Çiğdem Sarpkaya,
*Emel Ceyhun Sabir
Optimization of the Sizing Process with Grey
Relational Analysis
DOI: 10.5604/12303666.1172087
Department of Handicrafts,
Gaziantep University,
Turkey
*Department of Textile Engineering,
Cukurova University,
Turkey
E-Mail: emelc@cu.edu.tr
Abstract
The sizing process is an important one for textile mills and affects the eficiency of the loom
machine. In this study, the optimisation of multiple performance characteristics based on
the grey relations analysis method, which is a new approach for optimisation of the sizing process was researched using the Taguchi L18 (mixed 3 - 6 level) experimental plan.
The process parameters selected: warp yarn count, the viscosity of the sizing solution and
the dispatch speed of the warp yarn passing from the sizing machine, were optimised. In
the experimental design of Taguchi L18 (mixed 3 - 6 level), the warp yarn count factor was
chosen as 3 levels (12, 10 and 8 tex), the viscosity of the sizing solution factor as 3 levels
(14, 20, & 24 Ns/m2), and the dispatch speed of the warp yarn passing from the sizing machine factor was selected as 6 levels (40, 50, 60, 70, 80, & 90 m/min). Quality characteristics were determined as the warp yarn strength, and the eficiency of the loom machine. A
grey relational grade obtained from the grey relational analysis is used to solve the sizing
process with multiple performance characteristics. Optimum levels for the sizing process
parameters were determined using the grey relation grade.
Key words: sizing, orthogonal array, grey relational analysis, optimization.
n Introduction
Sizing is a process before weaving
which directly affects the performance
of the weaving process. The process’
physical length is approximately 60 m.
The most important output parameters
of the process that will optimise the determination of the levels of the input
parameters are an optimisation problem.
The Taguchi optimization method reduces the number of experiments, and thus
recently using the method has increased
for the solution of engineering optimisation problems. In the classical Taguchi
applications, quality characteristics are
examined one by one; for each characteristic, the optimum level of inputs is determined, but the Taguchi Method based on
grey relational analysis, which is a new
approach, at least two and more quality
characteristics can be considered collectively . Accordingly the optimum quality
level desired according to the characteristics of the input parameters can be
determined. The Taguchi method’s steps
for one output:1. Experiment Design and
Execution 2. SignaltoNoise Ratio (S/N)
Calculation & 3. Optimal Factor Levels
Determination. The steps of the Taguchi
method based on grey relation analysis
for multiple outputs: 1. Experiment Design and Execution, 2. SignaltoNoise
Ratio (S/N) Calculation 3. Establishment
of Decision Matrix, 4. Normalisation of
Data, 5.Weighting of Normalised Data,
6. Ranking Points’ Calculation of the Alternatives, and 7. Optimal Factor Level
Determination [1].
The Taguchi Method based on Grey
relational analysis is applied in various engineering sciences. for example,
Lin and Lin (2002) in the electrical discharge machining (EDM) process, Tosun
(2006) - optimising the drilling process
parameters for work piece surface roughness and burr height, Kopac and Krajnik
(2007) - optimising the robust design of
lank milling parameters, Kuo, Yang and
Huang (2008) - to solve multi-response
simulation problems, Kuo and Tu (2009)
to improve the quality control strategy for calendering, Eşme, Bayramoğlu
and Aydın (2009) - to optimize galetaj
process parameters affecting the surface roughness and microhardness of
the ?????? (forward speed, number of
passes, galetaj speed and compression
force), Su, Chen, Ma and Lu (2011) optimising of yarn evenness and yarn
strength, Yıldırım (2011) - determining
of the quality characteristics of washing
machine models and the factors affecting
the level of the best factor, and the Grey
Relational Analysis method was used in
[1 - 8]. In optimisation with grey relational analysis, output parameters can be
weighted for the degree of importance.
Work is usually the output parameters on
an equal weighting [2, 3, 9]. However,
there are some studies giving different
weights to outputs [10 - 13].
be determined. In this study, different
weights (0.3 - 0.7; 0.5 - 0.5;0.7 - 0.3)
are given the two output parameters to
view the results of the method’s weighting steps, and optimisation results were
compared.
