2067 - 800cc dr800s Sr43a 1997

Catalogue Title: Block No. Block Title.
Suzuki Worldwide Motorcycle-ATV Page: 1 of 56

DR800SV (DR800SV E4) FIG1 CYLINDER HEAD
Ref No Part No Description
1 11100-31D00 Head Assy, Cylinder

2 11115-44B70 • . Guide, Valve
3 09381-10003 • . Ring, Valve Guide
4 11180-43410 • . Jet, Oil Gallery
5 09206-08001 • . Pin
6 09103-06102 • . Bolt (6x55)
7 11141-44B01 Gasket, Cylinder Head
8 04211-13189 Pin
9 01550-06163 Bolt
10 01550-06253 Bolt
11 01550-06303 Bolt
12 01550-06353 Bolt
13 09108-08206 Stud Bolt (l:18)
14 09103-06033 Bolt (6x125)
15 09103-06052 Bolt (6x115)
16 09103-06067 Bolt (6x105)
17 09103-08224 Bolt (8x155)
18 09168-06023 Gasket
19 08316-10103 Nut
20 08316-10083 Nut
21 09160-10060 Washer
22 11131-31D00 Pipe, Oil
23 09134-06012 Screw (6x19.5)
24 11135-44B00 Plate, Oil Chamber
25 01550-06103 Bolt
26 11186-44B01 Separator, Oil
27 09248-14005 Plug, Head Cover
28 09168-14002 Gasket
29 09482-00330 Spark Plug (ngk,dpr9ea-9)
29 09482-00334 Spark Plug (ngk,dpr8ea-9)
30 11175-44B00 Cap, Inspection
31 11177-44B01 O Ring
32 01550-06203 Bolt
33 09241-30004 Plug, Head
34 09103-08332 Bolt (8x53)
35 08319-31083 Nut
36 08321-01083 Lock Washer
37 13101-44B01 Pipe Assy, Intake
38 09280-40010 • . O Ring (d:2.4,id:39.7)
39 02112-16203 Screw
40 09402-52208 Clamp
41 11401-31811 Gasket Set
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 2 of 56
DR800SV (DR800SV E4) FIG2 CYLINDER
1 11210-45B01-20H Cylinder
2 09108-10094 Stud Bolt (l:200)
3 09108-10103 Stud Bolt (l:195)
4 09106-07012 Bolt (7x115)
5 09168-07003 Gasket
6 01550-06407 Bolt
7 09168-06023 Gasket
8 01421-06208 Stud Bolt (l:20)
9 08316-10067 Nut
10 11241-44B01 Gasket, Cylinder
11 04211-13189 Pin
12 01550-10163 Plug, Adjuster Hole
13 09168-10031 Gasket

DR800SV (DR800SV E4) FIG3 CRANKCASE
1 11301-44841 Crankcase Set

2 04211-13189 • . Pin
3 01547-06403 • . Bolt
4 01547-06607 • . Bolt
5 01547-06653 • . Bolt
6 01547-06753 • . Bolt
7 09493-24009 • . Jet, Oil No.1 (120)
7 09493-32006 • . Jet, Oil No.2 (160)
8 09280-04004 • . O Ring, Oil Jet (d:1.2,id:4.0)
9 09248-16004 • . Plug, Oil Gallery
10 09280-11004 • . O Ring, Oil Gallery (d:1.9,id:11.0)
11 07130-08127 • . Plug, Oil Gallery
12 09168-08008 • . Gasket
13 01500-12203 • . Plug, Oil Drain
14 09168-12002 • . Gasket
15 09103-10122 Bolt (10x130)
16 09103-10190 Bolt (10x215)
17 09103-10238 Bolt (10x230)
18 09103-10051 Bolt (10x70)
19 09159-10058 Nut
20 11610-17600 Spacer (l:32)
21 11610-14A10 Spacer (l:60)

DR800SV (DR800SV E4) FIG4 CRANKCASE COVER
1 11340-44B02-20H Cover, Clutch

2 09246-05006 • . Plug, Oil Gallery
3 11482-44B10 Gasket, Clutch Cover
4 04211-13189 Pin
5 01547-06607 Bolt
6 01547-06507 Bolt
7 01547-06457 Bolt
8 01547-06407 Bolt
9 01547-06307 Bolt
10 01547-06257 Bolt
11 09247-14015 Plug, Oil Gallery
12 09168-14002 Gasket
13 09493-36003 Jet, Oil Gallery
14 09280-04004 O Ring (d:1.2,id:4.0)
15 11970-44B30 Gauge, Oil Level
16 09280-17003 O Ring (d:3.1,id:16.8)
17 11351-44B11-20H Cover, Magneto
18 11483-44B11 Gasket, Magneto Cover
19 04211-13189 Pin
20 01547-06457 Bolt
21 01547-06357 Bolt
22 01547-06257 Bolt
23 09168-06024 Gasket (5.8x11x1.2)
24 09259-36016-20H Plug
25 09280-33004 O Ring (d:3.1,id:32.7)
26 11360-44B00-20H Cover, Engine Sprocket
27 01547-06307 Bolt
28 01547-06257 Bolt
29 09108-06107 Stud Bolt (l:27)
30 08313-20067 Nut
32 11371-44B00-20H Cover, Gear Shift
33 11485-44B10 Gasket, Gear Shift Cover
34 04211-09129 Pin
35 01547-06303 Bolt
36 01547-06253 Bolt
37 01547-06163 Bolt
38 27641-44B01 Plate, Chain Guide
39 09262-12001 Bearing, Starter Pinion (12x28x8)
40 08331-41286 Circlip

DR800SV (DR800SV E4) FIG5 CRANKSHAFT
1 12200-31D00 Crankshaft Assy

2 12161-45B00 • . Rod, Connecting
3 12210-31D00 • . Pin, Crank
4 09263-41005 • . Bearing (41x51x24.8)
5 09160-41002 • . Washer
6 12221-45B01 • . Crankshaft, Rh
7 12261-45B00 • . Crankshaft, Lh
8 09262-40007 Bearing, Rh (40x90x23)
9 09262-45007 Bearing, Lh (45x85x19)
10 09282-16002 Oil Seal, Rh (16x30x6)
11 12548-37400 Plate, Oil Seal,rh
12 02112-05103 Screw
13 12662-44B00 Sprocket, Balancer Drive
14 09164-40003 Washer
15 12664-44B00 Nut
16 09420-04008 Key
17 21111-44B10 Gear, Primary Drive (nt:33)
18 09140-22012 Nut
19 09164-22007 Lock Washer
20 12111-31D00-0F0 Piston
21 12140-44B10 Ring Set, Piston
22 12151-44B00 Pin, Piston
23 09381-26002 Circlip
24 12100-31D00-050 Piston Set (os:0.5)
24 12100-31D00-100 Piston Set (os:1.0)

DR800SV (DR800SV E4) FIG6 STARTER CLUTCH
1 12600-31D01 Limiter Assy, Starter Idle Gear
2 12612-31D00 Gear, Starter Idle No.2
3 12613-31D00 Gear, Starter Idle No.3
4 12618-31D01 Bush, Limiter Shaft
5 09202-10006 Pin, Idle Gear No.2 (10x28)
6 09202-10010 Pin, Idle Gear No.3 (10x45)
7 08211-10221 Washer
8 12600-44841 Clutch Set, Starter
9 09263-35024 • . Bearing (35x43x18)
10 07130-08163 Bolt (8x16)
11 08211-40523 Washer

