Eximmi SPECIFICATION FOR SPECN .

NO
PAGE
DU/Bhadradri/
OH NON - METALLIC
EXPANSION JOINTS
NMEJ 1 of 14
REV.No. : 00

BHARAT HEAVY ELECTRICALS LIMITED

TIRUCHIRAPALLI-620 014

DUCTS / PE (BOILERS)
Item Code: 48NMJ

BHADRADRI (CUST NO .2485 to 2488)

(4x270 mw)

SPECIFICATION
FOR
NON METALLIC EXPANSION JOINTS
(FLUE GAS DUCT)

REVISION HISTORY
REV. PAGE REVISION DATE PRPD CHED APPD
NO. HISTORY

00 All Original Release 23.01.2020 ROSHAN HSP MRS

eimua SPECIFICATION FOR SPECN .NO
PAGE
NON - METALLIC DU/Bhadradri/
OH EXPANSION JOINTS NMEJ 2 of 14

REV.No. : 00

CONTENTS

Clause
DESCRIPTION
No.
1.0 SCOPE OF WORK

2.0 SCOPE OF SUPPLY

3.0 SERVICE CONDITION

4.0 DESIGN REQUIREMENT

5.0 QUALITY ASSURANCE AND TESTING

6.0 PACKING, PAINTING AND SHIPPING

7.0 GUARANTEE

8.0 0&M

9.0 DOCUMENT SUBMISSION

10.0 SPECIAL REQUIREMENTS

11.0 GENERAL DATA

12.0 ANNEXURES
riwica SPECIFICATION FOR SPECN .NO
PAGE
NON - METALLIC DU/Bhadradri/
Oiti NMEJ 3 of 14
EXPANSION JOINTS
REV.No. : 00

Clau DESCRIPTION
se
No.

1.0 SCOPE OF WORK

This specification is for the supply of non-metallic expansion joints which
are to be used in the air and flue gas duct systems of coal fired steam
generators.

1.1 SCOPE OF WORK INCLUDES THE FOLLOWING

The specification covers the requirement for the

A) Design
B) Manufacture
C) Testing
D) Packing for shipment & delivery
E) Supervision for installation (Offer for this portion to be separately
brought out)
Non-metallic expansion joints are to be used in the air and flue gas duct
work of the coal fired steam generators.

NMEJ shall be suitable for the most adverse operating condition of the
duct system.

The method of execution for the above scope of work is as follows.

i) Steel frame and fabric components are to be despatched

separately to site.
ii) Steel frames of beyond transportable size can be sent in split
condition and assembled at site.
iii) These steel frames and fabric components and canopy are to
be fully assembled at site on ground.
iv) Matching duct to be checked and ensured for alignment by the
vendor prior to installation of NMEJ in the ducting system.
Vendor to prepare joint protocol with site.
v) Installation / erection of NMEJ in ducting system to be
supervised by the vendor.
vi) Vendor approval condition of the Customer (enclosed with
enquiry) is to be fully complied with.
vii) Vendor to avoid neck offset design.
rimr14,-,a SPECIFICATION FOR SPECN .NO
PAGE
DU/Bhadradri/
OH NON - METALLIC
EXPANSION JOINTS NMEJ 4of14

REV.No. : 00

2.0 SCOPE OF SUPPLY: -

The extent of supply includes the following of the NMEJ assembly.

2.1 FABRIC:
a) Different layers of coated, insulating, sealing, supporting, fabric/other
materials. Following are minimum requirement layer for different
locations. Vendor to furnish the basis for selection of basic type of
expansion joints and thickness of each layer.

