Brodogradnja/Shipbuilding/Open access
Volume 67 Number 2, 2016
Jianhua Zhang
Issa Fowai
Ke Sun
http://dx.doi.org/10.21278/brod67204
ISSN 0007-215X
eISSN 1845-5859
A GLANCE AT OFFSHORE WIND TURBINE
FOUNDATION STRUCTURES
UDC 629.5(05) 621.548:624.157
Review paper
Summary
Energy poverty and climate change are crucial issues we face in our societies. Offshore
wind energy has been a reliable solution to both of these problems - solving our growing
energy problems while reducing CO2 emission. Innovative foundation design is one of the
setbacks faced by this industry. Designing and constructing a cost effective offshore wind
farm is greatly hampered by technical and infrastructural challenges, especially in foundation
structures. This paper provides a detailed overview of issues related to this problem, with the
aim of eliminating the frequent misunderstandings which can arise among engineers and
investors working in the offshore wind energy sector. It begins by investigating the latest data
and recommendations regarding the design and deployment of various kinds of offshore wind
turbine (OWT) foundations. It provides a framework which enables us to study the different
OWT foundations, including prototypes and their limitations. Various structural failure modes
are highlighted and corrosion measures are presented. Moreover, various removal methods of
support structures are put forward. Finally, this paper presents the setbacks preventing the
spread of offshore wind energy and the future works for offshore wind energy applications.
Key words:
Renewable energy; offshore wind turbine; foundation; deep offshore design.
1. Introduction
There is a pressing need to accelerate the development of advanced energy technologies
in order to address the global challenges of clean energy, climate change and sustainable
development [1]. Offshore wind energy is the 21st century’s fastest growing source of
renewable energy. Investing in this industry is a bright idea for both developed and
developing countries. According to statistical report studies from the European Wind Energy
Association (EWEA), 418 new OWTs, in 13 wind farms, worth between €4.6 billion and €6.4
billion, were fully grid connected in 2013, totalling 1567 MW, 34% more than in 2012.
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A Glance at Offshore Wind Turbine Foundation Structures
Offshore wind energy accounted for 10% of the total EU power installation in 2012, one
percentage point more than in 2011. The EWEA (see Table 1) reported that as of 2014, the
UK has the largest amount of installed offshore wind energy capacity in Europe (4494.4 MW)
- 55.9% of all installations. Denmark follows with 1271 MW (15.8%). With 1048.9 MW
(13% of total European installations), Germany is third, followed by Belgium (712 MW:
8.8%), the Netherlands (247 MW: 3.1%), Sweden (212 MW: 2.6%), Finland (26 MW: 0.3%),
Ireland (25 MW), Spain (5 MW), Norway (2 MW) and Portugal (2 MW) [2-4]. The rest of the
world is in a technological battle to catch up with European offshore development. Over the
past decade China and Japan have shown tremendous effort in offshore wind energy. At the
end of 2014, China accounted for 45.1% of the global wind market. The two main factors
driving growth of offshore wind energy applications for China are its growing energy needs
and the adopted policy to promote utility companies to develop at least 3% of their energy
portfolio in non-hydropower renewable resources [5]. Even though China’s offshore wind
industry is still in its nascent stage, they have made unyielding efforts to meet their energy
demands while curbing global warming. The 12th 5-year plan for renewable energy (2012)
states that the Chinese Government’s goal for 2015 is 5 GW installed offshore wind power,
which will increase to 30 GW by 2020 [6]. In the struggle to meet these targets (national,
continental or global) OWT projects has been moved into deeper seas where the wind can be
full harnessed, and because of these increasing water depth foundation structures have
become an important cost factor of OWT structures.
Table 1 European OWT statistics in the end of 2014 (Data from EWEA)
Country
No. of
farms
No. of
Turbines
Capacity
installed
(MW)
BE
5
DE
16
DK
12
ES
1
FI
2
IE
1
NL
5
NO
1
PT
1
SE
6
UK
24
Total
74
182
258
513
1
9
7
24
1
1
91
1301
2488
712
1048.9
1271
5
26
25
247
2
2
212
4494.4
8045.3
To make offshore wind energy cost-competitive with it onshore counterpart technical
and infrastructural difficulties – such as problems with foundations – are among the primary
challenges for designing and constructing a cost effective offshore projects. Recently,
however, a number of entirely new concepts or ones that are adapted, from the oil and gas
industry for example, have been introduced to better deal with these challenges. Most of the
OWT projects are mounted on fixed-bottom foundation structures. As of 2013, Japan for
instance had a total of 49.7 MW of offshore wind energy installed capacity of which 45.7
MW rely on fixed-bottom foundations [7]. The advantages and disadvantages of each design
concept are difficult to assess in a comparative and fair way.