DR800SV (DR800SV E4) FIG7 CRANK BALANCER
1 12651-44B01 Balancer, Crank,front
2 12652-44B01 Balancer, Crank,rear
3 09262-20106 Bearing, Rh (20x42x12)
4 09262-20121 Bearing, Lh (20x47x14)
5 12659-44B00 Retainer, Bearing
6 02112-06123 Screw
7 12665-44B00 Sprocket, Front (nt:25)
8 12675-44B00 Sprocket, Rear (nt:17/25)
9 12676-44B01 Spacer, Rear
10 08316-10123 Nut
11 09420-03008 Key

DR800SV (DR800SV E4) FIG8 BALANCER CHAIN
1 12670-31D00 Chain, Balancer
2 12695-44B00 Guide, Chain
3 02112-06123 Screw
4 12681-44B00 Bracket, Chain Tensioner
5 12682-14A01 Shaft, Chain Tensioner
6 09106-08005 Bolt, Front (8x22)
7 07130-08303 Bolt, Rear (8x30)
8 08321-01083 Lock Washer
9 12696-31D00 Guide, Chain Tensioner
10 01500-05163 Bolt (5x16)
11 09140-05006 Nut
12 12685-44B00 Sprocket, Tensioner (nt:19)
13 09263-17007 • . Bearing (17x23x12)
14 09162-12006 Lock Washer
15 09140-12021 Nut
16 09443-10040 Spring
17 09223-04001 Hook

DR800SV (DR800SV E4) FIG9 CAM SHAFT - VALVE
1 12711-31D00 Cam Shaft
1 12711-31D10 Cam Shaft
2 12741-44B00 Sprocket (nt:34)
3 04221-05109 Pin
4 12747-44B00 Washer
5 09111-06045 Bolt (6x14)
6 12840-44B01 Arm, Valve Rocker
7 12842-32411 • . Screw
8 12843-32400 • . Nut
9 12861-44B00 Shaft, Rocker Arm
10 09164-12018 Washer
11 12941-31D00 Shaft, Decomp
12 09282-10014 Oil Seal (10x17x6)
13 12942-31D00 Lever, Decomp Shaft
14 09448-17029 Spring
15 08316-10083 Nut
16 02112-04103 Screw, Adjusting
17 09440-06007 Spring
18 12911-44B00 Valve, Intake
19 12912-44B00 Valve, Exhaust
20 12920-44B00 Spring Set, Valve
21 12931-45000 Retainer, Spring
22 12932-82000 Cotter, Valve
23 12933-37400 Seat, Spring
24 09289-07002 Oil Seal (7x14.4x9)

DR800SV (DR800SV E4) FIG10 CAM CHAIN
1 12760-44B00-106 Chain, Cam Shaft Drive
2 12771-44B00 Guide, Cam Chain
3 12811-44B00 Tensioner, Cam Chain
4 12812-24B00 Bolt
5 09168-08008 Washer
6 12830-44B02 Adjuster Assy, Tensioner
7 07130-06203 Bolt
8 07130-06553 Bolt (6x55)

DR800SV (DR800SV E4) FIG11 CARBURETOR
1 13201-32D60 Carburetor Assy, Lh
2 13202-32D60 Carburetor Assy, Rh
3 13382-42A00 • . Ring
5 13417-44B00 • . Spring
6 13502-45B00 • . Cover, Diaphragm
7 13551-44B10 • . Valve, Piston
8 13507-44B00 • . Diaphragm
9 13387-47010 • . Ring
11 08310-00087 • . Nut
12 13247-13A00 • . Screw
13 02112-05127 • . Screw
14 13601-05148 • . Screw
15 13258-44B00 • . Gasket, Float Chamber
16 13240-31D00 • . Float Assy
17 13374-46710 • . O Ring
18 09494-00871 • . Jet, Needle (o-3)
19 09491-26011 • . Jet, Main (130)
20 13383-44B00 • . Needle, Jet (5e53-3)
21 13370-44B00 • . Valve Assy, Needle
21 13370-02D00 • . Valve Assy, Needle
22 13374-44080 • . O Ring
23 13267-31D10 • . Adjuster
24 13268-49120 • . Spring
25 13615-43010 • . Washer
26 13267-31D00 • . Adjuster
27 13432-95210 • . Ring
28 13411-05320 • . Plunger Assy
29 13418-17C00 • . Cap
30 13418-17C10 • . Holder, Guide
31 13417-26D00 • . Spring
32 13432-47090 • . Washer
33 02112-75163 • . Screw
34 13692-44B00 • . Clip
35 09492-45016 • . Jet, Pilot (45)
36 09493-26004 • . Jet, Pilot Air (1.3)
37 09493-60004 • . Jet, Main Air (0.6)
38 13247-32210 • . Plug, Drain
39 13249-41310 • . O Ring
40 13413-31D00 Lever, Starter
41 13439-17C00 Holder
42 09404-06432 Clamp
43 13268-96110 Spring
44 13271-44B00 Spring
45 13267-44B00 Screw
46 13628-44B00 Plate
47 02112-05127 Screw
48 09355-30705-600 Hose (3x7x600)
49 13628-44B10 Plate
50 13683-17C30 Hose Assy
51 13673-44B00 Seal

DR800SV (DR800SV E4) FIG11 CARBURETOR
52 13685-44B00 Nipple
53 09355-50105-600 Hose, Vacuum (5x10x600)
54 09407-14403 Clamp, Air Vent Hose
55 13550-13D60 Sensor Assy, Throttle
56 13605-20C00 Screw

DR800SV (DR800SV E4) FIG12 AIR CLEANER
1 13700-31D01 Cleaner Assy, Air
2 13780-31D00 • . Filter Assy
3 02112-75127 • . Screw
4 13892-31D00 • . Tube, Inlet No.2
5 13891-31D00 • . Tube, Inlet No.1
6 09402-66208 • . Clamp
7 13881-44B00 • . Tube, Outlet
8 13826-44B00 • . Clamp
9 13850-31D00 • . Tube, Breather
10 09401-14404 •• .. Clip
11 09401-14301 •• .. Clip
12 13877-00190 •• .. Plug, Drain
13 09116-06024 Bolt
14 09407-18403 Clamp, Breather Tube (l:165)
14 09407-25401 Clamp, Breather Tube (l:235)