FLUE GAS:
1) INNER / SUPPORT LAYER : Texturised glass cloth suitably
treated to prevent dust accumulation.
2) INSULATING LAYER : Insulation mattress to provide
thermal barrier
3) GAS SEAL MEMBRANE : PTFE Film
4) OUTER LAYER : Flouro elastomer/ Flouro plastic
coated on texturised glass

b) Edge reinforcement / flange gasket is to be used on the multi layered

flexible element to protect it from thermal degradation by the hot metal
flanges and backup bars.

c) Joining materials and tools necessary for joining different layers at site

d) All glass fabric are to be of texturised and graphite treated.

e) All the fabric / bolster components other than insulating / glass felt
mattress and wire mesh shall be imported from vendor' s principal.

f) Supplier should substantiate with relevant back up information on how

the materials selected will meet the functional requirements and other
design requirements specified in the specification including chemical /
corrosion and abrasion resistance.

g) Calculation for the selection of fabric width for each tag no is to be

submitted along with the offer. Additional allowances considered for
fabric width selection apart from thermal movement values to be clearly
brought out in the calculations.

h) Temperature gradients shall be calculated using the maximum ambient

value. Max outside temperature of the outermost layer is to be limited
to 47.2 deg C.
Eurii
-47" SPECIFICATION FOR SPECN .NO
DU/Bhadradri/ PAGE
On NON - METALLIC
EXPANSION JOINTS NMEJ 5 of 14
REV.No. : 00

i) Temperature drop calculations with graphs and K-value for each fabric
material have to be provided.

2.2 BOLSTER:
Cavity pillow / Bolster is to be provided to fill the cavity between flexible
elements and metal liner or baffle to prevent accumulation of particulate
matter. Refer clause no 4.4.4 of specification and data sheets. For
suggested arrangement refer SK-NMEJ-002.
Design guidelines for arriving bolster depth and width has to be provided.

2.3 STEEL PARTS

a) All steel parts from inlet flange to outlet flange, with internal supports
b) Liner plates are to be provided for all hot air and flue gas expansion
joints.
c) All fasteners, Backup bars etc. for connecting the fabric with steel
parts.
d) All necessary transport clamps / frames lifting lugs for shipment.

CANOPY
e) Since the NMEJ is installed in the course of erection of ducting system
fabric portion of the expansion joint may get damaged. To protect it
from falling object or weld spatter, suitable external protection cover
(CANOPY) shall be supplied.

f) Note: Fasteners for fit-up of the NMEJ assembly frame with duct
Flange is in BHEL scope.

The extent of supply stated here in is not necessarily exhaustive and shall
not relieve the vendor from his responsibility to provide goods and service
necessary to satisfy the performance criteria and guarantee specified.

I. NMEJ corners are to be fully covered by canopy.

II. The canopy fixing clamps (Ear lug) shall be an integral part of the
canopy plate. No tack welding of canopy joint is permitted over the
fabric assy.

III. The drg. showing the arrangement of canopy is to be submitted

for approval.

2.4 ELIGIBILITY
a) Vendor / his principal should have experience in supplying NMEJs for
at least two coal fired power stations of capacity 270 MW or more
where the design and material chosen for this contract is working
satisfactorily for more than 20,000 operating hours. This is w.r.t
Eaujiri SPECIFICATION FOR SPECN .NO
PAGE
NON - METALLIC DU/Bhadradri/
Oil NMEJ
EXPANSION JOINTS 6 of 14

REV.No. : 00

pressure temp size operating conditions and dust burden as called for
in the enclosed data sheets.
b) Vendor should submit performance certificate from these two coal fired
power stations.
c) Vendor to establish that the design offered is same as that of the
reference contracts by submitting drawing and data of the same. This
should confirm the design arrangement of bolster selection and
material data for all the layers of the composite fabric and bolster.

3.0 SERVICE CONDITION:

Separate expansion joint data sheets are given in annexure. NMEJ shall
be suitable for the adverse operating condition of the duct work.