This paper provides a framework for improving our understanding about the different
OWT foundation structures currently deployed in offshore wind farms. Firstly, the various
foundation types, including prototypes and their limitations will be introduced. Transportation
and installation methods will be further discussed. Various structural failure modes will be
highlighted and corrosion measures will be presented. A brief overview of removal methods
of OWT foundations will be provided. Finally, future recommendations hindering offshore
wind energy development will be outlined.
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2. Forms of OWT foundations and limitations
OWT foundation component plays a significant role in making an offshore wind farm
cost-competitive. OWT foundation is the part of the support structures which transfer the
loads acting on the structure directly to the seabed. Technological advancement has presented
OWT with foundations of different shapes, sizes and materials. In selecting a cost-effective
foundation, special considerations are given to the following factors as they greatly influence
the economics of the project: soil conditions, loads (structural dynamics as wind and wave
loads are both dominant), transportation and installation and water depth. The depth of the
water for instance, is a crucial cost-factor in determining the type of foundation to be used for
a specific OWT project. Different water depth poses different engineering challenges for
OWT foundations. Presently, OWT foundation concepts include mono pile, gravity-based,
tripod, jacket, suction bucket and different floating structures. Below is a detailed description
of these various types of foundations deployed in offshore wind farms.
2.1 Mono pile foundations
Mono pile foundations are made of steel plates which form steel tubes with diameter of
4 m to 8 m and with length of around 60 m. Mono piles are relatively light support of about
700 tons [8]. Determined by the seabed conditions, these steel piles are driven into the seabed
by either large impact or vibratory hydraulic hammers (Figure 1), or the piles are grouted into
sockets drilled into rock. The standard mono piles (those without lateral support) are mainly
used in transitional water depth up to 25 m, while mono piles with lateral support braces are
suitable for depth from 25 m to 40 m. Mono piles are suitable for semi-hard seabed, as hard
seabed might lead to deformation of the steel piles during installations. When evaluating the
resistance of the soil against the pile load, factors such as pile dimension, strength and
deformation properties of the soil and shear stress properties need special considerations.
Materials properties such as stiffness and fatigue limit the deployment of the mono piles in
deeper waters as steel materials are susceptible to fatigue due to dynamic responses from
waves and current loading. The risk of pile pull out should be carefully evaluated in the
design process. Besides, construction of this foundation requires minimal seabed preparation.
Overall deflection (lateral movement along the mono pile) and vibration, are limiting
conditions for this type of foundation structures [9, 10]. As a fact, mono pile foundations are
widely used due to their simple geometric shape and less installation cost. It total, 2031 mono
pile wind turbines installed capacity of 6423.9 MW are currently operating in the end of 2013
[1, 8]. 177 individual mono piles (including two substations) have been installed on the
world’s largest offshore farm- London Array (installed capacity of 630 MW) in UK, length of
pile is 68 m, diameter is 5.7 m and weigh as much as 650 tons, with a transition piece of
height up to 28 m weighing between 245 tons and 345 tons.
Fig. 2 Gravity-based foundation
Fig. 1 Mono pile foundation
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2.2 Gravity-based foundations
This structure comprises of slender steel or concrete pile like substructure fixed on
heavy reinforced concrete foundations. This type of foundation is relatively heavy compared
to the mono pile as it is usually made out of concrete materials (Figure 2). As the name
implies it relies on the weight of the gravity base, which applies vertical pressure to the area
below the stand on the seabed to support the structures and resist overturning. Gravity-based
foundations are well suited for homogeneous soils, with compact rocks and granites. External
forces and bending moments transmitted by the turbines are transferred directly through the
base of the foundation. The risk of shear failure under the base structure needs to be
evaluated. Since concrete material is widely used to construct this type of structure, they are
mostly used in shallow water depth between 0 to 25 m. However, in Belgium over the
Thornton Bank offshore Wind Farm 6 gravity-based foundations were constructed in water
depth up to 28 m [11]. The size and weight makes it extremely difficult to transport and
install, thereby limiting their deployment in deep water. Enormous port space is also needed
to construct these structures. Even though concrete is a very cheap material, it is extremely
expensive and time consuming to install, therefore it is not a preferred solution [12].