DR800SV (DR800SV E4) FIG13 MUFFLER
1 14150-31D10 Pipe, Exhaust
2 14181-31D00 Gasket, Exhaust Pipe
3 01570-08253 Bolt
4 14180-31D00 Cover, Exhaust Pipe, Fr
5 14180-44B20 Cover, Exhaust Pipe, Rr
6 09139-06076 Screw (6x10)
7 09160-06082 Washer (6.5x13x1)
8 09168-06121 Gasket
9 14782-44B01 Plate, Heat Guard
10 01580-06103 Bolt
11 14751-31D00 Plate, Manifold Guard
12 14210-31D00 Body, Manifold
13 09118-08145 Bolt (8x40)
14 09103-10256 Bolt (10x20)
15 01550-06163 Bolt
16 09180-08151 Spacer (8.6x12x17.5)
17 09180-08168 Spacer (8.6x12x20)
18 14745-31D02 Bracket, Manifold Support
19 09320-12043 Cushion
20 14730-31D00 Guard, Manifold Heat
21 02122-06353 Screw
22 14771-13E00 Connector
23 14771-46E00 Connector
24 09103-08222 Bolt (8x40)
25 14305-31D50 Muffler, Rh
26 14306-31D50 Muffler, Lh
27 14786-31D10 Cover, Muffler Fr,rh
28 14796-31D10 Cover, Muffler Fr,lh
29 01550-06123 Bolt
30 09139-06076 Screw (6x10)
31 14710-31D50 Guard, Muffler Rh
32 14720-31D50 Guard, Muffler Lh
33 09139-06067 Screw, Leg Guard
34 09160-06028 Washer (6.5x18x1)
35 09180-06263 Spacer (6.5x9x9)
36 09320-09502 Cushion, Leg Guard
37 01550-06103 Bolt, Leg Guard
38 09168-06121 Gasket
39 09321-10018 Cushion
40 14765-31D00 Bracket, Muffler Support Rh
41 14775-31D00 Bracket, Muffler Support Lh
42 09118-08145 Bolt (8x40)
43 61348-14D00 Guard, Chain Touch

DR800SV (DR800SV E4) FIG14 OIL PUMP - FUEL PUMP
1 16400-44B00 Pump Assy, Engine Oil
2 16331-44B00 Gear, Driven (nt:15)
3 09261-04009 Pin
4 08221-10185 Washer
5 08331-31106 Circlip
6 02112-06253 Screw
7 16320-44B00 Gear, Drive (nt:35)
8 09380-17001 Circlip
9 08211-17241 Washer
10 16440-44B01 Valve Assy, Oil Relief
11 08212-14181 Washer
12 16520-44B00 Strainer, Engine Oil
13 02112-75123 Screw
14 16523-38A00 Cap, Oil Strainer
15 16528-38A00 O Ring
16 01550-06203 Bolt
17 16510-37450 Filter, Engine Oil
18 09280-15007 O Ring (d:2.4,id:15.8)
19 16512-14D00 Cap, Oil Filter
20 09280-72001 O Ring (d:2.4,id:73)
21 09440-21006 Spring
22 01547-06167 Bolt
23 15100-31D00 Pump Assy, Fuel
24 01550-06163 Bolt

DR800SV (DR800SV E4) FIG15 OIL COOLER
1 16600-31D00 Cooler Assy, Oil
2 09116-08106 Bolt
3 09180-08193 Spacer (8.5x12x17)
4 16629-31D00 Cushion, Oil Cooler
5 16460-44B04 Hose, Oil Cooler No.1
6 16470-44B02 Hose, Oil Cooler No.2
7 07130-06163 Bolt (green)
8 09280-12008 O Ring (d:2.4,id:12.3)
9 11143-06B00 O Ring, Oil Hose Clutch Cover
10 16650-31D00 Bumper, Oil Cooler
11 02162-05103 Bolt
12 16640-31D10 Guard, Oil Cooler

DR800SV (DR800SV E4) FIG16 CLUTCH
1 21200-44B13 Gear, Primary Driven
2 21251-32E00 Spacer, Primary Driven
3 21410-44B00 Hub, Sleeve
4 09140-20001 Nut
5 09164-20002 Wave Washer
6 09169-20005 Washer, Lock
7 09160-22068 Washer (22x44x2.0)
8 21441-31D00 Plate, Drive (t:3)
9 21441-44B01 Plate, Drive (t:3)
10 21451-44B00 Plate, Driven,no.1
11 21451-49200 Plate, Driven,no.2
12 21462-31D00 Disk, Pressure
13 09440-20013 Spring
14 09116-06168 Bolt (6x16)
15 23165-31D00 Rack, Release
16 08130-62007 Bearing
17 23261-44B00 Pinion, Release
18 09285-10004 Oil Seal (10x17x5)
19 23271-31D00 Arm, Release
20 01500-06163 Bolt
21 09135-06013 Bolt (6x10)
22 09168-06004 Washer (6.2x11x1.2)

DR800SV (DR800SV E4) FIG17 TRANSMISSION
1 24121-44B10 Countershaft (nt:13)

2 24221-44B20 Gear, 2nd Drive (nt:19)
3 24231-44B02 Gear, 3rd Drive (nt:20)
4 24241-44B01 Gear, 4th Drive (nt:23)
5 09300-25023 Bush
6 24251-44B10 Gear, 5th Drive (nt:25)
7 24252-38A00 Bush
8 09167-25021 Washer
9 08211-25351 Washer
10 09380-25003 Circlip
11 09380-25013 Circlip
12 09262-22028 Bearing, Rh (22x56x16)
13 09263-17026 Bearing, Lh (17x30x14)
14 24741-44B00 Holder, Bearing,rh
15 02122-06123 Screw
16 24742-44B00 Holder, Bearing,lh
17 02122-06123 Screw
18 24131-44B00 Driveshaft
19 24311-44B10 Gear, 1st Driven (nt:32)
20 09300-22005 Bush
21 09181-20223 Washer, Rh (20x32x1.0)
22 09181-22223 Washer, Lh (22x34x1.0)
23 24321-44B20 Gear, 2nd Driven (nt:30)
24 09300-28002 Bush
25 09181-28167 Washer, 2nd Driven
26 08331-31286 Circlip
27 24331-44B01 Gear, 3rd Driven (nt:24)
28 24332-27A00 Bush
29 09167-28001 Washer, Rh
30 09167-28002 Washer, Lh
31 09169-28001 Washer, Lh
32 24341-44B02 Gear, 4th Driven (nt:22)
33 24351-44B10 Gear, 5th Driven (nt:20)
34 09262-20059 Bearing, Rh (20x42x12)
35 09262-25066 Bearing, Lh (25x62x17)
36 09283-25076 Oil Seal, Lh
37 24751-14A01 Holder, Oil Seal
38 01500-06103 Bolt
39 27511-31D00 Sprocket (nt:15)
40 27512-44B00 Plate
41 27517-37400 Damper
42 09111-06039 Bolt
43 27600-32C10-116 Chain, Drive (did525v9x116l)

DR800SV (DR800SV E4) FIG18 GEAR SHIFTING
1 25211-44B00 Fork, Gear Shifting No.1
4 25411-44B00 Shaft, Fork No.1 (l:92.5)
5 25421-44B01 Shaft, Fork No.2
6 25310-44B00 Cam, Gear Shifting
7 04221-04089 • . Pin
8 25322-31310 Gear, Cam Driven
9 25323-34201 Pawl, No.1
10 25324-34201 Pawl, No.2
11 09261-05003 Pin
12 09440-04003 Spring
13 25331-38A00 Lifter, Pawl
14 25341-38A00 Guide, Cam
15 02122-06123 Screw
16 09160-25059 Washer (25x32x3)
17 25332-38A00 Boss
18 08316-10063 Nut
19 09262-25006 Bearing (25x47x8)
20 24741-21A00 Retainer, Bearing
21 02112-06123 Screw
22 25350-24B00 Stopper, Cam
23 09448-17021 Spring
24 25356-12C00 Support
25 08211-06141 Washer
26 25380-38A02 Plate, Stopper
27 25312-38A00 Pin
28 25510-44B00 Shaft, Gear Shifting
29 09444-26013 Spring
30 25671-36A00 Stopper, Arm
31 09285-12002 Oil Seal
32 25600-31D00 Lever Assy, Gear Shifting
33 25652-03D00 • . Cover
34 01500-06203 Bolt
35 08212-12201 Washer (12.5x20x1)
36 08331-31126 Circlip
37 37720-44B00 Body, Switch
38 02112-75163 Screw
39 09209-05011 Contact, Switch
40 09440-04010 Spring
41 37721-44B00 Clamp, Lead Wire
42 02112-36103 Screw
43 09404-06429 Clamp (l:60)

