Is 1570

AA 102 08 CORPORATE PURCHASE SPECIFICATION Rev. No.
07 PREFACE SHEET
HOT ROLLED / FORGED CARBON STEEL BARS, Gr : 40C8 - NORMALISED

FOR INTERNAL USE ONLY REMOVE THIS PREFACE BEFORE ISSUE TO SUPPLIERS
COPYRIGHT AND CONFIDENTIAL The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED It must not be used directly or Indirectly in any way detrimental to the Interest of the company.
Comparable Standards: 1. INDIAN
IS : 1570, Part II, Section I - 1979 Gr: 40C8(c40) Normalised
Suggested/Probable Suppliers and Grades: Refer Plant Vendors list
User Plant References: 1. BHOPAL 2. HEEP, HARDWAR 3. HYDERABAD 4. TIRUCHY : : : : PS 10208 0500.007 Gr: C40, Hot Rolled HY 021 02 99 BM - CQ 35
Revisions : Cl 26.6.18 of MOM of MRC-S&GPS Rev. No. 07 Dt: 15.01.2004 Amd.No. Dt : Reaffirmed
APPROVED : INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (S&GPS) Prepared BHOPAL Issued Corp. R&D Dt. of 1st Issue AUGUST, 1976
Year :
AA 102 08 CORPORATE PURCHASE SPECIFICATION Rev. No. 07 PAGE 1 OF 4 HOT ROLLED / FORGED CARBON STEEL BARS, Gr: 40 C8-NORMALISED
1.0 GENERAL This specification governs the quality requirements of Hot Rolled / forged Carbon Steel Bars, Normalised. 2.0 APPLICATION Production of machined parts for general engineering purposes. 3.0 CONDITION OF DELIVERY Hot Rolled / forged and Normalised. Note: Sizes upto 100mm in hot rolled >100 to 180mm in hot rolled or forged abov 180mm in forged. Bars shall be supplied in straight lengths with ends square and true. 4.0 COMPLIANCE WITH NATIONAL STANDARDS: Material shall comply with the requirements of the following National Standards and also meet the requirements of this specification. IS : 1570-Part II, Section 1-1979 Gr:40C8 (C40), Normalised 5.0 5.1 DIMENSION AND TOLERANCES Sizes Bars shall be supplied to the dimensions in BHEL order. 5.2 Length: Unless otherwise specified, hot rolled bars shall be supplied in 3 to 6 metres length and forged bars shall be supplied in lengths of 1.5 to 3 metres : Schedule for wrought Steels-Carbon steels : (Unalloyed Steels)
Revisions :
Cl 26.6.18 of MOM of MRC-S&GPS Rev. No. 07 Dt: 15.01.2004 Amd.No. Dt : Reaffirmed
APPROVED : INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (S&GPS)

Prepared BHOPAL
Year :
Issued Corp. R&D
Dt. of 1st Issue AUGUST, 1976
AA 102 08 Rev. No. 07 PAGE 2 OF 4

5.2 5.2.1 5.2.2 Tolerances: For Forged bars: The tolerances shall be as per Cl 5.2.2 for bars 100mm. The tolerances shall be +8 mm -0 mm for bars > 100 mm Tolerances on hot rolled bars shall comply with those of Grade 2 of IS:3739: Dimensional Tolerances for Carbon and Alloy Constructional Steel Products, reproduced below:
CORPORATE PURCHASE SPECIFICATION
5.2.2.1 Round Square Bars: --------------------------------------------------------------------------------------------------------------------------Nominal Size mm Tolerances, mm -----------------------------------------------------------------------------Over Up to & Permissible Out of round / Including deviation square ---------------------------------------------------------------------------------------------------------------------------- 0.50 0.50 0.75 0.75 1.00 1.00 1.25 1.25 1.6% of 75 % of total diameter or tolerance (+ and -) width of side ----------------------------------------------------------------------------------------------------------------------------5.2.2.2 Flats: --------------------------------------------------------------------------------------------------------------------------Nominal width, mm Tolerance, mm Over Up to & On width On thickness Including ----------------------------------------------6 to 13 Over Over 13 to 25 25 to 50 including including -----------------------------------------------------------------------------------------------------------------------50 1.0 0.5 0.8 1.0 50 100 2.0 0.5 1.0 1.5 -25 50 80 > 100 25 50 80 100
100 150 3.0 ---- 2.0 ________________________________________________________________________ 5.2.3 Straightness: Unless otherwise agreed to, the permissible deviation shall not exceed 5mm in any 1000mm length. 6.0 MANUFACTURE: Material shall be manufactured from fully killed steel.
AA 102 08 CORPORATE PURCHASE SPECIFICATION Rev. No. 07 PAGE 3 OF 4

7.0 . FREEDOM FROM DEFECTS : The bars shall be sound, straight and free from internal and surface defects such as seams, laps, cracks or any other defects which may impair the end use. Bars shall be free from twists and bends. 8.0 HEAT TREATMENT : The bars shall be normalised at a temperature of 830 - 8600C 9.0 CHEMICAL COMPOSITION : The melt analysis of steel and the permissible variation in the composition of the material from the melt analysis shall be as specified below : ___________________________________________________________________ Element Melt analysis, perecnt Permissible Variation, percent Min. Max. --------------------------------------------------------------------------------------------------------------0.35 0.10 0.60 --0.45 0.35 0.90 0.035 + 0.02 + 0.03 + 0.04 + 0.005
Carbon Silicon Manganese Sulphur
Phosphorus --0.035 +0.005 __________________________________________________________________ 10.0 TEST SAMPLES : 10.1 One sample shall be taken from each melt for chemical analysis. 10.2 One sample shall be taken from each heat treatment batch for testing of mechanical properties. Test pieces for mechanical tests shall be taken in the longitudinal direction of the piece. 10.3 For ruling section upto & including 40mm, the test piece shall be machined coaxially from the test bars. For ruling section above 40mm the longitudinal axis shall be atleast 12.5 mm from surface of the test bars. Test methods for determining mechanical properties shall be as per IS:1608 (For tensile test). 11.0 MECHANICAL PROPERTIES (IN NORMALISED CONDITION) :
Mechanical properties of the material shall be as follows:

Tensile strength Yield strength Elongation on 5.65 So : 580 - 680 N/mm2 : 320 N/mm2, min : 18%, min.
AA 102 08 Rev. No. 07 PAGE 4 OF 4

12.0 12.1 ULTRASONIC TEST: Each bar above 100 mm shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 to ensure freedom from internal defects. The norms of acceptance shall be as per category 2 of the above standard.
12.2 Optional tests: If specified on order, each bar > 40 to 100mm shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 to ensure freedom from internal defects and the norms of acceptance shall be as per category 2. 13.0 TEST CERTIFICATES : Three copies of test certificates shall be supplied, unless otherwise stated on the order. In addition, the supplier shall ensure to enclose one copy of the test certificate along with their despatch documents to facilitate quick clearance of the material. The test certificate shall bear the following information : AA 102 08; Rev. No. 07: Hot rolled /forged carbon steel bars, Gr.:40 Normalised BHEL order No, Supplier's Reference : Name Identification No. Melt No. Details of heat treatment. Results of Tests : Results of Dimensional inspection. Results of chemical analysis, mechanical tests & Ultrasonic test. 14.0 PACKING AND MARKING : The material shall be suitably packed in bundles-hessian wrapped to prevent sagging, corrosion and damage during transit. A suitable clear temporary rust preventive shall be applied on all the bars. Each bar of 50 mm and above shall be stamped with AA 102 08, melt no, BHEL order no, at one end or on the end face. Bars below 50mm shall be bundled together and tied with wire at 3 to 4 places along the length of the bars. A metal label shall be securely attached to each bundle and shall bear the following information : AA 102 08 : Hot Rolled / Forged Carbon Steel Bars, 40C8-Normalised. BHEL Order No. Consignment/Identification No. Melt No. Size and Weight. Supplier's Name. 15.0 REFERRED STANDARDS (Latest Publications Including amendments): 1. IS : 1570 Part II 2. IS : 1608 3. IS : 3739 4. AA 085 01 18
PLANT PURCHASING SPECIFICATION HYDERABAD
HY 10994
REV. NO: 03 PAGE 1 OF 5
PRECIPITATION HARDENING STAINLESS STEEL BARS (SOFTENED)

1.0 GR : 2S 144 GENERAL: This specification governs the requirements of softened precipitation hardening stainless steel bars of grade 2 S 144. APPLICATION : For the manufacture of Impeller forgings meant for centrifugal compressors. CONDITION OF DELIVERY : Hot rolled/forged and softened condition. COMPLIANCE WITH NATIONAL STANDARDS: This specification is based on the BS Specification 2 S 144. DIMENSIONS AND TOLERANCES: Dimensions: The dimensions shall be as specified in the order . Unless otherwise specified in the order, the hot rolled bars shall be supplied in random lengths of 3 to 6 meters with a maximum of 10% shorts down to 1 meter. Forged bars shall be supplied in random lengths of 1.5 to 3.0 meters. Tolerances: The tolerances on cross sectional dimension shall be as follows.
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be used directly or indirectly in any way detrimental to the interest of the company.
2.0 3.0 4.0 5.0 5.1 5.2
Copyright and Confidential
5.3
5.3.1 Hot Rolled Bars : Size (mm) Over Upto & including -25 50 80 100 125 150 5.3.2 Forged Bars : 25 50 80 100 125 150 + 8 mm on size - 0.0 mm
Tolerance (mm) 0.50 0.75 1.00 1.25 1.50 2.00 1.60 % of size
Revisions: Modified clause 6.0 Rev.No. 03 Dt. MAR. 05 Amd. No. Dt. Reaffirmed Year :
Issued : STANDARDS ENGINEERING DEPARTMENT Dt. of 1st issue: Approved: Prepared: Matls. Engg. Mgr. / SED 17 .07.91
HY 10994
REV. NO.03 PAGE 2 OF 5 6.0 6.1 MANUFACTURE:
The steel used shall be fully killed and shall be manufactured by basic electric process and shall subsequently be refined through ESR process. Any other process of steel melting & refining shall be mutually agreed upon. The actual gas content shall be analysed and reported. Hydrogen content shall be less than 1.5 PPM. Sufficient discard shall be given from top and bottom of the ingot to ensure freedom from piping, segregation and other injurious defects. Bars shall be made after giving sufficient reduction to each ingot ensuring that the cast structure is completely broken into fine grain structure. The reduction ratio shall not be less than 4:1 from the ingots. HEAT TREATMENT: Material shall be supplied in softened condition only. However, test samples shall be subjected to the following heat treatment. a) Solutionizing at 1000 -1050C - for 30 mts min. followed by air cooling. b) Conditioning at 750 - 850C - for 2 hrs min. followed by air cooling. c) Final ageing at 450 10C - for 2 hrs min. followed by air cooling
Copyright and Confidential H2 PPM -1.5 -The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be used directly or indirectly in any way detrimental to the interest of the company.
6.2
6.3
7. 7.1
7.2 8.0
Softened Condition: Heating to 610 - 630C for 2 hrs min. followed by air cooling. FREEDOM FROM DEFECTS : The bars shall be free from cracks, scabs, lamination, shrinkage and other harmful defects.
9.0 9.1
FINISH : The surface of the bars shall be smooth without any laps, rolled in scabs etc. Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits. The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible. CHEMICAL COMPOSITION : The analysis of the material shall be as follows :
Element Min. Max. C -0.07 + 0.002 Si -0.60 + 0.05 Mn -1.00 + 0.03 Cr 13.20 14.70 0.15 Ni 5.00 5.80 0.10 Cu 1.20 2.00 0.10 Mo 1.20 2.00 0.05 Nb 0.10 0.40 0.05 S -0.025 + 0.005 P -0.035 + 0.005
9.2 10.0
MeltAnalysis
Variation Allowed in Product Analysis

11.0 11.1 11.2 TEST SAMPLES:
HY 10994
REV. NO.03 PAGE 3 OF 5
One sample from each melt shall be subjected to chemical composition for check analysis. One test sample for mechanical testing shall be taken from a bar representing each melt and size. Test samples shall be subjected to heat treatment as per clause 7 before mechanical testing. Supplier has got the option of upsetting the test coupon to a further 1.5 reduction ratio before heat treatment for the bars of sizes above 200 mm diameter. MECHANICAL PROPERTIES: Test samples shall be taken from heat treated test coupon in tangential direction for each melt and shall meet the following mechanical properties. The values obtained shall be reported in test certificate. Tensile strength N/mm2 1130 - 1330 0.2% Proof Stress N/mm2 (min.) 1030 Elongation % min. L =5.65 So 12 Impact Strength , min.Charpy -U (5mm notch) 20 J
12.0 12.1
NOTE: 1) The tensile tests shall be performed as per IS:1608 or any other reputed National Standard. 2) The charpy Impact test shall be performed on a 10 x 10 x 55 mm specimen with a 5mm U Notch. 3) The minimum Impact value shown above is the average of three specimen from the same location. Only one value can be lower than the minimum value specified, but in no case less than 2/3rd of the same. All the three values shall be reported in test certificate. 12.2 10% of the bars or 10 bars minimum (whichever is higher ) in softened condition shall be tested for hardness. Hardness shall be 331 BHN max. The hardness values for the tested bars shall be reported in test certificate. ULTRASONIC TEST: All bars more than 50 mm diameter shall be ultrasonically tested according to ASTM A388 ( or BHEL Standard AA 0850118 ) and following shall be the unacceptable defects. ( Category I of AA0850118 is acceptable )
13.0
HY 10994
i) ii) iii)
Cracks, Flakes, Seams & Laps. Defects giving indication larger than that from a 2mm diameter equivalent flaw. Group of defects with maximum indication less than that from a 2 mm diameter equivalent flaw which cannot be separated at testing sensitivity if the back echo is reduced to less than 70%. Defects giving indication of 1 to 2mm diameter equivalent flaws & separated by a distance less than four times the size of the larger of the adjacent flaws.
iv) 14.0
NON METALLIC INCLUSIONS: The inclusion rating number of the steel for all types, namely A,B, C & D shall not be greater than 2 ( thin series ) as per ASTM E45 plate III.
15.0
RETESTS: If any of the selected test samples fail to meet the specified requirements due to some mechanical reasons, another specimen may be taken. In the event of failure due to heat treatment, not more than two reheat treatments may be carried out.
16.0 16.1 . 16.2
INSPECTION AT SUPPLIERS WORKS: BHEL representative/BHEL appointed Inspection Agency shall have free entry and access to all areas where the manufacture of the bars is carried out. All reasonable facilities shall be extended to him including labour wherever necessary. BHEL representative/BHEL appointed Inspection Agency shall be given sufficient advance intimation to witness the various processes, tests, etc., punching and identification of test coupons and execution of various tests shall be done in presence of BHEL representative/BHEL appointed Inspection Agency. Unless otherwise indicated in the enquiry, Lloyds shall be the BHEL representative for inspection activities mentioned at 16.1 and 16.2.
16.3

17.0 17.1 TEST CERTIFICATE:
HY 10994
The supplier shall furnish Five copies of test certificates ( in English ) to BHEL with the following details : a) b) c) d) e) f) Specification No. HY 10994 / Rev.03 BHEL Order No. Size Process of manufacture. Melt No. Heat treatment details and batch no. along with HT charts duly endorsed by BHEL / BHEL appointed inspection agency. g) Results of chemical analysis and mechanical tests, including hardness of tested bars. h) Results of ultrasonic test. i) Inclusion content of steel.
17.2 18.0
The test certificates shall be signed by the chief of inspection / chief metallurgist of the Supplier and shall be attested by BHEL representative / BHEL appointed inspection agency. PACKING AND MARKING ;
18.1 Marking: All bars with cross sectional dimension greater than 50 mm shall be stamped with the following details: a) b) c) d) e) 18.2 19.0 HY 10994 / Rev.03 BHEL Order No. Melt No. & Heat Treatment Batch No. Size & Weight Supplier's trade mark
Packing: The bars shall be suitably packed to prevent corrosion and damage during transit. In case of overseas suppliers, the packing shall be seaworthy.. REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.
PLANT PURCHASING SPECIFICATION

HYDERABAD
HY10772
REV. NO. 04 PAGE 1 OF 4
AUSTENITIC STAINLESS STEEL BARS, ANNEALED TP 316L

1.0 GENERAL: This specification governs the requirements of annealed, austenitic, low-carbon Stainless Steel bars of grade TP 316L. 2.0
APPLICATION : For the manufacture of Labyrinth sealing Rings of compressors.
3.0
CONDITION OF DELIVERY : Hot finished/cold finished/forged and solution annealed.
4.0
COMPLIANCE WITH STANDARDS: This specification complies generally with ASTM : A276-2004 : Stainless and heatGr :TP 316L resisting steel bars and shapes.
5.0 5.1 5.2
DIMENSIONS AND TOLERANCES: Dimensions: Dimensions shall be as specified in the order. Tolerances: Tolerances shall be as per ASTM:A484 for hot / cold rolled bars. Tolerances for forged bars shall be as follows. Diameter, mm Above 50 to 125 >125 to 175 >175 --Tolerance, mm + 6.0 + 8.0 + 12.5
Note: (FOR HOT ROLLED & FORGED BARS) Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerances on e ach size.
Revisions: Revised in line with ASTM A276-04 Rev. No. 04 Amd. No. Reaffirmed Dt. SEP. 2006 Dt. Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Prepared: Approved: Dt.of 1st Issue: STDS. ENGG. SR.M (TC) FEB. 1982
HY 10772
REV. NO. 04 PAGE 2 OF 4 6.0 MANUFACTURE:

HYDERABAD
The steel shall be manufactured by Basic electric furnace process unless agreed upon mutually. 7.0 FREEDOM FROM DEFECTS: The bars shall be free from cracks, scabs, lamination, shrinkage and other harmful defects. 8.0 HEAT TREATMENT: The material shall be solution annealed by Quenching in oil/water and by fast cooling in Air from a temperature of not less than 1040 C. 9.0 9.1 9.2 10.0 TEST SAMPLE: For Chemical Analysis: One test sample shall be taken from each melt for chemical analysis. For Mechanical Properties: One sample per melt per heat treatment batch shall be tested for mechanical properties. CHEMICAL COMPOSITION: The melt analysis of the material shall be the follows: Element % min. % max. Permissible variation 11.0 C 0.03 Mn 2.00 Si 1.00 +0.05 Cr 16.00 18.00 0.20 Ni 10.00 14.00 0.10 +0.15 Mo 2.00 3.00 0.05 +0.10 S 0.030 +0.005 P 0.045 +0.005 N 0.10 0.01
+0.005 +0.04
MECHANICAL PROPERTIES: Tensile Strength, min N/mm2 485 Yield Strength min N/mm2 170 % Elongation l = 50mm min. 40 % Reduction in area of cross section min. 50

HYDERABAD
12.0 12.1 13.0 NON-DESTRUCTIVE TESTS:
HY 10772
Ultrasonic Test: All bars above 50 mm dia/side shall be tested ultrasonically as per ASTM: A745 and the acceptance norm shall be as specified therein. SCOPE OF THIRD PARTY INSPECTION: Wherever, separate quality plan is not attached, the scope of third party inspection shall be as follows:
1. 2. 3. 4. 5. 14.0
Review of suppliers declared chemical composition. Selection of test samples for mechanical tests and witness of mechanical tests. Witness of non-destructive tests as applicable. Review of HT charts. Dimensional inspection.
TEST CERTIFICATE: Three copies of test certificates shall be supplied, unless otherwise stated on the order. In addition, the supplier shall ensure to enclose one copy of the test certificate along with their dispatch documents to facilitate quick clearance of the material. The test certificate shall bear the following information: BHEL references: HY10772 Rev.04 BHEL order no. Suppliers references: Name Identification no. Melt no. Details of heat treatment Results of tests: Dimensional inspection Results of chemical analysis, mechanical tests & UT (whenever applicable).
15.0
PACKING AND MARKING: Bars shall be suitably oiled and packed in boxes to prevent corrosion and damage during transit. Each bar and flat over 50 mm in diameter or width across flats shall be stamped with HY10772 Rev.04, melt no., BHEL order no. at one end or on the end face.
HY10772
Rev. No. 04 PAGE 4 OF 4

HYDERABAD
Bar / flat upto and including 50 mm in diameter/width across flats shall be bundled together and tied with wire at 3 to 4 places along the length of the bars. A metal label shall be securely attached to each bundle and shall bear the following information. HY10772 Rev.04 BHEL order no. Consignment/identification no. Melt no. Size and weight Suppliers name 16.0 REJECTION & REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance.
The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.
HY10771 PLANT PURCHASING SPECIFICATION

REV. NO: 03 PREFACE
MARTENSITIC STAINLESS STEEL BARS, ANNEALED GRADE : 15 Cr 16 Ni 2
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be used directly in any way determined to the interest of the company.
FOR INTERNAL USE ONLY REMOVE THIS PREFACE BEFORE ISSUE TO SUPPLIERS.
EQUIVALENT STANDARDS : AMERICAN BRITISH ASTM : A 276 GR : TP 431 (S 43100) BS GR : 970 - 1996 (Part I) : 431 S 29 (Annealed)
SUPERSEDED PLANT REFERENCES: This specification supersedes BS : 1970 - 1995 ; Gr: En 57 (Annealed) MAIN USERS: DIMENSIONAL STANDARDS: PUMPS DIVISION (FP) HY 107 02 71 (Rounds)
Revisions: Revised in line with IS:6603 - 2001. Rev.No.03 Dt. JUL. 2002 Amd.No. Dt. Reaffirmed Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Prepared: Approved: Dt.of 1st Issue STDS. ENGG. GM (ENGG.) NOV. 1983

MARTENSITIC STAINLESS STEEL BARS, ANNEALED GRADE : 15 Cr 16 Ni 2

1.0
GENERAL: This specification governs the requirements of annealed, high chromium and high tensile stainless steel bars.
2.0
APPLICATION : For the manufacture of sealing rings of boiler feed pumps.
3.0
CONDITION OF DELIVERY : Hot finished and annealed. The ends of bars shall be square and true. The bars shall be supplied in straight lengths.
4.0
COMPLIANCE WITH STANDARDS: This specification complies, in general with IS : 6603 - 2001 GRADE : 15 Cr 16 Ni 2 (Annealed) Specification for stainless steel bars and flats.
5.0 5.1 5.2 5.2.1
DIMENSIONS AND TOLERANCES: Dimensions: As specified in the order. Unless otherwise specified, bars shall be supplied in random lengths 3 to 6 metre lengths. Tolerances: Tolerances for hot rolled bars shall be as follows:
Revisions: Revised in line with IS:6603 - 2001. Rev.No.03 Dt. JUL. 2002 Amd.No. Dt. Reaffirmed Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Prepared: Approved: Dt.of 1st Issue STDS. ENGG. GM (ENGG.) NOV. 1983
HY 10771

Diameter or Width across flats, mm Over Upto & including -25 25 50 80 100 125 50 80 100 125 -Tolerance + 1.0 - 0 + 1.5 - 0 + 2.0 - 0 +2.5 - 0 + 3.0 - 0 + 2.5% of dia / width across flats
5.2.2
Tolerance for forged bars shall be as follows : + 8 mm on diameter / width across flats. - 0 mm
6.0
MANUFACTURE: The steel shall be manufactured by basic electric process. Any other process of steel manufacture shall be mutually agreed between the supplier and BHEL.
7.0
FREEDOM FROM DEFECTS: The bars shall be free from pipes, cracks, scabs, laminations and other harmful defects. The surface shall be smooth without any laps, rolled-in scales etc. The edges of the bars shall be cut square by sawing or shearing and no crop ends shall be permissible.
8.0 8.1 8.2 9.0 9.1
HEAT TREATMENT: Material shall be annealed at 750-800C followed by air cooling. Test samples shall be hardened at 980-1030Cfollowed by oil quenching. Double tempering shall be done at 640-680C followed by 590-620C. TEST SAMPLES: For chemical composition: Each melt shall be analysed for chemical composition.
HY 10771 PLANT PURCHASING SPECIFICATION

9.2 REV. NO: 03 PAGE 3 OF 5
For Mechanical Properties: Bars of same size shall be divided into lots belonging to the same melt and heat treatment batch. One sample per lot shall be tested for mechanical properties. The test specimens shall be concentric with the bars for sectional dimension upto 40mm. For diameters or widths across flats exceeding 40 mm, the specimen location shall be 1/3rd the radius / section below the bar surface.
10.0
CHEMICAL COMPOSITION: The melt analysis of the material shall be as follows:
Element Melt Analysis %Min.
C 0.10 0.20 0.01
Mn -1.00 +0.03
Si -1.00 +0.05
Cr 15.00 17.00 0.20
Ni 1.25 2.50 0.07
S -0.030
P -0.045
Mo -0.30 -
Cu -0.30 -
%Max. Permissible variation in product analysis
+0.005 +0.010
Note : (1) Elements not specified in the table shall not be added to the steel without prior approval of BHEL 11.0 11.1 MECHANICAL PROPERTIES: Material in annealed condition : The material in the annealed condition shall have a maximum Brinell Hardness of 262 BHN. 11.2 Test samples in heat treated condition : The test sample after being heat treated as specified in cl. 8.2 shall show the following mechanical properties, upto a ruling section of 150 mm. Tensile Strength, N/mm2 830 - 1030 0.2% Proof stress, min N/mm2 640 Elongation % min l = 5.65 So 10 Hardness BHN Impact Strength KCU (5 mm) J min. See Note (3) 30
240 - 302
HY 10771
Note: 1) The tensile test shall be carried out in accordance with IS: 1608 or any reputed National Standard. 2) The charpy impact test shall be performed in accordance with IS: 1499 or any reputed National Standard. An impact test shall consist of three specimens from a single test location, the average value of which shall be as specified above. Only one value of the three can be below the specified minimum but in no case below 2/3rd of the specified minimum value. All the three test results shall be reported in the test certificate. 3) The KCU values are applicable for sections 15 and 63 mm. The impact shall be proved on a section only in the range mentioned above. 11.3 12.0 12.1 13.0 13.1 Microstructural examination shall be done on heat treated sample. Maximum delta ferrite allowed is 10%. NON-DESTRUCTIVE TEST : Ultrasonic Test : Each bar above 50 mm shall be subjected to ultrasonic test as per ASTM: A 388 (BHEL standard AA0850118) and acceptance norms shall be class 2 of AA0850118. RETESTS: If any of the test specimen fails to meet the requirements specified in clause 11, the sample bar from which the test specimen was cut shall be rejected and two further sample bars from the same lot shall be taken for retests. If the retests also fail, manufacturer is at liberty to heat treat the bars in question. However, not more than two reheat treatments are allowed. If after reheat treatment, the mechanical properties are not complied with, the entire lot shall be rejected. INSPECTION AT SUPPLIERS WORKS: The representative of BHEL shall have free access to the supplier's works at all times during the execution of the orders to satisfy himself that the material is produced as per the quality requirement of this specification. All reasonable facilities shall be extended to him, free of charge. He may witness sampling, testing and marking called for in this specification / order.
13.2 13.3 14.0

15.0 TEST CERTIFICATES: Three copies of the test certificate bearing the following information shall be supplied. a) b) c) d) e) f) g) h) 16.0 16.1 BHEL Order No. Specification No: HY 10771 / Rev. 03 Suppliers Name Heat/Melt No. Size Results of Chemical Analysis Results of Mechanical Properties Results of ultrasonic test, if applicable. REV. NO: 03 PAGE 5 OF 5
PACKING AND MARKING: Marking: All bars with cross-sectional dimension greater than 50 mm shall be stamped with the melt number and suppliers trade mark on both the end faces of the bars. Bars of sectional dimension 50mm and below shall be bundled as per each size and tag bearing the following details shall be securely attached to it. a) b) c) d) e) BHEL Specification No: HY 10771 / Rev.03 BHEL Order No. Heat / Melt No Size & Wt. : suppliers trade mark
16.2 17.0
Packing: Bars shall be suitably packed to prevent damage during transit. REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.