However, these types of foundations can be easily removed upon decommissioning.
2.3 Tripod foundations
With continuous growth in the offshore wind industry, the demand to take project into
deeper water called for a more stable foundation structure. Just like the tripod we use for our
cameras, the tripod foundation is a three legged foundation with a wider base and an anchor
pile driven to the seabed to hold the foundation firm (Figure 3). In 2014, 0.9% of European
offshore wind turbines were mounted on tripod foundations [4]. These foundations have high
resistance of dynamic responses like wave and current loading making them ideal for deeper
waters. Tripods are suitable for water depth between 25 m to 50 m. For offshore wind turbines
of larger size, this type of foundation faces financial problems as they take more time to
construct and are difficult in transport.
Fig. 4 Jacket parts
Fig. 3 Tripod foundation
2.4 Jacket foundations
This type of foundation is commonly used to support oil platforms and it is the second
widely used foundation structure for offshore wind projects. The jacket is normally a three or
four legged jacket/lattice structure (Figure 4), consisting of corner piles interconnected with
slender steel bracings to form a lattice tower. Loads are transferred through the members
mainly in axial direction (just like truss structures). This type of foundations is suitable for
water depths from 30 m to 80 m. The large base of the foundation helps the structure to
withstand overturning. This type of foundation is relatively stiffer than the mono pile
foundation making it less affected by the wave and current load. The transportation is
moderately difficult and expensive. Maintenance cost is also high. However, installation cost
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Jianhua Zhang, Issa Fowai, Ke Sun
is lower, since structural elements can be partially or fully assembled before floated for
installation. Extra corrosion protection measures have to be considered as they might lead to
fatigue in the structural components. Protective coating is used for the steel components in
both the atmospheric zone and splash zone, while submerged component is cathodically
protected.
Since the deployment of world’s first offshore jacket structure in the Alpha Ventus wind
farm (water depth of 30 m) in 2009, other offshore projects like the Beatrice demonstrator
project (water depth of 45 m) were accomplished with the help of jacket foundations.
Engineers as well as researchers have worked enthusiastically to modify this structure. Shi et
al. [13] carried out a simulation for a 5 MW OWT located in the Korean southwest sea. Two
different jacket support structures (X-braces and Z-braces) were designed and they found that
Z-braces jacket have a comparable dynamic properties comparing with X-braces. Further
research work on this structure can be of relative importance to the offshore foundation
technology. Jianhua et al. [14] used the ADINA code to investigate the impact of ship on
jacket type OWT foundation. They concluded that joints with greater wall thickness have
stronger energy saving and anti-collision ability.
2.5 Twisted jacket foundations
A recent innovation by a U.S. company has given rise to a twisted jacket foundation
(Figure 5), where legs twist around central column. These structures are easier in manufacture
and installation than conventional jacket foundations, helping drive down the cost of energy
for offshore wind. Twisted jacket was first installed by wind-smart in Hornsea Zone (UK),
jointly funded by Mainstream Renewable Power, Dong Energy and the Carbon Trust. This
type of foundations are designed for water depth up to 30 m to 50 m, and they use less steel
materials compared to traditional jacket foundations [15]. With fewer nodes and components
compared to the traditional jacket structures, fewer welds are needed, the fabrication cost of
these structures are about 20% less expensive than a traditional jackets with many braces. The
twisted jackets was the first structure ever installed in Round 3 waters to support the Hornsea
meteorological mast tower in 2011 [16].
Fig. 5 Twisted jacket deployed in Hornsea (UK)
Fig. 6 Suction bucket structure (Photo: Dong Energy)
2.6 Suction bucket foundations
This foundation type has been tested and proven in the oil industry for more than 20
years, but quiet recently its application for OWT has been proven. This structure is made from
steel material in the form of a bucket about 60 m in diameters as shown in Figure 6.
Compared to conventional steel piles, this foundation uses less steel materials, making it more
cost effective and installation period relatively shorter. Since 2001 MBD Offshore power in
collaboration with Aalborg University pursued intensive research work on this structure, a
medium scale testing in sand was carried out in Frederikshavn, while a laboratory testing in
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sand was carried out in Aalborg University. In 2003 a prototype was developed for a 3 MW
Vestas turbine (Frederikshavn, Denmark), another prototype was made available for a 5 WM
Enercon turbine in 2005 (Wilhelmshaven, Germany) [17]. Leading entrepreneurs in the
offshore industry, Dong Energy, sunk the first this type of structures at the Borkum Riffgrund
1 offshore wind farm, a few kilometres from Northwest of Germany in the North Sea as
shown in Figure 6 [18].