4.0 DESIGN REQUIREMENTS:

4.1 GENERAL
a) NMEJs shall generally be multi-layer construction designed to
accommodate the thermal movements complete with additional internal
insulation and / or insulation bolster and flow liners as required to suit
the service conditions.
b) For each fabric layer of the combination, vendor has to clearly specify
its description, composition, thickness and physical and chemical
properties. TYPICAL DATA sheet is enclosed (SK-1254-NMEJ-001/00
,SK-1254-NMEJ-002/00 & SK-1254-NMEJ-003/00) and all the relevant
data for each layer to be filled in and submitted along with the offer.
This will be subjected to scrutiny by the owner and improvement
commented are to be accommodated by the vendor during technical
evaluations.
c) Proposed field splices and their locations to be clearly indicated in the
offer.
d) There shall be no leakage through the joint into or from the
atmosphere.
e) Expansion joints shall have adequate mating surfaces for attachment
to the duct work.
COLD PRESET: -
f) Cold pre-set in connecting duct system is not envisaged. Hence vendor
to design the NMEJ for the design movement without cold pre-set.

4.2 FRAME -
a) Material of frame shall be same / equivalent as the duct and minimum
thickness shall be same as that of duct.
b) Composite section of the frame on each side of the fabric joint shall be
sized to withstand at least 50% greater than the maximum pressure
condition stated in the specification.
Ez,,, SPECIFICATION FOR SPECN .NO
PAGE
NON - METALLIC DU/Bhadradri/
Oti NMEJ 7 of 14
EXPANSION JOINTS
REV.No. : 00

c) For bigger size frame internal strut pipe can be used. Vendor to
indicate the internal strut arrangement in the proposal drgs. Frame
should be a bent construction with minimum welding. Thickness of
clamping bar and frame flange is minimum 10 mm to be maintained.
d) Clamping arrangement to retain the compressed breech opening to be
provided externally. drawing of typical clamping arrangement to be
submitted for approval and this typical drg to be referred in the G.A.
drg.

4.3 FABRIC
Due consideration shall be given for the following in selection of the gas
seal membrane, insulating layers, insulation retainer and encasement
layer etc.
a) Functional requirement.

b) Temperature capability.

c) Chemical resistance

Vendor to furnish justification for the selection of the materials, its

properties, and its adequacy for the intended purpose/service conditions.
Vendor should furnish the design factors taken in to consideration while
designing these Expansion joints. These should include provisions taken
for adverse operating conditions like over stretching etc. Vendor to furnish
the basis for fabric width arrived at.

Tolerance on matching Duct:

Vendor to Engineer the NMEJ to take care of the following tolerance on
matching Ducts.

Axial +/- 20 mm Lateral +/- 10mm

Floating sleeve angle overlap to be at least 50 mm (min) in cold condition,

to take care of variations in breech opening tolerance etc., For other cases
the length of flow liner shall be selected to completely cover the Bolsters in
cold condition.

For standard elastomers properties and temperature limitation as given in

the "TECHNICAL HAND BOOK FOR DUCTING SYSTEM NMEJ " of
"FLUID SEALING ASSOCIATION " shall apply.

4.4 ACCESSORIES:

4.4.1 FLOW LINERS:

Minimum thickness of liners wherever provided shall be of duct plate
voiva SPECIFICATION FOR SPECN NO
PAGE
DU/Bhadradri/
OH NON - METALLIC
EXPANSION JOINTS NMEJ 8 of 14

REV.No. : 00

thickness. Integral or welded type can be provided. They shall not interfere
with the movement of the joint.

4.4.2 FASTENERS: All fasteners shall be cadmium coated

4.4.3 BACK UP BARS:

a) The minimum size of the back up bar shall be 50 mm x 10 mm thick
b) The back up bar and flange are to be match drilled.
c) Slotted holes are not permitted. in the back up bar
d) All sharp edges that may come in contact with the flexible element
should be ground smooth or rounded off to prevent damage to the
flexible element.
e) Minimum bolt size M12 and pitch 100 mm is to be provided.
f) Use torque wrench for tightening the fasteners with fabric

4.4.4 CAVITY PILLOW /BOLSTER: -

a) Expansion joints shall be designed with suitable cavity
PILLOW/BOLSTER to avoid ash /dust accumulation in both hot and
flue gas ducts.
b) They are to be fabricated from suitable insulation mattress of density
64k9/m3 and wrapped in fabric and S.S fine wire mesh of 0.5 mm thick.
16 mesh and shall be provided with ears or tabs that fasten under the
belt to hold the pillow in place.
c) The arrangement of bolster shall be as per the sketch SK-NMEJ-002,
enclosed.
d) The design of the wire mesh shall be such that, it should retain its
shape and occupy the space between the flanges.
e) Vendor has to provide K- value for the selected bolster material.

