Winding Wires
Winding Wires
Winding Wires
Reference Standards IS 13778 1993/IEC 851 - 1985 Methods of tests for winding wires IS 13730 1993/IEC 60317 - 1990 Specifications for particular types of winding wires
Part I 1993 General Part II 1993 Determination of dimensions Part III 1993 Mechanical properties Part IV 1993 Chemical properties Part V 1993 Electrical properties Part VI 1993 Thermal properties
IS 13730
Part 0 / Section 1 -- 1993 General requirements, Enamelled round copper wire Part 0 / Section 2 -- 1993 General requirements, Enamelled rectangular copper wire Part 0 / Section 3 -- 1993 General requirements, Enamelled round aluminium wire Part 0 / Section 4 -- 1993 General requirements, Glass fibre wound bare or enamelled rectangular copper wire
Dimensions: Diameter Tolerance 1% Out of roundness Tolerance 1% Flexibility and Adherence Test : a) Mandrel winding Test (For Conductor Diameter up to and including 1.6 mm)
c) Peel Test (For Conductor Diameter over 1mm) The coating shall show no loss of adhesion after the specimen has been subjected to the number of revolutions R where R=K/d (K constant, d- diameter)
Elongation Test
Over 0.5 0.56 0.63 0.8 0.9 1.12 1.25 1.8 2.5 3.15 4
Over -0.04 0.16 0.25 1 Up to and Including 0.04 0.16 0.25 1 1.6 0.15mm 3D 4D 2D 3D
Mandrel Diameter
D is diameter of conductor
Continuity of Insulation: The number of faults in 30meters wire shall not exceed the values given in table
Diameter of conductor in mm Over -0.05 0.08 0.125 Up to and Including 0.05 0.08 0.125 1.6
Max. faults 24 24 15 5
Dimensions: Tolerance
Increase in Dimensions:
Increase in Dimensions (mm)
Elongation:
Minimum %Elongation 30 32
Thickness
All sizes
b) Adherence Test: The wire shall be stretched by 15%. The distance of loss of adhesion shall be less than 1xwidth.
Heat shock Test: The coating shall show no cracks after the wire has been bent flat wise on a mandrel with a diameter of six times the thickness.
Grade
1 2
Elongation Test
Over -0.4 1 2
Continuity of Insulation: The number of faults in 30meters wire shall not exceed the values given in table
Diameter of conductor in mm Over Up to and Including -1.6 Max. faults 10
Double Covering
Min 0.20 0.22 0.25 0.27 Max 0.32 0.37 0.41 0.45
Double Covering
Min 0.31 0.34 0.36 0.38 Max 0.48 0.52 0.56 0.61
Wire bent on Width Thickness Size up to and including 8mm Over 8mm All sizes
b) Adherence Test: The wire shall be stretched by 10%. There shall be no loss of adhesion of the fibre covering.
Part 1 - 1993 Polyvinyl acetal enamelled round copper wire, class 105 Part 2 1996 Solderable polyurethane enamlled round copper wire, class 130 with a bonding layer. Part 3 1996 Polyester enamelled round copper wire, class 155 Part 4 - 1993 Solderable polyurethane enamelled round copper wire, class 130
Part 6 - 1994 Oleo-resinous enamelled round aluminium wire, Class 180 Part 7 - 1993 Polyimide enamelled round copper wire Class 220 Part 8 - 1996 polyesterimide enamelled round copper wire class 180 Part 9 1994 Polyester enamelled round aluminium wire, Class 130 Part 13 - 1993 Polyester or polyesterimide over coated with polyamide-imide enamelled round
Part 15 1994 Polyesterimide enamelled round aluminium wire, Class 180 Part 16 - 1996 Polyester enamelled rectangular copper wire, Class 155 Part 17 - 1996 Polyvinyl acetal enamelled rectangular copper wire, Class 105 Part 20 1993 Solderable polyurethane enamelled round copper wire, Class 155 Part 26 1996 Polyamide-imide
IS 13730 Specifications for particular types of winding wires Part 27 1996 Paper covered rectangular copper wire Part 28 - 1997 Polyesterimide enamelled rectangular copper wire, Class 180 Part 29 - 1997 Polyester or polyesterimide over coated with polyamide-imide enamelled rectangular copper wire, Class 200 Part 31 1997 Glass-fibre wound, polyester or polyesterimide varnish- treated, bare or enamelled rectangular copper wire, temperature index 180
IS 13730 Specifications for particular types of winding wires Part 32 1997 Glass-fibre wound, polyester or polyesterimide varnish-treated, bare or enamelled rectangular copper wire, temperature index 155 Part 33 1997 Glass-fibre wound, silicone varnish-treated bare or enamelled rectangular copper wire, temperature index 200 Part 34 2000 Polyester enamelled round copper wire, Class 130 (first revision) Part 45 1999 Polyester enamelled round copper wire , class 130
IS 13730 Part 1 - 1993 Polyvinyl acetal enamelled round copper wire, class 105
Peel Test: Revolutions R=K/d (K constant, d is diameter) Constant K= 175 Heat shock test: Heat shock temperature is 155C Cut Through test: No failure shall occur within 2 min at 170C
IS 13730 Part 8 1996 Polyesterimide enamelled round copper wire class 180
Peel Test: Revolutions R=K/d (K constant, d is diameter) Constant K= 110 Heat shock test: Heat shock temperature is 200C Cut Through test: No failure shall occur within 2 min at 300C
IS 13730 Part 13 1993 Polyester or polyesterimide over coated with polyamide-imide enamelled round copper wire, Class 200
Peel Test: Revolutions R=K/d (K constant, d is diameter) Constant K= 110 Heat shock test: Heat shock temperature is 220C Cut Through test: No failure shall occur within 2 min at 320C
IS 13730 Part 17 1996 Polyvinyl acetal enamelled rectangular copper wire, Class 105
Heat
Dimensions:
Increase in dimensions due to the paper covering
IS 13730 Part 34 2000 Polyester enamelled round copper wire, Class 130 (first revision)
(K constant, d is
IS 13730 Part 34 2000 Polyester enamelled round copper wire, Class 130 (first revision) Heat shock test: Heat shock temperature is 155C
Conductor Diameter up to and including 1.6 mm
Diameter of conductor in mm Over -0.05 0.16 0.25 1 Up to and Including 0.05 0.16 0.25 1 1.6
IS 13730 Part 45 1999 Polyester enamelled round copper wire, Class 130
Peel Test: Revolutions R=K/d (K constant, d is diameter) Constant K= 150 Heat shock test: Heat shock temperature is 155C Cut Through test: No failure shall occur within 2 min at 240C
Reference Standards: IS 6162 (Part 1) 1971 : Specifications for Paper Covered Alluminium Round Conductors. IS 6162 (Part 2) 1971 : Specifications for Paper Covered Alluminium Rectangular Conductors.