2.7 Floating foundations
The concept of a floating wind turbine has been researched on since the mid-1990s. In
recent years European Offshore Tech-giant has given birth to what is looked upon as the
future of offshore wind market-deep offshore designs [19]. The commercialization of this new
concept will not only reduce the installation period but shall greatly decrease the total cost of
an OWT project. Many of the offshore wind farms (Beatrice, Thanet, DanTyst, Donghai
Bridge etc) are mounted on fixed bottom foundation structures. These types of structures are
not feasible for water depth of 50 m. New foundations concept with no water depth
limitations has to be developed in order to fully harness the wind at sea. Floating concepts
have been borrowed from the OWT and gas industry. But the oil and gas design engineering
legacy cannot be adopted as it is. The NREL 5 MW turbine weighs about 700 tons, while an
oil drilling platform could weigh about 70000 tons. This difference in weight greatly
influences the direct deployment of oil and gas floating structures in offshore wind farms
[20]. Structural dynamics is a very crucial issue for the deployment of floaters, since these
structures have 6 degrees of freedom, which can be excited by wave, wind and ocean current
loads, the entire system should be moored and stabilized using mooring lines, ballasting etc.
In European new foundation prototypes, floating foundation structures are constantly
being developed as OWTs get bigger and projects are moved into deeper waters. Skills and
technologies developed in Europe are deployed in many different parts of the world. Several
prototypes of this design exist, since the installation of the world’s first large scaled grid
connected floating wind turbine, Hywind, in Norway, 2009. In 2011, Principle Power in
partnership with EPD and Repsol installed off the Portuguese coast the second large scared
floating system-Wind float. This structure is a semi-submersible floater fitted with heave
plates at the base of each column. There are three main advantage to the type of foundation:
its static and dynamic stability enabling use of commercial OWTs, its design and size allow
for onshore assembly, and its design of the Windfloat enables the structure to be fully
assembled onshore and towed to its final location [21]. Windfloat (Figure 7, installed in
Portugal, 2011), WINFLO (Figure 8, installed in France, 2014) and IDEOL (Figure 9,
installed in France, 2014) are all deep water floating foundations recently deployed in
European waters. With all this advancement in research and prototype development, very few
of these structures have been used for commercial purposes. Installation cost is one of the
enormous drawbacks for these types of foundations.
Fig. 7 Windfloat, semi-submersible type
Fig. 8 WINFLO
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Fig. 9 IDEOL
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Jianhua Zhang, Issa Fowai, Ke Sun
3. Foundation transportation and installation process
Transportation and installation costs account for a considerable portion of the total
budget. Therefore, the duration, workability and equipment availability are crucial to the
successful construction of a low-cost offshore wind farm. Specialized transportation,
installation equipment (Figure 10) and expertise are required. The various foundation types
described above are usually transported to the sites on barges (Figure 11). Depending on the
weight and distance from installation sites OWT foundation structure are easily floated to
sites thereby reducing the transportation cost. Geometric configuration of the structure
integrated transportation and installation technique described by Zhang et al. [22] can be
employed as deployed in China’s Jiangsu offshore wind project. Wind turbines are also
transported in one piece on barges. Transportation experts are required, as a small
abnormality in the process can have a considerable impact on the project budget and
construction deadlines.
Fig. 10 Crane barge used for wind turbine installation
Fig. 11 Transporting offshore wind foundation to site
Foundation installation is a crucial phase to a successful offshore wind project. In
Europe offshore wind foundation companies such as Bladt, Sif, Smulders and Aker Verdal
with enormous experience are usually hired. Different foundation installation methods have
specific effects on the marine habitat, leading to injury or mortality in fish and other aquatic
mammals especially during breeding and nursery periods. The most widely used foundation,
mono piles, are installed using hydraulic hammer (Figure 12). These hydraulic hammers will
drive the piles few meters (up to 20 m depending on the seabed condition) into the seabed.
Pile driveability evaluation and hammer selection should be given special priority. Pile
installation process could take a couple of hours or a day depending on the soil properties and
environmental conditions. However, mono pile structures require minimal seabed preparation.