4,5 The non-metallic shall be made of asbestos free materials. Fabric

compensators shall be suitable for most adverse operating conditions of
the duct work and shall not support the duct work.

4.6 The basic material for NMEJs are to be selected as per FSA or any other
equivalent National / International stds which shall be clearly specified in
the offer.
The copy of such standard shall be given upon order of NMEJs.

4.7 The fabrics shall be tested as per suitable IS/ASTM/DIN or other

international standards. Composite fabrics without bolster shall be tested
for temperature withstand ability and permeability.
The outer cover shall preferably be elastomer coated for better corrosion
E-441LE,3 SPECIFICATION FOR SPECN .NO
PAGE
NON - METALLIC DU/Bhadradri/
HO NMEJ
EXPANSION JOINTS 9 of 14

REV.No. : 00

and abrasion resistance and weather ability.

Vendor has to provide fabric selection standards and testing standards.

4.8 Supplier shall furnish design calculations along with the offer for service
temperature of expansion joint for review and approval by BHEL.

4.9 Temperature gradient curve across the fabric shall be submitted along with
the offer.
Calculations for the predicted temperature drop curves for various layers
are to be provided.

4.10 The `K' value (Thermal conductivity) of each and every fabric shall be
furnished.

4.11 The corrosion resistance barrier shall be free from pin holes, needled
glass mats of 10mm thickness with mechanical bonding shall be used.

4.12 The fabric material used in the flue gas system from air heater outlet shall
be suitably selected to resist low temp corrosion.

4.13 Ash load is to be considered for the design of some of the expn. joints as
mentioned in the data sheet. The liner plates are to be suitably stiffened to
take care of the ash load.

4.14 Wherever required as mentioned in data sheets, the expansion joints shall
be designed with suitable insulation pillow/bolsters to avoid of dust
accumulation between the fabric and liner plate.

4.15 Type of fabric used, width and length of each fabric used for each tag nos
are to be provided along with offer. Stitching or stapling of multilayer fabric
is acceptable.

4.16 Torque values and sequence of tightening of bolts to connect the fabric
with frame and frame to duct flange is to be provided with the offer.

4.17 Packing procedure, packing drawing and max. outside dimension of the
packing for each tag nos. are to be provided along with the offer.

4.18 Transport to site is in vendor' s scope. In case of any damage during

transport, it should be rectified/ replaced within 15 days at vendor's cost.

4.19 Dust barrier is to be provided for all gas duct expn joints

4.20 Field splices of the non metallic expn joint shall be at the point of minimum
 r.
.7- SPECIFICATION FOR SPECN .NO
PAGE
DU/Bhadradri/
OH NON - METALLIC
EXPANSION JOINTS NMEJ 10 of 14

REV.No. : 00

stress in the erected position.

For suggested arrangement refer SK-NMEJ-003
The Flange fitup hole dimensions to be maintained as given in
SK-NMEJ -003

4.21 Minimum life of the expn joint shall not be less than 20000 hours of
operation from the date of commissioning.

4.22 CAUTION:
Deviation report is to be provided along with the offer.
Without this, the offer will not be considered for technical evaluation

4.23 Considering the specific site conditions, it may become necessary to resort
to insitu erection of few NMEJs. All necessary Scaffolding for INSITU
installation will be provided by BHEL.