Increase in dimensions due to the paper covering in mm Over 0.25 0.5 1.3
Resistivity : 0.028mm2/m
Increase in dimensions due to the paper covering in mm Over 0.25 0.5 1.3
Resistivity : 0.028mm2/m
Reference standard: IS 7404 (Part 1) 1991 This standard covers the requirements and tests for round copper conductors covered with two or more layers of paper.
paper covering in mm Over 0.25 0.5 1.3 Up to and Including 0.5 1.3 --
Reference standard: IS 12444 - 1988 This standard covers the requirements of EC grade copper rod up to 18mm diameter.
IS 12444 - 1988
Chemical Composition:
Percent 99.90 0.001 0.005 0.03
Element Copper + Silver (min) Bismuth (Max) Lead (Max) Total of all impurities except oxygen (Max)
IS 12444 - 1988
Tolerance on Diameter:
Diameter in mm Up to and Including 9 12 18 Tolerance in mm 0.5 0.7 0.9
Over 6 9 12
IS 12444 - 1988
Mechanical Properties : Tensile Test Tensile Diameter in mm
Over 6 9 12
Up to and Including 9 12 18
%Elongation (min) 32 40 46
Alluminium Rod
Reference standard: IS 5484 - 1997 This standard covers the requirements of EC grade alluminium rod of 7.6mm & 9.5mm diameter. Tensile Strength : 65 to 100MPa
IS 5484 - 1997
Reference Standard: IS 11184-1984 This standard covers requirements of round copper wires coated with enamel and covered with single or double glass fibre.
IS 11184-1984
Flexibility : 10xdiameter Mandrel Break Down Voltage
Nominal Diameter of the Conductor (mm)
Over -0.85 0.95 1.12 1.32 1.6 Up to and including 0.85 0.95 1.12 1.32 1.6 4
Double Covering
Min 1100 1150 1200 1250 1300 1350
IS 11184-1984
Increase in Dimensions due to fibre glass insulation (mm)
Nominal Diameter of the Conductor (mm)
Over -2 3.35 Up to and including 2 3.35 4
Double Covering
Min 0.15 0.2 0.25 Max 0.2 0.25 0.3
Reference standard: IS 11171 1985 IEC 726 1982 This standard applies to Dry-Type Power Transformers having values of highest voltage for equipment up to and including 36KV.
Section 1 - General Section 2 - Rating Section 3 - Cooling methods and Temperature rise Section 4 - Insulation Levels Section 5 - Tests Section 6 - Enclosures
IS 11171 1985
IS 11171 1985
1)
(Section
Types of Dry-Type Power Transformers a) Sealed Dry-Type Transformers b) Totally Enclosed Dry-Type Transformers c) Enclosed Dry-Type Transformers d) Non-Enclosed Dry-Type Transformers
IS 11171 1985
1)
(Section
Service Conditions: Altitude : height above MSL not exceeding 1000m Ambient Temperature Terminal markings, tappings and connections : As specified in IS 2026 (Part 4)-1977 Preferred taps are 5% in steps of 2.5%
IS 11171 1985
2)
(Section
Rating : Same as IS 2026 (Part 1)1977 Operation at other than rated voltage: The transformer can be operated at its rated KVA at any voltage with in 10% Rated frequency: 50Hz 1.5 Rating Plate
IS 11171 1985
3)
(Section
Identification according to cooling method: Kind of cooling medium Symbol Air A Gas G Kind of circulation Symbol Natural N Forced F
IS 11171 1985
3)
(Section
Part
Winding
IS 11171 1985
4)
(Section
Insulation Levels:
Voltage power frequency Lightning impulse class withstand voltage (KV) withstand voltage (KV) 1.1 3 -3.6 10 40 7.2 20 60 12 28 75 17.5 38 95 24 50 125 36 70 170
IS 11171 1985
5)
(Section
IS 11171 1985
5)
(Section
Type Tests Measurement of winding resistance Measurement Voltage ratio and check of voltage vector relationship Measurement of impedance voltage, short circuit impedance and load loss Measurement of no-load loss and
IS 11171 1985
5)
(Section
Type Tests SSVW test IOVW test Lightning impulse test Temperature rise test
IS 11171 1985
5)
(Section
Routine Tests Measurement of winding resistance Measurement Voltage ratio and check of voltage vector relationship Measurement of impedance voltage, short circuit impedance and load loss Measurement of no-load loss and current SSVW test IOVW test
IS 11171 1985
5)
(Section
Special Tests Partial Discharge measurement Measurement of acoustic sound level Short Circuit Test