The speed and progress of pile installation solely rely on the seabed condition. For pile (other
steel structures) substructures, special attention should be paid to material fatigue during the
installation process, as a small change in stiffness could lead to a great change in structural
nature.
Fig. 12 Hydraulic hammer driving
Mono pile to seabed
Fig. 13 Pile sleeve on a
tripod foundation
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Fig. 14 Transportation and installation
of a twisted jacket
Jianhua Zhang, Issa Fowai, Ke Sun
A Glance at Offshore Wind Turbine Foundation Structures
The installation of the jacket foundation for instance, is actually fairly straight forward.
Installation operations includes: pile driving, jacket lift, transition lift (only for concrete) and
grouting. The anchor piles are fitted to the jacket using pile sleeves (shown in Figure 13), and
the connection between the anchor piles and the jacket is established by means of grouting (or
casting) the anchor pile in place using high-tension concrete [23] . The twisted jackets, on the
other hand are more compact, many of them can be transported per trip to sites by barges as
shown in Figure 14, and transportation cost is significantly reduced. The installation and
removal operations of the twisted jackets are relatively easier. During installation, no extra
offshore welding or underwater work is needed. Less expensive vessels can be used to
perform grouting operations. Smaller hydraulic hammers are required for installation.
Furthermore, there is no need for larger vessels since the maximum lift weight is less than the
mono pile structures.
4. Failure modes of OWT foundations
In these severe marine environments where wind turbines are constructed, OWT
foundation structures can easily reach some of its limits states (ultimate limit state, fatigue
limit state etc.) leading to structural instability issues, failure modes such as shear failure,
bearing failure, pile pull-out and large settlements or displacement should be probably
evaluated.
Mono piles, the most widely used offshore substructures are faced with stability
problems when subject to dynamic loading. Vertical (buckling of piles and shear failure) and
lateral (slenderness) failure modes are design safety concern for pile-type structures. Besides,
installed mono piles were linked with grouting failure. Grout is the bonding material which is
injected into the foundation’s annuli to provide structural integrity of the foundation’s joints
as shown in Figure 15 and Figure 16. Grout is available in different strengths: ultra-low,
standard, high and ultra-high strengths [24]. Reliable materials with extremely high strength
and fatigue properties and minimal shrinkage such as Ducorit: a pumpable, Ultra-High
Performance Cementitious (UHPC) material have been developed specifically to tackle
grouting issues in mono pile [25]. Besides fatigue and grouting failure, mono piles are
susceptible to pull-out failure mode in sites where soils are erodible. In this situation the pile
material deformation properties and soil deformation properties should be carefully evaluated.
The type of loads, geometry (usually conical) of pile and method of installation are all factors
that greatly influence the mechanical properties (shear strength, bending moment and fatigue)
of the pile structure.
A potential risk of slope failure is also a very common phenomenon among tripod and
jacket foundations, special evaluation covering, slopes developed during and after installation,
natural slopes, wave-induced soil movement, and especially soils susceptible to erosion
should be further carried out. OWT foundations are susceptible to dynamic loadings, the
continues changing in both magnitude and direction of load such as wave and current load can
lead to scour (Figure 17): a phenomenon wherein soil is removed near the pile structure
thereby weaken the load capacity. In the design stage consideration should be allocated to
cyclic loads caused by wave and current, even though scour can alter a small change in the
structural stiffness. Scour protection measures such as gravel mattress or scour mat should be
considered. Fatigue on the other hand is relatively sensitive to cyclic loading.
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A Glance at Offshore Wind Turbine Foundation Structures
Fig. 15
Grouting material in mono pile
foundation. Densit[25]
Jianhua Zhang, Issa Fowai, Ke Sun
Fig. 16 Conical connection between the
transition piece and the pile (DNV)
Fig. 17 Scour
5. Corrosion protection for OWT foundations
Corrosion protection is a key cost-factor in Operation and Maintenance (O&M)
budgeting of offshore wind farm. Although not often appreciated corrosion is a major risk for
OWT foundations. Its effects could mean costly offshore retrofit work, result in the loss of
generation and expose operatives to additional health and safety risks [26]. Besides the
gravity-based foundations which are often made of reinforced concrete materials, all other
offshore foundation structures are vulnerable to corrosion in marine environment. Corrosion
protection is there for a crucial issue for OWT projects, as steel materials by default are
susceptible to corrosion even in under normal environmental conditions as shown in Figure
18 and Figure 19. Corrosion allowance, cathodically protection and coating are all corrosion
protective measures applicable to OWT foundations. The parts of the foundation in the splash
zone are usually protected by coating corrosion allowance, and special fatigue requirement is
needed since this part of the structure is subjected to dynamic load causing a constant change
in stress. The parts of the structure submerged in the water are protected using cathodically
protective measures. For foundation structures with seawater in closed compartment
cathodically protective methods are also used. When corrosion allowance method is used the
thickness of the structural component should be increase. Experts in corrosion protection in
steel structure should carry out the inspection and maintenance of these structures.