AUSTENITIC STAINLESS STEEL BARS, SOLUTION ANNEALED (TP304)

1.0 GENERAL: This specification governs the requirement of solution annealed, austenitic Stainless steel bars of grade TP 304. 2.0 APPLICATION : For the manufacture of components requiring general corrosion resistance and high temperature service.. 3.0 CONDITION OF DELIVERY : Hot rolled/forged and solution annealed. 4.0 COMPLIANCE WITH STANDARDS: This specification complies with ASTM : A276-1992 : Stainless and heat- resisting TP 304 steel bars and shapes. 5.0 5.1 5.2 6.0 DIMENSIONS AND TOLERANCES: Dimensions: The dimensions shall be as specified in the order. Unless otherwise specified, bars shall be supplied in 3 to 6 metre lengths. Tolerances: As per ASTM. A 484. MANUFACTURE: The steel shall be manufactured by basic electric furnace, unless agreed upon mutually. 7.0 FREEDOM FROM DEFECTS: The bars shall be free from cracks, scabs, lamination and other harmful defects. The surface shall be smooth without any laps or rolled-in scales. The edges of the bars shall be cut square by sawing or shearing and no crop ends shall be permissible.
Revisions: General Revision. Rev.No.02 Dt.DEC.96 Amd.No. Dt. Reaffirmed Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Prepared: Approved: Dt.of 1st Issue Matls. Engg. AGM (Engg.) DEC. 1982.
HY 10770
REV. NO: 02 PAGE 2 OF 3 8.0 HEAT TREATMENT: The material shall be solution annealed by quenching in water / oil or cooling rapidly in air from a temperature of 1040 C min. 9.0 9.1 9.2 TEST SAMPLES: For chemical analysis: Each melt shall be analysed for chemical composition. For Mechanical Tests: Bars of same size and material specification shall be grouped into lots belonging to the same melt and heat treatment batch. One sample per lot shall be tested for mechanical properties. The test specimens shall be concentric with the bars for sectional dimension upto 40mm. For diameters or widths across flats exceeding 40 mm, the specimen location shall be 1/3rd the radius/section below the bar surface.
10.0
CHEMICAL COMPOSITION: The melt analysis of the material shall be as follows:
Element Melt Analysis min
C 0.08 +0.01
Mn 2.00 +0.04
Si 1.00 +0.05
Cr 18.00 20.00 0.20
Ni 8.00 10.50 -0.10 +0.15
S 0.030
P 0.045
N 0.10 +0.01
max Permissible variation in product analysis
+0.005 +0.010
11.0
MECHANICAL PROPERTIES: The material shall have the following mechanical properties. Tensile Strength, min N/mm2 515 Yield Strength, min N/mm2 205 Elongation % min (l=4d & l=50mm) 40 Reduction in area % min 50
12.0
ULTRASONIC TESTING: All forged bars shall be tested ultrasonically as per ASTM: A745 and the acceptance norm shall be as specified therein.

.13.0 RETESTS: If any of the test specimen fails to meet the requirements specified in cl. 11, the sample bar from which the test specimen was cut shall be rejected and two further sample bars from the same lot shall be taken for retest. If the retests also fail, the entire lot shall be rejected. 14.0 INSPECTION AT SUPPLIERS WORKS: The representative of BHEL shall have free access to the suppliers works at all times during the execution of the order, to satisfy himself that the material is produced as per the quality requirement of this specification. All reasonable facilities shall be extended to him, free of charge. He may also witness sampling, testing and marking called for in this specification.
15.0
TEST CERTIFICATES: Five copies of the test certificate shall be furnished giving the following details.. a) BHEL Order No. b) Specification No: HY 10770 / Rev. 02 c) Suppliers Name d) Heat/Melt No. e) Size f) Results of Chemical Analysis g) Results of Mechanical Properties
16.0 16.1
PACKING AND MARKING: Marking: All bars with cross-sectional dimension greater than 50 mm shall be stamped with the melt number, specification number and suppliers trade mark on both the end faces of the bars. Bars of sectional dimension 50mm and below shall be bundled as per each size and a metal label shall be securely attached to each bundle. a) b) c) d) e) BHEL Specification No: HY 10770 / Rev.02 BHEL Order No. Heat / Melt No Size & Wt. : suppliers trade mark
16.2 17.0
Packing: Bars shall be suitably packed to prevent damage during transit. REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.
HY10770 REV.NO.02 AMENDMENT-NOTIFICATION

PAGE 1 OF 1
AUSTEN ITIC STAINLESS STEEL BARS, SOLUTION ANNEALED

(GR. TP 304) Add Clause 5.3 as follows: 5.3 Tolerances on forged bars shall be +8 mm on nominal diameter. -0 mm
REF:
Amd.No. 01
APPROVED SR.MNGR.
STDS.ENGG
ISSUED STDS. ENGG
DATE 24 . 2 . 99
CUM.Sr.No A 0277

HYDERABAD
HY10767
STAINLESS STEEL BARS FOR HIGH TEMPERATURE SERVICE, HARDENED & TEMPERED
(GR: X22 Cr MoV121) 1.0
GENERAL: This specification governs the requirements of hardened and tempered stainless steel bars of grade X22 Cr Mo V121.
2.0
APPLICATION : For the manufacture of steam turbine components suitable for temperatures from 400 550 C.
3.0
CONDITION OF DELIVERY : Hot rolled or forged for side/dia upto 160 mm. Bars above side/dia 160 mm shall be forged. The material shall be supplied in hardened and tempered condition.
4.0
COMPLIANCE WITH STANDARDS: This specification is based on TLV:9248//07, October, 2003 of M/s.Siemens, Germany. Assistance is also drawn from EN 10269 in preparation this specification.
5.0 5.1
DIMENSIONS AND TOLERANCES: Dimensions: As specified in the order. Unless otherwise specified in the order, the rolled bars shall be supplied in random lengths of 3 to 6 meters with a maximum of 10% shorts down to 1 metre & forged bars shall be supplied in random length of 1.5 to 3.0 metres. Tolerance:
5.2
5.2.1 Hot rolled bars: The bars shall not vary from specified diameter or distance across flats by more than 2 %. 5.2.2 Forged bars: The tolerance on the forged bars shall be as follows:
Revisions: Revised in line with TLV9248/07 of October, 2003. Rev. No. 04 Amd. No. Reaffirmed: Dt. FEB. 2006 Dt. Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Date of 1st issue: Approved: Prepared: Matls. Engg. Sr.Mngr. (QA&TS) Standards JUL., 1981
HY10767
Rev. No. 04 PAGE 2 OF 6 Diameter, mm Above 50 to 125 >125 to 175 >175 ---

HYDERABAD
Tolerance, mm + 6.0 + 8.0 + 12.5
6.0
MANUFACTURE: Steel shall be made by basic electric process and subsequently vacuum degassed. If any other process is employed, it shall be to mutual agreement between the supplier and BHEL.
Note: Raw material like ingots/blooms/billets required for forgings should be procured from BHEL approved sources alongwith test certificate. 7.0 HEAT TREATMENT: The suggested heat treatment cycle shall be as follows: 7.1 7.2 Quemch hardening: 1020 - 1070 C/air, oil or water. Tempering: 680 - 740 C (min. 2 hrs). Soak for a minimum of 2 hours and cool in air. The details of the actual heat treatment cycle followed shall be furnished in the test certificate. 7.3 If bars need to be straightened after heat treatment, stress relieving is mandatory after completion of entire straightening process. stress relieving shall be carried out at 30 C below the actual tempering temperature with a subsequent cooling rate. FREEDOM FROM DEFECTS: The bars shall be straight, sound and free from internal and surface defects viz., cracks, piping, scabs, laps, hairline cracks etc. The bars shall be free from twists and bends. 9.0 FINISH: The surface of the bars shall be smooth without any laps, rolled in scales etc. Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits specified in clause 5.
8.0
Note: (FOR HOT ROLLED & FORGED BARS) Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerances on each size.

HYDERABAD
HY10767
The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible. 10.0 10.1 10.2 TEST SAMPLES: For Chemical Analysis: One test sample for chemical analysis shall be taken from each melt. For Mechanical Tests:
10.2.1 Two samples for lot, comprising of bars of same size, melt and heat treatment batch shall be taken for mechanical tests as follows. Hardness shall be checked on 10% of the bars or 10 numbers of the bars, which ever is higher. When the lot consists of less than 10 bars, all the bars shall be tested. After checking the hardness in the above fashion, the softest and the hardest sample bars shall be taken from each lot for tensile and impact tests. 10.2.2 The specimens are to be taken in longitudinal direction according to EN10083-1. For bars with diameter (d) greater than 100 mm, the specimens shall be taken at a distance d/3 respectively. In this case transverse specimens are also allowed. 11.0 CHEMICAL COMPOSITION: The melt analysis of the material shall be as follows:
Element % min. % max. Permissible variation in product analysis C 0.18 0.24 -0.01 +0.02 Si 0.50 Mn 0.40 0.90 Cr 11.00 12.50 Mo 0.80 1.20 V 0.25 0.35 Ni 0.30 0.80 P 0.025 S 0.015 Al 0.010
+0.05
0.04
0.15
0.05
0.03
0.03
+0.005
+0.003
HY10767

HYDERABAD
12.0 MECHANICAL PROPERTIES The material shall be comply with following mechanical properties: Tensile Strength N/mm2 0.2% proof Stress N/mm2 Min. %Elongation (L=5d) Min. . L 800-950 600 14 T 11 %Reduction in area of cross section, min. L 40 T 25 Strength ISO-V notch J Min. L 27 T 15 245-290 Hardness HB30
NOTE: 1) The tensile test shall be carried out in accordance with IS:1608 or any reputed National Standard. 2) The charpy impact test shall be performed in accordance with IS:1757 or any reputed National Standard. The specimen size shall be 10x10x55mm with a 2 mm V-Notch. An impact test shall consist of three specimens from a single test location, the average value of which shall be specified above. Only one value of the three can be below the specified minimum, but in no case below 2/3 of the specified minimum value. All the three test results shall be reported in the test certificate. 13.0 13.1 RETESTS: If any of the test specimen fails to meet the requirements specified in clause 12, the sample bar from which the test specimen was cut shall be rejected and two further sample bars from the same lot shall be taken for retest. If either of the retests also fail, manufacturer is at liberty to reheat treat the bars in question. Not more than two reheat treatments are allowed. However retempering is not considered reheat treatment. If after re-heat treatment, the mechanical properties are not complied with, the entire lot shall be rejected.
13.2
13.3

HYDERABAD
14.0 HIGH TEMPERATURE PROPERTIES:
HY10767
The elevated temperature and Creep properties as mentioned in EN 10269 shall be guaranteed by the supplier in the test certificate. 15.0 15.1
METALLOGRAPHIC TEST: The microstructure shall be studied on the fractured tensile or impact specimens. The microstructure shall show predominantly tempered martensite structure. Delta ferrite content shall not exceed 5%. The average austenitic grain size of the steel shall be 5 or finer when tested as per ASTM E112 plate I.
15.2
Non-metallic Inclusions: The sample for testing shall be taken in longitudinal direction. When tested as per ASTM:E45, part III, the inclusion rating should not exceed the following norms: A Sulphide type : Thin series 2 B or D Globular type oxide : Thin series 2. C Silicate type : Thin series 2. However, any one of the above can be allowed upto 2.5, provided the other two do not exceed 2.
16.0 16.1
OUTER & INNER QUALITY / NDE : Following NDE shall be performed in delivery condition: Verification test of all bars. Complete ultrasonic inspection (UT) of all bars according to EN10308 type 1a-1c (table 1).
16.2
Criteria for registration and decision: Regarding UT inspection quality class 4 according to EN10308 (table) shall be applied. The decision limit for loss of back wall echo is 3dB for all the bar dimensions. Every linear or surface-like inhomogenity larger than 10 mm in any direction is not accepted. INSPECTION AT SUPPLIERS WORKS: The representative of BHEL shall have free access to the suppliers works at all times during the execution of the order, to satisfy himself that the material is produced as per the quality requirements of this specification. All reasonable facilities shall be extended to him, free of charge. He may also witness the sampling, testing and marking called for in this specification.
17.0
HY10767
Rev. No. 04 PAGE 6 OF 6 18.0 TEST CERTIFICATE:

HYDERABAD
Five copies of the test certificate shall be furnished giving the following details: a) Specification No. HY 10767 Rev. 04 b) BHEL Order No. c) Name of the supplier e) Heat treatment batch no. f) Process of Manufacture g) Results of chemical analysis and mechanical tests including hardness tests. h) Results of Metallographic tests and Ultrasonic tests. i) Guarantee for high temperature properties as specified in clause 14. 19.0 19.1 PACKING AND MARKING: Marking: All bars with cross-sectional size greater than 50mm shall be stamped with the melt number, specification number and suppliers trade mark on both the end faces of the bars. Bars of sectional size 50mm and below shall be bundled as per each size and metal label bearing the following information shall be securely attached to each bundle. a) BHEL Order No. b) BHEL Specification No. HY10767 Rev. 04 c) Melt No. & Heat Treatment batch No. d) Size & Weight e) Suppliers trade mark 19.2 20.0 Packing: The bars shall be suitably packed to prevent corrosion and damage during transit. REJECTION: In the event of any material proving defective during the course of further processing or testing, such material shall be rejected and the supplier shall make immediate arrangements to replace the same free of cost.
d) Melt No.
HY 10763
REV. No: 04 PREFACE
ELECTRO SLAG REFINED (ESR) STAINLESS STEEL BARS FOR STEAM TURBINE BLADES, ANNEALED ( GRADE : X 20 Cr 13 )
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be used directly in any way detrimental to the interest of the company.
For internal reference only Remove this preface Before issue to suppliers
Main Users :
Industrial Turbines Steam Turbines
Revisions: Revisions: Brought in line with Siemens TLV /9238 / 01 /August, 1999. Rev.No. Rev. Date: Revised : 04 MAY,2003 Matls. Engg.
Issued : STANDARDS ENGINEERING DEPARTMENT Approved: Date: Prepared:

STDS. ENGG. DGM (TS&MS)
July, '81
HY 10763
REV. No: 04 PAGE 1 OF 6
ELECTRO SLAG REFINED (ESR) STAINLESS STEEL BARS FOR STEAM TURBINE BLADES, ANNEALED (GRADE: X 20 Cr 13 ) 1.0 GENERAL : This specification governs the requirements of ESR hot rolled / forged and annealed Stainless steel bars of grade X20 Cr13, for steam turbine blades.
2.0
APPLICATION: Round bars are used for forging of steam turbine moving blades suitable for operation upto 400C. Flat bars are used for Labyrinth rings of steam turbines.
3.0
CONDITION OF DELIVERY : Rounds/ flats shall be supplied in hot rolled or forged and soft annealed condition.
4.0
COMPLIANCE WITH STANDARDS : This specification complies, in general, with TLV : 9238 / 01 /August, 1999 of M/s. Siemens, Germany.
5.0 5.1
DIMENSIONS AND TOLERANCES: Dimensions: As specified in the order. Unless otherwise specified in the order, the bars shall be supplied in random lengths of 4 to 6 meters, with a maximum of 10% shorts down to 1 metre. Tolerances for rolled bars and flats:
5.2
5 . 2 . 1 Round Bars : The tolerance on diameter shall be 1 mm. 5 . 2 . 2 Flat Bars : The tolerances on width and thickness of the flat bars shall be as follows
Revisions: Revisions: Brought in line with Siemens TLV /9238 / 01 /August, 1999. Rev.No. Rev. Date: Revised : 04 MAY,2003 Matls. Engg.
Issued : STANDARDS ENGINEERING DEPARTMENT Prepared: Approved: Date:

STDS. ENGG. DGM(TS&MS)
July, '81
HY 10763
Rev No: 04 PAGE 2 OF 6 Width across flats, mm
Tolerances Over 25 50 80 100 125 5.3 6.0 Upto & including 25 50 80 100 125 + 1.0 + 1.5 + 2.0 + 2.5 + 3.0 +2.5% of dia width across flats.
MANUFACTURE: The steel shall be manufactured by basic electric furnace process and subsequently subjected to Electro-Slag Refining ( ESR ) process. Any other method of steel melting shall be mutually agreed upon between the manufacturer and BHEL.
7.0
HEAT TREATMENT: The recommended heat treatment cycle shall be as follows.The material shall be soft annealed in a furnace at 750- 800C. However, the supplier may select suitable heat treatment cycle to achieve the specified hardness limit.
8.0
FREEDOM FROM DEFECTS: The bars shall be free from cracks, scabs, seams and other harmful defects.
9.0
FINISH: The surface of the bars shall be smooth without any laps, rolled in scales etc. Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits specified in clause 5. The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible.
Tolerances on forged bars/flats shall be + 8.0 mm - 0.0 mm

HYDERABAD 10.0 CHEMICAL COMPOSITION: The analysis of the material shall be as follows : Element % min
HY 10763
Rev. No.04 Page 3 of 6
C 0.17 0.22 0.02
Si 0.10 0.60 0.05
Mn 0.30 0.80 0.04
Cr 12.50 14.00 0.15
Ni 0.30 0.80 0.03
P -0.030 +0.005
S -0.020 +0.005
Melt Analysis % max Product Analysis %
The tramp elements shall be within following limits. Copper Tin Arsenic Antimony Aluminium = = = = = 0.20 max. 0.025 max. 0.010 max. 0.010 max. 0.02 max.
The actual values shall be reported in the test certificate 11 . 0 11 . 1 11 . 2 SELECTION OF TEST SAMPLES: For Chemical Analysis : One test sample for chemical analysis shall be taken from each melt. For Mechanical Tests:
11 . 2 . 1 Hardness Test : Bars of same size shall be grouped into lots belonging to the same melt and heat treatment batch. In case of bars with sectional dimensions more than 50mm, all the bars constituting the lot shall be tested for hardness. In case of bars with sectional dimension less than or equal to 50 mm , hardness shall be checked on 10% of the bars or 10 numbers of bars whichever is higher. 11.2.2 Tensile and Impact Tests: One test sample shall be taken from the largest section of each melt for tensile and impact tests to be conducted in hardened & tempered condition.
HY 10763
Rev No: 04 PAGE 4 OF 6
The following heat treatment cycle is suggested to be carried out on the test samples : Harden in air or oil at 950 - 1010 C Temper at not less than 650 C Soak for a minimum of 2 hours and cool in air. The details of actual heat treatment followed shall be furnished in the test certificate. 11 . 3 LOCATION OF TEST SAMPLES : The test specimen shall be concentric with the bars for sectional dimension upto 40mm. For sectional dimensions exceeding 40mm the specimen location shall 1/3rd the bar thickness/radius below the bar surface. Specimens for impact testing shall have the length of the notch in the radial direction. MECHANICAL PROPERTIES : Material in Annealed Condition : When tested in accordance with IS:1500 or any reputed National Standard, the Brinell hardness on the bars shall not exceed 225 BHN. Test Samples after Heat Treatment : Test samples after being heat treated as per clause 11.2.2 shall show the following mechanical properties at room temperature. Tensile strength N/mm2 0.2% Proof Stress N/mm2 Min. 600 % Elongation L= 5d Min. 15 Reduction of Area % Min. 50 Impact Strength ISO -V notch Joules (min.) 20
12.0 12 .1
12 . 2
Brinell Hardness HB 30 Max.
800-950 NOTE:
280
1) The tensile test shall be carried out in accordance with IS:1608 or any reputed National Standard. 2) The Charpy Impact test shall be performed in accordance with IS:1757 or any reputed national standard. The specimen size shall be 10x10x55 mm with a 2mm ISO V-Notch. An impact test shall consist of three specimens from a single test location, the average value of which shall be as specified above. Only one value of the three can be below the specified minimum, but in no case below 2/3 of the specified minimum value. All the three test results shall be reported in test certificate

13.0 13.1 RETESTS:
HY 10763
Rev N0: 04 PAGE 5 OF 6
If any of the test specimen fails to meet the requirements specified in clause 11, the sample bar from which the test specimen was cut shall be rejected and two further sample bars from the same lot shall be taken for retest. If the retests also fail, manufacturer is at liberty to heat treat the bars in question. However, not more than two reheat treatments are allowed. If after reheat treatment, the mechanical properties are not complied with, the entire lot shall be rejected. METALLOGRAPHIC TESTS: Microstructure: The micro structure shall be studied on the fractured tensile impact specimens. The microstructure shall have predominantly tempered martensite structure with grain No.5 or finer as per ASTM E112. Non-metallic Inclusions : The sample for testing shall be taken in longitudinal direction.The rating of inclusions shall be tested as per ASTM.E45. Plate III and the inclusion rating should not exceed the following norms : ' A' Sulphide type : Thin series 2 ' B' or 'D' Globular type oxide : Thin series 2 ' C' Silicate type : Thin series 2. However, any one of the above can be allowed upto 2.5, provided the other two do not exceed 2.
13.2
13.3 14.0 14.1
14.2
15 . 0
ULTRASONIC TEST : Each bar above 50mm size/dia shall be tested ultrasonically in accordance with BHEL standard AA085 01 18 to ensure freedom from internal defects. The norms of acceptance shall be as per category 1 of the above standard.
16 . 0
INSPECTION AT SUPPLIER'S WORKS : The representative of BHEL shall have free access to the supplier's works at all times during the execution of the order, to satisfy himself that the material is produced as per the quality requirements of this specification. All reasonable facilities shall be extended to him, free of charge. He may also witness the sampling, testing and marking called for in this specification.
HY 10763
Rev No: 04 PAGE 6 OF 6 17 . 0 TEST CERTIFICATE :
Five copies of the test certificate shall be furnished giving the following details : a) b) c) d) e) f) g) h) Specification No: HY 10763 Rev . 04 BHEL Order No: Name of the supplier : Melt No. Heat treatment details Process of manufacture Results of chemical analysis and mechanical tests (clauses 10 & 12). Results of Matallographic and Ultrasonic tests.
18.0 PACKING & MARKING: 18.1

