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    Boiler Fundamenta

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    Saurav Shankar
    This document provides an overview of the key components and operation of a 500 MW boiler system. It describes the balanced draft design and components such as the furnace, drum, superheaters, reheaters, economizers, air preheaters, and flue gas systems. It explains how the firing, milling, circulation, and soot blowing systems function to efficiently combust coal or oil and transfer heat to generate high pressure steam. The boiler is equipped with safety valves, drains, vents and ash collection systems to operate safely and effectively.

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    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    Boiler Fundamenta

    Uploaded by

    Saurav Shankar
    119 views23 pages
    This document provides an overview of the key components and operation of a 500 MW boiler system. It describes the balanced draft design and components such as the furnace, drum, superheaters, reheaters, economizers, air preheaters, and flue gas systems. It explains how the firing, milling, circulation, and soot blowing systems function to efficiently combust coal or oil and transfer heat to generate high pressure steam. The boiler is equipped with safety valves, drains, vents and ash collection systems to operate safely and effectively.

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    This document provides an overview of the key components and operation of a 500 MW boiler system. It describes the balanced draft design and components such as the furnace, drum, superheaters, reheaters, economizers, air preheaters, and flue gas systems. It explains how the firing, milling, circulation, and soot blowing systems function to efficiently combust coal or oil and transfer heat to generate high pressure steam. The boiler is equipped with safety valves, drains, vents and ash collection systems to operate safely and effectively.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    119 views23 pages

    Boiler Fundamenta

    Uploaded by

    Saurav Shankar
    This document provides an overview of the key components and operation of a 500 MW boiler system. It describes the balanced draft design and components such as the furnace, drum, superheaters, reheaters, economizers, air preheaters, and flue gas systems. It explains how the firing, milling, circulation, and soot blowing systems function to efficiently combust coal or oil and transfer heat to generate high pressure steam. The boiler is equipped with safety valves, drains, vents and ash collection systems to operate safely and effectively.

    Copyright:

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    Download as PPT, PDF, TXT or read online from Scribd
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    You are on page 1of 23

    BOILER FUNDAMENTAL

    BY MANOJ KUMAR SR. ENGINEER O&M(OPERATION)

    BOILER
    UTILITY BOILER ARE DESIGN IN ORDER TO MEET THE STEAM QUANTITY AND QUALITY FOR BMCR RATING

    500 MW CE DESIGN BOILER


    BALANCED DRAFT CONTROLLED CIRCULATION DRY BOTTOM FURNACE RADIANT REHEAT SINGLE DRUM TOP SUPPORTED

    BOILER AND AUX


    FIRING SYSTEM CIRCULATION SYSTEM DRUM SUPERHEATER REHEATER ECONOMISER AIRPREHEATER AIR AND FLUE GAS SYSTEM ESP BOTTOM HOPPER AND CLINKER

    BOILEROVERVIEW
    D P

    P L

    R H

    LT S H

    E C O

    AP H

    FIRING SYSTEM
    BOILER IS EQUIPED WITH 5 ELEVATION OF OIL GUNS AND 9 COAL MILLS OIL GUNS ARE CAPABLE FOR 30% BMCR RATING BOTTOM MOSTELEVATION ARE PROVIDED WITH BOTH LDO AND HFO OIL GUNS

    TANGENTIAL FIRING
    TANGENTIAL FIRING CREATE IMAGINARY FIREBALL INSIDE THE CENTRE OF FURNACE
    COR2 1 COR3 1

    COR1 1

    COR4 1

    MILLING SYSTEM PULVERISED COAL BENEFITS


    INCREASE THE EFFECTIVE SURFACE AREA FOR COMBUSTION INCREASE COMBUSTION EFFICIENCY QUICK RESPONSE TO LOAD CHANGES LOW RESIDENCE TIME AND HIGH COMBUSTION EFFICIENCY

    MILLING SYSTEM
    XRP 1003 MILL ARE DESIGN FOR 66 T PULVERISD COAL WITH FINENESS70% THROUGH 200 MESH MILL FEED RATE IS CONTROLLED BY GRAVAMETRIC TYPE FEEDER

    BOILERCIRCULATION
    WITH INCREASE IN PRESSURE DENSITY DIFFERENCE BETWEEN STEAM AND WATER DECREASES CAUSING REDUCTION IN DRIVING FORCE FOR STEAM WATER CIRCULATION THIS IS OVERCOME BY INTRODUCTION OF BCW PUMP WHICH ASSIST IN CIRCULATION

