CENTRIFUGAL COMPRESSOR CALCULATION SHEET
a. WITHOUT CONSIDERING DETAIL OF IMPELLER
INPUT G IVEN C O NDITIO N O R Q UANTITY IN RED C O LO R C ELLS

WITH INTERCOOLER

FLOW CHART

Fill g a s c o nd itio n, Pro vid e p o lyto p ic C a lc ula te

flo wra te a nd p ro - e fic ie nc y fro m PR
p e rtie s fro m g a s p ro - Fig . 11 (n-1) / n
p e rtie s c a lc ula tio n (Efp ) n / (n-1)
she e t

C he c k whe the r ne e d Ma king ta b le to Ma king ske tc he s o f

mo re tha n o ne c a sing c a lc ula te g a s c o n- c o mp re sso r a nd inte r-
a nd inte rc o o le r d itio n in e a c h se c - c o o le r a nd inte rsta g e
tio n a nd c a sing c o o le r a rra ng e me nt
se c tio n b y se c tio n

Estima te BHP a nd
C .W. re q uire d
G a s pro pe rtie s, flo wra te a nd c o nditio ns ( She e t : ………. O f ……….)
1 G a s na me Nitro g e n (N2)
Ite m o r symb o l Q ua ntity Unit Ite m o r symb o l Q ua ntity Unit
2 Suc tio n p re ssure , p s 1 barA Disc ha rg e p re ssure , p d 40 barA
O
3 Suc tio n te mp e ra ture , ts 40 C
O
4 Ts 313 K p CR 33.90 barA
O
5 MW 28.0 kg / kg mo l TC R 126.70 K
6 kS 1.400 p R = p / p CR 0.03
O
7 RS 0.297 kJ/ kg . K TR = T / TC R 2.47
8 DSs 1.076 kg / m3 ZS 1
O
9 MC p 29.10 kJ/ kg mo l. K CpS 1.04 kJ/ kg
10 G 71730 kg / hr G mo l 2560 kg mo l/ hr
3 3
11 QS 66618 m / hr QN 57400 Nm / hr
12
C o m pre sso r C a lc ula tio n She e t
Ite m Symb o l Unit Q ua ntity No te

13
14 C he c k whe the r ne e d inte rc o o le r
15 First Sta g e Vo lume flo w Qs m3/ hr 66618
16 Effic ie nc y 0.79 Fig ure 11
17 To ta l Pre ssure ra tio (p D / p S ) PR - 40.000
18 (n-1)/ n = (k-1)/ k.EFP (n-1) / n - 0.3617
19 n/ (n-1) = k.EFP/ (k-1) n / (n-1) - 2.765
O
20 Ma x. te mp e ra ture tMAX C 180 Se e C ha p te r VI. Fo r me c ha nic a l se a l
O
21 TMAX K 453
22 PRSTG MAX (p D / p S )MAX - 2.78 Eq ua tio n (11)
23 Ne e d inte rc o o le r (PR > (p D / p S )MAX ) ? Ye s ne e d inte rc o o le r a nd use this she e t
24
25 C he c k num b e r o f c a sing
26
27 To ta l Hyd ro d yna mic he a d HTO TAL m 73278.0 Eq ua tio n (7)
28 To ta l p o lytro p ic he a d Hp TO TAL m 92757.0 Eq ua tio n (9)
29 Pre limina ry a ve ra g e tip sp e e d U m/ s 310 Ap p e nd ix B.1.
30 Po lytro p ic he a d / imp e lle r a t Y =1.05 Hp i m 5143.0 Eq ua tio n (14)
31 To ta l no . o f imp e lle r iTO TAL 18 I = Hp TO TAL / Hp i
32 Ra tio sp e e d b y so und ve lo c ity Ma u 0.859 Eq ua tio n a t Fig . 13
33 Ma x. no . o f imp e lle r in 1 c a sing 7 Fig . 13. a t Ma u a nd mo d e l A
34 Is re q uire d no . o f imp e lle r ne e d mo re Ye s Ne e d m o re tha n 1 c a sing
35 tha n o ne c a sing ?
36
37
38
39