Marking: All bars with cross-sectional size greater than 50 mm shall be stamped with the melt number, specification number and suppliers trade mark on both the end faces of the bars. Bars of sectional size 50 mm and below shall be bundled as per each size and a metal lable bearing the following information shall be securely attached to each bundle. a) b) c) d) e) BHEL Order No. BHEL Specification No. HY 10763 Rev.04 Melt No. & Heat Treatment batch No. Size & Weight Suppliers trade mark.
18.2 19.0
Packing: The bars shall be suitably packed to prevent corrosion and damage during transit. REJECTION : In the event of any material proving defective during the course of further processing or testing, such material shall be rejected and the supplier shall make immediate arrangements to replace the same of cost.
HY10668
REV. No. 05 PREFACE
ELECTROSLAG REFINED, ALLOY STEEL BARS

(GRADE - V 15 Cr Mo 910 G)
For internal use only. Remove this preface Before issue to suppliers.
EQUIVALENT STANDARDS : ITALIAN : Gr : KMN - COGNE
MAIN USERS
COMPRESSORS (TC)
Revisions: Upgradation of the technical requirement. Modified clauses 6.0, 8.0, 11.0 & 12.0. Rev. No. 05 Amd. No. Reaffirmed Dt. MAY, 05 Dt. Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Approved: Dt. of 1st Issue: Prepared: SR.DGM MATLS.ENGG. (E&CC) OCT. 1990
HY10668
REV. No. 05 PAGE 1 OF 5
ELECTROSLAG REFINED, ALLOY STEEL BARS

(GRADE - V 15 Cr Mo 910 G) 1.0 GENERAL: This specification governs the quality requirements of ESR processed alloy steel bars of grade 15 Cr Mo 910 in annealed condition. 2.0
APPLICATION : These bars are intended for upset forgings meant for welded type impellers of centrifugal compressors.
3.0
CONDITION OF DELIVERY : The bars shall be supplied in hot rolled/forged, annealed condition.
4.0
COMPLIANCE WITH NATIONAL STANDARDS: Presently there is no National Standard covering this material. This specification is based on Gr : KMN-COGNE of M/s. Cogne Nazionale, Italy.
5.0 5.1
5.2
DIMENSIONS AND TOLERANCES: Dimensions: The dimensions shall be as specified in the order. Unless otherwise specified in the order, the hot rolled bars shall be supplied in random lengths of 3 to 6 meters with a maximum of 10% shorts down to 1 meter. Forged bars shall be supplied in random lengths of 1.5 to 3.0 meters. Tolerances: The tolerances on cross sectional dimension shall be as follows.
5.2.1 Hot Rolled Bars : Size (mm) Over Upto & including -25 25 50 50 80 80 100 100 125 125 150 150 Revisions: Upgradation of the technical requirement. Modified clauses 6.0, 8.0, 11.0 & 12.0. Rev. No. 05 Amd. No. Reaffirmed Dt. MAY, 05 Dt. Year:
Tolerance (mm) 0.50 0.75 1.00 1.25 1.50 2.00 1.60 % of size Issued : STANDARDS ENGINEERING DEPARTMENT Approved: Dt.of 1st Issue Prepared: SR.DGM MATLS. ENGG. OCT. 1990 (E&CC)
HY10668
Rev. No.05 PAGE 2 OF 5
5 .2.2 Forged Bars : + 8 mm on size - 0.0 mm 6.0 6.1 MANUFACTURE: The steel shall be fully killed, manufactured from basic electric furnace and shall subsequently be refined through ESR process. Any other process of steel melting and refining shall be mutually agreed upon. The actual gas content shall be analysed and reported. Hydrogen content shall be less than 1.50 ppm. 6.2 6.3 Sufficient discard shall be given from top and bottom of the ingot to ensure freedom from piping, segregation and other injurious defects.
Bars shall be made after giving sufficient reduction to each ingot ensuring that the cast structure is completely broken into fine grain structure. The reduction ratio shall not be less than 4:1 from ingots. HEAT TREATMENT: The bars shall be supplied in annealed condition. The suggested heat treatment for the test samples shall be as follows. Two separate test pieces per melt and heat treatment batch shall be subjected to heat treatment cycles for classes L1 & L4 and mechanical properties shall be proved as specified in clause 12. Hardening : Heating to 960-990C soaking 2 hours and quenching in oil. Water quenching is not permitted. Tempering L1: Heating to not less than 660C, soaking 3 hours and cooling in air. L4: Heating to not less than 530C, soaking 3 hours and cooling in air. The details of actual heat treatment followed by the supplier shall be furnished in the test report. The time temperature charts of the heat treatment shall be enclosed along with the test certificate.
7.0
8.0 8.1
SURFACE FINISH: The surface finish of bars shall be smooth without any laps, rolled in scales, pit marks, etc. Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits. The edges of the bars shall be cut square by sawing or shearing and no crop ends shall be permissible.
8.2

9.0 FREEDOM FROM DEFECTS:
HY10668
Bars shall be sound and free from any cracks, flakes, cavities and other harmful defects. The bars shall be free from internal defects such as shrinkage, porosity, pipes and non-metallic inclusions.
10.0
CHEMICAL COMPOSITION: The steel shall conform to the following chemical composition.
Element Ladle Analysis Min. Max. C 0.13 0.17 Si 0.30 0.50 Mn 0.40 0.60 Cr 2.10 2.40 Mo 0.90 1.10 V 0.02 S 0.015 P 0.015 Cu 0.10 H2 1.50 PPM -
Permissible variation in Product Analysis
0.01
0.03
0.03
0.05
0.03
+0.003
+0.003
11.0
TEST SAMPLES: One test sample for chemical analysis shall be taken from a bar representing each melt. Test samples shall be subjected to heat treatment as per clause-7 before mechanical testing. Supplier has got the option of upsetting the test coupon to a further 1.5 reduction ratio before heat treatment for the bars of sizes above 200 mm diameter.
12.0
MECHANICAL PROPERTIES Test samples shall be taken from heat treated test coupon in tangential direction for each melt and shall meet the following mechanical properties. The values obtained shall be reported in test certificate. Hardness Charpy 0.2% Proof Elongation Class Tensile BHN Impact Stress % min. Strength strength ** N/mm2 (l=5d) N/mm2 (5mm- Umin. Notch) J min. 210-240 L1 690 540-635 14 20 L4 1130 980-1070 14 20 330-360
**Testing temperature shall be as follows: Minus 59C for Grade 'L1' Room Temperature for Grade 'L4' Note: a) The tensile test shall be performed as per IS 1608 or any other reputed National Standards.
HY10668
b) The charpy impact test shall be performed on 10x10x55 mm specimen with 5mm U notch. c) Value indicated for impact strength is the average of 3 test specimens. Only one value can be lower than the specified min. value, but not less than 2/3rd of the specified min. value. All the three values shall be reported in the test certificate. 12.1 Hardness: 10% of the bars or 10 bars minimum (whichever is higher) shall be tested for hardness in annealed condition. The hardness shall not be more than 200 BHN. The hardness values for the tested bars shall be reported in the test certificate. ULTRASONIC TEST: All bars more than 50 mm diameter shall be ultrasonically tested according to ASTM - A388 (or BHEL Standard AA 0850118) and following shall be the unacceptable defects. ( Category I of AA0850118 is acceptable ) i) ii) iii) Cracks, flakes, seams and laps. Defects giving indication larger than that from a 2 mm diameter equivalent flaw. Group of defects with maximum indication less than that from a 2 mm diameter equivalent flaw which cannot be separated at testing sensitivity if the back echo is reduced to less than 70%. Defects giving indication of 1 to 2mm diameter equivalent flaws & separated by a distance less than four times the size of the larger of the adjacent flaws.
13.0
iv) 14.0
TEST FOR CLEANLINESS : The inclusion contents of the steel shall not be greater than class-2 (thin series) and 0.5 (thick series) of ASTM:E45 Plate III for A, B, C and D type of inclusions.
15.0
RETESTS: If any of the selected test samples fail to meet the specified requirements due to some mechanical reasons, another specimen may be taken. In the event of failure due to heat treatment, not more than two reheat treatments may be carried out. However, retempering is not considered as reheat treatment.
16.0 16.1
INSPECTION AT SUPPLIERS WORKS: BHEL representative/BHEL appointed Inspection Agency shall have free entry and access to all areas where the manufacture of the bars is carried out. All reasonable facilities shall be extended to him including labour wherever necessary.

16.2
HY10668
BHEL representative/BHEL appointed Inspection Agency shall be given sufficient advance intimation to witness the various processes, tests, etc. Punching and identification of test coupons and execution of various tests shall be done in presence of BHEL representative/BHEL appointed Inspection Agency. Unless otherwise indicated in the enquiry, Lloyds shall be the BHEL representative for inspection activities mentioned at 16.1 and 16.2 TEST CERTIFICATE: Five copies of the test certificates giving the following details shall be furnished. a) b) c) d) e) f) g) h) i) BHEL Specification No. HY 10668 Rev.05 BHEL Order No. Melt No. / Size Process of manufacture Results of chemical analysis Results of mechanical tests including hardness of each bar Results of ultrasonic test. Inclusion content of steel. Details of heat treatment and batch no. along with HT charts duly endorsed by BHEL/BHEL appointed inspection agency.
16.3 17.0
17.1
17.2 18.0 18.1
The test certificate shall be signed by the chief of inspection / chief metallurgist of the supplier and shall be attested by BHEL representative/BHEL appointed inspection agency. MARKING AND PACKING: The following details shall be legibly stamped on each bar on one of the end face. a) b) c) d) HY 10668 Rev.05 Manufacturer's Mark Melt No. BHEL inspector's / BHEL appointed inspection agency's stamp.
18.2 19.0
The bars shall be suitably protected from damage during transport. REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.

HYDERABAD
HY10666
ALLOY STEEL BARS FOR HIGH TEMPERATURE SERVICE HEAT TREATED (GR. 11 Cr Mo 910) 1.0 GENERAL: This specification governs the requirements of alloy steel bars of grade 11 Cr Mo 910 in heat treated condition.
2.0
APPLICATION : For the Manufacture of high temperature fasteners, bushes etc. involving welding.
3.0
CONDITIONS OF DELIVERY : The bars shall be supplied in hot rolled/forged and heat treated condition..
4.0
COMPLIANCE WITH STANDARDS: This material complies in general with DIN EN10273-2000 Gr.11CrMo910 (Number 1.7383). Assistance is also drawn from EN10222-2 : 2000 specification in preparation of this standard. . DIMENSION AND TOLERANCES: Dimensions: The sizes shall be as specified in the order. Unless otherwise Specified, the bars shall be supplied in random lengths of 3 to 6 metres with maximum of 10% shorts down to 1 metre. Forged bars shall be supplied in lengths of 1.5 to 3.0 metres. Tolerances:
5.0 5.1
5.2
Revisions: Revised in line with EN10273-2000. Rev. No. 04 Dt. FEB. 2006 Amd. No. Dt.
Issued : STANDARDS ENGINEERING DEPARTMENT Approved: Dt. of 1st issue:
Reaffirmed: Prepared: Year: STANDARDS
AGM (ENGG.) JUL., 1982
HY10666
REV. NO. 04 PAGE 2 OF 6 Diameter, mm Above 50 to 125 >125 to 175 >175 ---

HYDERABAD
Tolerance, mm + 6.0 + 8.0 + 12.5
Note: (FOR HOT ROLLED & FORGED BARS) Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerances on each size. 6.0 MANUFACTURE: Steel shall be made by basic electric process and subsequently vacuum degassed. If any other process is employed, it shall be to mutual agreement between the supplier and BHEL.
Note: Raw material like ingots/blooms/billets required for forgings should be procured from BHEL approved sources alongwith test certificate. 7.0 7.1 HEAT TREATMENT: The suggested heat treatment process shall be as follows: Austenitizing at 920-980 C followed by air cooling or liquid quenching. Tempering at 650-760 C followed by air cooling. 7.2 7.3 8.0 The supplier has the option of following heat treatment as per EN10273 or EN10222. The actual heat treatment cycle followed shall be reported in the test certificate. FREEDOM FROM DEFECTS: The bars shall be straight, sound and free from internal and surface defects viz., cracks, piping, scabs, laps, hairline cracks etc. The bars shall be free from twists and bends. 9.0 9.1 FINISH: The surface of the bars shall be smooth without any laps, rolled in scales etc. Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits as specified in Cl.5.0. The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible.
9.2

HYDERABAD
10.0 10.1 10.2 SELECTION OF TEST SAMPLES:
HY10666
Chemical Analysis: Each melt shall be analysed for chemical composition. Mechanical Tests:
10.2.1 One sample per lot, comprising of bars of same size, melt and heat treatment batch shall be taken for mechanical testing.
10.2.2 For bars of nominal size 150mm and below, longitudinal test specimen shall be taken. The test samples shall be taken as per EN10273. 11.0 CHEMICAL COMPOSITION: The melt analysis of the material shall be as follows: Element Min. Melt analysis Max. Variation in product analysis C 0.08 0.15 0.02 Si 0.50 0.05 Mn 0.40 0.8 0 + 0.10 - 0.05 Cr 2.00 2.50 0.10 Mo 0.90 1.10 0.04 P 0.030 S 0.025 Cu 0.30 -
+0.005 +0.005
NOTE: The A1 content of the melt shall be determined and stated in the test certificate. 12.0 MECHANICAL PROPERTIES: The following mechanical properties shall be achieved when tested at room temperature. 12.1 For bars of sizes upto 100 mm diameter (As per EN10273-2000). Size mm Tensile strength N/mm2, min. 520-670 520-670 Yield Strength N/mm2, min. 310 310 % Elongation (l=5d), min. 18 17 Impact Strength, J, min. (2 mm-V notch) 40J 40J
Upto 60 > 60 to 100
HY10666
REV. NO. 04 PAGE 4 OF 6 12.2

HYDERABAD
For bars above 100 mm (As per EN10222-part 2-2000). Size mm Tensile strength N/mm2, min. 520-670 450-600 Yield Strength, min. % Elongation (l=5d), min. L >100 to 200 >200 to 500 310 265 20 23 T 20 21 Impact Strength, J, min. (2 mm-V notch) L T 60 50 50 34
NOTE: 1) The tensile test shall be carried out in accordance with IS:1608 or any reputed National Standard. 2) Impact Test shall be conducted as per IS:1757 or any reputed National Standard. The impact value given above is the average of 3 ISO-V notch samples. All the three values shall be reported. Only one value of the three can be below the specified minimum, but in no case below 2/3rd of the specified minimum value. 13.0 13.1 RETESTS: If any of the test specimen fails to meet the requirements specified in cl .12, the sample bar from which the test specimen was cut shall be rejected and two further sample bars from the same lot shall be taken for retest. If the retests also fail, manufacturer is at liberty to reheat treat the bars in question. Not more than two reheat treatments are allowed. However retempering is not considered as reheat treatment. If after reheat treatment, the mechanical properties are not complied with, the entire lot shall be rejected. HIGH TEMPERATURE PROPERTIES: The elevated temperature and creep properties as specified in EN10273 shall be guaranteed by the supplier.
13.2
13.3 14.0

HYDERABAD
15.0 ULTRASONIC TEST :
HY10666
All bars above 50 mm diameter shall be ultrasonically tested according to ASTM:A388 (BHEL Standard AA0850118), to ensure freedom from defects. The following defects (Category 2 of AA0850118) shall be unacceptable. i)
Cracks, flakes, seams and laps. Defects giving indications larger than that from a 4mm diameter equivalent flaw. Groups of defects with maximum indication less than that from a 4mm diameter equivalent flaw which can not be separated at testing sensitivity if the back echo is reduced to less than 50% Defects giving indications of 2 to 4mm diameter equivalent flaw separated by a distance less than four times the size of the larger of the adjacent flaws.
ii) iii)
iv) 16.0
INSPECTION AT SUPPLIER'S WORKS: The representative of BHEL shall have free access to the supplier's works at all times during the execution of the order, to satisfy himself that the material is produced as per the quality requirements of this specification. All reasonable facilities shall be extended to him, free of charge. He may also witness the sampling, testing and marking called for in this specification.
17.0
TEST CERTIFICATES : Five copies of the test certificate shall be furnished giving the following details. a) b) c) d) e) f) g) h) i) j) Specification No. HY 10666 / Rev.04 BHEL Order No. Size Name of the Supplier Process of steel manufacture & bars Melt No. Heat Treatment details and batch No. Results of chemical analysis and mechanical tests. Results of Ultrasonic tests. Guarantee for high temperature properties.
18.0 18.1
PACKING AND MARKING : Marking: All bars with cross-sectional dimension greater than 50mm shall be stamped with the melt number, specification number and supplier's trade mark on one end face of the bars.
HY10666

HYDERABAD
Bars of sectional dimension 50mm and below shall be bundled as per each size and a metal label bearing the following information shall be securely attached to each bundle. a) b) c) d) e) 18.2 19.0 BHEL Specification No. HY 10666 / Rev.04 BHEL Order No. Melt No. & Heat Treatment batch No. Size & Weight Supplier's trade mark The bars shall be suitably packed to prevent corrosion and damage during
Packing : transit.
REJECTION AND REPLACEMENT : In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.
HY10665
BOLTING STEEL BARS FOR HIGH TEMPERATURE SERVICE H & T (Gr.:21CrMoV57) 1.0 GENERAL: This specification governs the quality requirements of 21CrMoV57 bolting steel bars in hardened and tempered condition upto 600 mm diameter / size.
2.0
APPLICATION: For the manufacture of steam turbine bolts, nuts, studs, spindles, bushes and other components operating in the temperature range of 300 - 540 C.
3.0
CONDITION OF DELIVERY: Hot rolled/forged and hardened and tempered. The bars shall be supplied with ends square and true. The bars shall be supplied in straight lengths without twists and bends.
4.0
COMPLIANCE WITH NATIONAL STANDARDS: The material shall comply, in general, with the requirements of the following national standard and also meets the requirements of this specification. DIN EN 10269-1999: Steels and nickel alloys for fasteners with specified elevated and/or Gr. 21 Cr Mo V 57 : low temperature properties.
5.0 5.1
DIMENSIONS AND TOLERANCES: Sizes: Bars shall be supplied to the dimensions specified in BHEL order.
5.1.1 Length: Unless otherwise specified, hot rolled bars shall be supplied in 3 to 6 metres length or in multiples with maximum of 10 per cent, shorts down to 1 metre. Forged bars shall be supplied in lengths of 1.5 to 3 metres. Revisions: Revised to bring inline with CPS AA10620 and EN10269. Rev. No. 03 Dt. DEC. 2005 Amd. No. Dt. Reaffirmed: Year: Issued : STANDARDS ENGINEERING DEPARTMENT Date of 1st issue: Approved: Prepared: STANDARDS JULY, 1985 AGM (G) ENGG.
HY10665
Rev. No. 03 PAGE 2 OF 6 5.2 Tolerance:
5.2.1 Hot rolled bars: The bars shall not vary from specified diameter or distance across flats by more than 2 %. 5.2.2 Forged bars: The tolerance on the forged bars shall be as follows: Diameter, mm 50 to 125 125 to 175 175 --Tolerance, mm + 6.0 + 8.0 + 12.5
Note: (FOR HOT ROLLED & FORGED BARS) Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerances on each size. 6.0 MANUFACTURE: Steel shall be made by basic electric process and subsequently vacuum degaussed. If any other process is employed, it shall be to mutual agreement between the supplier and BHEL. Note: Raw material like Ingots/Blooms/Billets required for forgings should be procured from BHEL approved sources alongwith test certificate. 7.0 7.1 7.2 HEAT TREATMENT: The bars shall be heat treated to get the mechanical properties specified as per clause 12.0. Following heat treatment is suggested: Harden at 900-950C Temper at 680 - 720C, minimum 2 hours. Hardening above 950C and tempering below 680C shall not be done to avoid embrittlement. 7.3 7.4 The temperature shall be uniform all over the cross section. Minimum possible residual stresses shall be aimed with slow cooling and longer duration in tempering treatment. If the bars need straightening after heat treatment, the straightening operation shall be followed by stress relief annealing at 30C below the tempering temperature with slow cooling after the total straightening process.

8.0 FREEDOM FROM DEFECTS:
HY10665
The bars shall be straight, sound and free from internal and surface defects viz., cracks, piping, scabs, laps, hairline cracks, etc. The bars shall be free from twists and bends. 9.0 9.1
FINISH: The surface of the bars shall be smooth without any laps, rolled in scales, etc. Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits specified in clause 5.0. The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible. CHEMICAL COMPOSITION: The analysis of the material and the permissible variation in the composition from the specified limits shall be as follows: ______________________________________________________________________ Element Percent Permissible min. max. variation, % ______________________________________________________________________ Carbon 0.17 0.25 0.02 Silicon 0.40 + 0.05 Manganese 0.40 0.80 0.04 Chromium 1.20 1.50 0.05 Molybdenum 0.55 0.80 0.05 Vanadium 0.20 0.35 0.03 Sulphur 0.020 + 0.005 Phosphorus 0.020 + 0.005 Copper 0.20 Tin 0.025 Arsenic 0.010 Antimony 0.010 Aluminium 0.02 _____________________________________________________________________ Note: Nickel content of about 0.80% max. is permissible.
9.2 10.0
11.0 11.1
TEST SAMPLES: Chemical analysis: Each melt shall be analysed for chemical composition.
HY10665
Rev. No. 03 PAGE 4 OF 6 11.2 MECHANICAL TESTS:
A hardness test is to be carried out to verify the uniformity of the strength within the delivery lot (per melt and heat treatment batch). The test amount shall be 10% of the bars, but not less than 10 bars. In case of less than 10 bars, all bars shall be hardness tested. Mechanical properties shall be tested on hardest and softest bar. The taking of specimens has to be carried out according to EN 10083-2 with the following exception: Up to a diameter (d) or an edge length (a,b) > 100 mm, the transversal specimens can be taken with a distance of d/3 or a/3 and b/3 from outside (instead of longitudinal specimens). 12.0 12.1 MECHANICAL PROPERTIES:
Tensile: When tested in accordance with IS:1608, the test pieces shall show the following properties (values for transverse specimens in brackets): -----------------------------------------------------------------------------------------------------------Property Bar < 160mm Bar 160-600mm -----------------------------------------------------------------------------------------------------------Tensile strength, N/mm 700-850 700-850 0.2% Proof stress, N/mm,min 550 550 Elongation ( 1= 5d), % min. 16 16 (13) Reduction in area, % min. 60 60 (35) Impact energy (J) * 63 63 (20) Hardness (HB 30) 210-250 215-260 ----------------------------------------------------------------------------------------------------------- Charpy Impact ( ISO - V ) Value : When tested in accordance with IS : 1757, the piece shall show a minimum average Charpy impact value over three test values as specified above. Only one test value out of the three can be below the specified value but in no case shall be less than two-thirds the minimum specified value. All the 3 test values shall, however, be reported. The test is applicable for bars of sizes above 16 mm only.
13.0 13.1
NON-DESTRUCTIVE TEST: Verification inspection of all bars.