5.0 QUALITY ASSURANCE AND TESTING

5.1 Vendor shall generate and submit for approval a quality plan with stage
inspection of frame, bolster, fabrics and complete trial assy of NMEJs. that
sets out the quality control activities, which shall be carried out as a
minimum to verify conformance with specified requirement.

5.2 Vendor should provide sample test data demonstrating the ability of the
selected expansion joint composite fabric materials with out bolster to with
stand the max temp required as specified in this specification.

5.3 The data should include temperature at the inside and outside surface of
each layer of the fabric and the ambient external temperature.

5.4 The fabric materials shall be tested for a minimum of 4 hours after steady
state condition is achieved. At the end of the test the fabric materials shall
be checked for visual damages if any.
Damage in fabric materials is not acceptable.
Further the tested samples shall again be tested for tensile and
elongation.
The achieved tensile and elongation values shall be within 80% of the
original tensile and elongation value of the fabric materials.

5.5 Followings are tests to be performed on the fabric.

a) Flex -durability test
b) Temperature withstand ability test — (To be done for the max
Ev/tWiz SPECIFICATION FOR SPECN .NO
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NON - METALLIC DU/Bhadradri/
BO NMEJ 11 of 14
EXPANSION JOINTS
REV.No. : 00

temperature specified on the fabric combination with out

bolster.)
c) Permeability test
d) Pin - hole test
e) Tensile test (before & after pressure and temperature withstand
ability test)
0 Joint - efficiency test.

All tests shall be made at the vendor' s works and necessary infrastructure
shall be available with vendor. All tests shall be witnessed by BHEL Engg /
QA. Detailed test procedures to be submitted along with the typical quality
plan during offer stage itself.

6.0 PACKING, PAINTING AND SHIPPING

6.1 Supplier shall submit packaging details to BHEL along with the offer for
approval. Generally, the packing provided should prevent mechanical
damages as caused by stacking, bumping, dropping or dragging. Fabric
parts to be provided with water proof packing to avoid damages during
transit and storage .
Bolster & Fabric (Tag number wise) to be packed and despatched
separately. It should not clubbed with other Tag Nos.

6.2 Marking and painting:

Before shipment, all parts of the equipment shall be thoroughly cleaned of
all mill scale, rust, grease, and other foreign matter. All external metal
surfaces shall be given shop coat of paint as detailed below.

a) Surface preparation & Surface profile: SSPC-SP3/Power Tool

Cleaning
b) Primary Coat: Two coats of Heat Resistant Aluminium Paint to IS-
13183 Gr.II/ DFT 20 microns per coat

6.3 Each joint shall be provided with indelible marking of with a permanently
attached name plate giving the manufacturer's name, joint serial number
and model or style designation

6.4 Piece marking is required for field installation; the joints shall be clearly
marked accordingly.

6.5 Each joint shall be clearly and permanently marked showing "GAS SIDE "
and "OUTSIDE " facing.

6.6 Metallic flow direction indicator shall be affixed in all the expansion joints.
Ev"..mi SPECIFICATION FOR SPECN .NO
PAGE
DU/Bhadradri/
Om NON - METALLIC
EXPANSION JOINTS NMEJ 12of14

REV.No. : 00

6.7 SHIPPING REQUIREMENT

a) vendor shall adequately crate, block anchor and protect equipment as
required to prevent damage during shipment. All containers shall be
clearly labelled with handling instruction and sling position Equipment
shall be shipped fully assembled unless dismantling is necessary for
shipping or installation reasons.
b) All containers and all pieces shipped individually shall be clearly
labelled with the following information:
i. Vendor's name
ii. Destination
iii. Case, Tag and piece numbers
iv. Shipping Weights and dimension
v. Storage requirement

6.8 SHIPPING LIMITATIONS:

Width = 3500 mm
Length = 13000 mm
Height = 3000 mm
Weight = 20000 Kgs
The above are normal shipping limitations. To minimise field assembly this
can be extended case to case after mutual agreement.

7.0 GUARANTEE:

7.1 The offered fabric expansion joint shall be guaranteed for a period of 18
months from the date of dispatch or 12 months from the date of
commissioning whichever is earlier.

