International Textile and Apparel Association
(ITAA) Annual Conference Proceedings
2018: Re-Imagine the Re-Newable
Jan 1st, 12:00 AM
Outcomes of Implementing Zero-Waste Pattern
Cutting in Fashion Design Courses
Hae Jin Gam
University of North Texas, haejin.gam@unt.edu
Jennifer Banning
Illinois State University, jbannin@ilstu.edu
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Gam, Hae Jin and Banning, Jennifer, "Outcomes of Implementing Zero-Waste Pattern Cutting in Fashion Design Courses" (2018).
International Textile and Apparel Association (ITAA) Annual Conference Proceedings. 83.
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2018 Proceedings
Cleveland, Ohio
Outcomes of Implementing Zero-Waste Pattern Cutting in Fashion Design Courses
Hae Jin Gam, University of North Texas, USA
Jennifer Banning, Illinois State University, USA
Key Words: zero-waste design, project based learning, pattern making, teaching
Product development and pattern making are fundamental courses in the fashion design
curriculum. In these courses students develop foundational skills to build on as they progress
through their design program. Product development is typically an introductory course where
students learn basic sewing skills and how to apply them in simple garments, while pattern
making allows students to apply construction skills while they explore their creative potential in
more advanced garments. Along with increasing students’ awareness of environmental problems
and social issues in the fashion industry, introducing sustainable practices into selected fashion
merchandising and design courses has been explored by a number of studies (i.e. Fletcher &
Williams, 2013; Gam & Banning, 2011; Kennedy & Terpstra, 2013; Leerberg, Riisberg, &
Boutrup, 2010). However, there are few studies which have explored ways in which
sustainability practices have been implemented in product development and pattern making
courses. Literature about how zero-waste pattern cutting (ZWPC) has been implemented in these
types of courses is exceptionally rare.
As the conventional pattern cutting process generates an average 15-20% of waste
(Rissanen, 2013), innovative fashion designers (i.e. Holly McQuillan, Timo Rissanen, Yeohlee
Teng) have proposed that textiles should not be wasted in the pattern making stage at all.
“ZWPC is the process of eliminating the usual 15-20% loss of fabric at the cutting stage by
creating a pattern or several patterns integrated in one, using the entire width and a
predetermined length of fabric, thereby creating a pattern that completely fits the dimensions of
the fabric” (Townsend & Mills, 2013, p.104). This newer perspective on design requires new
ways of thinking about the design process as well as the look of the final product. However, this
concept has not been a part of traditional design education. Effective teaching strategies,
therefore, should be developed to prepare a new generation of designers in ZWPC.
The purpose of the study was to evaluate the effectiveness of incorporating the ZWPC
concept in two levels of existing design courses in an effort to increase students’ awareness of
sustainable fashion design practices. To realize this purpose, the project based learning (PjBL)
approach was employed as a framework, as previous studies suggested that PjBL is an effective
tool for teaching sustainability concept to existing courses (Jollands & Parthasarathy, 2013;
McGibbon & Van Belle, 2015; Wiek, et al., 2014).
ZWPC projects were introduced in two courses mid-way through the semester. In the
product development course, students were typically introduced to sustainable design as a
concept, but had not applied principles of it into any project nor had they had any pattern-making
experience prior to this study. The second course was flat pattern, in which students learned
pattern drafting and manipulation to produce skirt, pant, and blouse patterns. Prior to this study,
students had not been exposed to ZWPC techniques for any of these processes. Patterns and
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ITAA Proceedings, #75 – http://itaaonline.org
2018 Proceedings
Cleveland, Ohio
instructions were obtained from Rissanen and McQuillan (2016). Among various patterns, the
instructors selected patterns that students could use knowledge and skills that they learned in
courses. ZWPC pant design (pg 14) was introduced in both classes, while ZWPC coat design (pg
93) was introduced only in the flat pattern class.
Data was collected before and after the ZWPC project implementation in each course.
The pre-project survey included questions relating to the respondent’s experience with
sustainability, including whether they had taken a course focused on sustainability and the degree
to which they led a sustainable lifestyle overall (Ruppert-Stroescu et al., 2015; Wu et al., 2013),
as well as gauging their awareness of fabric waste generated during the apparel production
process. The post project survey included students’ sustainable lifestyle questions in addition to
their opinion about the ZWPC assignments (Townsend & Mills, 2013).