The Taguchi optimisation technique
based on grey relation analysis, which is
a new multicriteria optimisation method
for textile, was applied, and the best input parameters for speciied performance
characteristics of the sizing process could
The speed input expresses the warp yarn
passing on the drying cylinder in the sizing machine. Slow or fast passing on the
drying cylinders in the sizing machine affects moisture content on the yarn. When
the yarn has too much moisture or is too
Sarpkaya Ç, Sabir EC. Optimization of the Sizing Process with Grey Relational Analysis.
FIBRES & TEXTILES in Eastern Europe 2016, Vol. 24, 1(115). 49-55. DOI: 10.5604/12303666.1172087
n Material
In the study, during the pre-trial process
in the weaving, sizing of the ine yarn
count was found to be more important
than thicker yarns. After this determination, ine yarns produced for shirting and
cotton material (because it is especially
used for short staple spinning) were decided to be used. Cotton yarns (12, 10
and 8 tex) were selected.
n Methods
Determiniation of input parameters
to be optimized and multiple
performance characteristics
In this study, the Taguchi method based
on Grey Relation Analysis was applied.
Therefore the sizing process parameters
to be optimised and the best performance
characteristics were irstly determined.
The input factors affecting the sizing
process and the outputs obtained from
the process are given in Table 1.
49
Table 1. Factors affecting the sizing process and the sizing process outputs obtained from the process [14].
Test parameters
(input variables)
Outputs
(response variables)
Speed, m/min
Eficiency, %
Viscosity, Ns/m2
Strength, cN/tex
Yarn count, tex
Table 2. Selected design of experiments L18
(mixed 3 - 6 level) [14, 15].
Factor No.
(Code)
Factors
Level
number
Levels
1(A)
Speed
m/min
6
40, 50, 60,
70, 80, 90
2(B)
Viscosity,
Ns/m2
3
14, 20, 24
3(C)
Yarn
count,
tex
3
12, 10, 8
dry, it may lead to eficiency losses in the
weaving machine. The viscosity input
determines the luidity of the sizing solution. Low or high sizing solution viscosity causes some problems for the further
process. The yarn count input, yarn type
and yarn ineness in the appropriate machine setting are determined by selecting a suitable sizing agent for the sizing
yarns. The output process parameters se-
lected, shown in Table 1, are expressed
below.
a) Warp yarn strength: In this study,
the warp yarn strength is selected as
the irst output parameter. The weaving process is the next step after sizing. The sized yarns will be exposed
in order to be resistant to the weaving
process, as having the highest possible strength is desired. In this paper,
for the measurement of yarn strength,
TITAN strength test apparatus (origin
from England) was used and tests performed according to the EN ISO 2062
standard.
b) The eficiency of the weaving machine
is selected as the second output parameter. Behaviour against forces of sized
yarns in the weaving machine (i.e.
warp yarn breakage, hence the number
of stoppages of the weaving machine)
can be expressed as weaving machine
eficiency. In the study, weaving machine eficiency was determined by
measuring warp yarn breakage over
1000 m. A Vamatex weaving machine
(2002 brand, origin from Italy) was
used in the study.
Preparation of the test plan
In this study, the input parameters and
levels selected are shown in Table 2. Ac-
cording to the schedule in the full factorial design of experiments, the necessary number of experiments will be 54.
However, the number of experiments
can be reduced to 18 by the Taguchi
Method. This method, supported by the
literature, can obtain overall results by a
lesser test. According to the factors and
levels in the Taguchi experimental design selected, the L18 (mixed 3 - 6 level)
orthogonal layout was decided. Table 2
shows the design. In this study, a total of
18 experiments were applied.
Grey relationship analysis method
The multiple performance response is
converted to a single one using Multicriteria decision-making methods with
the Taguchi method. In this way, the problem would be formed into an optimisation problem with a single response. In
Figure 2, the application procedure of
the Taguchi method based on grey relational analysis is given. According to this
igure, in steps 1, 2 & 7, the general procedure of the Taguchi method is given,
and in steps 3 - 6 that of the Multi-criteria
decision making method [1, 8].