Section 1 Section 2

Next casing

Casing I
C o mp re sso r C a lc ula tio n She e t (C o nt.) ( She e t : ………. O f ……….)
Ite m C a sing I C a sing II C a sing III
Se c tio n 1 Se c tio n 2 Se c tio n 3 Se c tio n 4 Se c tio n 5 Se c tio n 6
1 C o mp re sso r d isc ha rg e p re ss. (b a rA) 40 40 40 40 40 40
2 Suc tio n p re ssure , ps (b a rA) 1.00 2.679 5 13.84 25 Finish
3 Suc tio n te mp e ra ture , ts ( C ) 40.0 45.0 45 45.0 45 136.6
4 Ts ( K) 313.0 318.0 318.0 318.0 318.0 409.6
5 MW 28.00 28 28
6 Rs = 8.314/ MW 0.30 0.30 0.30
7 pCR 33.9 33.9 33.9
8 TC R 126.7 126.7 126.7
9 p R = p RED = p / p C R 0.03 0.079 0.15 0.408 0.75 # VALUE!
10 TR = TRED = T / TC R 2.47 2.510 2.51 2.510 2.51 3.233
11 ZS 1 1 1 1 1 1.003
12 MC p S (kJ/ kg mo l.K) 29.10 29.1 29.1 29.1 29.1 29.1
13 k = MC p / ( MC p -8.314) 1.40 1.400 1.400 1.400 1.400 1.400
14 C p S = R.k / (k-1), (kJ/ kg .K) 1.04 1.040 1.040 1.040 1.040 1.040
15 G (kg / hr) 71730.0 71730 71730 71730 71730 71730
16 DSs = 100.p s / ( R.Ts) , ( kg / m3) 1.1 2.8 5 14.7 27 # VALUE!
17 Q S = G / DSs, (m3/ hr) 66618.0 25285.2 13222 4893.8 2673 # VALUE!
18 Q N (Nm3/ h) 57413 57413 57413
19 Po lytro p ic Effic ie nc y, EFp . (Fig 11) 0.79 0.79 0.773 0.75 0.773 0.75
20 (n- 1)/ n = (k-1)/ k.EFP 0.362 0.362 0.370 0.381 0.370 0.381
21 n/ (n- 1) = k.EFP/ (k-1) 2.765 2.765 2.706 2.625 2.706 2.625
22 Ave ra g e tip sp e e d , U (m/ s) 310 310 260
He a d c o e f. ( Y=1.05 to 1.4 ) 1.05 1.05 1.05 1.05 1.05 1.10
23 Po lytr. he a d / imp e lle r , Hp i (m) 5143 5143 5143 5143 3618 3790
24 Ra tio sp e e d b y so und ve lo c ity, Ma u 0.86 0.853 0.853 0.853 0.715 0.629
25 Ma x. no . o f imp e lle r a t c a sing , iMAX 7 7 7
26 Eq uiv. sp a c e fo r no zzle 2 2 0
27 Numb e r imp e lle r / c a sing 5 5 7
28 Ma x d isc ha rg e te mp ., tMAX ( C ) 180 180 180 180 180 180
29 ( K) 453.0 453.0 453.0
30 Ma x. p re ssure ra tio , PRMAX 2.78 2.60 2.60
31 Ne e d inte rc o o le r ? Ye s Ye s No
32 If "Ye s", o utle t g a s te mp . ( C ) 45 45 45
33 Ma x. p o lytr. He a d , Hpm a x (m) 14834.9 14305.5 14305.5
34 Numb e r o f imp e lle r (c a lc ula te d ) 2.88 2.78 3.95
35 -----------,,----- ---------(Ta ke ) 3 2 3 2 3 4
36 Po lytro p ic he a d , Hp (m) 15429 10286 15429 10286 10853 15160
37 Disc ha rg e p re ssure , pd ( b a rA ) 2.78 5.224 13.943 25.44 50.270 # VALUE!
38 Pre s. d ro p a t inte r/ stg c o o le r (b a r) 0.10 0.10 0.10 0.100 0.10 0.100
39 Dsic ha rg e te mp e ra ture , td ( C ) 180 131.8 187.4 128.0 136.6 # VALUE!