7.2 During this time, they shall with stand from corrosion acid attack and
erosion from grits entrained in the stream. They shall also be proof against
premature failure from fatigue due to excessive flutter caused by pressure
pulsations from the fans.

7,3 In the event of guarantee invocation, the supplier shall be responsible for
complete replacement of the failed joint or part thereof including the cost
of labour, lifting equipment and the necessary scaffolding.

8.0 O&M:
5 copies of operation & maintenance manual, detailing the following shall
be supplied.
a) General arrangement. drawing with part /material list
b) storage instructions
c) Installation instructions
d) Repair procedures including on line maintenance procedures.
Eyzw SPECIFICATION FOR SPECN .NO
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NON - METALLIC DU/Bhadradri/
HO NMEJ 13 of 14
EXPANSION JOINTS
REV.No. : 00

e) Any special operating instructions.

f) Copies of approved drawings for each Tag Number
g) Typical installation arrangement details for adjoining ducts.
h) One copy of typical O&M manual is to be supplied along with
Offer for evaluation.

9.0 DOCUMENT SUBMISSION

Following documents / information shall be furnished with the offer.

1. Complete and sufficient information shall be furnished to technically

evaluate the offer against specification requirements. Incomplete /
insufficient information / details are liable for rejection.
2. Confirmation of scope of work, design basic with description and
applicable codes and standards.
3. Samples of the fabric combination and wire mesh are to be
submitted along with the offer. Offers will not be considered with out
samples.
4. Point wise confirmation / comments on the specification.
5. Deviation report.
6. Filled up data sheet containing material
a. Designation
b. Description
c. Weight
d. Thickness
e. Tensile strength Warp
f. Tensile strength Wept
g. Elongation Warp
h. Elongation Wept.
i. Temperature
7. Separate General arrangement drawing for each tag nos of NMEJ
detailing
a. Elevation, plan and side view with necessary dimensions.
b. Inlet and outlet side frame / flange details
c. Type and arrangement of fabric belt
d. Flow liner details
e. Cavity pillow details
f. split up details of frame and belt in case Expansion joint is
shipped in number of parts.
g. All part / material list.
h. Transport clamp frame details.
i. Total weight of each joint
j. Break up weight details for steel, fabric portions.
8. List of recommended spares for commissioning /maintenance /
emergency (including joining kits).
9. Typical Quality plan and O&M manual.
10. Proposed delivery schedules.
 ,4
etecra SPECIFICATION FOR SPECN .NO
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DU/Bhadradri/
OH NON - METALLIC
EXPANSION JOINTS NMEJ 14 of 14

REV.No. : 00

11. Vendor to furnish the no of man days required for installation of

each tag no of NMEJs as per the scope given in clause no 1.1 and
it's rate.
12. Guarantee

10.0 SPECIAL REQUIREMENTS

Expansion joints in the following locations are subject to high lateral
movements.
TAG. NO LOCATION SIZE
1) 414-A SCR INLET 6200X3200
2) 414-B ECO BY PASS 6200X600
3) 414-C SCR OUTLET 6600X2200

Special design requirement may be necessary and if two expansion joints

in series are used, the space in between them will be subjected to ash
.load as specified.

Proper support / load transfer arrangements shall be provided to take care

of this additional load.

Proper technical details are to be furnished in these cases to satisfy the

functional requirement

11.0 GENERAL DATA

A) TYPE OF FUEL : COAL

B) INSTALLATION : OUTDOOR
C) DUCT CORNER : SQUARE
D) DUCT INSULATION : EXTERNAL
E) AMBIENT MIN : 7.8°C
F) AMBIENT MAX : 47.2°C
G) DEW POINT FOR COAL : 55 ° C