13.2
HY10665
100% Ultrasonic inspection of all bars above 40mm size according to EN 10228-3 type 1a and 1b table 3). Acceptance criteria shall be quality class 4 according to EN 10228-3 (table 5). In general, the decision limit for loss of back wall echo is 4 dB and for the real reflector length max. 10mm. RETESTS: As per EN10021.
14.0
15.0
TEST CERTIFICATE: Three copies of test certificates shall be supplied unless otherwise stated on the order. In addition the supplier shall ensure to enclose one copy of test certificate alongwith their dispatch documents to facilitate quick clearance of material. The test certificate shall bear the following information: BHEL references: BHEL order No. HY10665 , Rev.No. 03: Bolting Steel bars for HTS - H & T (Gr.:21CrMoV57) Supplier Referances: Supplier's Name Heat or Cast No. Process of manufacture Identification No. Particulars of heat treatment & Batch No. Results of Tests: Chemical analysis Mechanical properties Ultrasonic test Results of dimensional inspection Mill test certificate The certificate must be signed by the Chief, Inspection Department / Chief Metallurgist of the supplier's plant.
16.0
PACKING AND MARKING: Bars shall be suitably packed to prevent corrosion and damage during transportation. Bars over 63 mm diameter shall be individually stamped / painted on one end face with cast number and HY10665. Bars of 63 mm diameter and less shall be bundled together and identified by means of a metal label stating the cast number and specification No. HY10665 attached to the bundle.
HY10665
Each package shall, in addition bear the following information: AA HY10665 : Bolting Steel bars for HTS - H & T (Gr.:21CrMoV57) BHEL Order No. Supplier's name and trade mark, if any. Cast / Batch No. Identification No. Size and quantity supplied. 17.0 REFERRED STANDARDS (Latest Publications Including Amendments): 1) DIN 10269 5) EN 10228-3 2) IS: 3739 6) EN10021 3) IS:1608 4) IS:1757
HY10664
ALLOY STEEL BARS - QUENCHED & TEMPERED (GR: 42 Cr Mo 4) 1.0 GENERAL: This specification governs the requirements of alloy steel bars of grade 42 Cr Mo 4 in quenched and tempered condition.
2.0
APPLICATION : For the manufacture of high tensile and high temperature fasteners and other components requiring high tensile strength coupled with good ductility and resistance to shock and wear.
3.0 4.0
CONDITIONS OF DELIVERY : The bars shall be supplied in hot rolled / forged and quenched and tempered condition. COMPLIANCE WITH STANDARDS: This specification complies in general with DIN EN 10083 / 1996, Grade : 42 Cr Mo4.
5.0 5.1 5.2
DIMENSIONS AND TOLERANCES: Dimensions : The sizes shall be as specified in the order. Unless otherwise specified, the bars shall be supplied in random lengths of 3 to 5 metres. Tolerance:
5.2.1 Hot rolled bars: The bars shall not vary from specified diameter or distance across flats by more than 2 %. 5.2.2 Forged bars: The tolerance on the forged bars shall be as follows. Diameter, mm 50 mm to 175 mm Above 175 mm Tolerance, mm + 8.0 mm + 12.5 mm
Issued : Revisions: Modified clause 16.0 to add the results of hardness STANDARDS & NDT tests in test certificate. ENGINEERING DEPARTMENT Rev.No. 06 Date of 1st issue: Amd. No. Reaffirmed Prepared: Approved: Dt. FEB. 06 Dt. Year:
Standards,
Matls. Engg.
AGM (Engg.)
AUG. 82
HY10664
Note: (Hot rolled & forged bars). Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerance on each size. 6.0 MANUFACTURE: Method of steel manufacture shall be at the manufacturer's discrection. The steel shall be fully killed.. 7.0 7.1 HEAT TREATMENT: The recommended heat treatment cycle shall be as follows: Hardening : 820 - 860 C followed by water/ oil quenching. Tempering at 540 - 680 C followed by Air cooling.
The actual heat treatment cycle followed shall be reported in Test Certificate. 7.2 8.0 If the bars need to be straightened after heat treatment, the bars shall be stress relieved, after straightening operation, at 30 C below the actual tempering temperature. FREEDOM FROM DEFECTS: The bars shall be free from Cracks, Scabs, laminations, and other harmful defects. 9.0 9.1 FINISH: The surface of the bars shall be smooth without any laps, rolled in scales etc., Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits . The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible. CHEMICAL COMPOSITION: The melt analysis of the material shall be as follows: C 0.38 0.45 Si 0.40 Mn 0.60 0.90 Cr 0.90 1.20 Mo 0.15 0.30 P 0.035 S 0.035 + 0.005
9.2 10.0
Element Min . Melt Analysis Max.
Permissible variation in product 0.02 + 0.03 0.04 0.05 0.03 + 0.005 analysis Note : Ni addition upto 0.50% is permitted for improving impact properties.

HY10664
Chemical Analysis: Each melt shall be analysed for chemical composition. Mechanical Tests:
11.2.1 One sample per lot, comprising of bars of same size, melt and heat treatment batch shall be taken for mechanical testing.
11.3 12.0
Hardness: Hardness shall be checked for 5% of the bars of same size, melt and heat treatment batch. In any case minimum two bars shall be tested for hardness. MECHANICAL PROPERTIES : The Mechanical properties of the material shall be as follows. For the size ranges upto 160 mm dia the properties given are for longitudinal specimen. For the size range 160 - 250, the properties for both longitudinal and transverse direction are given. Ruling Section, mm Tensile Strength N/mm2 0.2% proof stress, min. N / mm Elongation min. L = 5d 10 11 12 13 14 12 Reduction in area % min. 40 45 50 50 55 -Notched bar impact strength min. (ISO - V notch ) J -25 25 25 25 Hardness, BHN
Upto 16 >16 40 >40 100 >100 160 >160 250 (L) >160 250 (T)
1100-1300 1000-1200 900-1100 800-950 750-900 750-900
900 750 650 550 500 500
315 - 375 285 - 335 245 - 315 225 - 275 215 - 245
27 (DVM 3 215 - 245 mm - U notch)
NOTE: 1) The tensile test shall be carried out according to IS:1608 or any reputed national standard. 2) The charpy impact test shall be carried out according to IS:1757 or any reputed National Standard. The test shall be performed on ISO - Specimen of size 10x10x55mm with a 2 mm V-Notch.
HY10664

3) The minimum impact value specified above is the average of 3 specimens from a single location. Only one value of the three can be below the specified minimum, but in no case below 2/3rd of the same. All the three values shall be reported. 4) The hardness shall be tested in accordance with IS 1500 or any other equivalent international standard.
13.0 13.1 . 13.2 . 13.3 14.0
RETESTS: If any of the test specimen fails to meet the requirements specified in cl.12, the sample bar from which the test specimen was cut shall be rejected and two further sample bars from the same lot shall be taken for retest If the retests also fail, manufacturer is at liberty to reheat treat the bars in question. Not more than two reheat treatments are allowed. However, retempering is not considered as reheat treatment. If after reheat treatment, the mechanical properties are not complied with, the entire lot shall be rejected. ULTRASONIC TEST: All bars above 50 mm dia/side shall be ultrasonically tested according to ASTM:A388 (BHEL Standard AA0850118), to ensure freedom from defects. The following defects (Category 2 of AA 0850118) shall be unacceptable. i) Cracks, flacks, seams and laps. ii) Defects giving indications larger than that from a 4mm diameter equivalent flaw. iii) Groups of defects with maximum indication less than that from a 4mm diameter equivalent flaw which can not be seperated at testing sensitivity if the back echo is reduced to less than 50%. iv) Defects giving indications of 2 to 4mm diameter equivalent flaw seperated by a distance less than four times the size of the larger of the adjacent flaws.
15.0
INSPECTION AT SUPPLIERS WORKS: The representative of BHEL shall have free access to the suppliers works at all times during the execution of the order, to satisfy himself that the material is produced as per the quality requirements of this specification. All reasonable facilities shall be extended to him, free of charge. He may also witness the sampling, testing and marking called for in this specification.

16.0 16.1 TEST CERTIFICATES:
HY 106 64
Five copies of the test certificate shall be furnished giving the following details. a) b) c) d) e) f) g) h) i) j) Specification No. HY10664 Rev. 06 Material Grade : 42 Cr Mo 4 BHEL Order No. Size Melt No. Process of manufacture Heat Treatment details and batch No. Results of chemicals analysis and mechanical properties. Results of hardness test. NDT tests (if applicable).
17.0 17.1
PACKING AND MARKING: Marking: All bars with cross sectional dimension greater than 50 mm shall be stamped with the melt number, specification number and suppliers trade mark on both the end faces of the bars. Bars of sectional dimension 50 mm and below shall be bundled as per each size and a metal lable bearing the following information shall be securely attached to each bundle. a) b) c) d) e) BHEL Specification No. HY10664 Rev .06 BHEL Order No. Melt No. & Heat Treatment batch No. Size & Weight Suppliers trade mark.
17.2 18.0
Packing: The bars shall be suitably packed to prevent corrosion and damage during transit. REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.

(GR: 25 Cr Mo 4) 1.0 GENERAL:
HY10663
ALLOY STEEL BARS FOR HIGH TEMPERATURE SERVICE H & T
This specification governs the quality requirements of alloy steel bars of grade 25 Cr Mo 4 in hardened and tempered condition. 2.0
APPLICATION : For the manufacture of high temperature fasteners for steam turbines.
3.0
CONDITION OF DELIVERY : The bars shall be supplied in hot rolled/forged and hardened and tempered condition.
4.0
COMPLIANCE WITH STANDARDS: The material shall comply with DIN: 10269-1999 GR: 25 Cr Mo 4 : Heat resisting and highly heat resisting materials for bolts and nuts with the following additional / specific requirements.
5.0 5.1
DIMENSIONS AND TOLERANCES: Dimensions: The sizes shall be as specified in the order. Unless otherwise specified, the bars shall be supplied in random lengths of 3 to 6 metres or in multiples with maximum of 10% shorts down to 1 metre. Forged bars shall be supplied in lengths of 1.5 to 3.0 metres.
5.2
Tolerance:
Revisions: Modified Cl. 5.0, 6.0, 10.0. Rev.No. 05 Dt. FEB. 2006 Amd. No. Dt. Reaffirmed Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Approved: Dt.of 1st Issue Prepared:

STDS.ENGG., MATLS.ENGG.
AGM (ENGG.)
JUL. 1982
HY10663
Rev. No. 05 PAGE 2 OF 5 Diameter, mm > 50 to 125 >125 to 175 >175 ---

Tolerance, mm + 6.0 + 8.0 + 12.5
Note: (FOR HOT ROLLED & FORGED BARS) Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerances on each size. 6.0 MANUFACTURE: Steel shall be made by basic electric process and subsequently vacuum degassed. If any other process is employed, it shall be to mutual agreement between the supplier and BHEL. Note: Raw material like ingots/blooms/billets required for forgings should be procured from BHEL approved sources alongwith test certificate. 7.0 7.1 HEAT TREATMENT: The heat treatment cycle shall be as follows: Hardening at 840-880C Cool in oil or water. Tempering at 540C-680C for min. 2 hrs and cool in air slowly to minimize residual stresses. 7.2 If the bars need be straightened after heat treatment, the bars shall be stress relieved, after straightening operation, at 30C below the actual tempering temperature. The actual heat treatment cycle followed shall be reported in test certificate. 8.0 FREEDOM FROM DEFECTS: The bars shall be straight, sound and free from internal and surface defects viz., cracks, piping, scabs, laps, hairline cracks etc. The bars shall be free from twists and bends. 9.0 9.1 FINISH: The surface of the bars shall be smooth without any laps, rolled in scales etc. Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits specified in Cl.5.0. The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible.
9.2

HY10663
Chemical Analysis: Each melt shall be analysed for chemical composition. Mechanical Tests: One sample per lot, comprising of bars of same size, melt and heat treatment batch shall be taken for mechanical testing. For bars of diameter more than 160 mm the supplier has the option of reducing the diameter to 160 mm by forging or machining and then test it as per Cl. 12.0 of this specification to achieve the required properties of 160 mm dia. ruling section.
11.0
CHEMICAL COMPOSITION: The chemical analysis of the material shall be as follows: Element (%) Melt min . Analysis max. Permissible variation in product Analysis C 0.22 0.29 0.02 Si -0.40 0.03 Mn 0.60 0.90 0.04 Cr 0.90 1.20 0.05 Mo 0.15 0.30 0.04 P 0.035 S 0.035
+0.005 +0.005
12.0
MECHANICAL PROPERTIES The Mechanical properties of the material shall be as follows:
Specimen
Limiting ruling Section (mm) 100 > 100 160
Tensile Strength N/mm2
0.2% Proof stress, min N/mm2 440
Elongation % min (l=5d)
Reduction in area % min
Impact strength, min (ISO-V Specimen) J 60
Longitudinal
600-750 420
18
60 45
NOTE: 1) The tensile test shall be carried out according to IS:1608 or any reputed National Standard. 2) The charpy impact test shall be carried out according to IS:1757, or any reputed National Standard. The test shall be performed on ISO - V Specimen of size 10x10x55mm with a 2 mm V-Notch.
HY10663

The minimum impact value specified above is the average of 3 specimens from a single location. Only one value of the three can be below the specified minimum, but in no case below 2/3rd of the same. All the three values shall be reported.
13.0 13.1
RETESTS: If any of the test specimen fails to meet the requirements specified in cl 12, the sample bar from which the test specimen was cut shall be rejected and two further sample bars from the same lot shall be taken for retest. If the retests also fail, manufacturer is at liberty to heat-treat the bars in question. However, not more than two re-heat treatments are allowed. Re-tempering is not considered as reheat treatment. If after re-heat treatment, the mechanical properties are not complied with, the entire lot shall be rejected. ULTRASONIC TEST: All bars above 50mm dia shall be ultrasonically tested according to the latest ASTM:A388 (BHEL Standard AA0850118), to ensure freedom from defects. The following defects (Category 2 of AA0850118) shall be unacceptable. i) ii) iii) Cracks, flacks, seams and laps. Defects giving indications larger than that from a 4mm diameter equivalent flaw. Groups of defects with maximum indication less than that from a 4mm diameter equivalent flaw which can not be seperated at testing sensitivity if the back echo is reduced to less than 50%. Defects giving indications of 2 to 4mm diameter equivalent flaw seperated by a distance less than four times the size of the larger of the adjacent flaws.
13.2
13.3 14.0
iv) 15.0
INSPECTION AT SUPPLIERS WORKS: The representative of BHEL shall have free access to the suppliers works at all times during the execution of the order, to satisfy himself that the material is produced as per the quality requirements of this specification. All reasonable facilities shall be extended to him, free of charge. He may also witness the sampling, testing and marking called for in this specification.

16.0 16.1 TEST CERTIFICATES:
HY10663
Five copies of the test certificate shall be furnished giving the following details. a) b) c) d) e) f) g) h) i) Specification No: HY 10663 / Rev. 05 BHEL order No Size Name of the Supplier Process of steel manufacture & bars. Melt No. Heat Treatment details and batch No. Results of chemical analysis and mechanical tests. Results of ultrasonic tests.
16.2 17.0 17.1
The test certificate shall be signed by the chief of Quality/Chief Metallurgist of the supplier and BHEL representative. PACKING AND MARKING: Marking: All bars with cross-sectional dimension greater than 50mm shall be stamped with the melt number, specification number and suppliers trade mark on both the end faces of the bars. Bars of sectional dimension 50mm and below shall be bundled as per each size and metal lable bearing the following information shall be securely attached to each bundle. a) b) c) d) e) BHEL Specification No. HY 10663 BHEL Order No. Melt No. & Heat Treatment batch No. Size & Weight Suppliers trade mark.
17.2 18.0
Packing: The bars shall be suitably packed to prevent corrosion and damage during transit. REJECTION: In the event of any material proving defective during the course of further processing or testing, such material shall be rejected and the supplier shall make immediate arrangements to replace the same free of cost.
HY 105 68
1.5% MAGANESE STEEL BARS, NORMALIZED

1.0 GENERAL: This specification governs the requirements of 1.5% Manganese steel bars. 2.0
APPLICATION : For components requiring high strength.
3.0
CONDITION OF DELIVERY : The material shall be procured in the hot rolled and Normalised condition.
4.0
COMPLIANCE WITH NATIONAL STANDARDS: Specification complies with the requirements of: BS: 970 (Pt-1) - 1983 | Specification for Gr: 150M19 | Wrought steel . DIMENSIONS AND TOLERANCES: Sizes: Bars shall be supplied to the dimensions specified on the order. Unless otherwise specified in the order, bars shall be supplied in random lengths of 3 to 6 meters. Tolerances: The tolerances on bars shall comply with those of Grade 2 of IS:3739, reproduced below:
5.0 5.1
5.2
5.2.1 Rounds & Square Bars: Nominal size mm Upto & including 25 50 80 100 125 150
Over -25 50 80 100 125 Revisions:
Tolerance, mm Permissible deviation Out of round 0.50 0.75 1.00 1.25 1.50 2.00 Issued : 0.50 0.75 1.00 1.25 1.50 2.00
General Revision Rev.No. 01 Rev.Date: Mar 1992 Revised: Matls Engg.
STANDARDS ENGINEERING DEPARTMENT Prepared: Approved: Date: STDS GM (Engg) Jan 1984
HY 105 68
Rev. No.01 PAGE 2 OF 4 6.0 MANUFACTURE:
The steel shall be manufactured by basic oxygen process, basic open hearth process or basic electric furnace process sand shall be fully killed. 7.0 FREEDOM FROM DEFECTS: The bars shall be free from surface and internal defects such as piping, segregation etc. The bars shall be supplied in straight lengths with ends square and true. 8.0 HEAT TREATMENT: Normalizing shall be done at 860 -900C. 9.0 9.1 9.2 SELECTION OF TEST SAMPLES: Chemical Analysis: Each melt shall be analysed for chemical composition.
Mechanical Properties: Bars of same size shall be divided into lots belonging to the same melt and heat treatment batch. One sample per lot shall be tested for mechanical properties. The test specimen shall be concentric with the bars for sectional dimension upto 40mm. For diameters or width across flats exceeding 40mm, the specimen location shall be 1/3rd the bar radius below the bar surface. CHEMICAL COMPOSITION: The melt analysis of material shall be as follows: Element min. % Melt analysis max. % Permissible variation in Product analysis 0.23 0.02 1.70 0.10 0.04 +0.03 0.050 +0.008 0.050 +0.008 C 0.15 Mn 1.30 Si S P -
10.0
11.0
MECHANICAL PROPERTIES: The material shall comply with the following mechanical properties: Ruling Section (mm) Upto 150 >150 250 Tensile Strength N/mm2 Min. 550 510 Yield Strength N/mm2 Min. 325 295 Elongation % Min l=5.65So. 18 17 Brinell Hardness BHN 152-207 146-197 Charpy impact energy (ISOV Notch) J, Min. 35 -
HY 105 68
NOTE: 1) The tensile test shall be performed as per IS:1608 any other reputed National standard. 2) The Brinell hardness test shall be performed as per IS:1500 3) The charpy impact test shall be performed in accordance with IS:1757 or any reputed National standard. The specimen size shall be 10x10x55mm with a 2 mm V-Notch. An impact test shall consist of three specimens from a single test location, the average value of which shall be as specified above.
Only one value of the three can be below the specified minimum, but in no case below 2/3rd of the specified average value. All the three test results shall be reported in test certificate.
12.0
INSPECTION AT SUPPLIERS WORKS: BHEL representative/BHEL appointed Inspection Agency shall have free entry and access to all areas where the manufacture of the bars is carried out. All reasonable facilities shall be extended to him including labour wherever necessary. BHEL representative/BHEL appointed Inspection Agency shall be given sufficient advance intimation to witness the various processes, tests, etc. punching and identification of test coupons and execution of various tests shall be done in presence of BHEL representative/BHEL appointed Inspection Agency.
13.0
TEST CERTIFICATES: Three copies of the test certificate shall be supplied bearing the following details. BHEL order No Specification No: HY 10568 / Rev. 01 Supplier Name: s Identification No: Size Cast No. Details of Heat treatment. Results of Chemical analysis and mechanical tests called for in this specification.
14.0
PACKING AND MARKING: The bars shall be suitably packed in bundles to prevent corrosion and damage during transit.
HY 105 68
Bars above 25mm in diameter or of equivalent cross-sectional area shall be stamped HY 10568 and Cast N0.on the side near the end or on the end face. A metal lable shall be securely attached to each bundle and shall bear the following information. HY 105 68/Rev. 01 BHEL Order No. Consignment or Identification No: Cast No. Size & Weight. Supplier Name. s
15.0
REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.

ALLOY STEEL BARS FOR LOW TEMPERATURE SERVICE H & T

(GR : L43) 1.0 GENERAL: This specification governs the quality requirements of alloy steel bars of grade L43 for low temperature service, covering sizes upto 100mm only. 2.0 APPLICATION : For stay bolts, cap nuts and studs for centrifugal compressor etc. required for low temperature service, upto - 101C. 3.0 CONDITION OF DELIVERY : Cold/Hot rolled, hardened and tempered condition. 4.0 COMPLIANCE WITH NATIONAL STANDARDS: This specification complies in general with latest version of ASTM A 320 M 1993 Grade L43, with the following additional requirements. 5.0 5.1 DIMENSIONS AND TOLERANCES: Dimensions : The sizes shall be as specified in the order. Unless otherwise specified, the bars shall be supplied in random lengths of 3 to 5 metres. Tolerances:
5.2
5.2.1 The tolerances on rolled bars shall be as per grade 2 of IS:3739, reproduced below: Size (mm) Tolerance (mm) Over Upto & including 25 50 80 100 Revisions: 25 50 80 100 120 0.50 0.75 1.00 1.25 1.50 Issued : STANDARDS ENGINEERING SECTION Amd.No. Dt. Reaffirmed. Year: Prepared: MANAGER
MATLS ENGG
Rev.No.01 Dt.DEC.96
Approved: AGM (E&CC)
Dt.of 1st Issue Oct.92
HY 10566
Rev. No.01 PAGE 2 OF 4 6.0 MANUFACTURE: The steel shall be produced by the electric furnace process or by the basic oxygen process or by an equivalent recognised process. The steel shall be fully killed. 7.0 7.1 HEAT TREATMENT: The recommended heat treatment cycle shall be as follows: Hardening : Heating to 820-850C followed by oil quenching. Tempering: Heating to 650-690C followed by air cooling. The actual heat treatment cycle followed shall be reported in test certificate.. 7.2 If the bars need be straightened after heat treatment, the bars shall be stress relieved, after straightening operation, at 30C below the actual tempering temperature. FREEDOM FROM DEFECTS: The bars shall be free from cracks, scabs, laminations, and other harmful defects. 9.0 9.1 FINISH: The surface of the bars shall be smooth without any laps, rolled in scales etc. Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits. The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible. SELECTION OF TEST SAMPLES: Chemical Analysis: Each melt shall be analysed for chemical composition. 10.2 Mechanical Tests: One sample per lot, comprising of same size, melt and heat treatment batch shall be taken for mechanical tests. CHEMICAL COMPOSITION: The melt analysis of the material shall be as follows:
8.0
9.2
10.0 10.1
11.0