40 Inte rc o o le r o utle t te mp . ( C ) 45 45 -
41 C o mp re ssio n c o ntinue ? C o ntinue C o ntinue C o ntinue C o ntinue Finish # VALUE!
42 Ne e d inte rsta g e c o o le r ? Ye s Ye s # VALUE!
43 Inte rsta g e c o o le r o utle t te mp .( C ) 45 45 45
44 G HP 3015.80 2010.53 3015.80 2010.53 2121.41 0.00
45 Ave ra g e d ia me te r, fig . 13, D ( mm ) 850 425 355
46 Sp e e d , N (RPM) 6969 13938 13995
No te : if a ny c e ll c o nta in "# VALUE!" in a c o lumn, this c o lumn sha ll b e ne g le c te d b e c a use c o mp re ssio n is finishe d
in le ft la st c o lumn. If vo lume flo w (Q s) le ss tha n 1500 m3/ hr, re c ip ro c a ting c o mp re sso r ma y b e b e tte r
C o mp re sso r C a lc ula tio n She e t (C o nt.) ( She e t : ………. O f ……….)
Ite m C a sing I C a sing II C a sing III
Se c tio n 1 Se c tio n 2 Se c tio n 3 Se c tio n 4 Se c tio n 5 Se c tio n 6
1
2 Me c ha nic a ll lo sse s fa c to r : RL 2.90 0.45 0.13
3 RS 1.55 0.24 0.07
4 RD 0.00 0 0
5 Lo sse s a t b e a ring (kW) 140.840 87.418 25.461
6 Lo sse s a t o il se a l (kW) 75.277 46.623 13.710
7 Lo sse s a t me c ha nic a l se a l (kW) 0.000 0.000 0.000
8 BHP (kW) 5242 5027 2122
9 To ta l BHP (kW) 12391
10 C .W. inle t te mp . to inte rc o o le r ( C ) 30 30 30
11 C .W. o utle t te mp . ( C ) 38 38 38
12 C o o ling wa te r fo r inte r c o o le r (to n/ hr) 300 316 0
13 C .W. inle t to inte rsta g e c o o le r ( C ) 30 30
14 C .W. o utle t te mp . ( C ) 38 38
15 C .W. fo r inte r sta g e c o o le r (to n/ hr) 193 184
16 To ta l C .W. re q uire d (to n/ hr) 992
17
18
19
20
21
22
23

No te : 1. Input c e ll : Re d le tte r in re d c e ll is input witho ut a djustm e nt. White le tte r in re d c e ll is input with a djustm e nt
2. This c a lc ula tio n re sult ind ic a te s tha t "Inte g ra lly g e a r c e ntrifug a l c o mp re sso r" is a lso ma y b e a c c e p te d .
3. In this she e t, a fte rc o o le r is no t inc lud e d . If ne c e ssa ry, C W re q uire d fo r a fte rc o o le r c a n b e c a lc ula te d a s fo llo wing
e q ua tio n G G AS . C p G AS . (tIN - tO UT) G AS = G WATER . C p WATER . (tO UT - tIN) WATER
whe re te mp e ra ture d iffe re nt o f C .W. is a b o ut 10 d e g re e c e ntig ra d e a nd C p ne a r 4.17 kJ/ kg .K

Ske tc he s

Gear Gear

Section 1 Section 2 Section 3 Section 4 Section 5

Casing I Casing II Casing III

Gas in

Inte rc o o le r a nd inte rsta g e c o o le r :

TGAS OUT - TCW OUT sha ll b e hig he r tha n 5 C

CW in Gas out CW out