Grey relational analysis method steps of
the calculation are as follows.
Step 1. The reference sequence of length
n is as follows in Equations 1.
1. Experiment design and execution
4. Normalization of data
Step 2. Data to be normalised
Normalisation in the theory of grey system projects is called Grey Relational
Generating. The normalisation of data in
one of the most commonly used methods
is preprocessing linear data. Being considered in the normalisation of the factor
series is which criteria („The Larger –
The Better”, „The Smaller – The Better”
and “The Nominal – The Better”) relect
the feature of the series. For example,
if the smaller values are desired in the
series, the linear normalization values
should be closer “1”, if the bigger values
are desired in the series, the linear normalization values should be closer “0”.
5. Weighting of normalized data
In the “The Larger – The Better”, normalization is as follows in Equation 2
2. Signal to noise ratio calculation
Single responce
Multiresponse
Taguchi method
Multi-criteria decision-making methods
3. Establishment of decision matrix
7. Optimal factor levels
determination
6. Ranking point calculation
of the alternatives
Figure 1. Application procedure of the Taguchi method based on grey relational analysis
[1, 8].
50
x0 = (x0(1), x0(2), x0(3), ..., x0(n)) (1)
xi ( k ) =
xio (k ) − min xio (k )
max xio (k ) − min xio (k )
(2)
xio (k ) , the i series is the original value
of the k. order; xi (k ) the value which
is the i series and k order after normalisation, max
min xio (k ) the minimum value in
FIBRES & TEXTILES in Eastern Europe 2016, Vol. 24, 1(115)
the i series, and max
max xio (k ) the maximum value in the i series.
In the “The Smaller – The Better”, normalisation is as follows in Equation 3.
xi ( k ) =
max x (k ) − x (k )
(3)
max xio (k ) − min xio (k )
o
i
o
i
In the “The Nominal – The Better”, Normalization is as follows in Equations 4.
xi ( k ) = 1 −
Here,
cates.
xo
x (k ) − x
o
i
o
max xio (k ) − x o
(4)
the ideal desired value indi-
Step 3. The m number series is compared
with the x o series, deined in Equation 5.
xi = (xi(1), xi(2), xi(3), ..., xi(n))
(5)
i = 1, 2, 3, ..., m
Step 4. k shows the k order over the length
of the n series. e(x0(k), xi(k)) is the grey
relational coeficient in the k order, and
can be calculated in Equations
6, 7, 8 &
0i
9.
), xi(k))
(k ) ) =
ee((x0((k),
D min + ξD max
D oi (k ) + ξD max
D0i = |x0(k) - xi(k)|
Dmin = minj mink |x0(k) - xi(k)|
Dmax = maxj maxk |x0(k) - xi(k)|
(6)
(7)
(8)
(9)
ξ∈(0,1) is the distinguishing coeficient
in 0 - 1, j = 1, 2, …, m; k = 1, 2, ..., n.
The purpose of ξ is to adjust the difference between D0i and Dmax. Studies indicated that when different distinguishing
coeficients are adopted, the grey relational coeficient results are always the
same [1, 16, 17].
lation of the weighted grey relationship
degree.
γ ( x 0 , xi ) =
∑W
n
k
=1
1 n
∑Wk ee((xx0(k), xi(k))
n k =1
rameters that signiicantly affect the multiple performance characteristics.
h = h m + ∑ (h i − h m )
j
γ ( x0 , xi ) is a measure of the geometric
similarity between xi in a grey system
and x0 reference sequences. The size of
the grey relational degree is an indication
that there is a strong relationship between
xi and x0. If two the series compared are
the same, the grey relational grade is
found as 1. The grey relational grade
shows that the reference series are somewhat similar with the series compared [3,
9, 18 - 22].
1
In this study, 3 different weights were
chosen: the weaving eficiency (0.5)
– yarn strength (0.5), eficiency (0.7)
– strength (0.3) and eficiency (0.3) –
strength (0.7).