Of the 39 students enrolled in the two courses, 33 students participated in the pre-survey
and 25 students participated in the post-survey. Descriptive analyses and a series of independent
t-tests were used. Factor analysis was performed to determine dimensionability of sustainable
fashion and lifestyle and generated two factors, interest in sustainable lifestyle, and interest in
reducing footprint. In addition, a grounded theory approach was used to conduct theoretical
coding of student written responses (Strauss & Corbin, 1998).
The independent t-tests revealed that after students completed the project, students’
interest in sustainable lifestyle (t= -2.48, p< .05), interest in reducing footprint (t=-2.06, p< .05),
and conscious about generating fabric waste (t=- 3.26, p< .01) were increased. While there were
not significant differences students between two courses (t= -1.53, p=.13), if students took
sustainability course (t=-2.51, p< .05) or learned about the ZWPC concept before (t= -2.22, p<
.05), their awareness about generating fabric waste was higher than students who did not. It
appears that any form of educational opportunities (such as taking a sustainability course, limited
sustainability practice information from lectures, or completing the current project) helped
increase students’ awareness of reducing fabric waste. However, after this specific ZWPC topic
was implemented, students acknowledged that the project helped them to (1) learn about
sustainable design (M=4.4, SD=.7), (2) learn about the concept of ZWPC (M= 4.3, SD =.8), and
(3) become more aware of the different environmental issues on apparel production (M=4.5, SD
=.7). Written comments on student experiences also supported these findings. The written
comments also indicated that the ZWPC project positively influenced their awareness of
sustainability practices and, perhaps most importantly, inspired them to practice sustainable
fashion design.
Though this project is related to a design specific pattern cutting project, students’
awareness of sustainable fashion and lifestyle overall increased after completing the project(s).
While students’ level of skills demonstrated little significant change, students’ exposure to the
topic influenced their sustainability practices (or interest) which supports why projects like this
should be developed and evaluated. The instructors are planning to continue this project with
revisions for helping students to improve their creativity and increase future intention in zero
waste design as was indicated in students’ comments.
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ITAA Proceedings, #75 – http://itaaonline.org
2018 Proceedings
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References
Fletcher, K., & Williams, D. (2013). Fashion education in sustainability in practice. Research
Journal of Textile and Apparel, 17(2), 81-88.
Gam, H. J., & Banning, J. (2011). Addressing sustainable apparel design challenges with
problem-based learning. Clothing and Textiles Research Journal, 29(3), 202-215.
Jollands, M., & Parthasarathy, R. (2013). Developing engineering students’ understanding of
sustainability using project based learning. Sustainability, 5(12), 5052-5066.
Kennedy, T., & Terpstra, C. (2013). A Stitch in Time Saves Nine: Identifying Pedagogies for
Teaching Sustainability Issues to Fashion Students. Research Journal of Textile and
Apparel, 17(2), 127-135.
Leerberg, M., Riisberg, V., & Boutrup, J. (2010). Design responsibility and sustainable design as
reflective practice: an educational challenge. Sustainable Development, 18(5), 306-317
McGibbon, C., & Van Belle, J. P. (2015). Integrating environmental sustainability issues into the
curriculum through problem-based and project-based learning: a case study at the
University of Cape Town. Current Opinion in Environmental Sustainability, 16, 81-88.
Rissanen, T. I. (2013). Zero-waste fashion design: a study at the intersection of cloth, fashion
design and pattern cutting (Doctoral dissertation University of Technology, Sydney,
Australia). Retrieved from https://opus.lib.uts.edu.au/handle/10453/23384
Rissanen, T., & McQuillan, H. (2016). Zero Waste Fashion Design. London; New York:
Fairchild Books, an imprint of Bloomsbury Publishing.
Ruppert-Stroescu, M., LeHew, M. L., Connell, K. Y. H., & Armstrong, C. M. (2015). Creativity
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Strauss, A., & Corbin, J. (1998). Basics of qualitative research (2nd ed.). Thousand Oaks, CA:
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Townsend, K., & Mills, F. (2013). Mastering zero: how the pursuit of less waste leads to more
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Wiek, A., Xiong, A., Brundiers, K., & van der Leeuw, S. (2014). Integrating problem-and
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ITAA Proceedings, #75 – http://itaaonline.org