DR800SV (DR800SV E4) FIG19 STARTING MOTOR
1 31100-31D01 Motor Assy, Starting
2 31131-48B00 • . Brush Terminal Set (+)
3 31173-38A00 • . Insulator
4 31143-48B00 • . Gasket
5 31132-48B00 • . Brush Holder Set (-)
6 31135-65010 •• .. Spring, Brush
7 31150-44B00 • . Bracket Set
8 31153-49210 •• .. Oil Seal
9 31172-48B10 • . Bushing
10 31172-48B20 • . Bushing
11 31130-48B00 • . Bolt
12 31145-48B00 • . Nut
13 31264-44110 • . O Ring
14 31281-24B10 • . Bolt
15 09280-35005 • . O Ring (d:2.1,id:34.7)
16 08361-35068 Nut
17 01547-06203 Bolt

DR800SV (DR800SV E4) FIG20 MAGNETO
1 32101-31D00 Stator Assy
2 32102-31D00 Rotor
3 07130-06303 Bolt
4 01547-05103 Bolt
5 09103-14001 Bolt, Rotor
6 09420-05007 Key
7 32371-44B00 Clamp, Lead Wire
8 01547-05103 Bolt

DR800SV (DR800SV E4) FIG21 BATTERY
1 33610-26D10 Battery Assy (ytx14-bs,12v12ah)
2 33651-37000 Protector
3 33651-37000 Protector
4 33651-37000 Protector
5 33860-31D00 Lead Wire, Battery (-)

DR800SV (DR800SV E4) FIG22 ELECTRICAL
1 31800-49100 Relay Assy, Starting Motor
2 09128-06013 Bolt
3 08361-35068 Nut
4 33810-31D00 Wire, Starting Motor
5 31861-48B10 • . Cap, Terminal
6 31861-31D00 Cap, Starter Relay
7 32800-32E00 Rectifier Assy
8 02142-06203 Screw
9 32900-31D10 Unit, Cdi
10 02142-06163 Screw
11 33410-44B00 Coil Assy, Ignition
12 02112-06203 Screw
13 33510-43010 Cap, Spark Plug Rh
14 33510-48B10 Cap, Spark Plug Lh
15 33541-24510 Seal, Spark Plug Rh
16 33541-23E01 Seal, Spark Plug Lh
17 33543-44B00 Cover, Plug Cap Lh
18 33542-38B00 Seal, High Tension Cord
19 32910-31D00 Control Unit, Decomp
20 33970-31D00 Solenoid Assy, Decomp
21 33971-31D00 Stopper
22 33973-31D00 Cover, Solenoid
23 33972-31D10 Cushion
24 33652-19B00 Cushion
25 01550-08163 Bolt

DR800SV (DR800SV E4) FIG23 SPEEDOMETER
1 34110-31D00 Speedometer (kilo)
2 34124-49400 Knob
3 34210-31D00 Tachometer
4 34950-31D00 Panel, Meter
5 34111-31D00 Bracket, Speedometer
6 34211-31D00 Bracket, Tachometer
7 34196-32C00 Damper
8 34131-48B10 Gear Box, Speedometer
9 34132-17C00 Gasket
10 02112-34123 Screw
11 08310-00043 Nut
12 34170-31D00 Socket
13 09471-12103 Bulb (12v,3w)
14 34199-31D00 Bolt
15 09116-06115 Bolt (6x20)
16 09180-06264 Spacer, Fr (6.5x9x10.5)
17 09180-06248 Spacer, Rr (6.1x8x9.5)
18 09320-08047 Cushion, Fr
19 09320-09026 Cushion, Rr
20 36380-31D00 Box Assy, Pilot Lamp
21 36383-31D00 • . Bracket
22 03211-04103 • . Screw
23 36394-31D00 • . Socket, Pilot Box
24 09471-12118 • . Bulb (12v,2w)
25 02112-34063 Screw
26 34910-31D01 Cable Assy, Speedometer
27 02112-05163 Screw
28 34938-14D30 Guide, Meter Cable No.1
29 09116-06167 Bolt (6x20)
30 08316-10063 Nut

DR800SV (DR800SV E4) FIG24 HEADLAMP
1 35100-31D50-999 Headlamp Assy
2 35141-44B01 • . Housing
3 35130-44B01 • . Ring
4 35121-31D00 • . Unit, Lamp
5 36118-42A60 • . Socket
6 02112-05163 • . Screw
7 09160-05045 • . Washer (5.5x18x1.0)
8 35133-45230 • . Spacer
9 35139-45230 • . Cushion
10 35135-45900 • . Nut
11 02112-05455 • . Screw
12 02112-06553 • . Screw
13 35154-31D00 • . Spring
14 35135-31D00 • . Nut
15 35173-01440 • . Cover
16 09471-12060 Bulb (12v,60/55w)
17 09471-12063 Bulb (12v,4w)
18 09116-06167 Bolt (6x20)
19 09180-06310 Spacer (6.5x10x10)
20 09320-09018 Cushion

DR800SV (DR800SV E4) FIG25 TURN SIGNAL LAMP
1 35601-29E30 Lamp Assy, Front Turn Signal
1 35601-29EC0 Lamp Assy, Front Turn Signal
2 35612-17C20 • . Lens, Front Turn Signal
3 35613-27A00 • . Gasket
4 35623-27A00 • . Screw
5 35725-40511 • . Screw
6 35627-27A02 • . Gasket
7 09471-12045 • . Bulb (12v,21w)
8 08316-10103 Nut
9 35603-29E90 Lamp Assy, Rear Turn Signal Lh
10 35652-17C20 • . Lens, Rear Turn Signal
11 35613-27A00 • . Gasket
12 35623-27A00 • . Screw
13 35725-40511 • . Screw
14 35627-27A02 • . Gasket
15 09471-12045 • . Bulb (12v,21w)
16 08316-10103 Nut
17 35621-31D00 Bracket, Rear Turn Signal
18 01570-06103 Bolt, Bracket
19 09308-05015 Grommet, Lead Wire
20 09404-06429 Clamp (l:60)
21 38610-26E00 Relay, Turn Signal