12.0 ANNEXURES
001-NMEJ ARRANGEMENT (SK-NMEJ-001)-1PAGE
002-BOLSTER (SK-NMEJ-002) ----1 PAGE
003-SPLIT FRAME (SK-NMEJ-003) ----1 PAGE
004-EXPANSIOJN JOINT DATA SHEET SK-1254-NMEJ-001/00
005-EXPANSION JOINT DATA SHEET SK-1254-NMEJ-002/00
006-EXPANSION JOINT DATA SHEET SK-1254-NMEJ-003/00
007-FLNAGE DETAIL - SK-1254-NMEJ-004/00
008-DUCT SCHEME- SK-1254-NMEJ-005/00
EC:ATE:1
TYPICAL ARRANGEMENT OF NMEJ

MAX HEIGHT INSULATION PILLOW

..
1E1
•

CS: -CARBON STEEL

DUCT MATERIAL: CS

DUCT
PLATE
DUCT THICKNESS
INSIDE
DIMENSION

BREACH OPENING

LINER PLATE

FLAT BELT TYPE

BREACH OPENING

1 FLOW FLANGE BELT TYPE

NOISS3e1d1A100 1VIXV

VERTICAL HORIZONTAL
DUCT DUCT

THIS DRAWING IS TO BE READ ALONG WITH

EXPANSION JOINT DATA SHEETS

PRE. ROSHAN DRG. NO. REV

SK-NMEJ-001
CHD & APPD MRS
 rar
Ir/o
•
s

\ \

L
AMW
1P - 15iv

•.//.
• / • /

Zi)
\NIL WILNAL

DRG. NO. REV

PRE. ROSHAN
SK-NMEJ-002
CHD & APPD MRS
Oil SUGGESTED ARRANGEMENT OF SPLIT FRAME NMEJ

149 50 STRAIGHT FRAME FRAME SPLIT

BENDFRAME

5V 1

FIT/UP
BOLT & NUT

EDGE PREPARATION SECTION A-A

PRE. ROSHAN DRG. NO. REV

SK-NMEJ-003
CHD & APPD MRS
 EXPANSION JOINT DATA SHKET
EXPANSION JOINT TAG NUMBER 414A
QUANTITY REQUIRED PER BOILER 2
DUCT SYSTEM SCR INLET
NEAR
EXPANSION JOINT LOCATION ECO HOPP
DUCT SIZE (INSIDE DIMENSION) (MM) 6200X
3200
FOR VERTICAL DUCT ORIENTATION
SHORT SIDE (MM)
SIZE

LONG SIDE (MM)

FOR HORIZONTAL DUCT ORIENTATION
WIDTH SIDE (MM) 3200
HEIGHT SIDE (MM) 3200
FACE TO FACE DIMENSION OF NMJ(BREACH OPENING) (MM) 700
MEDIUM ASH LADEN GAS
FLOWMEDIUM

CHEMICAL COMPOSITION S02/S03

DUST BURDEN (gm/Nm3) 110
FLOW VELOCITY (M/S) 16
WATER WASHING OF DUCT (YES/NO) NO
l OPERATING PRESSURE (MMWC) —124
.4' DESIGN PRESSURE (MMWC) +660
—641
4g DESIGN TEMPERATURE IN C 348
,i.c., ASH LOAD TO BE CONSIDERED IN MT 19
MOVEMENT

AXIAL COMPRESSION (MM) 100

LATERAL MOVEMENT FOR VERTICAL
DUCT ORIENTATION
—
SHORT SIDE (MM)

LONG SIDE (MM)

LATERAL MOVEMEMT FOR HORIZONTAL DUCT ORIENTATION

WIDTH SIDE (MM) 22 —

HEIGHT SIDE (MM) 145

DUCT

DUCT PLATE THICKNESS (MM) 7

DUCT PLATE MATERIAL CS
DUCT INSULATION THICKNESS 160
FLANGE DRILLING DETAILS REF. NO.. FL1
INTERNAL FLOW PLATE (LINER) ATTACHMENT YES
INSULATION P&LAW
0 REQUIRED (BOLSTER)
YES/NO YES