Element Melt Analysis Min .% Max. % C 0.38 0.43 Si 0.15 0.35 Mn 0.60 0.85 Cr 0.70 0.90 Mo 0.20 0.30 Rev. No.01 PAGE 3 OF 4 Ni 1.65 2.00 S 0.040 P 0.035
Product Variation % 0.02 0.02 0.03 0.03 0.02 0.05 +0.005 +0.005 NOTE: P and S contents shall be aimed as low as possible to achieve the average impact energy values of 27 J (minimum) at 101C 12.0
MECHANICAL PROPERTIES The material shall conform to the requirements as given below: Tensile Strength N/mm2 min. 860 0.2% Proof Stress N/mm2 min. 725 % Elongation L=50mm min. % Reduction in Area of Cross Section min. 50 Impact Strength (ISOV) at - 101C Joules min. 27
16
NOTE: 1) The tensile test shall be carried out according to IS:1608 or any reputed National Standard. 2) The charpy impact test shall be carried out according to IS:1757 or any reputed National Standard. The test shall be performed on ISO-specimen of size 10 x 10 x 55 mm with a 2 mm V notch. 3) The minimum impact value specified above is the average of 3 specimen from a single location. Only one value of the three can be below specified minimum, but in no case below 2/3rd of same. All the three values shall be reported. 4) If specified in the order, the impact test may be carried out at a temperature other than -101 C, provided the test temperature is as low as the intended service temperature. RETESTS: If any of the test specimen fails to meet the requirements specified in cl.12, the sample bar from which the test specimen was cut shall be rejected and two further sample bars from the same lot shall be taken for retest. If the retests also fail, manufacturer is at liberty to reheat treat the bars in question. Not more than two reheat treatments are allowed. However, retempering is not considered as reheat treatment. If after reheat treatment, the mechanical properties are not complied with, the entire lot shall be rejected
13.0 13.1
13.2
13.3
HY 10566
Rev. No.01 PAGE 4 OF 4 14.0
INSPECTION AT SUPPLIER WORKS: S The representative of BHEL shall have free access to the supplier works at all times during s the execution of the order, to satisfy himself that the material is produced as per the quality requirements of this specification. All reasonable facilities shall be extended to him, free of charge. He may also witness the sampling, testing and marking called for in this specification
15.0 15.1
TEST CERTIFICATES: Five copies of test certificates shall be supplied giving the following details: a) BHEL Specification No: HY 10566 Rev.01 b) Material Grade: L43 c) BHEL Order No. d) Size e) Melt No. f) Process of manufacture g) Heat Treatment details and batch No. h) Results of chemicals analysis and mechanical properties. The test certificates shall be signed by the inspection/Chief Metallurgist of the mill. PACKING AND MARKING: Marking: All bars with cross sectional dimension greater than 50mm shall be stamped with the melt number, specification number and supplier trade mark on both the end faces of s the bars. Bars of sectional dimension 50 mm and below shall be bundled as per each size and a metal label bearing the following information shall be securely attached to each bundle. a) b) c) d) e) BHEL Specification No. HY 10566 BHEL Order No. Melt No. & Heat Treatment batch No. Size & Weight Supplier trade mark. s
15.2 16.0 16.1
16.2 17.0
Packing: The bars shall be suitably packed to prevent corrosion and damage during transit. REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.
HY10566 REV.NO.01
AMENDMENT-NOTIFICATION
PAGE 1 OF 1
ALLOY STEEL BARS FOR LOW TEMPERATURE SERVICE H&T

(GR. L43)
Clause 5.2.2 +8% shall be replaced by +8 mm -0 -0 mm
REF:
Amd.No. 01
APPROVED SR.MNGR.
STDS.ENGG
ISSUED STDS. ENGG
DATE 24 . 2 . 99
CUM.Sr.No A 0274:
HY10565
1% CHROMIUM CASE HARDENING STEEL BARS, ANNEALED

(GR : 16 Mn Cr 5) 1.0 2.0
GENERAL: This specification governs the requirements of 1% chromium case hardening bars. APPLICATION : For the manufacture of case hardened components. CONDITION OF DELIVERY : The bars shall be supplied in the hot / cold rolled/ forged and Annealed condition COMPLIANCE WITH NATIONAL STANDARDS: This specification complies with EN10084-1998 : Case hardening steels. Gr : 16 Mn Cr5 DIMENSIONS AND TOLERANCES: Dimensions : As specified in the order. Unless otherwise specified, the hot/cold rolled bars shall be supplied in random lengths of 3 to 6 meters. Forged bars shall be supplied in lengths of 1.5 to 3.0 metres. Tolerance:
3.0 4.0
5.0 5.1
5.2
5.2.1 Rolled bars: The bars shall not vary from specified diameter or distance across flats by more than 2 %. 5.2.2 Forged bars: The tolerance on the forged bars shall be as follows. Diameter, mm 50 mm to 175 mm Above 175 mm Tolerance, mm + 8.0 mm + 12.5 mm
Note: (Hot rolled & forged bars). Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerance on each size.
Revisions: Revised in line with EN10084 (latest version). Rev.No. 03 Dt. FEB. 06 Amd.No. Dt. Reaffirmed Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Approved: Dt.of 1st Issue Prepared: MANAGER, MATLS ENGG GM (ENGG) JAN., 1984
HY10565
REV. NO. 03 PAGE 2 OF 4 6.0 MANUFACTURE:
The method of steel manufacture is left to the discretion of the manufacturer. However, air or mixed air and oxygen bottom blown converter process is not acceptable. The steel shall be fully killed. 7.0 FREEDOM FROM DEFECTS: The bars shall be free from surface and internal defects such as piping, segregation etc. 8.0 8.1 8.2 HEAT TREATMENT: The bars shall be soft annealed at 650 - 700 C and furnace cooled. The recommended heat treatment for sample test pieces shall be as follows: Blank Carburize at 880 - 980 C, followed by air cooling. Hardening : At 860 - 900 C followed by quench in oil or water. The tempering temperature shall be 150 - 200 C. The actual heat treatment cycle followed shall be reported in the Test certificate. 9. 9.1 9.2 SELECTION OF TEST SAMPLES: Chemical Analysis: Each melt shall be analysed for chemical composition Mechanical Properties : One sample per melt per size shall be tested for mechanical properties after heat treatment as per clause 8.2. For the bars beyond 250 mm diameter, the test samples shall be forged to dia 250 mm then tested for mechanical properties after heat treatment as per clause 8.2. Metallography tests : One sample per melt per size shall be tested for metallography tests. CHEMICAL COMPOSITION: The melt analysis of the material shall be as follows: Element Melt analysis Min .% Max. % C 0.14 0.19 0.02 Si -0.40 +0.03 Mn 1.00 1.30 0.05 Cr 0.80 1.10 0.05 P -0.035 S 0.035
9.3 10.0
Permissible variation in product analysis
+0.005 +0.005

11.0 11.1 MECHANICAL PROPERTIES:
HY10565
Tensile: The mechanical properties of the hardened and tempered test bars of ruling section 30 mm shall be as follows: Tensile Strength N/mm2 0.2% Proof Stress min. N/mm2 590 % Elongation min. (l = 5 d) 10
780 - 1080 11.2 12.0 12.1 12.2
Hardness: 5 % of the bars or minimum 2 numbers, in annealed condition shall be tested for Brinell Hardness and the value shall be 207 BHN max. METALLOGRAPHY TEST : Grain size : Grain size shall be 5 or finer when tested in accordance with ASTME 112. Cleanliness Rating : Inclusion content shall be tested as per ASTME 45 and inclusion rating for all types shall not be more than 2.0 (thin series) and 1.5 (thick series). The inclusion of all types i.e. A, B, C & D may exist simultaneously. ULTRASONIC TESTING : Each bar above 50 mm dia/size shall be tested ultrasonically in accordance with corporate standard AA0850118 to ensure freedom from internal defects. The norms of acceptance shall be as per category 2 of the above standard.
13.0
14.0
INSPECTION AT SUPPLIERS WORKS: BHEL representative/BHEL appointed Inspection Agency shall have free entry and access to all areas where the manufacture of the bars is carried out. All reasonable facilities shall be extended to him including labour wherever necessary. BHEL representative/BHEL appointed Inspection Agency shall be given sufficient advance intimation to witness the various processes, tests, etc. punching and identification of test coupons and execution of various tests shall be done in presence of BHEL representative/BHEL appointed Inspection Agency.
HY10565
REV. NO. 03 PAGE 4 OF 4 15.0
TEST CERTIFICATES: Three copies of test certificates shall be supplied bearing the following details: a) BHEL Order No. b) BHEL Specification No: HY 10565 / Rev. 03 c) Supplier's name: d) Identification No. e) Size: f) Cast No. g) Details of heat treatment carried out on material and test samples. h) Results of chemicals analysis and mechanical tests including hardness tests called for in this specification. i) Results of ultrasonic tests and metallography tests.
16.0
PACKING AND MARKING:

The bars shall be suitably packed in bundles to prevent corrosion and damage during transit. Bars above 50mm in diameter or of equivalent cross-sectional area shall be stamped HY10565 and Cast No. on the side near the end or on the end face. A metal lable shall be securely attached to each bundle and shall bear the following information for bars of diameters less than 50 mm. HY 105 65/Rev. 03 BHEL Order No. Consignment or Identification No: Cast No. Size & Weight. Suppliers Name. 17.0 REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.

Gr : 34 Cr Ni Mo 6 (Old Grade : 817 M40 / En24) 1.0 GENERAL:
HY10563
1.5% NICKEL-CHROMIUM-MOLYBDENUM STEEL BARS - ANNEALED
This specification governs the requirements of 1.5% Nickel-Chromium-Molybdenum Steel Bars in annealed condition.
2.0
APPLICATION : For general engineering applications requiring high tensile strength combined with good ductility and resistance to shock.
3.0
CONDITION OF DELIVERY : Hot Rolled/forged, annealed..
4.0
COMPLIANCE WITH NATIONAL STANDARDS: This specification complies with DIN EN 10083, : 1996 Quenched and tempered steels : Technical delivery conditions for special steels Gr. 34 Cr Ni Mo 6.
5.0 5.1
DIMENSION AND TOLERANCES: Sizes: Bars shall be supplied to the dimensions specified as per order.
5.1.1 Length: Unless otherwise specified, hot rolled bars shall be supplied in 3 to 6 metres length or in multiples with maximum 10%, shorts down to 1 metre. Forged bars shall be supplied in lengths of 1.5 to 3.0 metres. 5.2 Tolerance:
5.2.1 Hot rolled bars: The bars shall not vary from specified diameter or distance across flats by more than 2 %. 5.2.2 Forged bars: The tolerance on the forged bars shall be as follows.
Revisions: Updated in line with EN10083-1. Rev. No. 03 Dt. FEB. 06 Amd.No. Dt. Reaffirmed Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Approved: Dt.of 1st Issue Prepared: MANAGER (MATLS.ENGG) AGM (E&CC) FEB.93
HY10563
Rev. No.03 PAGE 2 OF 5 Diameter, mm 50 mm to 175 mm Above 175 mm

Tolerance, mm + 8.0 mm + 12.5 mm
Note: (Hot rolled & forged bars). Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerance on each size. 6.0 MANUFACTURE: The method of steel manufacture is left to the discretion of the manufacturer. However air or mixed air and oxygen bottom blown converter process is not acceptable. The steel shall be fully killed. 7.0 FREEDOM FROM DEFECTS: The bars shall be free from surface and internal defects such as piping, segregation etc. 8.0 8.1 8.2 HEAT TREATMENT: The bars shall be soft annealed by heating to 650-700 C and cooled in the furnace. The recommended heat treatment for sample test pieces shall be as follows: Hardening: 830 - 860 C followed by oil quenching. Tempering: 660 C max. Note (1) Tempering between 280 - 500C shall be avoided. Note (2) The cooling rate between the tempering temperature and 200 C shall be such as to avoid temper embrittlement. Note (3) The actual heat treatment cycle followed shall be reported in the test certificate. 9.0 9.1 SELECTION OF TEST SAMPLES: Chemical Analysis: One sample from each melt shall be analysed for chemical composition.
9.2 Mechanical Properties: 9.2.1 Mechanical Properties: One sample per melt per heat treatment batch of same size shall be tested for mechanical properties after heat treatment as per clause 8.2. For sizes beyond 250mm diameter, test samples shall be forged to dia 250mm, heat treated as per c1.8.2 and shall be tested for mechanical properties.
HY10563
9.2.2 Hardness Test: 5% of the bars or minimum 2 bars in soft annealed condition shall be tested for Brinell Hardness test. 10.0 CHEMICAL COMPOSITION: The melt analysis of material shall be as follows: Element
C 0.30 0.38 0.02
Si 0.10 0.40 0.03
Mn 0.50 0.80 0.04
Ni 1.30 1.70 0.05
Cr 1.30 1.70 0.05
Mo 0.15 0.30 0.03
S 0.035 + 0.005
P 0.035 + 0.005
Min. Melt analysis Max. Permissible in variation check analysis 11.0
MECHANICAL PROPERTIES: The mechanical properties shall be as follows:
Ruling Section, mm (d=dia, t=thickness) d 16 (t 8) 16 < d 40 (8 < t 20) 40 < d 100 (20 < t 60 100 < d 160 (60 < t 100) 160 < d 250
(100 < t 160)
Tensile strength N/mm2 1200-1400 1100-1300 1000-1200 900-1100 800-950
0.2% Proof stress, min.

N/mm2
Elongation min (L=5d) 9 10 11 12 13
Reduction in area % min. 40 45 50 55 55
1000 900 800 700 600
Notch bar impact strength, min. (ISO -V notch) 35 45 45 45 45
Hardness BHN 360-420 330-390 300-360 270-300 240-285
NOTE: 1) The tensile test shall be carried out in accordance with IS:1608 or any reputed national standard. 2) The charpy impact test shall be performed in accordance with IS:1757 or any reputed National Standard. The specimen size shall be 10x10x55mm with a 2 mm V-Notch. An impact test shall consist of three specimens from a single test location, the average value of which shall be as specified above.
HY10563

Only one value of the three can be below the specified minimum, but in no case below 2/3 of the specified average value. All the three test results shall be reported in test certificate.
11.1
12.0
ULTRASONIC TEST: Each bar above 50 mm shall be tested ultrasonically in accordance with corporate standard AA 085 01 18 to ensure freedom from internal defects. The norms of acceptance shall be as per category 2 of the above standard.
13.0 13.1
INSPECTION AT SUPPLIERS WORKS: BHEL representative/BHEL appointed Inspection Agency shall have free entry and access to all areas where the manufacture of the bars is carried out. All reasonable facilities shall be extended to him including labour wherever necessary. BHEL representative/BHEL appointed Inspection Agency shall be given sufficient advance intimation to witness the various processes, tests, etc. punching and identification of test coupons and execution of various tests shall be done in presence of BHEL representative/BHEL appointed Inspection Agency. TEST CERTIFICATES: Five copies of test certificate shall be supplied bearing the following details. BHEL Order No BHEL Specification No: HY 10563 Rev. 03 Suppliers Name: Identification No: Size Cast No. Details of Heat treatment. Results of Chemical analysis, mechanical tests including hardness and NDT called for in this specification.
13.2
14.0
Hardness Test: Shall be tested for Brinell Hardness in accordance with IS:1500 or any other equivalent national standard and the value shall be 248 BHN max. (Applicable for annealed material). Hardness values shall also be reported for the test samples heat treated as per clause 8.2 and the hardness values shall be as per table given at Cl.No. 11.0.

15.0 PACKING AND MARKING:
HY10563
The bars shall be suitably packed in bundles to prevent corrosion and damage during transit. Bars above 50mm in diameter or of equivalent cross-sectional area shall be stamped HY10563 Rev.03 and cast no. on the side near the end or on the end face.
A metal label shall be securely attached to each bundle and shall bear the following information for bars below 50 mm. HY 10563 Rev. 03 BHEL Order No. Consignment or Identification No: Cast No. Size & Weight. Suppliers Name. 16.0 REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.

Gr : 34 Cr Ni Mo 6 (Old Grade : 817 M40 (En24)) 1.0 GENERAL:
HY10561
1.5% NICKEL-CHROMIUM-MOLYBDENUM STEEL BARS - H & T
This specification governs the requirements of 1.5% Nickel-Chromium-Molybdenum Steel Bars in hardened and tempered condition.
2.0
APPLICATION : For general engineering applications requiring high tensile strength combined with good ductility and resistance to shock.
3.0
CONDITION OF DELIVERY : Hot Rolled/Forged, Hardened and Tempered.
4.0
COMPLIANCE WITH NATIONAL STANDARDS: This specification complies with DIN EN 10083 : 1996 ; Quenched and tempered : Technical delivery conditions for special steels ; Grade 34 Cr Ni Mo 6.
5.0 5.1
DIMENSIONS AND TOLERANCES: Sizes: Bars shall be supplied to the dimensions specified on the order.
5.1.1 Length: Unless otherwise specified, hot rolled bars shall be supplied in 3 to 6 metres length or in multiples with maximum 10%, shorts down to 1 metre. Forged bars shall be supplied in lengths of 1.5 to 3.0 metres. 5.2 Tolerance:
5.2.1 Hot rolled bars: The bars shall not vary from specified diameter or distance across flats by more than 2 %. 5.2.2 Forged bars: The tolerance on the forged bars shall be as follows.
Revisions: Updated in line with EN10083-1. Rev.No. 04 Dt. FEB. 06 Amd.No. Dt. Reaffirmed Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Approved: Dt.of 1st Issue Prepared: STDS SR.MGR(TS) JAN., 1982
HY10561
REV. NO. 04 PAGE 2 OF 5 Diameter, mm 50 mm to 175 mm Above 175 mm

Tolerance, 8 mm + 8.0 mm + 12.5 mm
Note: (Hot rolled & forged bars). Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerance on each size. 6.0 MANUFACTURE: The method of steel manufacture is left to the discretion of the manufacturer. However air or mixed air and oxygen bottom blown converter process is not acceptable. The steel shall be fully killed. 7.0 FREEDOM FROM DEFECTS: The bars shall be free from surface and internal defects such as piping, segregation etc. 8.0 HEAT TREATMENT: The recommended heat treatment shall be as follows: Hardening: 830 - 860 C followed by oil quenching. Tempering: 660 C max. Note (1) Tempering between 280 - 500C shall be avoided. (2) The cooling rate between the tempering temperature and 200 C shall be such as to avoid temper embrittlement. (3) The actual heat treatment cycle followed shall be reported in the Test certificate. 9.0 9.1 9.2 9.3 SELECTION OF TEST SAMPLES: Chemical Analysis: Each melt shall be analysed for chemical composition. Hardness: Hardness shall be checked for 5% of the bars of same size, melt and heat treatment batch. In any case minimum two bars shall be tested for hardness. Mechanical Properties: One sample per lot, comprising of bars of same size, melt and heat treatment batch shall be taken for mechanical tests.

10.0 CHEMICAL COMPOSITION: The melt analysis of material shall be as follows: Element Melt analysis
HY10561
C 0.30 0.38 0.02
Si 0.10 0.40 0.03
Mn 0.50 0.80 0.04
Ni 1.30 1.70 0.05
Cr 1.30 1.70 0.05
Mo 0.15 0.30 0.03
S 0.035 + 0.005
P 0.035 + 0.005
Min.
Max. Permissible variation in check Analysis 11.0
MECHANICAL PROPERTIES: The mechanical properties shall be as follows:
Ruling Section, mm (d=dia, t=thickness) d 16 (t 8) 16 < d 40 (8 < t 20) 40 < d 100 (20 < t 60) 100 < d 160 (60 < t 100) 160 < d 250
(100 < t 160)
Tensile strength N/mm2 1200-1400 1100-1300 1000-1200 900-1100 800-950
0.2% Proof stress, min.

N/mm2
Elongation min (L=5d) 9 10 11 12 13
Reduction in area % min. 40 45 50 55 55
1000 900 800 700 600
Notch bar impact strength, min. (ISO -V notch) 35 45 45 45 45
Hardness BHN 360-420 330-390 300-360 270-300 240-285
NOTE: 1) The tensile test shall be carried out in accordance with IS:1608 or any other reputed national standard. 2) The charpy impact test shall be performed in accordance with IS:1757 or any other reputed national standard. The specimen size shall be 10x10x55mm with a 2 mm V-Notch. An impact test shall consist of three specimens from a single test location, the average value of which shall be as specified above. Only one value of the three can be below the specified minimum, but in no case below 2/3rd of the specified average value. All the three test results shall be reported in test certificate.
HY10561
REV. NO. 04 PAGE 4 OF 5 11.1 12.0
Hardness test: The hardness shall be tested in accordance with IS 1500 or any other equivalent international standard. ULTRASONIC TEST: Each bar above 50 mm shall be tested ultrasonically in accordance with corporate standard AA 085 01 18 to ensure freedom from internal defects. The norms of acceptance shall be as per category 2 of the above standard.
13.0 13.1
RETESTS: If any of the test specimen fails to meet the requirements specified in cl. 11, the sample bar from which the test specimen was cut shall be rejected and two further sample bars from the same lot shall be taken for retest. If the retests also fail, manufacturer is at liberty to reheat treat the bars in question. Not more than two reheat treatments are allowed. However, retempering is not considered as reheat treatment. If after reheat treatment, the mechanical properties are not complied with, the entire lot shall be rejected. INSPECTION AT SUPPLIERS WORKS: BHEL representative/BHEL appointed Inspection Agency shall have free entry and access to all areas where the manufacture of the bars is carried out. All reasonable facilities shall be extended to him including labour wherever necessary. BHEL representative/BHEL appointed Inspection Agency shall be given sufficient advance intimation to witness the various processes, tests, etc. Punching and identification of test coupons and execution of various tests shall be done in presence of BHEL representative/BHEL appointed Inspection Agency. TEST CERTIFICATE: Five copies of the test certificate shall be supplied bearing the following details. BHEL Order No BHEL Specification No: HY 10561/ Rev. 04 Suppliers Name: Identification No: Size Cast No. Details of Heat treatment. Results of Chemical analysis, mechanical tests including hardness & NDT called for in this specification.
13.2
13.3 14.0 14.1
14.2
15.0

16.0 PACKING AND MARKING:
HY 10561
The bars shall be suitably packed in bundles to prevent corrosion and damage during transit. Bars above 50mm in diameter or of equivalent cross-sectional area shall be stamped HY 10561/ Rev.04 and cast no. on the side near the end or on the end face.
A metal label shall be securely attached to each bundle and shall bear the following information for the sizes less than 50 mm diameter. HY 105 61 Rev. 04 BHEL Order No. Consignment or Identification No: Cast No. Size & Weight. Suppliers Name. 17.0 REJECTION & REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the material forging at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.
HY 104 61 PLANT PURCHASING SPECIFICATION

CARBON STEEL BARS FOR FORGING OF PRESSURE PIPING COMPONENTS (ASTM A 696 GR." C " ) 1.0 GENERAL: This specification governs the requirements of carbon steel bars of grade C of ASTM A696 in normalized condition.
2.0
APPLICATION : For the manufacture of piping and steam turbine components operating at high temperatures upto 400 C.
3.0
CONDITION OF DELIVERY : The bars shall be supplied in hot/cold rolled and normalised condition. For sizes 125mm and above, bars may be supplied in forged and normalised condition.
4.0
COMPLIANCE WITH NATIONAL STANDARDS: This specification complies with ASTM A 696, Gr. "C"
5.0 5.1 5.2 5.2.1
DIMENSION AND TOLERANCES: Dimensions: The sizes shall be as specified in the order. Unless otherwise specified, the bars shall be supplied in random lengths of 3 to 5 meters. Tolerances: The tolerances on bars shall be as per Grade 2 of IS:3739, reproduced below: Size (mm) Over -25 50 80 100 125 150 Upto & including 25 50 80 100 125 160 Tolerance ( mm) 0.50 0.75 1.00 1.25 1.50 2.00 1.6% of the size Issued : STANDARDS ENGINEERING DEPARTMENT Prepared: Approved: Dt.of 1st Issue MANAGER (SED) AGM (E&CC) March 1985
Revisions: Rev.No.01 Dt. NOV,.96 Amd.No. Dt. Reaffirmed Year:
HY 10461
Rev. No.01 PAGE 2 OF 4 5.2.2 6.0
The tolerances on forged bars shall be +8 mm of the size. -0 MANUFACTURE: The steel shall be manufactured by BASIC ELECTRIC FURNANCE, and shall be fully killed . Use of Aluminium for killing shall be limited to 0.3 kg/ton of liquid metal. Titanium or any other Aluminium free degassifier may be used for necessary killing. Any other process shall be subjected to mutual agreement.
7.0
HEAT TREATMENT: The recommended heat treatment shall be as follows: Normalize at 890 - 920 C, cool in air.
8.0
FREEDOM FROM DEFECTS: The bars shall be free from cracks, scabs, laminations shrinkage and other harmful defects.
9.0 9.1
FINISH: The surface of the bars shall be smooth without any laps, rolled in scales etc. Dents, roll marks and scratches are permitted provided there depth does not exceed half the tolerance limits. The edges of the bars shall be cut square by sawing or shearing and no crop ends shall be permitted. CHEMICAL COMPOSITION: The analysis of material shall be as follows: Element C 0.32 Si 0.15 0.35 Mn 1.04 Cr 0.30 Ni 0.30 Mo 0.12 Cu 0.30 Cr +Ni+Mo +Cu 0.100 P 0.035 S 0.045
9.2 10.0
Ladle analysis 11.0 11.1 11.2
Min. Max.
SELECTION OF TEST SAMPLES: Chemical Analysis : Each melt shall be analyses for chemical composition. Mechanical Tests:
11.2.1 One sample per lot, comprising of bars of same size ,melt and heat treatment batch shall be taken for mechanical tests.