DR800SV (DR800SV E4) FIG26 REAR COMBINATION LAMP
1 35710-31D00 Lamp Assy, Rear Combination
2 35712-31D00 • . Lens
3 35713-31D00 • . Gasket
4 03211-04207 • . Screw
5 35627-43010 • . Gasket
6 09471-12083 • . Bulb (12v,21/5w)
7 09320-08501 Cushion
8 09180-06248 Spacer (6.1x8x9.5)
9 09160-06056 Lock Washer (6.5x18x1.0)
10 08316-10063 Nut
11 35910-31D00 Lamp Assy, License
11 35910-31D10 Lamp Assy, License
12 35917-30B00 • . Cover, Lens
13 35912-38A20 • . Lens
14 35913-38A30 • . Gasket
15 09471-12140 • . Bulb (12v,5w)
16 35761-38A31 • . Cushion
17 35766-38A30 • . Spacer
18 09140-04006 Nut
19 35927-00A10 Bracket, License Plate
20 01550-06163 Bolt
21 09160-06088 Washer (6.5x20x1.60)
22 08310-00063 Nut
23 35970-12D00 Reflex Reflector, Rear
24 08316-20053 Nut
25 35977-12D00 Spacer, Rear Reflector
26 35997-12D00 Washer, Rear Reflector
27 09321-06028 Cushion, License
28 09250-30010 Grommet, Fender

DR800SV (DR800SV E4) FIG27 WIRING HARNESS
1 36610-31D50 Harness, Wiring
2 33624-35B00 • . Cap, (+) Terminal
3 09404-06431 Clamp (l:50)
3 09404-06432 Clamp (l:65)
4 09407-11401 Clamp (l:95)
4 09407-12402 Clamp (l:128)
4 09407-14403 Clamp (l:125)
4 09407-25401 Clamp (l:235)
4 09407-30401 Clamp (l:300)
5 02142-06123 Screw, Fuse Box
6 36740-31D00 Fuse Assy
7 09481-10101 • . Fuse (10a)
7 09481-20101 • . Fuse (20a)
8 37100-12D11 Lock Assy, Steering
9 09139-06026 Bolt
10 37740-31D00 Switch Assy, Stop Lamp
11 43251-44B00-24K Bracket (charcoal)
12 09443-06012 Spring
13 37840-44X50 Switch Assy, Side Stand
14 02112-36203 Screw
15 38500-31D00 Horn Assy
16 01550-06123 Bolt
17 09408-00012 Clip, Ignition Sw
18 09403-08405 Clamp, Decomp Lead
19 37146-26D10 Key, Blank

DR800SV (DR800SV E4) FIG28 HANDLE SWITCH
1 37200-31D30 Switch Assy, Handle Rh
2 02112-05253 • . Screw
3 37400-31D30 Switch Assy, Handle Lh
4 02112-05305 • . Screw

DR800SV (DR800SV E4) FIG29 FRAME
1 41100-31D01-24K Frame (charcoal)
2 41911-44B00-019 Plate, Front (black)
3 09103-08293 Bolt, Front
4 09159-08103 Nut
5 41890-44B02-019 Plate, Upper Rh (black)
6 41990-44B02-019 Plate, Upper Lh (black)
7 09103-08332 Bolt
8 09159-08103 Nut
9 41950-44B00-019 Plate, Rear (black)
10 01550-08253 Bolt
11 08321-01083 Lock Washer
12 42511-44B00-30H Protector, Engine (white)
13 09116-06010 Bolt
14 09320-09016 Cushion
15 09180-06263 Spacer
16 43910-27C11 Roller, Chain Upper
17 43911-01B10 Roller, Chain Lower
18 09103-08083 Bolt, Upper
19 09181-08111 Washer, Upper
20 09103-10197 Bolt, Lower
21 43916-44B00 Spacer, Lower
22 08211-10221 Washer
23 08319-31103 Nut
24 94635-19C00 Molding, Breather Tube
25 41540-31D01 Holder, Battery
26 41550-31D00 Plate, Side
27 01570-06103 Bolt, Side
28 09116-06093 Bolt (6x25)
29 09180-06038 Spacer, Side
30 09169-06065 Spacer, Upper Lower
31 09320-08021 Cushion

DR800SV (DR800SV E4) FIG30 STAND - REAR BRAKE
1 42310-31D00-019 Stand, Prop (black)
2 09443-15041 Spring, Inner
3 09443-22010 Spring, Outer
4 09111-10048 Bolt
5 09159-10097 Nut
6 43110-44B21 Pedal, Brake
7 43120-44B00 Arm, Pedal
8 09106-08102 Bolt
9 09448-32018 Spring
10 09100-06009 Bolt (6x27)
11 08310-00063 Nut

DR800SV (DR800SV E4) FIG31 FOOTREST
1 43510-44B10-019 Bar, Footrest Rh (black)
2 43520-44B10-019 Bar, Footrest Lh (black)
3 43550-44B10-019 Footrest, Front Rh (black)
4 43560-44B10-019 Footrest, Front Lh (black)
5 09200-10008 Pin
6 04111-20208 Cotter Pin
7 09448-15008 Spring, Rh
8 09448-15004 Spring, Lh
9 09103-10255 Bolt
10 09160-10128 Washer
11 09160-10124 Washer, Rh Inner
12 09319-10065 Bush
13 43600-31D01-13L Footrest, Pillion Rh (silver)
14 43700-31D01-13L Footrest, Pillion Lh (silver)
15 43610-31D01 • . Bar, Pillion Footrest
16 43612-44B00 • . Rubber
17 09160-19024 • . Washer
18 09200-06041 • . Pin
19 04111-20158 • . Cotter Pin
20 09106-08120 Bolt, Lower Lh
21 09106-08121 Bolt, Lower Rh
22 09106-08122 Bolt, Bracket

DR800SV (DR800SV E4) FIG32 SPORT CARRIER
1 46310-31D11-13L Carrier, Sport (silver)
2 46312-31D11 • . Cushion, Front
3 07130-08557 Bolt, Front
4 08319-31087 Nut
5 46321-31D10 Mat, Sports Carrier
6 09136-05034 Screw
7 01550-06253 Bolt, Center

DR800SV (DR800SV E4) FIG33 FUEL TANK
1 44110-31D14-019 Tank Assy, Fuel (black)
2 44520-31D00 Tube, Fuel Tank
3 01550-08163 Bolt
4 44201-01832 Cap Set, Fuel Tank
5 09106-05017 Bolt
6 44511-12D00 Cushion, Front
7 44541-31D00 Cushion, Upper
8 09407-25402 Clamp
9 01560-08303 Bolt, Rear
10 09180-08204 Spacer, Rear
11 44513-31D00 Cushion, Upper
12 44512-31D00 Cushion, Lower
13 09352-70103-00B Hose, Water Drain
14 44267-31D00 Heat Shield, Rh
15 44268-31D00 Heat Shield, Lh
16 44269-31D00 Heat Shield, Center

DR800SV (DR800SV E4) FIG34 FUEL COCK
1 44300-31D01 Cock Assy, Fuel
2 07120-06163 Bolt
3 09359-50822-600 Hose, Fuel On
4 44421-31D00 Hose, Fuel Res
5 09352-53103-600 Hose, Fuel Res No.2
6 09401-08411 Clip
7 09401-10411 Clip
8 09364-06008 Union, Fuel Hose
9 09401-10411 Clip
10 15410-94350 Filter, Fuel
11 09352-53103-600 Hose, Fuel Filter & Pump
12 09355-70125-600 Hose, Fuel Filter & Cock
13 09401-12404 Clip
14 09359-50822-600 Hose, Pump & Carb
15 09401-08411 Clip
16 09401-10409 Clip