Step 6. Determination of the new levels
of the test factors.
Step 7. Performing an ANOVA test.
Step 8. Performing a conirmation test.
The grey relational grade h estimated
using the optimal level of the parameters
is calculated as Equation 12. Where hm
is the total mean of the grey relational
grade, hi the grey relational grade at the
optimal level, and j is the number of pa-
(12)
i =1
(11)
Application of the grey
relational analysis method
to the sizing process
The Taguchi L18 (mixed 3 - 6 level)
experimental plan and results of the experiments are shown in Table 3. In the
irst row, factors affecting the process
(A - C) and response variables are given.
The irst column in the table refers to the
experiment’s number. In the last two columns, the results of experiments carried
out by the experimental study are given.
Minitab 15® software program was used
for application of the Taguchi Method.
The grey relational grade, which is calculated by Equation 10, is placed from
the largest to the smallest in the irst column. The grey relational grade in the second and third columns is calculated by
Equation 11. As a result of this sorting,
experiments with a combination of the
largest grey relational grade has the best
multi-performance characteristics. In Table 4 (seee page 52), the grey relational
grade is given for the weighted eficiency
(0.5) – strength (0.5), weighted eficiency
(0.7) – strength (0.3), weighted eficiency (0.3) – strength (0.7). Ordering from
the largest to the smallest is also seen
in Table 4.
Table 3. Results of the experiments for the sizing process [14].
Experiment
number
Experiment parameters
(Input variables)
Outputs
(Response variables)
A (Speed,
m/min)
B (Viskostiy,
Ns/m2)
C (Yarn count,
tex)
Eficiency, %
Strength,
cN/tex
1
40 (1)
14 (1)
12 (1)
61.3
33.59
2
40 (1)
20 (2)
10 (2)
84.8
37.78
3
40 (1)
24 (3)
8 (3)
52.9
53.34
4
50 (2)
14 (1)
12 (1)
72.6
32.46
5
50 (2)
20 (2)
10 (2)
86.3
35.22
1 n
∑ e(x( x0(k), xi(k)) (10)
n k =1
6
50 (2)
24 (3)
8 (3)
78.9
34.49
7
60 (3)
14 (1)
10 (2)
71.2
30.32
8
60 (3)
20 (2)
8 (3)
83.3
34.50
9
60 (3)
24 (3)
12 (1)
69.5
33.81
Different levels of performance effects
(in weight) should be taken into account
in the calculation of this weight. If the
outputs have equal weight for quality, the
total weight must be equal to “1”. Thus
two outputs share the total weight as
equal (0.5 - 0.5). If one of the outputs has
more inluence than the other, its weight
is larger. Equation 11 is used for calcu-
10
70 (4)
14 (1)
8 (3)
81.9
32.39
Step 5. If impact on the performance of
the output is equal, Grey Relational Degree is calculated by Equation 10.
γ ( x 0 , xi ) =
FIBRES & TEXTILES in Eastern Europe 2016, Vol. 24, 1(115)
11
70 (4)
20 (2)
12 (1)
87.3
35.26
12
70 (4)
24 (3)
10 (2)
80.9
29.55
13
80 (5)
14 (1)
10 (2)
79.8
33.52
14
80 (5)
20 (2)
8 (3)
63.1
34.61
15
80 (5)
24 (3)
12 (1)
86.8
34.37
16
90 (6)
14 (1)
8 (3)
78.5
35.00
17
90 (6)
20 (2)
12 (1)
77.9
32.10
18
90 (6)
24 (3)
10 (2)
76.9
31.88
51
Table 4. Grey relational grade for the outputs of eficiency and strength and sorting from
largest to smallest with weighting [14].