12.0 MECHANICAL PROPERTIES: The mechanical properties shall be as follows: Tensile Yield Strength strength Elongation 2 2 N/mm N/mm . l = 4d (Min.) (min) % min 485
Hardness BHN max. 187
275
18
NOTE: 1) The tensile test shall be carried out in accordance to IS:1608 or any reputed National Standard. 13.0 13.1 RETESTS: If any of the test specimen fails to meet the requirements specified in cl. 12, the sample bar from which the test specimen was cut shall be rejected and two further sample bars same lot shall be taken for retest. If the retests also fail, manufacturer is at liberty to reheat the bars in question. Not more than two reheat treatments are allowed. If after re-heat treatment, the mechanical properties are not complied with, the entire lot shall be rejected. INSPECTION AT SUPPLIER'S WORKS: The representative of BHEL shall have free access to the supplier's works at all times during the execution of the order, to satisfy himself that the material is produced as per the quality requirements of this specification. All reasonable facilities shall be extended to him, free of charge. He may also witness the sampling, testing and marking called for in this specification. 15.0 TEST CERTIFICATES: Five copies of test certificate shall be furnished giving the following details. a) BHEL Specification No: HY 10461 b) BHEL Order No c) Size d) Name of the Suppliers: e) Process of manufacture f) Melt No. g) Heat treatment Details and batch No. h) Results of Chemical analysis and mechanical tests.
13.2 13.3 14.0
HY 10461
Rev. No.01 PAGE 4 OF 4 16.0 16.1
PACKING AND MARKING: Marking: All bars with cross sectional dimension greater than 50mm shall be stamped with the melt number, specification number and suppliers trade mark on both the end faces of the bars. Bars of sectional dimension 50 mm and below shall be bundled as per each size and a metal label bearing the following information shall be securely attached to each bundle. a) b) c) d) e) BHEL Specification No. HY 10461 BHEL Order No. Melt No. & Heat Treatment batch No. Size & Weight Suppliers trade mark.
16.2 17.0
Packing: The bars shall be suitably packed to prevent corrosion and damage during transit.
REJECTION: In the event of any material proving defective during the course of further processing or testing, such material shall be rejected and the supplier shall make immediate arrangements to replace the same free of cost.
TD-215
AMENDMENT-NOTIFICATION
HY 10461 PAGE 1
REV.No.01 OF 1
CARBON STEEL BARS FOR FORGING OF PRESSURE PIPING COMPONENTS (ASTM A 696 Gr.C)
Cl.10
CHEMICAL COMPOSITION Read Cr+Ni+Mo+Cu = 1.00 (max.) in place of Cr+Ni+Mo+Cu = 0.100 (max.)
REF:
AMD.NO. 01
APPROVED SR.MANAGER STDS. ENGG.
ISSUED STDS. ENGG.
DATE 24.7.99
CUM. Sl.No. A 0291

CARBON STEEL BARS (Gr. 15 C8) 1.0 GENERAL:
HY10199
This specification governs the quality of hot rolled/forged Carbon Steel bars of grade 15 C8. 2.0
APPLICATION : For the manufacture of machined parts for general engineering purposes. Bars of dia 100 mm and above may be used for the manufacture of forged components also.
3.0 3.1 3.2 3.3 3.4 3.5 4.0
CONDITION OF DELIVERY : Bars upto dia / size 100 mm (inclusive) shall be supplied in hot rolled condition. Bars above 100 mm dia / size can be supplied in hot rolled or forged condition. Bars upto 40 mm dia / size can be supplied in as rolled condition if the mechanical properties specified in this specification are achieved. All the bars above 40 mm dia / size shall be supplied in Normalised condition. The bars shall be supplied with ends square and true. The bars shall be supplied in straight lengths. COMPLIANCE WITH NATIONAL STANDARDS: This specification complies with (1) IS: 1570 (Part II) 1979 ] Schedules for Wrought Steels Gr: 15 C 8 ] Part II Carbon Steels (unalloyed Steels) (2) IS: 1875 1992 Carbon steel bars for forgings.
Revisions: Revised to include carbon steel bars for reforging also. Rev.No. 03 Amd. No. Reaffirmed Dt. DEC. 2005 Dt. Year:
Issued : STANDARDS ENGINEERING DEPARTMENT Prepared: Approved: Dt.of 1st Issue Standards AGM (G) FEB. 1981
HY10199
Rev. No. 03 PAGE 2 OF 4 5.0 5.1
DIMENSIONS AND TOLERANCES: Sizes: The bars shall be supplied to the dimensions specified on the order. Unless otherwise specified, Hot rolled bars / rounds shall be supplied in random lengths of 3 to 5 metres. However, the minimum length for Square bars shall be 4 metres. Forged bars shall be supplied in the length of 1.5 to 3.0 meters.
5.2
Tolerances:
5.2.1 Hot rolled bars / flats: The dimensional tolerances shall be in accordance with Grade I of IS:3739. 5.2.2 Forged Bars: + 8 mm on diameter/side width. -0 5.2.3 Straightness: Unless otherwise agreed to, the permissible deviation in straightness shall not exceed 5 mm in any 1000 mm length. 5.2.4 The tolerance as per any other international standard are also acceptable with prior written approval of BHEL. 6.0 MANUFACTURE: The steel shall be manufactured by the electric furnace, basic oxygen, duplex process or by a combination of these processes. The bars shall be manufactured from Killed steel. Sufficient reduction and discard shall be made from each ingot to ensure freedom from piping, segregation and other harmful defects. 7.0 FREEDOM FROM DEFECTS: The bars shall be sound and free from internal and surface defects like cracks, surface flaws and laminations. 8.0 HEAT TREATMENT : The bars shall be normalised at a temperature of 880-910C. The normalizing operation is optional for bars upto dia / size of 40 mm (inclusive).

9.0 9.1 CHEMICAL COMPOSITION: The melt analysis of the material shall be as follows: Element Ladle Analysis
HY10199
C 0.10 0.20 0.02
Mn 0.60 0.90 0.05
Si 0.15 0.35 0.03
S 0.030 +0.005
P 0.040 +0.005
% Min. % Max.
Permissible variation in product analysis
Note: 1. When the steel is aluminium killed or killed with both aluminium and silicon, the requirement of minimum silicon content is not applicable. 9.2 The following elements shall be tested and reported in the test certificate. The limits are specified below. Ni = 0.30% max. ; Mo = 0.15% max. ; Sn = 0.05% Cr = 0.30% max. ; B = 0.0003% max. ; Cu = 0.25% max. V = 0.05% max.
Note: (1) (Cr + Ni + Mo 0.50%) (2) (Cu% + 10 x Sn% 0.5%) (3) Carbon Equivalent = 0.42% max. 10.0 10.1 10.2 11.0 11.1 SELECTION OF TEST SAMPLES: One sample of each heat shall be analysed for chemical composition. One sample from each melt / heat treatment batch / size shall be taken for mechanical testing. Location of the test sample shall be in line with IS 1875. MECHANICAL PROPERTIES: Tensile : When tested in according with IS : 1608, the test pieces shall show the following properties : Tensile Strength : 410 N/mm, minimum Yield strength : 220 N/mm, minimum Elongation on 5.65 So guage length : 25 percent min.
HY10199
Rev. No. 03 PAGE 4 OF 4 11.2
Hardness: 10% of the bars or minimum 10 bars (whichever is more) shall be tested for hardness in accordance with IS 1500 or any other reputed national standard. The hardness shall not be less than 110 BHN. ULTRASONIC TEST : Each bar above 100 mm dia / side width shall be ultrasonically tested in accordance with AA 085 01 18 to ensure freedom from internal defects. The norms of acceptance shall be as per category 2 of the same.
12.0
13.0
TEST CERTIFICATES: Three copies of the test certificate bearing the following information shall be furnished. BHEL Order No : BHEL Specification No : HY 10199 Rev. 03 Cast No : Results of Chemical analysis and Mechanical tests. Results of ultrasonic test (if applicable)
Suppliers Name:
14.0
PACKING AND MARKING: Bars shall be supplied in securely packed bundles and shall be suitably protected from corrosion and damage during transit. Bars over 50 mm diameter shall be stamped at one end with cast number, HY10199, and BHEL P.O. for easy identification. Bars of 50 mm diameter and below shall be bundled and a metal lable shall be securely attached to each bundle bearing the following details: HY 10199 Rev. 03 : Hot rolled Carbon Steel bars, Gr:15 C8 BHEL Order No: Consignment or Indentification No: Cast No: Size and Weight: Suppliers name:
AA 107 58 CORPORATE PURCHASING SPECIFICATION Rev. No. 07 PREFACE SHEET
STAINLESS STEEL BILLETS AND BLOOMS, X 12 Cr 13

Comparable Standards: 1. GERMAN 2. INDIAN : DIN EN 10272 2001, Material No. 1.4006 Gr. X12 Cr 13 : IS: 6529-1996, Gr.:12Cr13
Suggested/Probable Suppliers and Grades: Use plant vendors list
User Plant References: 1. HEEP, HARDWAR : ---
Revisions : e-mail: dt 4.2.2005 from HW Cl 29.6. 21 of MOM of MRC-FCF+HTM Rev. No. 07 Dt: 01.03.2005 Amd.No. Dt : Reaffirmed
APPROVED : INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (FCF+HTM) Prepared

HARDWAR
Issued Corp. R&D
Year :
Dt. of 1st Issue MAY, 1980
AA 107 58 CORPORATE PURCHASING SPECIFICATION Rev. No. 07 PAGE 1 OF 4
STAINLESS STEEL BILLETS AND BLOOMS, X 12 Cr 13
1.0
GENERAL: This specification governs the quality requirements of 13% Chromium Stainless Steel Billets and Blooms, Gr.: X12Cr13. This specification covers raw material for forgings to BHEL specification AA 193 20 : Stainless Steel Forgings Gr.:X12Cr13, H & T.
2.0
APPLICATION: Suitable for forging various components.
3.0
CONDITION OF DELIVERY: Hot rolled/Forged and annealed.
4.0
COMPLIANCE WITH NATIONAL STANDARDS: The material shall comply with the requirement of the following national standard and also meet the requirements of this specification. DIN EN 10272 - 2001 : Gr: X 12Cr13, Material No. 1.4006
5.0 5.1
DIMENSIONS AND TOLERANCES: Sizes: The sizes of billets and blooms shall be as specified in BHEL Order .
5.2 5.2.1
Tolerances: Hot Rolled: The tolerance and radii of curvature for various hot rolled square billets and blooms be as follows:
Revisions : e-mail: 4.2.2005 from HW Cl 29.6. 21 of MOM of MRC-FCF+HTM Rev. No. 07 Dt: 01.03.2005 Amd.No. Dt : Reaffirmed

HARDWAR
Issued Corp. R&D
Year :
AA 107 58 Rev. No. 07 PAGE 2 OF 4

--------------------------------------------------------------------------------------------------------------------------Side of square of Radius of Tolerance on side billet/bloom, mm curvature, mm of Square, mm (+) (-) --------------------------------------------------------------------------------------------------------------------------100 150 200 250 300 15 21 30 35 45 + 1.8 + 2.4 + 4.0 + 5.0 + 7.0 - 3.0 - 4.0 - 6.0 - 7.0 - 8.0
CORPORATE PURCHASING SPECIFICATION
---------------------------------------------------------------------------------------------------------------------------5.2.2 Forged: The tolerance on various forged square billets/blooms shall be as follows: --------------------------------------------------------------------------------------------------------------------------Side of square of Tolerance, mm Billet/bloom, mm --------------------------------------------------------------------------------------------------------------------------Upto 100 125 to 150 160 to 200 250 to 300 300 to 400 5.3 Length: Billets/blooms shall be supplied in standard lengths of 2 to 6 metres in multiples of 1 metre length. 6.0 MANUFACTURE: Billets and blooms shall be manufactured from steel made by the open hearth, electric or such other process as may be agreed to between BHEL and the manufacturer. The steel shall be fully killed. Sufficient discard shall be made from the top and bottom of each ingot to ensure freedom from piping, undue segregation, shrinkage, cavities and other metallurgical defects. Billets and blooms shall be made after giving sufficient reduction to each ingot ensuring that the cast structure is completely broken. 6 7 8 10 12
----------------------------------------------------------------------------------------------------------------------------
7.0
HEAT TREATMENT: Billets and blooms shall be annealed.
8.0
FREEDOM FROM DEFECTS: The material shall be free from internal and surface defects. The billets and blooms shall be free scales, tears, seams, laps, rough, jagged and imperfect edges and all other surface defects which may result in defects in forgings made therefrom. The billets and blooms shall be free from internal defects such as shrinkage, porosity, pipes, laminations, cracks, harmful non-metallic inclusions and other defects.
9.0
SURFACE-CONDITIONING: Surface defects on billets/blooms are removed by longitudinal chipping and cleaning. The material may be conditioned to remove injurious surface defects, provided the depth of conditioning does not exceed 1 mm for every 15 mm of dimensions concerned upto a maximum depth of 20 mm and provided that the width of the conditioning is at least four times its greatest depth. The maximum depth of conditioning on two parallel sides at opposite locations shall not exceed one and half times the maximum allowed for one side. The transition between conditioned and non conditioned areas shall be gradual.
10.0
CHEMICAL COMPOSITION: The melt analysis of the steel and the permissible variation in the composition of the billets and blooms from the melt analysis shall be as follows: --------------------------------------------------------------------------------------------------------------------------------Element Melt analysis percent Permissible variation, min. max. percent, max. --------------------------------------------------------------------------------------------------------------------------------Carbon 0.08 0.15 0.001 Silicon -1.00 0.05 Manganese -1.50 0.04 Chromium 11.50 13.50 0.15 Nickel -0.75 0.03 Phosphorus -0.040 + 0.005 Sulphur -0.015 + 0.005 ---------------------------------------------------------------------------------------------------------------------------------
11.0 HARDNESS TEST (Brinell): When tested to accordance with IS: 1500 the material shall show a Brinell hardness value of 230 HB, max., in annealed condition.
AA 107 58 Rev. No. 07 PAGE 4 OF 4 CORPORATE PURCHASING SPECIFICATION
12.0 ULTRASONIC TEST: All billets/blooms shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 ensure form internal defects. The norms of acceptance shall be as per category 2 of the above standard. 13.0 TEST CERTIFICATES: Three copies of test certificates shall be supplied, unless otherwise stated in the order. In addition, the supplier shall ensure to enclose one copy of test certificate along with their despatch documents to facilitate quick clearance of the material. The test certificates shall bear the following information. BHEL References: AA 107 58 (Rev.No.07): Stainless steel Billets and Blooms, X 12 Cr 13 BHEL Order No. Supplier's References: Supplier's Name Melt No. Test Results: Dimensional inspection. Heat treatment details Chemical Composition Hardness test Ultrasonic test Reduction ration 14.0 PACKING AND MARKING: Billets/blooms shall be properly protected form corrosion and damage during transit and shall be transported in lots consisting of billets/bloom of size and same melt. Specification No. and Melt No. shall be stamped/punched and other particulars mentioned below shall be marked on each billets/bloom on the side near the end or on the end face: AA 107 58 BHEL Order No. Consignment/Identification No. Melt No. Size & Weight. Supplier's Name. 15.0 REFERRED STANDARDS (Latest Publications Including Amendments): 1) IS: 1500 2) DIN EN 10272 3) AA 085 01 18
STAINLESS STEEL BARS (MARTENSITIC), Gr: X 20 Cr 13, HARDENED AND TEMPERED
FOR INTERNAL USE ONLY REMOVE THIS PREFACE SHEET BEFORE ISSUE TO SUPPLIERS
Comparable Standards: 1. EUROPEAN 2. AMERICAN : : EN 10088-3 Gr : X 20 Cr 13, H&T a) AISI 420, Hot rolled, H&T b) ASTM A 276, S 42000, Hot rolled, H&T
Suggested/Probable Suppliers And Grades: Refer Plant Vendors list
User Plant References: 1.

2. 3. 4.
BHOPAL
HYDERABAD HEEP, HARDWAR TIRUCHY
: 105 15
: BS 970,Gr.:420 S 37 (En 56C), Condition: R ASEA 22303-03 : -: BM-S2
Revisions :
Cl.29.5.0.-(e) of MOM of 29 MRC-S&GPS
th
APPROVED : INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (S&GPS) Prepared

BHOPAL
Rev. No. 07 Dt: 01-9-2007
Amd.No. Dt :
Reaffirmed
Issued Corp. R&D
Year :
STAINLESS STEEL BARS (MARTENSITIC) Gr:X 20 Cr 13, HARDENED AND TEMPERED

1.0 GENERAL : This specification governs the quality requirements of Stainless Steel Bars (Martensitic), Hardened and Tempered. 2.0 APPLICATION : For general engineering purposes involving stresses under corrosive conditions. 3.0 CONDITION OF DELIVERY : Hot rolled and hardened and tempered. For size above 100 mm, forgings in H&T condition are also acceptable. Bars shall be supplied in the descaled condition. The ends of bars shall be square and true. The bars shall be supplied in straight lengths without twists and bends. 4.0 COMPLIANCE WITH NATIONAL STANDARDS : The material shall comply with the requirements of the following National standard and also meet the requirements of this specification. EN 10088-3, Gr. X 20 Cr 13 Hardened and Tempered 5.0 5.1 5.2 : General Purpose Semi-finished Products, Bars, : Rods and Sections
DIMENSIONS AND TOLERANCES : Sizes: The bars shall be supplied to the dimensions specified in BHEL order. Tolerances:
5.2.1 For Forged bars: The tolerances shall be + 8 mm - 0 mm. 5.2.2 Tolerances on rolled bars shall comply with following specifications: EURONORM 58: Hot rolled flats for general purposes EURONORM 59: Hot rolled square bars for general purposes EURONORM 60: Hot rolled round bars for general purposes Tolerances as per equivalent IS Standards are also acceptable APPROVED: INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (S&GPS)
Prepared BHOPAL
Revisions: Cl.29.5.0. of MOM of MRC-S&GPS
Rev. No. 07 Dt: 01-9-2007
Amd.No. Dt :
Reaffirmed
Issued Corp. R&D
Year :
5.3
Length : Unless otherwise specified, hot rolled bars shall be supplied in lengths of 3 to 6 meters or in multiples with maximum of 10% shorts down to 1 meter. Forged bars shall be supplied in lengths of 1.5 to 3 metres.
6.0
MANUFACTURE : Process used for the manufacture of the bars is left to the discretion of the manufacturer. Material shall be manufactured from fully killed steel. Sufficient reduction and discard shall be made from each ingot to ensure freedom from pipe, harmful segregation and other defects.
7.0
HEAT TREATMENT : The recommended heat treatment is as follows: Harden in oil / air at temperature of 950-10500C. Temper at suitable temperature between 650-7500C. Details of the actual heat treatment cycle followed shall be specified in the test certificate.
8.0
FREEDOM FROM DEFECTS : The bars shall be free from internal and surface defects. Bars shall be free from twist and bends.
9.0
CHEMICAL COMPOSITION : The melt analysis of steel and the permissible variation in the composition of the material from the melt analysis shall be follows : ----------------------------------------------------------------------------------------------------------------------Melt analysis, percent Permissible variation, percent, min. max. ------------------------------------------------------------------------------------------------------------------------- 0.01 + 0.02 Silicon -1.00 + 0.05 Manganese -1.50 + 0.04 Chromium 12.00 14.00 + 0.20 Sulphur 0.030 + 0.005 Phosphorus 0.040 + 0.005 -----------------------------------------------------------------------------------------------------------------------Note: Elements not listed in this table shall not be intentionally added to the steel without the agreement of the purchaser except for finishing the cast. All appropriate precautions are to be taken to avoid the addition of such elements from scrap and other materials used in production which would impair mechanical properties and the suitability of the steel. Carbon 0.16 0.25 Element
AA 107 21 CORPORATE PURCHASING SPECIFICATION

Rev. No. 07
PAGE 3 OF 4
10.0 TEST SAMPLES : The test samples shall be selected as per EN 10088 Part 3. 11.0 MECHANICAL PROPERTIES : 11.1 Tensile and impact: The test pieces shall show the following properties: Ruling section, Tensile mm strength, N/mm2 Upto 160mm ( Inclusive ) Note: 1. The mechanical properties required for sizes above 160 mm shall be as per mutual agreement between BHEL and manufacturer. 2. The tensile test shall be carried out in accordance with IS: 1608 or any reputed National Standard. 3. The charpy impact test shall be performed in accordance with IS: 1499 or any reputed National Standard. An impact test shall consist of three specimens from a single test location, the average value of which shall be as specified above. Only one value of the three can be below the specified minimum but in no case below 2/3 of the specified minimum value. 4 Hardness shall be informed in the test certificates for information. 700-850 Yield strength, min N/mm2 500 Percent Elongation, min 13 Impact Strength at Hardness Room Temperature, BHN ISO V, Joules 25 208-252
12.0 12.1
ULTRASONIC TEST: Each bar above 100 mm shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 to ensure freedom form internal defects. The norms of acceptance shall be as per category 2 of the above standard. Optional tests: If specified in order, each bar > 40 to 100mm shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 to ensure freedom from internal defects and the norms of acceptance shall be as per category 2.
12.2
13.0
TEST CERTIFICATES : Three copies of test certificates shall be supplied, unless otherwise stated in the order. In addition, the supplier shall ensure to enclose one copy of the test certificate along with their dispatch documents to facilitate quick clearance of the material. The test certificate shall bear the following information: BHEL References: AA 107 21 (Rev. No. 07) : Stainless steel bars (martensitic), Gr: X 20 Cr 13, H&T BHEL order No. Suppliers References : Name Identification No. Melt No. Details of heat treatment. Result of Tests: Dimensional inspection. Results of chemical analysis, mechanical tests and Hardness check called for in this specification.
14.0
PACKING AND MARKING: The material shall be suitably packed in bundles-Hessian wrapped-to prevent sagging and damage during transit. Each bar/flat 50 mm in diameter/width across flats shall be stamped with AA 107 23, melt No., BHEL order No., at one end or on the end face. Bars bar/flat upto and including 50 mm in diameter/width across flats shall be bundled together and tied with wire at 3 to 4 places along the length of the bars. A metal label shall be securely attached to each bundle and shall bear the following information : AA107 21 : Stainless steel bars (martensitic), Gr: X 20 Cr 13, H&T BHEL Order No. Consignment/Identification No. Melt No. Size and Weight. Suppliers Name.
15.0
REFERRED STANDARDS (Latest Publications Including Amendments): 1. EN 10088-3 2. AA 0850118 3. EURONORM 58, 59 & 60
ALLOY STEEL BARS FOR HIGH TEMPERATURE BOLTS UPTO 5650 C H&T (20CrMoVTiB 4 10)
Comparable Standards:
DIN EN 10269 1999 Gr: 20CrMoVTiB 4 10 (Derehete 1055)
Suggested / Probable Suppliers and Grades: 1. M/S MUSCO, KHOPALI 2. M/S ASP, DURGAPUR 3. Plant vendor's list
User Plant References: 1. BHOPAL 2. HEEP, HARDWAR 3. HYDERABAD

Revisions : e-mail dt: 10.03.2007 from HW Rev. No. 09 Dt: 21.05.2007 Amd.No. Dt : Reaffirmed
: --: 1. HW 0210299 2. AA 10623 :

HYDERABAD
Year :
Issued Corp. R&D
Dt. of 1st Issue JUNE, 1977
AA 106 22
ALLOY STEEL BARS FOR HIGH TEMPERATURE BOLTS UPTO 5650 C H&T (20CrMoVTiB 4 10)
1.0 GENERAL: This specification governs the quality requirements of alloy machining.
steel bars
suitable for
2.0 3.0
APPLICATION: Used mainly for bolts, nuts and studs etc. CONDITION OF DELIVERY: Hot rolled/forged bars shall be supplied in the hardened and tempered condition according to EN10269 Table B.1 to comply with the mechanical properties specified in the specification.
4.0
COMPLIANCE WITH NATIONAL STANDARDS: There is no Indian standard covering this material. However, assistance has been derived from DIN EN 10269 material grade 20CrMoVTiB4-10 Steels and Nickel alloys for fasteners with specified elevated and / or low temperature properties.
5.0
5.1.1 Length: Unless otherwise specified, hot rolled bars shall be supplied in 3 to 6 metres length or in multiples with maximum of 10 per cent, shorts down to 1 metre. Forged bars shall be supplied in lengths of 1.5 to 3 metres. 5.1 Tolerances: The bars shall not vary from specified diameter or distance across flats by more than 2 %. 5.2.2 Forged bars: The tolerance on the forged bars shall be as fallows: Diameter, mm > 50 to 125 >125 to 175 >175 --Tolerance, mm + 6.0 + 8.0 + 12.5 5.2.1 Hot rolled bars:
Note: (FOR HOT ROLLED & FORGED BARS) Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerances on each size. Revisions : e-mail dt: 10.03.2007 from HW Rev. No. 09 Dt: 21.05.2007 Amd.No. Dt : Reaffirmed APPROVED : INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (FCF+HTM)
Prepared
HYDERABAD
Year :
Issued Corp. R&D
Dt. of 1st Issue JUNE, 1977
AA 106 22 Rev. No. 09 PAGE 2 OF 4