DR800SV (DR800SV E4) FIG35 FRAME COVER
1 47111-31D00-22U Cover, Frame Rh (maroon)
1 47111-31D00-33J Cover, Frame Rh (black)
1 47111-31D00-1LF Cover, Frame Rh (blue)
2 47166-31D00 Heat Shield
3 68135-31D10-G5L Tape, Rh
3 68135-31D10-G5M Tape, Rh
3 68135-31D10-M6W Tape, Rh
4 09320-09016 Cushion
5 47211-31D00-22U Cover, Frame Lh (maroon)
5 47211-31D00-33J Cover, Frame Lh (black)
5 47211-31D00-1LF Cover, Frame Lh (blue)
6 68145-31D10-G5L Tape, Lh
6 68145-31D10-G5M Tape, Lh
6 68145-31D10-M6W Tape, Lh
7 09320-09016 Cushion
8 09136-06081 Screw
9 09180-06307 Spacer
10 09320-08013 Cushion, Front
11 09320-08029 Cushion, Center
12 03241-05123 Screw, Center
13 09148-05038 Nut
14 47311-31D00-22U Cover, Frome Center (maroon)
14 47311-31D00-33J Cover, Frame Center (black)
14 47311-31D00-1LF Cover, Frame Center (blue)
15 01550-06253 Bolt
16 09180-08190 Spacer
17 09320-12031 Cushion

DR800SV (DR800SV E4) FIG36 FRONT FENDER
1 53110-31D30-33J Fender, Front No.1 (black)
2 53311-44B20-291 Fender, Front No.2 (black)
3 53210-44B00 Brace, Fender
4 09169-06041 Washer
5 01550-06203 Bolt
6 02142-05123 Screw

DR800SV (DR800SV E4) FIG37 HANDLEBAR
1 56110-44B31-20H Handlebar (silver)
2 56200-11831 Balancer Set, Handlebar
3 02122-06453 • . Screw
4 56274-05350 • . Cap (black)
5 56271-49400 • . Balancer
6 56275-34401 • . Spacer
7 56500-31D21 Mirror Assy, Rear View Rh
8 56600-31D21 Mirror Assy, Rear View Lh
9 56500-31D10 Mirror Assy, Rear View Rh
10 56600-31D10 Mirror Assy, Rear View Lh
11 58200-44B02 Cable Assy, Clutch
12 58273-31000 Boot, Clutch Cable
13 58294-15D00 Guide, Cable
14 02142-06123 Screw
15 58900-31D10 Cable Assy, Decompression
16 58300-31D10 Cable Assy, Throttle
17 09407-20403 Clamp, Cable
18 58400-31D11 Cable Assy, Starter
19 58490-31D00 Bracket, Starter Cable
20 01550-06103 Bolt
21 09408-00078 Clamp
22 09408-00101 Clip

DR800SV (DR800SV E4) FIG38 RIGHT HANDLE LEVER
1 57110-12D11 Grip, Throttle
2 57100-14D00 Case Assy, Throttle
3 09125-05066 • . Screw, Upper
4 02112-05203 • . Screw
5 57421-13001 Lever, Brake
6 57431-05D00 Bolt, Pivot
7 57433-09F00 Nut
8 57460-17C00 Switch Assy, Stop
9 57465-17C00 • . Screw
10 09407-12402 Clamp (l:120)
11 57341-05D00-019 Cover, Knuckle Rh (blue)
12 02142-05107 Screw
13 09160-05043 Washer
14 09160-06130 Washer
15 08319-21068 Nut

DR800SV (DR800SV E4) FIG39 LEFT HANDLE LEVER
1 57211-12D00 Grip, Lh
2 57500-44B01 Lever Assy, Clutch
3 57620-49111 • . Lever, Clutch
4 57531-44B01 • . Bolt
5 57532-44B00 • . Spacer
6 57533-44B00 • . Washer
7 08319-21063 • . Nut
8 57441-44400 • . Adjuster
9 57442-44B00 • . Nut
10 01204-06204 • . Bolt
11 08322-01063 • . Washer
12 57465-18601 • . Contact
13 57541-49100 • . Wire Assy
14 57481-33010 • . Cover
15 57484-49110 • . Screw
16 09407-12402 Clamp (l:120)
17 57541-31D00-019 Cover, Knuckle Lh (black)
18 08313-10067 Nut
19 09160-06088 Washer
20 09160-06019 Washer
21 09169-06055 Washer
22 08319-21068 Nut

DR800SV (DR800SV E4) FIG40 REAR FENDER
1 63112-31D00 Body, Rear Fender Front
2 63110-31D00 Body, Rear Fender Rear
2 63110-31D20 Body, Rear Fender Rear
3 63120-31D00 Reinforcement, Rear Fender
4 63192-31D01 Cushion, Rear Fender
5 09118-06067 Bolt
6 09116-06006 Bolt
7 09169-06041 Washer
8 01550-08203 Bolt
9 08319-31087 Nut
10 09800-21023 Tool Assy
11 09462-00072 Band
12 63331-44B21 Mud Guard, Rear Fender
13 02142-06163 Screw
14 09169-06055 Washer
15 09160-06092 Washer
16 08310-00063 Nut

DR800SV (DR800SV E4) FIG41 COWLING BODY
1 94401-31D30-Y0V Cowling Assy, Front (green)
1 94401-31D30-33J Cowling Assy, Front (gray)
1 94401-31D30-1LF Cowling Assy, Front (blue)
2 94402-31D80-33J Cowling Assy, Side Rh (black)
2 94402-31D80-22U Cowling Assy, Side Rh (maroon)
2 94402-31DA0-1LF Cowling Assy, Side Rh (blue)
3 68680-31D50-G5N • . Tape Set, Side Rh
3 68680-31D50-G5P • . Tape Set, Side Rh
3 68680-31D50-M6Y • . Tape Set, Side Rh
4 68681-31D50-G5R • . Emblem
4 68681-31D50-G5S • . Emblem
4 68681-31D60-M6Z • . Emblem
5 94403-31D80-33J Cowling Assy, Side Lh (black)
5 94403-31D80-22U Cowling Assy, Side Lh (maroon)
5 94403-31DA0-1LF Cowling Assy, Side Lh (blue)
6 68690-31D50-G5N • . Tape Set, Side Lh
6 68690-31D50-G5P • . Tape Set, Side Lh
6 68690-31D50-M6Y • . Tape Set, Side Lh
7 68681-31D50-G5R • . Emblem
7 68681-31D50-G5S • . Emblem
7 68681-31D60-M6Z • . Emblem
8 94413-31D00-33J Cowling, Upper (black)
8 94413-31D00-22U Cowling, Upper (maroon)
8 94413-31D00-1LF Cowling, Upper (blue)
9 94423-31D00 Panel, Cowl Inner Rh
10 94424-31D00 Panel, Cowl Inner Lh
11 94450-31D01 Cowling, Side Front Rh
12 94460-31D01 Cowling, Side Front Lh
13 94451-31D01 Panel, Cowling Rh
14 94461-31D01 Panel, Cowling Lh
15 94452-31D00 Cover, Cowl Front Lower
16 94611-31D00 Screen, Window
17 68319-33E21 Label, Warning Safety (german)
17 68319-33E31 Label, Warning Safety (french)
17 68319-33E01 Label, Warning Safety (english)
17 68319-33E51 Label, Warning Safety (spanish)
17 68319-33E71 Label, Warning Safety (dutch)
17 68319-33E41 Label, Warning Safety (italian)
17 68319-33E81 Label, Warning Safety (potuguese)
18 68612-48B00 Label, Warning Screen (english)
18 68612-48B10 Label, Warning Screen (french)
18 68612-48B20 Label, Warning Screen (german)
19 68332-44B10 Label, Tire Air Pressure
19 68332-44B30 Label, Tire Air Pressure
20 99011-31D56-042 Manual, Owner's