Grey relational grade
Experiment
number
Weighted eficiency 0.5 –
strength 0.5
Weighted eficiency 0.7 –
strength 0.3
Weighted eficiency 0.3 –
strength 0.7
result
order
result
order
result
order
1
0.56
18
0.28
18
0.28
18
2
0.77
4
0.42
4
0.35
2
3
0.75
5
0.33
14
0.43
1
4
0.62
14
0.33
13
0.29
14
5
0.77
3
0.43
3
0.34
4
6
0.68
9
0.36
9
0.32
8
7
0.59
16
0.31
15
0.28
17
8
0.73
6
0.40
5
0.33
6
9
0.60
15
0.31
16
0.29
15
10
0.70
7
0.38
6
0.32
9
11
0.78
1
0.44
1
0.35
3
12
0.67
11
0.37
7
0.30
12
13
0.68
8
0.37
8
0.31
10
14
0.57
17
0.29
17
0.28
16
15
0.77
2
0.43
2
0.34
5
16
0.68
10
0.36
10
0.32
7
17
0.66
12
0.35
11
0.30
11
18
0.65
13
0.35
12
0.30
13
Table 5. Calculation of new levels for factors of speed, viscosity and yarn count.
Factor and its
level
New level
Weighted eficiency 0.5
– strength 0.5
Weighted eficiency 0.7
– strength 0.3
Weighted eficiency 0.3
– strength 0.7
A1
0.6921
0.3411
0.3510
A2
0.6890
0.3718
0.3173
A3
0.6419
0.3416
0.3003
A4
0.7179
0.3959
0.3220
A5
0.6758
0.3623
0.3135
A6
0.6614
0.3551
0.3063
B1
0.6385
0.3393
0.2992
B2
0.7132
0.3864
0.3268
B3
0.6874
0.3582
0.3292
C1
0.6651
0.3562
0.3089
C2
0.6891
0.3740
0.3151
C3
0.6849
0.3537
0.3312
Table 6. New levels calculated for the factors of speed, viscosity and yarn count.
Weights
Weighted eficiency 0.5 –
strength 0.5
Weighted eficiency 0.7 –
strength 0.3
Weighted eficiency 0.3 –
strength 0.7
Factors
Levels
1
3
4
5
6
Maxmin
A
0.6921 0.6890 0.6419 0.7179 0.6758 0.6614
0.0760
B
0.6385 0.7132 0.6874
-
-
-
0.0747
C
0.6651 0.6891 0.6849
-
-
-
A
0.3411
B
0.3393 0.3864 0.3582
-
-
-
C
0.3562 0.3740 0.3537
-
-
-
A
0.3510 0.3173 0.3003 0.3220 0.3135 0.3063
0.0508
B
0.2992 0.3268 0.3292
-
-
-
0.0300
C
0.3089 0.3151 0.3312
-
-
-
0.0223
A grey relational grade graph is shown
in Figure 2. As is seen in Figure 3.a, in
experiment No. 11, the grey relational
grade is the highest for the weighted eficiency (0.5) – strength (0.5). As is seen
52
2
0.3718 0.3416 0.3959 0.3623 0.3551
0.0240
0.0548
0.0471
0.0202
in Figure 2.b, in experiment No. 11,
the grey relational grade is the highest
for weighted eficiency (0.7) – strength
(0.3). As is seen in Figure 2.c, in experiment No. 3, the grey relational grade is
the highest for weighted eficiency (0.3)
– strength (0.7).
After calculating the grey relational
grade, new levels of experiment factors
are determined. Calculation of the new
level of the factors is provided in Table 5
collectively.
In Table 6 new calculated levels of the
factors are given. The irst column of the
Table represents factors and the irst line
represents the levels. In the last column
the difference between maximum and
minimum levels are given. Looking at
the charts, the highest level of factors
gives the optimum process level. As understood from the table, the forth level
of (Speed) factor A, the second level of
factor B (viscosity), and the second level
of factor C (Yarn count) are the highest
grey relational grades for weighted eficiency (0.5) – strength (0.5) . Accordingly the optimal process parameters are
determined as A4B2C2. A4B2C2 is not
included in the study’s design experiment (Table 3). Hence the optimum process conditions are 70 m/min of the warp
yarn, 20 Ns/m2 viscosity and 10 tex yarn
count. In the last column of the chart, the
biggest difference between the levels of
the factors is in A (Speed), which means
the most effective is factor A (Speed), inluencing the quality parameter in the sizing process parameters for these three
factors.