Fig.18 Internal corrosion of mono pile structure
Fig. 19 Corrosion protection system
6. Removal of OWT foundation
OWTs do not last forever. Generally, an OWT has a service period of at least 20 to 25
years after which the structure would have to be dismantled without greater harm to the
marine environment. During the installation stage of an offshore wind farm, a detailed plan on
how the structures will be removed and transported back to shore after service period will be
presented to concerned authorities. Besides the environmental and ecological impacts,
removal techniques can enormously affect the economics of a given offshore project.
Therefore, literature on state-of-the-art removal techniques and equipments are urgent in
making offshore wind energy a cost competitive renewable industry. Pearson, Enron Wind,
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UK investigated removal of wind turbines in the UK offshore wind farm, concluding that
dismantling of OWTs is a complex process far greater than just removing structures from the
seabed [27]. Januario et al. [28] presented a proposal on removal of offshore wind farm.
The method of dismantling foundation structures depends on the foundation type. Some
of these structures can be easily re-floated or cut off at seabed. Operational requirements, site
characteristics, equipments and contract terms are exceptional for different foundation
removal. However, there is very small variation in dismantling methods for different types of
foundations. For example, twisted jackets are easier to fabricate due to the use of lesser steel
materials. According to a study observed from the American Wind Energy Association, a
typical pre-pilled jacket requires 103 welded steel components while a twisted jacket needs
only about 49 shown in Table 2 [29]. With lesser node and braces, twisted jackets can be
easily removed for reuse in future offshore wind farm. The removal of twisted jacket is done
at a minimal cost compared to foundations with pre-installed piles such as mono pile and
tripod. The whole twisted jacket structure with piles and caisson sections can be lifted on
transportation vessels with the same equipments used for installation. The piles and caisson
are accessible from the surface.
Table 2 Components comparisons of pre-pilled jacket and twisted jacket
(Data from Smulders (Thorton Bank): Keystone 2012-SLIDE-Carbin Trust)
Components
Transition section
Legs (sleeves)
Braces
Nodes
Pins
Integrated upper deck
Heavy wall sections
Total
Pre-pilled jacket components
1
4
40
40
4
1
28
103
Twisted jacket components
1
4
15
17
0
0
12
49
7. Foundation setbacks preventing the spread of offshore wind energy
In developing any successful offshore wind farm, special considerations are given to
foundations, since these structures determine the success of an OWT project. In the race to
find cost-effective OWT foundations, Europe has taken the lead in making valuable
contribution in design and construction of these structures. According to statistics studied
from the EWEA, 446 OWT foundations were installed in European water in 2014, which 179
less than in the previous year. These foundations were supplied by six companies: Bladt, Sif,
EEW, Smulders, Aker Verdal and Siag. There was a decrease in fix foundation manufacturing
in 2013 to 2014, mainly because European nations are looking into the future of offshore
wind energy, which is a deep offshore design such as floating foundations. More research
work was carried out in order to meet the 2017 deadline of commercializing floating OWT.
Deep OWT designs are undeniably the future of the offshore wind industry, but since the
field of deep offshore foundation design (floating foundations) is a new concept adopted from
the oil and gas industry, intensive research work is needed to fully understand structural
integrity of these types of foundations. What are the impacts when marine animal collides
with the mooring and anchoring systems? The effect of these impacts should be carefully
investigated. A further research is required to fully analyze the impact of dynamic loadings
from tornadoes and typhoons.
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Designing OWT foundation is faced by both human and technological challenges.