DR800SV (DR800SV E4) FIG42 COWLING FITTING SET
1 94510-31D00 Brace, Cowling
2 01570-08453 Bolt (8x45)
3 08313-20083 Nut
4 94593-31D01 Cover, Cowling Brace
5 02142-06123 Screw (6x12)
6 94541-31D00 Brace, Cowling Side Rh
7 01580-06163 Bolt (6x16)
8 01550-06203 Bolt (6x20)
9 09180-06038 Spacer
10 09320-08021 Cushion
11 09160-06088 Washer
12 08319-31063 Nut
13 09116-06093 Bolt, Front Center (6x25)
14 09180-06307 Spacer
15 09320-08047 Cushion
16 09139-05044 Screw, Front Side (5x16)
17 09161-07009 Washer
18 09139-05022 Screw, Screen (5x16)
19 09161-05010 Washer
20 09139-05021 Screw, Panel (5x12)
21 09160-05037 Washer
22 94484-32B00 Nut, Panel
23 09139-05021 Screw, Upper Cowl (5x12)
24 09161-05017 Washer
25 09139-05044 Screw, Side Upper (5x16)
26 09161-07009 Washer
27 09139-05044 Screw, Side Rear (5x16)
28 09160-07015 Washer
29 09139-06050 Screw, Side Rear (6x20)
30 09160-06056 Washer
31 09180-06307 Spacer
32 09320-09016 Cushion
33 09139-05025 Screw, Side Lower (5x14)
34 09161-05017 Washer
35 02142-05103 Screw, Side Cowl Front (5x10)
36 09160-05037 Washer
37 02142-05103 Screw, Inner Panel (5x10)
38 09160-05037 Washer
39 01500-06163 Bolt, Lower Cover (6x16)
40 09169-06071 Washer
41 09308-16006 Grommet, Lower Cover

DR800SV (DR800SV E4) FIG43 SEAT
1 45100-31D02-A4D Seat Set (black/gray)
2 09321-10012 • . Cushion
3 09329-10001 • . Cushion, Front
4 45149-31300 • . Cushion
5 45255-02100 • . Cushion, Battery Stopper
6 45210-22A00 • . Striker, Seat Lock
7 45213-13601 • . Cushion, Striker
8 08212-06201 • . Washer
9 08316-20063 • . Nut
10 45119-31D00 Bracket, Seat Hook Front
11 45220-20A01 Lock Assy, Striker
12 02122-06303 Screw
13 95700-31850 Lock Set, Seat
14 09106-06075 Screw (6x12)

DR800SV (DR800SV E4) FIG44 FRONT FORK
51103-31D00 Damper Assy, Front Fork Rh
51104-31D00 Damper Assy, Front Fork Lh
1 51130-31D00 • . Tube, Outer Rh
2 51140-31D00 • . Tube, Outer Lh
3 51167-40C00 • . Metal, Slide
4 51158-14200 • . Washer, Lower
5 51153-14330 • . Oil Seal
6 51173-14330 • . Dust Seal
7 51156-14200 • . Snap Ring
8 51195-06C00 • . Piece, Oil Lock
9 51147-14200 • . Bolt
10 51148-14200 • . Gasket
11 51146-31D00 • . Cylinder
12 51177-14330 •• .. Spring
13 51196-31D00 •• .. Ring, Piston
14 51120-31D00 • . Tube, Inner
15 51121-40C00 •• .. Piston
16 51171-31D00 • . Spring
17 51172-14200 • . Guide, Spring
18 51176-14520 • . Spacer
19 51351-31D00 • . Bolt, Fork
20 51117-14200 • . O Ring
21 51138-44B00 • . Bolt, Rh
22 51571-01B20-1LU Boot (gray)
23 51576-31D00 Band, Boot Lower
24 51577-01B20 Screw, Upper
25 51575-01B20 Band, Boot Upper

DR800SV (DR800SV E4) FIG45 STEERING STEM
1 51410-31D00 Stem, Steering
2 09265-30009 • . Bearing (30x55x17)
3 09265-25019 Bearing, Upper (25x47x15)
4 51643-40200 Dust Seal
5 51631-40200 Nut, Steering Stem
6 51328-31D00 Bolt, Lower Bracket
7 51310-31D00 Head, Steering Stem
8 51353-24B00 Nut
9 51356-24B01 Washer
10 01570-10453 Bolt, Upper Bracket
11 56211-27200-291 Holder, Handle Upper (black)
12 01570-08353 Bolt

DR800SV (DR800SV E4) FIG46 FRONT WHEEL
1 54111-31D01 Hub, Front Wheel
2 54731-44B00 Spacer, Front Hub
3 08113-62027 Bearing, Rh
4 08123-62027 Bearing, Lh
5 09284-22004 Seal, Hub Lh (22x35x5)
6 54711-14D00 Axle, Front
7 54751-14D00 Spacer, Axle, Lh
8 54600-14D00 Box Assy, Speedometer Gear
9 59220-31D10 Disc, Front Brake (black/black)
10 59421-03A10 Bolt (8x20)
11 59231-31D10 Cover, Brake Disc (black)
12 02142-06127 Screw
13 09169-06041 Washer
14 55110-31D00 Tire, Front (90/90-21 54s) Bridgestone
15 55200-16510 Tube Assy, Wheel Inner
16 55261-14540 Protector, Inner Tube
17 55311-44B00 Rim, Front Wheel (1.85x21)
18 55320-31D00 Spoke Set, Front Wheel
19 55412-38A00 Balancer, Wheel (20g)
19 55413-38A00 Balancer, Wheel (30g)

DR800SV (DR800SV E4) FIG47 FRONT CALIPER
59300-33D10 Caliper Assy, Front Lh
1 59300-33830 • . Piston Set
2 59300-33840 •• .. Seal Set, Piston
3 59300-33860 • . Pad Set
4 59315-33D00 • . Spring Lh
5 59112-44B00 • . Boot
6 59313-36500 • . Insulator
7 59116-33D00 • . Guide
8 59121-18410 • . Bleeder
9 55156-66310 • . Cap
10 59141-44B01 • . Pin
11 69142-45000 • . Clip
12 01550-10253 Bolt

DR800SV (DR800SV E4) FIG48 FRONT BRAKE HOSE
1 09360-10040 Bolt (10x1.25x22)
2 09161-10009 Washer
3 59480-31D01 Hose, Front Brake No.1
4 59240-31D10 Hose, Front Brake No.2
5 59250-31D00 Pipe, Front Brake
6 59266-31D00 Clamp, Hose No.1
7 59243-31D00 Bracket, Hose No.2
8 01550-06103 Bolt
9 59260-31D00 Clamp, Hose No.2
10 01547-06207 Bolt
11 09403-06401 Clamp, Pipe
12 01570-06103 Bolt
13 01547-06103 Bolt, Hose Joint