For weighted eficiency (0.7) – strength
(0.3), the optimal process parameters are
determined as A4B2C2 (Table 4 is not included in this experiment). Thus the optimum process conditions are 70 m/min,
20 Ns/m2 viscosity and 10 tex. In the last
column of the chart, the biggest difference between the levels of the factors is
in A (Speed), which means the most effective is factor A (Speed), inluencing
the quality parameter in the sizing process parameters, for these three factors.
For weighted eficiency (0.3) – strength
(0.7), the optimal process parameters are
determined as A1B3C3. Table 3 includes
the A1B3C3 combination as experiment
number 3. The optimum process conditions are 40 m/min of the warp yarn,
24 Ns/m2 viscosity and 8 tex yarn count
for weighted eficiency 0.7 – strength
0.3. In the last column of the chart, the
biggest difference between the levels of
the factors is in A (Speed), which means
the most effective factor is A (Speed),
inluencing the quality parameter in the
FIBRES & TEXTILES in Eastern Europe 2016, Vol. 24, 1(115)
weighted eficiency 0.3 – strength 0.7 in
Figure 3.c.
In Figure 3 (see page 54), the grey relational grade graphics of the sizing process parameters levels are given. Here
the optimum parameter levels are shown
for weighted eficiency 0.5 – strength
0.5 in Figure 3.a. In Figure 3.b, the optimum parameter levels are given for
weighted eficiency 0.7 – strength 0.3.
Optimum parameter levels are shown for
After these assessments, an ANOVA
test is performed. The factor that has the
highest F value is determined as the most
effective, inluencing process parameter performance. The ANOVA test of
the grey relational grade for weighted
eficiency 0.5 – strength 0.5 is given
in Table 7.a (see page 54), in which
the output parameter with the highest
F value is shown as B (Viscosity). The
contribution value in % also supports
the result. The ANOVA test of the grey
relational grade for weighted eficiency
0.7 – strength 0.3 is given in Table 7.b.
In the table, the output parameter with
the highest F value is shown as B (Viscosity). The contribution value in % also
supports the result. The ANOVA test of
the grey relational grade for weighted
eficiency 0.3 – strength 0.7 is given in
Table 7.c, in which the output parameter
with the highest F value is shown as B
(Viscosity).
Grey relation grade
sizing process parameters for these three
factors.
Experiment number
Grey relation grade
a)
Experiment number
Grey relation grade
b)
c)
Experiment number
Figure 2. Grey relational grade graph for the outputs of eficiency and strength; a) weighted eficiency (0.5) – strength (0.5), b) weighted
eficiency (0.7) – strength (0.3), c) weighted eficiency (0.3) – strength (0.7).
FIBRES & TEXTILES in Eastern Europe 2016, Vol. 24, 1(115)
53
Grey relational grade
In the study, once the optimal level of the
parameters is found, the inal step is to
predict and verify the improvement of
the output parameters using the optimal
level of the input parameters. The prediction and experiment grey relational
grades with the optimal parameters are
calculated using Equation 12. Table 7.a
shows the results of the conirmation experiment using the optimal parameters
for weighted eficiency 0.5 – strength
0.5. As shown in Table 7.a, yarn strength
is improved from 33.59 to 44.79 cN/tex,
Weaving eficiency is improved from
61.3 to 71.8%, which clearly shows that
the multiple performance characteristics in the sizing process are greatly improved by using of Taguchi based on the
grey relational analysis method.
a)
Grey relational grade
Process parameter level
Table 8.b shows the results of the conirmation experiment using the optimal
parameters for weighted eficiency 0.7
– strength 0.3. As shown in Table 8.b,
yarn strength is improved from 33.59 to
44.79 cN/tex and weaving eficiency is
improved from 61.3 to 71.8%.
b)
Grey relational grade
Process parameter level
c)
Process parameter level
Figure 3. Graph of sizing process parameters; A) speed, B) viscosity, C) yarn count); a)
weighted eficiency 0.5 – strength 0.5, b) weighted eficiency 0.7 – strength 0.3, c) weighted
eficiency 0.3 – strength 0.7.