6.0 MANUFACTURE The steel shall be made by electric furnace process and degassed (e.g. vacuum degassed). Any other process shall be subjected to the mutual agreement between BHEL and the manufacturers. Note: Raw material like Ingots/Blooms/Billets required for forgings should be procured from BHEL approved sources along with test certificate. 7.0 HEAT TREATMENT Bars shall be annealed at 660-700C followed by air cooling, hardened by heating uniformly to 970-990C and quenching in water/ oil. They shall be tempered at temperatures between 680-720C. If bars need to be straightened after heat treatment, stress relieving is mandatory after completion of the entire straightening process. Stress relieving shall be carried out at 30C below the tempering temperature with a subsequent slow cooling rate. 8.0 FREEDOM FROM DEFECTS The bars shall be straight, sound and free from internal defects. Cracks, other material separations or more severe linear inclusion lines are only acceptable when located in the dimensional tolerance areas. CHEMICAL COMPOSITION: The analysis of the material shall be as follows: ______________________________________________________ Element Percent Minimum Maximum ______________________________________________________ Carbon 0.17 0.23 Silicon -0.40 Manganese 0.35 0.75 Chromium 0.90 1.20 Molybdenum 0.90 1.10 Vanadium 0.60 0.80 Titanium 0.07 0.15 Boron 0.001 0.010 Sulphur -0.020 Phosphorus -0.020 * Copper -0.20 Tin -0.020 * Arsenic -0.020 Aluminium 0.015 0.08 ** ____________________________________________________ * The elements P and Sn shall be controlled according to the formula P+3.6XSn 0.055% ** A maximum Al-value of 0.03% is to be aimed.
9.0

10.0 10.1 10.2 TEST SAMPLES CHEMICAL ANALYSIS: MECHANICAL TESTS A hardness test is to be carried out to verify the uniformity of the strength within the delivery lot (per melt and heat treatment batch). Hardness check shall be conducted on 10% of the bars or a minimum 10 numbers of bars whichever is higher. In case the lot consist of less than or equal 10 bars, then all the bars need to be checked for hardness. Mechanical properties shall be tested on hardest and softest bar. A specimens are to be taken in longitudinal direction according to EN 10083-1. For bars with diameter (d) respecticely side lengths (a,b)>100mm, the specimens shall be taken at a distance d/3 respectively a/3 and b/3from the respective surfaces.In this case transverse specimens are also allowed. 11.0 11.1 MECHANICAL PROPERTIES When tested in accordance with IS:1608, the test pieces shall show the following properties at room temperature (EN 10269): PROPERTIES Ultimate tensile strength 0.2% proof stress Reduction in area Impact(Avg. of 3 Charpy U-notch) (J) d 100mm 820-1000 N/mm2 660 N/mm2 50% 82 100> d 160mm* 820-1000 N/mm2 660 N/mm2 15 % 50% 64 Each melt shall be analysed for chemical composition.
Elongation on 5.65 So gauge length 15 %
* For d>160mm, 5% reduction over the lower limit is acceptable for ultimate tensile strength and 0.2% proof stress. 11.2 Hardness (Brinell)- for information only
When tested in accordance with IS:1500, the material shall have a Brinell hardness in the range of 245 - 310 BHN. 12.0 NON-DESTRUCTIVE TEST 12.1 Verification inspection of all bars. 12.2 100% Ultrasonic inspection of all bars according to EN 10308 type 1a-1c (table 1). Acceptance criteria shall be quality class 4 according to EN 10308 (table 2). In general, the decision limit for loss of back wall echo is 4 dB for all bar dimensions. Every linear or surface-like inhomogenity larger than 10mm in any direction is not acceptable. 13.0 RETESTS As per EN10021.
AA 106 22 Rev. No. 09 PAGE 4 OF 4

14.0 TEST CERTIFICATE: Three copies of test certificates shall be supplied unless otherwise stated in the order. In addition the supplier shall ensure to enclose one copy of test certificate alongwith their despatch documents to facilitate quick clearance of material. The test certificate shall bear the following information: BHEL references: BHEL order No. AA 106 22 (Rev.No. 09): Alloy steel bars for high temperature bolts up to 565C-H&T (20CrMoVTiB 4 10) Supplier Referances: Supplier's Name Heat or Cast No. Process of manufacture Identification No. Particulars of heat treatment and Batch No. Results of Tests: Chemical analysis Non-destructive tests Mechanical properties Results of dimensional inspection Mill test certificate ( for forge master) The certificate must be signed by the Chief, Inspection Department / Chief Metallurgist of the supplier's plant. 15.0 PACKING AND MARKING Bars shall be suitably packed to prevent corrosion and damage during transportation. Bars over 63 mm diameter shall be individually stamped / painted on one end face with cast number and AA 106 22. Bars of 63 mm diameter and less shall be bundled together and identified by means of a metal label stating the cast number and specification No. AA 106 22 attached to the bundle. Each package shall, in addition bear the following information: AA 106 22 : Alloy steel bars for high temperature bolts up to 565C-H&T(20CrMoVTiB 4 10) BHEL Order No. Cast / Batch No. Identification No. Weight. Supplier's Name. 16.0 REFERRED STANDARD (Latest publications including Amendments) 1. IS : 1500 5. EN 10204 2. IS :1608 6. EN 10308 3. DIN EN 10269 4. EN10021
7. EN10083-1
AA 106 20
Rev. No. 08 PREFACE SHEET
BOLTIING STEEL BARS FOR HIGH TEMPERATURE SERVICE-H & T (Gr: 21CrMoV5-7+QT)
COPYRIGHT AND CONFIDENTIAL The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED It must not be used directly or indirectly in any way detrimental to the Interest of the company.
Comparable Standards: GERMAN : DIN EN 10269-1999 Gr: 21CrMoV5-7 (1.7709)
Suggested / Probable Suppliers and Grades: As per user plant vendor list
User Plant References: 1. HYDERABAD 2. PIPING CENTRE, MADRAS 3. TIRUCHY 4. HARIDWAR : : : : HY10665 A 193, B7 A 193, B7 HW10673, HW10681
Revisions : As per Email Dt 3.6.2008 from Shri

Pradeep Agrawal , B HEL Hyderabad

HYDERABAD
Rev. No. 08 Dt: 3.6.2008
Amd.No. Dt :
Reaffirmed
Issued Corp. R&D
Dt. of 1st Issue

December, 1977
Year :
AA 106 20
BOLTIING STEEL BARS FOR HIGH TEMPERATURE SERVICE - H & T (Gr.:21CrMoV5-7+QT)

1.0
COPYRIGHT AND CONFIDENTIAL The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED It must not be used directly or indirectly in any way detrimental to the Interest of the company.
GENERAL: This specification governs the quality requirements of 21CrMoV5-7 bolting steel bars in hardened and tempered condition upto 600 mm diameter / size.
2.0
APPLICATION: For the manufacture of steam turbine bolts, nuts, studs, spindles, bushes and other components operating in the temperature range of 300 - 5400 C.
3.0
CONDITION OF DELIVERY: Hot rolled/Forged and Hardened and Tempered. The bars shall be supplied with ends square and true. The bars shall be supplied in straight lengths without twists and bends.
4.0
COMPLIANCE WITH NATIONAL STANDARDS: The material shall comply, in general, with the requirements of the following National standard and also meets the requirements of this specification. DIN EN 10269-1999 Gr: 21 Cr Mo V 57 :Steels and nickel alloys for fasteners with specified elevated and/or low temperature properties.
5.0 5.1
5.1.1 Length: Unless otherwise specified, hot rolled bars shall be supplied in 3 to 6 metres length or in multiples with maximum of 10 per cent, shorts down to 1 metre. Forged bars shall be supplied in lengths of 1.5 to 3 metres.
Revisions : As per Email Dt 3.6.2008 from Shri Pradeep Agrawal , B HEL Hyderabad
APPROVED: INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (HTM)
Rev. No. 08 Dt: 3.6.2008
Amd.No. Dt :
Reaffirmed
Prepared
HYDERABAD
Issued Corp. R&D
Year :
Dt. of 1st Issue December, 1977 1980
AA 106 20 Rev. No. 08 PAGE 2 OF 5

5.2 Tolerance: The bars shall not vary from specified diameter or distance across flats by more than 2 %. 5.2.2 Forged bars: The tolerance on the forged bars shall be as follows: Diameter, mm Tolerance, mm 50 to 125 + 6.0 125 to 175 + 8.0 175 --+ 12.5 Note: (FOR HOT ROLLED & FORGED BARS) Insignificant surface defects in the form of dent and ripple marks are permissible provided their depth does not exceed half the tolerances on each size. 6.0
MANUFACTURE:
5.2.1 Hot rolled bars:
Steel shall be made by basic electric process and subsequently vacuum degaussed. If any other process is employed, it shall be to mutual agreement between the supplier and BHEL. Note: Raw material like Ingots/Blooms/Billets required for forgings should be procured from BHEL approved sources alongwith test certificate. 7.0 7.1 7.2
HEAT TREATMENT:
The bars shall be heat treated as per EN10269 to get the mechanical properties specified as per clause 12.0. Following heat treatment is suggested: Harden at 900-950 0 C, cooling in the circulated air / oil depending on Cross Section. Temper at 680 - 7200C, minimum 2 hours. The duration of tempering as well as the controlled cooling rate are to be chosen to achieve minimum residual stress.
7.3
If the bars need straightening after heat treatment, the straightening operation shall be followed by stress relief annealing at 3 0C below the tempering temperature with slow 0 cooling after the total straightening process.
FREEDOM FROM DEFECTS:
8.0
The bars shall be straight, sound and free from internal and surface defects viz., cracks, piping, scabs, laps, hairline cracks, etc. The bars shall be free from twists and bends. 9.0 9.1
FINISH:
The surface of the bars shall be smooth without any laps, rolled in scales, etc. Dents roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits specified in clause 5.0. The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible.
9.2
10.0
CHEMICAL COMPOSITION: The analysis of the material and the permissible variation in the composition from the specified limits shall be as follows: ______________________________________________________________________
Element Percent for bar dia. up to 160 min. max. Percent for bar dia. 160 600 mm min. max. Permissible variation,%
______________________________________________________________________ Carbon 0.17 0.25 0.17 0.25 Silicon 0.40 0.15 0.35 Manganese 0.40 0.80 0.35 0.85 Chromium 1.20 1.50 0.90 1.20 Molybdenum 0.55 0.80 0.65 0.80 Vanadium 0.20 0.35 0.25 0.35 Sulphur -0.020 -0.20 Phosphorus -0.020 -0.20 Copper 0.20 -0.20 Tin 0.025 -0.025 Arsenic 0.010 -0.010 Antimony 0.010 -0.010 Aluminium (Total) 0.03 -0.015 Nickel 0.60 0.50 0.80 __________________________________________________________________ 0.02 + 0.05 0.04 0.05 0.05 0.03 +.005 + 0.005
11.0 11.1
TEST SAMPLES: CHEMICAL ANALYSIS: Each melt shall be analysed for chemical composition.
11.2
MECHANICAL TESTS: A hardness test is to be carried out to verify the uniformity of the strength within the delivery lot (per melt and heat treatment batch). The test amount shall be 10% of the bars, but not less than 10 bars. In case order is of less than 10 bars, all bars shall be hardness tested. Mechanical properties shall be tested on hardest and softest bar. The taking of specimens has to be carried out according to EN 10269 with the following exception: Up to a diameter (d) or an edge length (a,b) > 160 mm, the transverse specimens can be taken (instead of longitudinal specimens).
AA 106 20 Rev. No. 08 PAGE

12.0 12.1
4 OF 5
MECHANICAL PROPERTIES: Tensile:
When tested in accordance with IS: 1608, the test pieces shall show the following properties (values for transverse specimens in brackets): --------------------------------------------------------------------------------------------------------------------------Property Bar = 160mm Bar 160- 600mm --------------------------------------------------------------------------------------------------------------------------Tensile strength, N/mm2 700-850 700-850 0.2% Proof stress, N/mm 2, min 550 550 Elongation (1= 5d), % min. 16 16 (13) Reduction in area, % min. 60 60 (35) Impact energy (J) * 63 63 (20) Hardness (HB 30) 210-250 215-260 ---------------------------------------------------------------------------------------------------------------------------* Charpy Impact ( ISO - V ) Value : When tested in accordance with IS : 1757, the piece shall show a minimum average Charpy impact value over three test values as specified above. Only one test value out of the three can be below the specified value but in no case shall be less than two-thirds the minimum specified value. All the 3 test values shall, however, be reported. The test is applicable for bars of sizes above 16 mm only. 13.0 NON-DESTRUCTIVE TEST: 13.1 Verification inspection of all bars. 13.2 100% Ultrasonic inspection of all bars above 40mm size according to EN 10308 type 1a and 1c table 1). Acceptance criteria are as follows. d or (a,b) = 200mm quality class 4 d or (a,b) = 200mm quality class 3
In general, the decision limit for loss of back wall echo is 3 dB and for the real reflector length max. 10mm. 14.0 RETESTS: As per EN10021. 15.0 TEST CERTIFICATE: Three copies of test certificates shall be supplied unless otherwise stated on the order. In addition the supplier shall ensure to enclose one copy of test certificate alongwith their dispatch documents to facilitate quick clearance of material. The test certificate shall bear the following information: BHEL references: BHEL order No. AA 106 20 , Rev.No. 08: Bolting Steel bars for HTS - H & T (Gr.:21CrMoV5-7- QT) Supplier Referances: Supplier's Name Heat or Cast No. Process of manufacture Identification No. Particulars of heat treatment & Batch No.

Results of Tests: Chemical analysis Mechanical properties Ultrasonic test Results of dimensional inspection Mill test certificate The certificate must be signed by the Chief, Inspection Department / Chief Metallurgist of the supplier's plant. 16.0 PACKING AND MARKING: Bars shall be suitably packed to prevent corrosion and damage during transportation. Bars over 63 mm diameter shall be individually stamped / painted on one end face with cast number and AA 106 20. Bars of 63 mm diameter and less shall be bundled together and identified by means of a metal label stating the cast number and specification No. AA 106 20 attached to the bundle. Each package shall, in addition bear the following information: AA 106 20 : Bolting Steel bars for HTS - H & T (Gr.:21CrMoV57) BHEL Order No. Supplier's name and trade mark, if any. Cast / Batch No. Identification No. Size and quantity supplied. 17.0 REFERRED STANDARDS (Latest Publications Including Amendments): 1) DIN 10269 5) EN 10228-3 2) IS: 3739 6) EN10021 3) IS:1608 4) IS:1757
Note: Alternative equivalent standards are acceptable with prior agreement.
AA 105 02
Rev. No. 08 PREFACE SHEET
1.5% CHROMIUM-ALUMINIUM-MOLYBDENUM NITRIDING STEEL BARS - H & T

Comparable Standards: 1. INDIAN 2. GERMAN : : IS : 5517-1993 Gr: 40 Cr7Al10Mo2, Type J, H & T DIN 17211-1970 Gr: 41 Cr Al Mo7
Suggested/Probable Suppliers And Grades: Refer Plant Vendors list
User Plant References: 1. 2. 3. 4. BHOPAL HEEP, HARDWAR HYDERABAD TRICHY : : : : PS 106 05 & PS 105 67 HW 0210299 HY 0210299 BM-N1, N2 & N3
Revisions : Cl 27.6.16 of MOM of MRC-S&GPS Rev. No. 08

Dt.:15.06.2005
Interplant Material Rationalization Committee-MRC (S&GPS)

APPROVED : Prepared
BHOPAL
Amd.No. Dt :
Reaffirmed
Year :
Issued Corp. R&D
Dt. of 1st Issue APRIL 1977
AA 105 02
Rev. No. 08
PAGE 1 OF 5
1.5% CHROMIUM-ALUMINIUM-MOLYBDENUM NITRIDING STEEL BARS - H & T

1.0 GENERAL: This specification governs the quality requirements of 1.5% Chromium-AluminiumMolybdenum Nitriding Steel Bars, Gr: 40 Cr7Al10Mo2, in hardened and tempered condition. 2.0 APPLICATION: For the manufacture of valve spindles, guide bushes, valve seats etc. 3.0 CONDITION OF DELIVERY: Hot Rolled / Forged, Hardened and tempered. Note: Sizes upto 100mm in hot rolled >100 to 180mm in hot rolled or forged above 180mm in forged The ends of bars shall be reasonably square and true. The bars shall be supplied in straight lengths without twists and bends. 4.0 COMPLIANCE WITH NATIONAL STANDARDS: The material shall comply with the requirements of the following National standard and also meet the requirements of this specification. IS : 5517-1993 Gr:40 Cr 7 Al 10 Mo 2, Type: J Hardened & Tempered 5.0 5.1 5.2 DIMENSIONS AND TOLERANCES: Sizes: The bars shall be supplied to the dimensions specified In BHEL order. Tolerances: : : Steel for Hardening and Tempering
5.2.1 For Forged bars: The tolerances shall be + 8 mm - 0 mm.
Revisions : Cl 27.6.16 of MOM of MRC-S&GPS Rev. No. 08

Dt.:15.06.2005
Interplant Material Rationalization Committee-MRC (S&GPS)

APPROVED : Prepared
BHOPAL
Amd.No. Dt :
Reaffirmed
Year :
Issued Corp. R&D
Dt. of 1st Issue APRIL 1977
AA 105 02 Rev. No. 08 PAGE 2 OF 5

5.2.2 Tolerances on hot rolled bars shall comply with those of Grade 2 of IS:3739: reproduced below: Round and Square Bars : Nominal size. mm Over Upto & Including Tolerance, mm Permissible deviation Out of round/ square CORPORATE PURCHASING SPECIFICATION
--25 50 80 100 125 160 200
25 50 80 100 125 160 200 250
+ 0.50 + 0.75 + 1.00 + 1.25 + 1.50 + 2.00 + 2.50 + 3.00
0.50 0.75 1.00 1.25 1.50 2.00 2.50 3.00
__________________________________________________________________ 5.2.3 On Straightness Unless otherwise agreed to, the permissible deviation in straightness, shall not exceed the following limits in any 1000 mm length of the bar. Upto & incl. 40 mm size of bars Above 40 mm size of bars 5.3 Length Bars shall be supplied in 3 to 6 metres length or in multiples with maximum of 10% shorts down to 1 metre. Forged bars shall be supplied in length of 1.5 to 3 metres. 6.0 MANUFACTURE: Material shall be manufactured from fully killed steel. 7.0 HEAT TREATMENT: The recommended heat treatment is as follows: Harden in oil / water from a temperature of 850-9000C. Temper at a suitable temperature between 550-7000C. 6 mm 5 mm
AA 105 02
8.0
FREEDOM FROM DEFECTS The bars shall be sound, straight and free from internal and surface defects, such as seams, laps, cracks or any other defects which may impair the end use.
9.0
CHEMICAL COMPOSITION The melt analysis of steel and the permissible variation in the composition of the finished product from the melt analysis shall be follows: _________________________________________________________________ Element Melt analysis, Permissible variation, percent, percent, in product analysis Min. Max. _________________________________________________________________ 0.35 0.10 0.40 1.50 0.10 0.90 ----0.45 0.35 0.70 1.80 0.25 1.30 0.035 0.035 + 0.02 + 0.03 + 0.04 + 0.05 + 0.03 + 0.10 + 0.005 + 0.005
Carbon Silicon Manganese Chromium Molybdenum Aluminium Sulphur Phosphorus
_______________________________________________________________ 10.0 TEST SAMPLES : 10.1 One sample shall be taken from each melt for chemical analysis. 10.2 One sample shall be taken from each heat treatment batch for testing of mechanical properties. Test pieces for mechanical tests shall be taken in the longitudinal direction of the piece in accordance IS;5517. For ruling section up to & including 40mm, the test piece shall be machined coaxially from the test bars. For ruling section above 40mm the longitudinal axis shall be atleast 12.5 mm from surface of the test bars. Test methods for determining mechanical properties shall be as per IS:1598 (For IZOD impact test)/IS:1757 (For impact test in ISO-V Charpy) and IS:1608 (For tensile test). 10.3 For ruling section above 200mm, tensile test samples can be taken in tangential or transverse direction.
AA 105 02 Rev. No. 08 PAGE 4 OF 5

11.0 MECHANICAL PROPERTIES (In Hardened and Tempered Condition) _______________________________________________________ Ruling Tensile 0.2% PS/YS %E * IZOD 5.65So impact section, strength, N/mm2 , min min J, min mm N/mm2 _______________________________________________________ 63 900 -1050 700 600 540 15 16 18 48 (42) 55 (50) 55 (50) CORPORATE PURCHASING SPECIFICATION
>63 to 100 800 - 950 >100 700 - 850
_______________________________________________________ * Average of 3 samples applicable for sizes above 16 mm ruling section only. Values in bracket are in ISO - V Charpy. 12.0 ULTRASONIC TEST 12.1 Each bar above 100 mm shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 to ensure freedom from internal defects. The norms of acceptance shall be as per category 2 of the above standard. 12.2 Optional tests: If specified on order, each bar >40 to 100 mm shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 to ensure freedom from internal defects and the norms of acceptance shall be as per category 2 . 13.0 TEST CERTIFICATES: Three copies of test certificates shall be supplied, unless otherwise stated on the order. In addition, the supplier shall ensure to enclose one copy of the test certificate along with their dispatch documents to facilitate quick clearance of the material. The test certificate shall bear the following information : BHEL References : AA 105 02; (Rev. No. 08) : 1.5% Chromium-Aluminium-Molybdenum Nitriding Steel Bars - H & T. BHEL order No, Result of Tests: Dimensional inspection. Results of chemical analysis, mechanical and Ultrasonic tests.
AA 105 02
Supplier's References : Name Identification No. Melt No. Details of heat treatment. 14.0 PACKING AND MARKING The bars shall be suitably packed in bundles to prevent corrosion and damage during transit. All bars 50mm and above in diameter or of equivalent cross sectional area shall be stamped with 'AA 105 02' and melt number on the side near the end or on the face. Bars below 50 mm shall be bundled together and tied with wire at 3 to 4 places along the length of the bars. A metal label shall be securely attached to each bundle and shall bear the following information : AA 105 02 : 1.5% Chromium-Aluminium-Molybdenum Nitriding Steel Bars - H & T. BHEL Order No. Consignment/Identification No. Melt No. Size and Weight. Supplier's Name. 15.0 REFERRED STANDARDS (Latest Publications Including Amendments): 1. IS : 1598 4. IS : 3739 2. IS : 1608 5. IS: 5517 3. IS : 1757 6. AA 085 01 18
HOT ROLLED / FORGED CARBON STEEL BARS, Gr : 55C8 - NORMALISED
Comparable Standards: 1. INDIAN : IS : 1570 (Part 2-Section 1) - 1979 Gr: 55C8 (C55 Mn75), Normalised
Suggested/Probable Suppliers And Grades: Refer Plant Vendors List
User Plant References: 1. 2. 3. BHOPAL HYDERABAD TIRUCHY : : : PS 103 05 HY 021 02 99 BM - C 55
Revisions : E-mail dt: 08.12.05 from HY Rev. No. 08 Dt: 15.12.2005 Amd.No. Dt : Reaffirmed
APPROVED : INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (S&GPS) Prepared