Additional engineering issues such as increased water depth and complex ground conditions
have had it impossible for researchers to catch up with development in the offshore wind
industry. As projects are moved to farther offshore, the turbines basically remain the same
cost whereas these challenges increase the cost of foundation. OWT foundation cost may
account for approximately 30% of the total project cost. This figure might increase to 35%
when projects are faced with extra extreme environmental challenges in deep water. The
increasing cost of OWT foundation has greatly discouraged developing countries in Africa,
Asia and South America. Furthermore, these monetary constrains have accounted for a less
detail data about soil properties, since scalable portion of soil are tested before construction.
In order to kick start, the development of offshore wind energy in developing countries,
state-of-the-art technologies from Europe, Japan and U.S. should be made available to other
interested member states in offshore wind energy. A much bigger market could be developed
by breaking these inter-continental barriers, and exchange of skills and technologies globally
is a foremost stride.
8. Future work for OWT foundations
In the mere future special consideration will be given to modelling tools and numerical
codes that simulate the whole structural behaviours. Scaled-up model of OWT foundation
design and optimization for cost-effective deployment of OWT is crucial, for closing the gap
between academic models and application in practice. OWT foundation analysis using
numerical methods to fully comprehend the current, wave and wind impact on floating
foundations; finite element model for floating OWT will be proposed to help fascinate the
commercial deployment of these structures in the harsh marine conditions. Besides the
operational and maintenance cost of OWT projects is relatively high, detailed literature on
maintenance logistics is vital to eliminate the frequent misunderstandings which can arise
among engineers and investors. Offshore wind energy is undoubtedly a capital intensive
enterprise; cost reduction studies on deep water foundation structures concept would be
further investigated to make offshore wind power cost-competitive with onshore wind power
and other sources of clean reliable energy.
The offshore wind energy resource potential is tremendous not just in Europe, where the
industry faces rapid development but also in the U.S., Japan, China and South Korea where
the need to balance energy production is high. With unprecedented opportunities, the
embracement of offshore wind energy could be important trend in the development of wind
power industry. Presently, technical bottlenecks and high construction cost among other
factors have increased the weakness and uncertainties which adversely affect the offshore
wind industry. Well suited policies can act as a crucial turning point in resolving the unique
engineering challenges face by the industry.
9. Conclusions
The offshore wind market has been growing over the years, but the continued progress
of this industry is greatly hampered by the lack of cost-effective foundation structures. The
appropriate choice of OWT foundation depends on variables such as water depth, turbine size,
soil deformation properties, installation cost and geologic hazards. Large bodies of work on
current data and recommendations have been surveyed in this paper. We can summarize the
conclusions of the analysis as follows:
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The offshore wind industry in Asia is in a technological war with Europe. Ambitious
challenges have been set to catch up with Europe’s rapid development. In this region, China
and Japan have taken the lead.
Fixed-bottom foundations such as: mono piles, jackets and tripods have been widely
deployed in offshore wind farms, due to their water depths limitations, and new innovative
designs such as twisted jacket foundation and floating foundation have been developed for
commercial use.
Transporting these foundation structures requires high-cost transportation vessels, in
cases where sites are closer to shore, foundations could be easily floated to construction sites.
The failing of support structure can be very detrimental to O&M cost of an offshore
farm, potential risk of foundation failure during construction and operation of OWT should be
carefully evaluated.
The sea is a risky place to work, besides design and construction considerations, special
attention should be given to corrosion protection since most of these structures are made of
steel materials.
Dismantling of offshore foundations is more than just removing the structural
components from the seabed after service period. Decommission process is unique for
different offshore substructures and foundations. Removal of twisted jacket foundation is less
expensive since there are no pre-installed piles; the structures can be lifted with the same
equipments used for installation.
The availability of reliable numerical code which could efficiently simulate the whole
OWT structure can give birth to more innovative support structures which could help enhance
development in the cost reduction pathway.
Acknowledgements
This work was supported by the National Natural Science Foundation of China
(No.51409065 and 51209060), Provincial Science Foundation of Heilongjiang (No.
E2015051) and Harbin Special Study Fund for Technological Innovation (Grant No.2014
RFQXJ017 and No.2015RQQXJ014 ). Also authors thank Dr. Dianwei Gao, with his help we
revised the program.
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Submitted:
20.10.2015.
Accepted:
18.04.2016.
Jianhua Zhang, Issa Fowai
College of Aerospace & Civil Engineering
Ke Sun*, corresponding author, heusunke@126.com
College of Shipbuilding Engineering, Harbin Engineering
University, Harbin, China
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