Table 7. ANOVA test of the grey relational grade for different weighted eficiency – strength.
Weights
a) Weighted
eficiency 0.5
– strength 0.5
Source
Adj SS
A
5
0.010628
0.010628
0.002126 0.29
12.06493
B
2
0.017344
0.017344
0.008672 1.19
19.68895
2
0.001911
0.001911
0.000956 0.13
Residual error
8
0.058211
0.058211
0.007276
-
66.08128
17
0.088094
-
-
-
-
A
5
0.006419
0.006419
0.001284 0.44
16.89255
B
2
0.006729
0.006729
0.003364 1.15
17.70836
C
2
0.001463
0.001463
0.000731 0.25
Residual error
8
0.023388
0.023388
0.002924
-
-
-
Total
17
0.037999
-
5
0.004733
0.004733
2.16937
3.85010
61.54899
-
0.000947 0.64
21.92930
15.47514
B
2
0.003340
0.003340
0.001670 1.12
C
2
0.001591
0.001591
0.000796 0.53
Residual error
8
0.011919
0.011919
0.001490
-
55.22402
17
0.021584
-
-
-
-
Total
54
F
C
A
c) Weighted
eficiency 0.3
– strength 0.7
Adj MS
Contribution, %
Seq SS
Total
b) Weighted
eficiency 0.7
– strength 0.3
Analysis of variance for means
DF
7.37154
Table 8.c shows the results of the conirmation experiment using the optimal
parameters for weighted eficiency 0.3
– strength 0.7. As shown in Table 8.c,
the strength is improved from 33.59 to
53.34 cN/tex and weaving eficiency is
down from 61.3 to 52.9%. Decreases in
the weaving eficiency cannot be considered as important because the output
of yarn strength is more important than
weaving eficiency in weighting (weighted eficiency 0.3 – strength 0.7).
The results show clearly that the weighted eficiency 0.3 – strength 0.7 and
weighted eficiency 0.5 – strength 0.5
show improvement in the grey relational
grade, which means that eficiency and
strength outputs have same weight for
optimisation of the sizing process.
n Conclusions
In this study, grey relational analysis as
a multicriteria optimisation technique
is used to optimise the sizing process.
It uses Taguchi Design Models. In this
study, the Taguchi L18 (mixed 3 - 6 level)
experimental design was applied. The effect on the weaving machine eficiency
and warp strength of the inputs affecting
the sizing process: the speed of warp yarn
passing from sizing machine, viscosity
and warp yarn count were investigated
using the experimental design. In this
FIBRES & TEXTILES in Eastern Europe 2016, Vol. 24, 1(115)
Table 8. Results of sizing performance using the initial and optimal parameters for different
weighted eficiency – strength.
Initial process
parameters
Weights
prediction
experiment
A1B1C1
A4B2C2
A4B2C2
Strength, cN/tex
33.59
-
44.79
Eficiency, %
61.30
-
71.80
0.56
0.76
Level
a) Weighted
eficiency 0.5
– strength 0.5
Optimum process parameters
Grey relational grade
Level
b) Weighted
eficiency 0.7
– strength 0.3
A1B1C1
Strength, cN/tex
33.59
Eficiency, %
61.30
Grey relational grade
A4B2C2
Level
71.80
0.28
0.43
A1B1C1
Strength, cN/tex
33.59
Eficiency, %
61.30
Grey relational grade
4.
5.
6.
Funding
This work was supported by University of
Cukurova (Project Number: MMF2009D16).
The irst results of the study were presented
at AUTEX2014 14th World Textile Conference,
(Book of Abstracts) and the conference presentation was inanced by Harran University
(Projcet Number: K14020)
7.
8.
Acknowledge
We would like to thank BOSSA A.Ş. (in Adana/
Turkey) for experimental studies of the project
and also the Textile Engineering Department
of the University of Cukurova in Adana/Turkey
for physical yarn tests.
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Received 16.01.2015
Reviewed 28.04.2015
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