SPECIAL REQUIREMENTS/REMARKS/NOTES

SK -1254— NMEJ— 001/00

 EXPANSION JOINT DATA SHEET
EXPANSION JOINT TAG NUMBER 414B
QUANTITY REQUIRED PER BOILER 2
DUCT SYSTEM ECO BY PASS
BY PASS
EXPANSION JOINT LOCATION TAPPING
SIZE

DUCT SIZE (INSIDE DIMENSION) (MM) 6200 x

600

FOR VERTICAL DUCT ORIENTATION

SHORT SIDE (MM)
LONG SIDE (MM)
FOR HORIZONTAL DUCT ORIENTATION
WIDTH SIDE (MM) 6200
HEIGHT SIDE (MM) 600
FACE TO FACE DIMENSION OF NMJ(BREACH OPENING) (MM) 1000
MEDIUM ASH LADEN GAS
FLOW MEDIUM

CHEMICAL COMPOSITION S02/S03

DUST BURDEN (gm /Nm3) 110
FLOW VELOCITY (M/S) 16
WATER WASHING OF DUCT (YES/NO) NO
/ OPERATING PRESSURE (MMWC) —124
Qom4," DESIGN PRESSURE (MMWC) +660
-641
(2
k
4 DESIGN TEMPERATURE IN C 427
,i..c$s ASH LOAD TO BE CONSIDERED IN MT 5
AXIAL COMPRESSION (MM) 113
LATERAL MOVEMENT FOR VERTICAL
DUCT ORIENTATION
MOVEMENT

SHORT SIDE (MM)

LONG SIDE (MM)
LATERAL MOVEMEMT FOR HORIZONTAL DUCT ORIENTATION

WIDTH SIDE (MM) 20

HEIGHT SIDE (MM) 100
DUCT PLATE THICKNESS (MM) 7
DUCT PLATE MATERIAL SA387Gr12
DUCT

DUCT INSULATION THICKNESS 240

FLANGE DRILLING DETAILS REF. NO.. FL2
INTERNAL FLOW PLATE (LINER) ATTACHMENT YES
1

INSULATION yWAW0 REQUIRED (BOLSTER)

YES

SPECIAL REQUIREMENTS/REMARKS/NOTES — — —

SK-1254—NM EJ— 002/00

 HXPANSION JOH\ T DATA SHEET
EXPANSION JOINT TAG NUMBER 414C
QUANTITY REQUIRED PER BOILER 2
DUCT SYSTEM SCR OUTLET
EXPANSION JOINT LOCATION AN INLET

DUCT SIZE (INSIDE DIMENSION) (MM) 6600 x

2200

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Li LONG SIDE (MM)
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HEIGHT SIDE (MM) 2200
FACE TO FACE DIMENSION OF NMJ(BREACH OPENING) (MM) 700
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F FLOW MEDIUM

CHEMICAL COMPOSITION S02/S03

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FLOW VELOCITY (M/S) 16
WATER WASHING OF DUCT (YES/NO) NO
4-̀' OPERATING PRESSURE (MMWC)
, — 29C
+660
l DESIGN PRESSURE (MMWC)
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k-J 348
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AXIAL COMPRESSION (MM) 100
LATERAL MOVEMENT FOR VERTICAL
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MOVEMENT

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LONG SIDE (MM)

LATERAL MOVEMEMT FOR HORIZONTAL DUCT ORIENTATION

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HEIGHT SIDE (MM) 10
DUCT PLATE THICKNESS (MM) 7
DUCT PLATE MATERIAL CS
DUCT

DUCT INSULATION THICKNESS 160

FLANGE DRILLING DETAILS REF. NO.. FL3
INTERNAL FLOW PLATE (LINER) ATTACHMENT YES
INSULATION PILLION/ REQUIRED (BOLSTER)
YES/NO YES

SPECIAL REQUIREMENTS/REMARKS/NOTES

SK-1254—NMEJ-003/00
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SKETCH NO. SK-1254-NMEJ-005