HARDWAR
Year :
Issued Corp. R&D
AA 103 05 CORPORATE PURCHASING SPECIFICATION Rev. No. 08 PAGE 1 OF 4 HOT ROLLED / FORGED CARBON STEEL BARS, Gr : 55 C8 - NORMALISED
1.0 GENERAL: This specification governs the quality requirements of Hot Rolled / Forged Carbon Steel Bars Gr: 55C8, Normalised.
2.0 APPLICATION : General engineering purposes. 3.0 CONDITION OF DELIVERY : Hot Rolled / Forged and normalised. Note: Sizes upto 100mm in hot rolled. >100 to 180mm in hot rolled or forged above 180mm in forged.
Bars shall be supplied in straight lengths without twists and bends and with the ends square and true. 4.0 COMPLIANCE WITH NATIONAL STANDARDS: The material shall comply with the requirements of the following National standard and also meet the requirements of this specification. IS : 1570, (Part 2-Sec.1)-1979 Gr : 55 C8 (C55 Mn75) Normalised. : : : Schedules for Wrought Steels- Part 2 : Carbon Steels (Unalloyed Steels) -Sec.1: Wrought products (other than wire) with specified Chemical Composition and related Properties.
5.0 DIMENSIONS AND TOLERANCES : 5.1 Sizes: Bars shall be supplied to the dimensions specified in BHEL order. 5.1.1Length : Unless otherwise specified, hot rolled bars shall be supplied in 3 to 6 metres. Forged bars shall be supplied in length of 1.5 to 3 metres.
Revisions:
E-mail dt: 08.12.05 from HY Rev. No. 08 Dt: 15.12.2005 Amd.No. Dt : Reaffirmed
APPROVED: INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (S&GPS)

Prepared HARDWAR
Year :
Issued Corp. R&D
AA 103 05 Rev. No. 08 PAGE 2 OF 4

5.2 5.2.1 Tolerances : Hot Rolled Bars : Tolerances on hot rolled bars shall comply with those of Grade 2 of IS : 3739: Dimensional Tolerances for Carbon and Alloy Constructional Steel products, reproduced below: Nominal Size. mm Over Upto & Including --25 25 50 50 80 80 100 100 125 125 160 160 200 5.2.2 Flats : Nominal size, mm On width Over Upto & Incl. 50 100 150 + 1.0 + 2.0 + 3.0 Tolerance, mm On thickness 6 to 13 Over Incl. 13 to 25 Incl. +0.5 + 0.8 +0.5 + 1.0 --Tolerance, mm Permissible deviation + 0.50 + 0.80 + 1.60 . . Over 25 to 50 Incl. +1.0 + 1.5 + 2.0 . Tolerance, mm . Permissible Out of round/ deviation square + 0.50 0.50 + 0.75 0.75 + 1.00 1.00 + 1.25 1.25 + 1.50 1.50 + 2.00 2.00 + 2.50 2.50
-50 100 5.2.3
Hexagonal Bars : Nominal Size, mm Over --25 50 Upto & Including 25 50 85 Out of hexagon 0.75 1.20 2.40
5.2.4 5.2.5
Forged Bars : Tolerance on size for forged bars shall be + 8.0 mm -0 mm. Straightness for Hot Rolled Bars : Unless otherwise agreed to, the permissible deviation in straightness, shall not exceed 5 mm in any 1000 mm length.
6.0
MANUFACTURE: The steel shall be manufactured by the open hearth, electric, basic oxygen or a combination of these processes. Sufficient discard shall be made from each ingot to ensure freedom from piping, harmful segregation and internal and surface defects. Material shall be manufactured from killed steel.
AA 103 05 CORPORATE PURCHASINGSPECIFICATION Rev. No. 08 PAGE 3 OF 4

7.0 8.0 HEAT TREATMENT : The bars shall be normalised at a temperature of 810-8400C. FREEDOM FROM DEFECTS : The bars shall be sound, straight and free from internal and surface defects, such as seams, laps and injurious imperfections. Bars shall be free from twists and bends. 9.0 CHEMICAL COMPOSITION : The melt analysis of steel and the permissible variation in the composition of the material from the melt analysis shall be follows : Element Melt analysis, percent, min. max. 0.50 0.10 0.60 ----0.60 0.35 0.90 0.035 0.035 Permissible variation, percent, + 0.03 + 0.03 + 0.04 + 0.005 + 0.005
Carbon Silicon Manganese Sulphur Phosphorus 10.0 10.1 TEST SAMPLES :
Tensile : Bars from the same melt and of the same size shall be grouped in batches of 40,000 kg or part thereof. One tensile test piece shall be cut from a selected bar from each batch. For bars of sizes upto and including 40 mm, the test pieces shall be machined concentrically from the bars selected for test. Alternatively the full cross-section of the bars may be tested. For bars of sizes over 40 mm, the longitudinal axes of the test pieces shall not be less than 12.5 mm from the surface of the bars selected for test. Tensile test pieces shall have a gauge length equal to 5.65 So. Ruling section above 200mm, tensile test samples can be taken in longitudinal or transverse direction. MECHANICAL PROPERTIES : When tested in accordance with IS : 1608, the test pieces shall show the following properties : Tensile strength Yield strength Elongation on 5.65 So gauge length : : : 720N/mm2, min. 396 N/mm2, min 13 percent, min.
10.2
11.0
12.0 12.1
ULTRASONIC TEST : Each bar above 100 mm shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 to ensure freedom from internal defects. The norms of acceptance shall be category 2 of the above standard.
12.2
Optional Test: If specified in order, each bar> 40 to 100mm shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 to ensure freedom form internal defects and the norms of acceptance shall be as per category 2.
13.0
TEST CERTIFICATES : Unless otherwise stated in the order, three copies of test certificates shall be supplied. In addition, the supplier shall ensure to enclose one copy of the test certificate along with their dispatch documents to facilitate quick clearance of the material. The test certificate shall bear the following information : BHEL References : AA 103 05, Rev. No. 08: Hot rolled / Forged Carbon Steel Bars, Gr : 55C8 - Normalised. BHEL order No. Supplier's References : Name Identification No. Melt No. Details of Heat treatment. Result of Tests: Dimensional inspection. Results of chemical analysis, mechanical and ultrasonic tests.
14.0
PACKING AND MARKING : The material shall be suitably packed in bundles - hessian wrapped-to prevent sagging, corrosion and damage during transit. A suitable clear temporary rust preventive shall be applied on all the bars. Each bar over 50 mm shall be stamped at one end with "AA 103 05", melt no., BHEL order No., at one end or on the end face. Bars 50 mm and below shall bundled together and tied with wire at 3 to 4 places along the length of the bars. A metal label shall be securely attached to each bundle and shall bear the following information : AA 103 05: H.R / Forged Carbon Steel Bars, Gr : 55C8 - Normalised. BHEL Order No. Consignment/Identification No. Melt No. Size and Weight. Supplier's Name.
15.0 REFERRED STANDARDS (Latest Publications Including Amendments): 1. AA 085 01 18 3. IS : 1608 2. IS : 1570, part2, 4. IS : 3739
AA 102 13 CORPORATE PURCHASE SPECIFICATION Rev. No. 07 PREFACE SHEET
HOT ROLLED / FORGED MEDIUM CARBON STEEL BARS, Gr : 30C8 NORMALISED

Comparable Standards: 1. INDIAN
IS : 1570, Part II, Sectiion I - 1979 (Reaffirmed 1998) Gr: 30C8(C30) Normalised
Suggested/Probable Suppliers and Grades: Refer Plant Vendors list
User Plant References: 1. BHOPAL 3. HYDERABAD 4. TIRUCHY : : : PS 102 13 --BM - C 30 For Bars
Revisions : Cl 24.4.19 of MOM of MRC-S&GPS Rev. No. 07 Dt:15.01.2002 Amd.No. Dt : Reaffirmed
APPROVED : INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (S&GPS) Prepared BHOPAL Issued Corp. R&D Dt. of 1 st Issue SEP. '76
Year :
HOT ROLLED / FORGED MEDIUM CARBON STEEL BARS, Gr: 30 C8NORMALISED

1.0 GENERAL This specification governs the quality requirements of Hot Rolled / forged Carbon Steel Bars, suitable for machining. 2.0 APPLICATION General engineering purposes. 3.0 CONDITION OF DELIVERY Hot Rolled / forged and Normalised. Note: Sizes upto 100mm in hot rolled >100 to 180mm in hot rolled or forged above 180mm in forged Bars shall be supplied in straight lengths with ends square and true. 4.0 COMPLIANCE WITH NATIONAL STANDARDS: Material shall comply with the requirements of the following National standards and also meet the requirements of this specification. IS : 1570-Part 2, Section 1-1979 (Reaffirmed 1998) Gr:30C8 (C30), Normalised : : : Schedule for wrought Steels Part 2 Carbon Steels (Unalloyed Steels) Sec.1: Wrought Products (other than wire) with specified Chemical composition and related properties.
5.0 5.1 5.1.1
DIMENSION AND TOLERANCES Sizes: Bars shall be supplied to the dimensions specified on BHEL order. Length: Unless otherwise specified, hot rolled bars shall be supplied in lengths 3 to 6 metres and forged bars shall be supplied in lengths of 1.5 to 3 metres
Revisions : Cl 24.4.19 of MOM of MRC-S&GPS
APPROVED : INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (S&GPS) Reaffirmed

Prepared BHOPAL
Rev. No. 07 Dt:15.01.2002
Amd.No. Dt :
Year :
Issued Corp. R&D
Dt. of 1 st Issue SEP., 1976
AA 102 13 Rev. No. 07 PAGE 2 OF 4 CORPORATE PURCHASE SPECIFICATION
5.2 5.2.1 5.2.2
Tolerances: For Forged bars: The tolerances shall be + 8 mm - 0mm. Tolerances on hot rolled bars shall comply with those of Grade 2 of IS:3739: Dimensional Tolerances for Carbon and Alloy Constructional Steel Products, reproduced below:
5.2.2.1 Round and Square Bars: --------------------------------------------------------------------------------------------------------------------------Nominal Size mm Tolerances, mm -----------------------------------------------------------------------------Over Up to & Permissible Out of round / Including deviation square ---------------------------------------------------------------------------------------------------------------------------- 0.50 0.50 0.75 0.75 1.00 1.00 1.25 1.25 1.6% of 75 % of total diameter or tolerance (+ and -) width of side ----------------------------------------------------------------------------------------------------------------------------5.2.2 Straightness: Unless otherwise agreed to the permissible deviation in straightness shall not exceed 5 mm in any 1 metre length. 6.0 MANUFACTURE Material shall be manufactured from fully killed steel. 7.0 HEAT TREATMENT The bars shall be normalised at a temperature of 860-890 C. 8.0 FREEDOM FORM DEFECTS The bars shall be sound, straight and free from internal and surface defects, such as seams, laps, cracks or any other defects which may impair the end use. Bars shall be free from twists and bends. -25 50 80 > 100 25 50 80 100

9.0 CHEMICAL COMPOSITION The melt analysis of steel and the permissible variation in the composition of the material from the melt analysis shall be as follows: Element Melt analysis, percent, Min. Carbon Silicon Manganese Sulphur Phosphorus 10.0 10.1 10.2 TEST SAMPLES : One sample shall be taken from each melt for chemical analysis. One sample shall be taken from each heat treatment batch for testing of mechanical properties. Test pieces for mechanical tests shall be taken in the longitudinal direction of the piece. For ruling section up to and including 40mm, the test piece shall be machined coaxially from the test bars. For ruling section above 40mm the longitudinal axis shall be atleast 12.5 mm from surface of the test bars. Test methods for determining mechanical properties shall be as per IS:1608 (For tensile test). 10.3 11.0 For ruling section above 200mm, tensile test samples can be taken in tangential or transverse direction. MECHANICAL PROPERTIES (IN NORMALISED CONDITION): Mechanical properties of the material shall be as follows: Tensile strength : 500 - 600 N/mm2 Yield strength : 275 N/mm2 , min % of elongation : 21%, min. 12.0 ULTRASONIC TEST : Each bar above 100 mm shall be tested ultrasonically in accordance with BHEL standard AA 085 01 18 to ensure freedom from internal defects. The norms of acceptance shall be as per category 2 of the above standard. 0.25 0.10 0.60 ----Max. 0.35 0.35 0.90 0.035 0.035 + 0.02 + 0.03 + 0.04 + 0.005 + 0.005 Permissible variation, percent,
AA 102 13 Rev. No. 07 PAGE 4 OF 4

13.0 TEST CERTIFICATES Three copies of test certificates shall be supplied, unless otherwise stated on the order. In addition, the supplier shall ensure to enclose one copy of the test certificate along with their despatch documents to facilitate quick clearance of the material. The test certificate shall bear the following information : AA 102 13; Rev. No. 07 BHEL order No, Supplier's Reference : Name Identification No. Melt No. Details of heat treatment. Results of Tests : Results of Dimensional inspection. Results of chemical analysis, mechanical tests & Ultrasonic test. 14.0 PACKING AND MARKING : The material shall be suitably packed in bundles-hessian wrapped to prevent sagging, corrosion and damage during transit. A suitable clear temporary rust preventive shall be applied on all the bars. Each bar of 50 mm & above shall be stamped with AA 102 13, melt no, BHEL order no, at one end or on the end face. Bars below 50mm shall be bundled together and tied with wire at 3 to 4 places along the length of the bars. A metal label shall be securely attached to each bundle and shall bear the following information : AA 102 13 : Hot Rolled / Forged Medium Carbon Steel Bars, 30C8-Normalised. BHEL Order No. Consigment/Identification No. Melt No. Size and Weight. Supplier's Name. 15.0 REFERRED STANDARDS (Latest Publications Including amendments): 1. IS : 1570 Part II 2. I S:1608 3. IS : 3739 4. AA 085 01 18
HY10995
ELECTROSLAG REFINED, STAINLESS STEEL BARS, ANNEALED (GR : V X 12 Cr 13) 1.0 GENERAL: This specification governs the quality requirements of ESR processed stainless steel bars of grade VX 12 Cr 13, in annealed condition. APPLICATION : These bars are used for the manufacture of open upset forgings meant for welded type impellers of centrifugal compressors. CONDITION OF DELIVERY : The bars shall be supplied in hot rolled/forged and annealed condition. COMPLIANCE WITH NATIONAL STANDARDS: The bars shall in general comply with UNI-6900, X 12 Cr 13, with the following specific/additional requirements. . DIMENSIONS AND TOLERANCES: Dimensions: The dimensions shall be as specified in the order. Unless otherwise specified in the order, the hot rolled bars shall be supplied in random lengths of 3 to 6 meters with a maximum of 10% shorts down to 1 meter. Forged bars shall be supplied in random lengths of 1.5 to 3.0 meters.
2.0
3.0 4.0
5.0 5.1
5.2 Tolerances: The tolerances on cross sectional dimension shall be as follows. 5.2.1 Hot Rolled Bars : Over -25 50 80 100 125 150 Size (mm) Upto & including 25 50 80 100 125 150 Tolerance (mm) 0.50 0.75 1.00 1.25 1.50 2.00 1.60 % of size
5.2.2 Forged Bars : + 8 mm on size - 0.0 mm Revisions: Upgradation of the technical requirement. Modified clauses 1.0, 6.0, 8.0 & 12.0 Rev. No. 04 Amd. No. Reaffirmed: Dt. MAY, 05 Dt. Year: Issued : STANDARDS ENGINEERING DEPARTMENT Approved: SR.DGM MATLS. ENGG. (E&CC) Prepared: Date of 1st issue: OCT, 90
HY10995
REV. NO.04 PAGE 2 OF 5 6.0 6.1 6.2 6.3 6.4
7.0
HEAT TREATMENT: Bars shall be supplied in annealed condition. However, test samples shall be subjected to the following suggested heat treatment. Hardening: Heating to 970 - 1000C and quenching in oil/air.
Tempering: Heating to not less than 600C, soaking for 3 hours and cooling in air. The details of actual heat treatment cycle followed by the supplier shall be furnished in the test report. 8.0 8.1 SURFACE FINISH: The surface finish of the bars shall be smooth without any laps, rolled in scales, pit marks etc. Dents, roll marks and scratches are permitted provided their depth does not exceed half the tolerance limits. The edges of bars shall be cut square by sawing or shearing and no crop ends shall be permissible. FREEDOM FROM DEFECTS: Bars shall be sound and free from any cracks, flakes, cavities, tears, laps and other harmful defects. The bars shall be free from internal defects such as shrinkage, porosity, pipes etc. CHEMICAL COMPOSITION: The Steel shall conform to the following Chemical Composition. Element Ladle Analysis Min. Max. C 0.09 0.15 0.01 Si 1.0 +0.05 Mn 1.0 +0.03 Cr 11.5 14.0 0.15 Ni 1.0 +0.03 S 0.020 P 0.020 S+P 0.035 H2 1.50 PPM -
8.2 9.0
10.0
Variation in product analysis
+0.003 +0.003
MANUFACTURE: The steel used shall be fully killed and shall be manufactured from basic electric furnace and shall subsequently be refined through ESR process. Any other process of steel melting and refining shall be mutually agreed upon. The actual gas content shall be analysed and reported. The hydrogen content shall be less than 1.5 PPM. Sufficient discard shall be given from top and bottom of the ingot to ensure freedom from piping, segregation and other injurious defects. Bars shall be made after giving sufficient reduction to each ingot ensuring that the cast structure is completely broken into fine grain structure. The reduction ratio shall not be less than 4:1 from ingots.

11.0 TEST SAMPLES:
HY10995
One test sample for chemical analysis shall be taken from a bar representing each melt. Test samples shall be heat treated according to clause 7, before mechanical testing. Supplier has got the option of upsetting the test coupon to further 1.5 reduction ratio before heat treatment for the bars of sizes above 200 mm diameter. 12.0 12.1 MECHANICAL PROPERTIES: Test samples shall be taken from heat treated test coupon in tangential direction for each melt and shall meet the following mechanical properties. The values obtained shall be reported in test certificate. Tensile strength N/mm2 (Kgf/mm2) 930 max. (95 max.) 0.2% Proof Stress N/mm2 (Kgf/mm2) 640-740 (65-75) Impact Strength , min. (5mm U notch) J (Kgf/Cm2) at room temperature 20 (4)
Elongation % min. L = 5.65 So 14
NOTE: 1) The tensile tests shall be performed as per IS:1608 or any reputed National Standard. 2) The charpy Impact test shall be performed on a 5mm U notch in accordance with IS:1757 or any reputed National Standard. The minimum Impact strength value specified above is the average of three samples at the same location. Only one value can be lower than the minimum specified value, but not less than 2/3rd of the minimum specified value. All the three values shall be reported in test certificate. 12.2 Hardness: 10% of the bars or 10 bars minimum (whichever is higher) in annealed condition shall be tested for hardness. Hardness shall be less than 208 BHN. The hardness values for the tested bars shall be reported in test certificate. NON-DESTRUCTIVE TEST: Ultrasonic Test: The bars shall be subjected to ultrasonic testing as per ASTM A 388 (BHEL Standard AA 0850118) and following shall be the unacceptable defects (category-1 of AA0850118 is acceptable).
13.0 13.1
HY10995
REV. NO.04 PAGE 4 OF 5 i) ii) iii)
Cracks, Flakes, Seams & Laps. Defects giving indication larger than that from a 2mm diameter equivalent flaw. Group of defects with maximum indication less than that from a 2 mm diameter equivalent flaw which cannot be separated at testing sensitivity if the back echo is reduced to less than 70%.
iv) 14.0 . 15.0
Defects giving indication of 1 to 2mm diameter equivalent flaws & separated by a distance less than four times the size of the larger of the adjacent flaws.
NON METALLIC INCLUSIONS: The inclusion rating number of the steel for all types, namely A,B, C & D shall not be greater than 2 (thin series) and 0.5 (thick series) as per ASTM E45 plate III. RETESTS: If any of the selected test samples fail to meet the specified requirements due to some mechanical reasons, another specimen may be taken. In the event of failure due to heat treatment, not more than two reheat treatments may be carried out. However, retempering is not considered as reheat treatment.
16.0 16.1 . 16.2
INSPECTION AT SUPPLIERS WORKS: BHEL representative/BHEL appointed Inspection Agency shall have free entry and access to all areas where the manufacture of the bars is carried out. All reasonable facilities shall be extended to him including labour wherever necessary. BHEL representative/BHEL appointed Inspection Agency shall be given sufficient advance intimation to witness the various processes, tests, etc., punching and identification of test coupons and execution of various tests shall be done in presence of BHEL representative/BHEL appointed Inspection Agency. Unless otherwise indicated in the enquiry, Llyods shall be the BHEL representative for inspection activities mentioned at 16.1 and 16.2.
16.3

17.0 17.1 TEST CERTIFICATE:
HY10995
Five copies of the test certificates giving the following details shall be furnished. a) b) c) d) e) f) g) h) i) j) BHEL Specification No. HY 10995 Rev.04 BHEL Order No.: Melt No. / Size Process of manufacture. Results of Chemical Analysis Results of Mechanical Tests Results of hardness test on bars. Results of NDT Inclusion content of steel. Details of heat treatment cycles along with HT charts duly endorsed by BHEL / BHEL appointed Inspection Agency.
17.2 18.0
The test certificates shall be signed by the chief of inspection / chief metallurgist of the Supplier and shall be attested by BHEL representative / BHEL appointed inspection agency. MARKING AND PACKING:
18.1 The following details shall be legibly stamped on each bar on one of the end face. a) b) c) d) 18.2 19.0 HY 10995 / Rev.04 Manufacturers Mark. Melt No./ size. BHEL Inspectors/BHEL appointed Inspection Agencys Stamp.
The bars shall be suitably protected from damage during transport. REJECTION AND REPLACEMENT: In the event of the bar material proving defective in the course of further processing at BHEL, the same shall be rejected notwithstanding any previous acceptance. The supplier shall replace the rejected material at his own cost and the rejected bars shall be returned after all the commercial conditions are satisfied.

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AA 102 08 CORPORATE PURCHASE SPECIFICATION Rev. No.

HOT ROLLED / FORGED CARBON STEEL BARS, Gr : 40C8 - NORMALISED

Comparable Standards: 1. INDIAN

IS : 1570, Part II, Section I - 1979 Gr: 40C8(c40) Normalised

Suggested/Probable Suppliers and Grades: Refer Plant Vendors list

Cl 26.6.18 of MOM of MRC-S&GPS Rev. No. 07 Dt: 15.01.2004 Amd.No. Dt : Reaffirmed

APPROVED : INTERPLANT MATERIAL RATIONALISATION COMMITTEE-MRC (S&GPS)

Issued Corp. R&D

Dt. of 1st Issue AUGUST, 1976

AA 102 08 Rev. No. 07 PAGE 2 OF 4

CORPORATE PURCHASE SPECIFICATION

AA 102 08 CORPORATE PURCHASE SPECIFICATION Rev. No. 07 PAGE 3 OF 4

Carbon Silicon Manganese Sulphur

Mechanical properties of the material shall be as follows:

AA 102 08 Rev. No. 07 PAGE 4 OF 4

CORPORATE PURCHASE SPECIFICATION

PLANT PURCHASING SPECIFICATION HYDERABAD

PRECIPITATION HARDENING STAINLESS STEEL BARS (SOFTENED)

2.0 3.0 4.0 5.0 5.1 5.2

Copyright and Confidential

PLANT PURCHASING SPECIFICATION HYDERABAD

Variation Allowed in Product Analysis

PLANT PURCHASING SPECIFICATION HYDERABAD

Copyright and Confidential

PLANT PURCHASING SPECIFICATION HYDERABAD

16.0 16.1 . 16.2

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PLANT PURCHASING SPECIFICATION HYDERABAD

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PLANT PURCHASING SPECIFICATION

AUSTENITIC STAINLESS STEEL BARS, ANNEALED TP 316L

APPLICATION : For the manufacture of Labyrinth sealing Rings of compressors.

CONDITION OF DELIVERY : Hot finished/cold finished/forged and solution annealed.

Copyright and Confidential

5.0 5.1 5.2

PLANT PURCHASING SPECIFICATION

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PLANT PURCHASING SPECIFICATION

Copyright and Confidential

PLANT PURCHASING SPECIFICATION

HY10771 PLANT PURCHASING SPECIFICATION

MARTENSITIC STAINLESS STEEL BARS, ANNEALED GRADE : 15 Cr 16 Ni 2

Copyright and Confidential

HY10771 PLANT PURCHASING SPECIFICATION

MARTENSITIC STAINLESS STEEL BARS, ANNEALED GRADE : 15 Cr 16 Ni 2

APPLICATION : For the manufacture of sealing rings of boiler feed pumps.

Copyright and Confidential

5.0 5.1 5.2 5.2.1

PLANT PURCHASING SPECIFICATION

8.0 8.1 8.2 9.0 9.1

Copyright and Confidential

HY 10771 PLANT PURCHASING SPECIFICATION

CHEMICAL COMPOSITION: The melt analysis of the material shall be as follows:

Element Melt Analysis %Min.

C 0.10 0.20 0.01

Cr 15.00 17.00 0.20

Ni 1.25 2.50 0.07

%Max. Permissible variation in product analysis

Copyright and Confidential