DR800SV (DR800SV E4) FIG49 FRONT MASTER CYLINDER
59600-31D00 Cylinder Assy, Front Master
1 59600-04810 • . Piston & Cup Set
2 59666-44300 •• .. Boot
3 59667-44B00 • . Diaphragm
4 69669-24A01 • . Cap
5 69689-49300 • . Screw
6 59671-36500 • . Holder
7 59675-19C00 • . Bolt
8 59748-15400 • . Separator
9 59749-15400 • . Plate

DR800SV (DR800SV E4) FIG50 REAR SWINGING ARM
1 61000-31D02-13L Swinging Arm Assy, Rear (silver)
2 09263-22022 • . Bearing (22x29x20)
3 61282-14A00 Spacer, Center
4 61251-32410 Spacer, Pivot
5 08211-16341 Washer
6 61262-14A00 Dust Seal, Pivot
7 61211-12D10 Shaft, Pivot
8 08322-01163 Washer
9 08319-21168 Nut
10 61273-31D00 Buffer, Chain Touch Defense
11 61275-31D00 Bolt, Buffer
12 09169-06068 Washer
13 08319-31053 Nut
14 61311-36A00 Case, Chain (black)
15 01550-06103 Bolt (6x10)
16 09169-06026 Washer
17 61341-14A03 Guide, Chain
18 09118-06106 Bolt (6x10)

DR800SV (DR800SV E4) FIG51 REAR CUSHION LEVER
1 62600-44810 Lever Set, Rear Cushion
2 09263-20073 • . Bearing (20x27x30)
3 09263-20071 • . Bearing (20x27x23)
4 62317-44B00 Spacer, Front (12x20x36)
5 62624-08D00 Seal, Dust
6 62658-00B20 Bolt, Front (12x66)
7 08319-31128 Nut
8 09180-14013 Spacer, Center (14x20x78)
9 62624-08D10 Seal, Dust
10 62622-44B00 Bolt, Rod Lower (14x145)
11 08319-31148 Nut
12 62600-44821 Rod Set, Cushion Lever
13 09263-20071 • . Bearing (20x27x23)
14 09180-14015 Spacer (14x20x63)
15 62621-44B00 Bolt, Rod Upper (14x99)
16 62100-31D00-019 Absorber Assy, Rear Shock (black)
17 62175-00B00 • . Bearing (10x24x14.5)
18 62657-34A01 • . Ring
19 62226-14520 • . Seal, Dust
20 62684-14520 • . Collar
21 09103-10064 Bolt, Upper (10x50)
22 09103-10101 Bolt, Lower (10x54)
23 09159-10058 Nut

DR800SV (DR800SV E4) FIG52 REAR WHEEL
1 64111-31D10 Hub, Rear Wheel
2 09180-17071 Spacer (17.5x25x78)
3 08124-63037 Bearing
4 69211-44B00 Disc, Rear Brake (black)
5 59421-03A10 Bolt, Disc (8x20)
6 69721-31D00 Bracket, Rear Caliper
7 09180-17096 Spacer, Caliper Bracket (17x21x10)
8 64711-31D01 Axle, Rear
9 64750-38211 Spacer, Rh
10 09180-17090 Spacer, Lh (17x33x22.40)
11 09160-17013 Washer
12 08319-31168 Nut
13 64511-31D10 Sprocket, Rear (nt:47-525)
14 09120-08010 Bolt (8x30.5)
15 08322-01083 Washer
16 08319-31087 Nut
17 61411-31D00 Adjuster, Chain, Rh
18 61421-31D00 Adjuster, Chain, Lh
19 64611-44B20 Drum, Rear Sprocket
20 64651-44B01 Absorber, Rear Hub Shock
21 64733-31300 Retainer, Sprocket Drum
22 09262-25073 Bearing (25x62x17)
23 09285-33001 Seal, Dust (33x62x7)
24 65311-44B30 Rim, Rear Wheel (mt2.50x17)
25 65320-44B10 Spoke Set, Rear Wheel
26 65110-31D00 Tire, Rear (130/80-17 65s) Bridgestone
27 65200-49030 Tube Assy, Wheel Inner
28 65261-44B10 Protector, Inner Tube

DR800SV (DR800SV E4) FIG53 REAR CALIPER
69100-31D01 Caliper Assy, Rear
1 69100-31810 • . Piston Set
2 59300-13820 •• .. Seal Set, Piston
3 69100-31820 • . Pad Set
4 69115-31D10 • . Spring
5 69132-31D00 • . Shim
6 59303-14500 • . Boot
7 59387-00B20 • . Bolt
8 59388-00B20 • . Nut
9 59386-13A00 • . Boot
10 59382-13A00 • . Bolt
11 59314-13A00 • . Washer
12 69151-31D00 • . Bracket
13 59345-14600 • . Pin
14 59121-01A00 • . Bleeder
15 59122-01A00 • . Cap
16 09103-10209 Bolt

DR800SV (DR800SV E4) FIG54 REAR MASTER CYLINDER
1 69600-31D00 Cylinder Assy, Rear Master
2 69600-04820 • . Piston/cup Set
3 69691-00A00 •• .. Boot
4 69692-00B21 • . Yoke
5 69670-44B00 • . Rod, Push
6 69693-05A00 • . Nut
7 69672-00B20 • . Connector
8 69686-34200 • . O Ring
9 69674-00B20 • . Circlip
10 09139-06067 Screw (6x16)
11 09200-08048 Pin
12 09160-08074 Washer
13 04111-20158 Cotter Pin
14 69740-31D00 Tank Assy, Rear Reservoir
15 59667-18441 • . Diaphragm
16 59668-18441 • . Plate
17 59669-07D00 • . Cap
18 01550-06123 Bolt
19 69730-31D00 Hose, Reservoir Tank
20 09401-13413 Clamp, Hose Upper
21 09401-12404 Clip, Hose
22 69732-31D00 Shield, Hose Heat
23 69480-31D01 Hose, Rear Brake
24 09360-10040 Bolt, Union (10x1.25x22)
25 09161-10009 Washer
26 69261-44B00 Protector, Brake Hose
27 09103-06083 Bolt (6x12)
28 09169-06037 Washer

DR800SV (DR800SV E4) FIG55 OPTIONAL
1 99000-32020 Thread Lock Super (1333b)
1 99000-32030 Thread Lock Super (1303b)
1 99000-32050 Thread Lock Super (1342)
2 99000-32040 Thread Lock Cement
3 99000-31110 Suzuki Bond (1215)
3 99000-31140 Suzuki Bond (1207b) Black
4 99000-25030 Suzuki Super Grease
5 99000-25140 Suzuki Moly Paste
6 99000-25110 Grease, Brake Pad (pbc)
7 99000-10109-019 Paint (black)
7 99000-10209-13L Paint (bright Silver Metallic)
7 99000-10209-20H Paint (warm Silver Metallic)
7 99000-10209-33J Paint (pearl Novelty Black)
7 99000-10209-22U Paint (candy Academy Maroon)
7 99000-10209-Y0V Paint (candy Marine Blueish Green)
7 99000-10209-24K Paint (light Charcoal Metallic
7 99000-10109-30H Paint (special White)
7 99000-10209-1LF Paint (pearl Deep Blue)

2067 - 800cc dr800s Sr43a 1997

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Suzuki Worldwide Motorcycle-ATV Page: 1 of 56

1 11100-31D00 Head Assy, Cylinder

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1 11301-44841 Crankcase Set

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1 11340-44B02-20H Cover, Clutch

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1 12200-31D00 Crankshaft Assy

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