    BOILER DRUM
    MAIN PURPOSE OF DRUM IS TO SEPARATE STEAM WATER MIXTURE DRUM IS EQUIPPED WITH DRUM INTERNALS IN ORDER TO ENSURE WATER FREE STEAM IN S/H CIRCUIT AND STEAM FREE WATER IN DOWNCOMER IT ALSO HELP IN MAINTAINING THE CHEMISTRY OF WATER

    SUPERHEATER
    BOILER IS DESIGNED WITH THREE STAGE OF SUPERHEATER CIRCUIT LOW TEMP SUPERHEATER DIVISIONAL PANEL PLATEN

    DESUPERHEATER
    FOR TEMP CONTROL DSH IS PROVIDED WHERE LOW TEMP WATER IS SPRAY DSH IS DONE BETWEEN LTSH O/L AND DP INLET THIS FACILITATE GOOD RESPONSE TO TEMP CONTROL AND NO WATER CARRYOVER

    REHEATER
    RH AGAIN INCREASE THE TEMP OF STEAM WHICH IS COMING AFTER EXPANSION IN HP TURBINE REHEATER SPRAY IS USED IN CRH FOR REHEATER TEMP CONTROL BURNER TILT IS MAINLY USED FOR RH TEMP CONTROL

    DRAINS AND VENTS


    DRUM AND SUPERHEATER HEADER IS PROVIDED WITH DRAIN AND VENT SYSTEMS THIS FACILITATE DURING INITIAL FILLING ,LIGHT UP ,DRAINING.

    SAFETY VALVE
    BOILER DRUM,SH,RH IS PROVIDED WITH SAFETY VALVE SO THAT IN CASE OF ANY ABNORMAL PRESSURE RISE IN THE SYSTEM IT CAN BE SAFELY DEPRESSURISED TO NORMAL WORKING PRESSURE. DRUM IS EQUIPPED WITH 6 SPRING LOADED SAFETY VALVE. SUPER HEATER LEFT AND RIGHT HEADER EACH HAVING ONE SPRING LOADED SAFETY VALVE ANDTWO ERV.CRH IS PROVIDED WITH TWO NOS SPRING LOADED SAFETY VALVE EACH SIDE AND HRH ONR SPRING LOADED AND TWO ERV.

    SOOT BLOWING SYSTEM


    BOILER WATERWALL,SH,RH TUBE IS SUBJECTED UNDER COBUSTION SOOTS. THIS REDUCES OVERALL HEAT TRANSFER CO-OFFICIENT OF HEATING SURFACE. SOOT BLOWING IS DONE IN ORDER TO CLEAN THE HEATING SURFACE. SUPER HEATED STEAM FROM DIV PANEL O/L IS TAKEN FOR SOOTBLOWING

    ECONOMISER
    ECONOMISER IS USED TO PREHEAT THE FEED WATER BEFORE ENTERING INSIDE THE DRUM. THIS INCREASE THE BOILER EFFICIENCY BY RECLAIMING HEAT FROM FLUE GAS .

    AIRPREHEATER
    APH IS USED TO HEAT THE PRIMARY AIR AND SECONDARY AIR . BOILER IS EQUIPPED WITH 2 PAPH AND 2 SAPH INCREASE BOILER EFFICIENCY BY CAPTURING HEAT FROM FLUE GAS

    FORCED DRAFT FAN


    TWO NOS FORCED DRAFT FAN IS PROVIDED EACH 60% CAPACITY THIS IS DESIGN TO GIVE SUFFICIENT AIR FOR COMPLETE COMBUSTION

    INDUCED DRAFT FAN


    TWO NOS INDUCED DRAFT FAN IS PROVIDED EACH 60% CAPACITY THIS IS DESIGN TO MAINTAIN ADEQUATE FURNACE DRAFT.

    BOTTOM DEASHING
    15 TO 20% OF TOTAL ASH IS COLLECTED IN THE FORM OF BOTTOM ASH . THIS IS COLLECTED IN THE BOTTOM HOPPER WHICH IS PERIODICALLY EVACUATED WITH CLINKER GRINDER AND HP JET WATER IN THE FORM OF SLURRY.

    FLY DEASHING
    85% TO 80%% OF TOTAL ASH IS COLLECTED IN THE FORM OF FLY ASH . THIS IS COLLECTED IN THE ESP HOPPERWHICH IS DIVIDED IN FOUR PASS EACH HAVING 32 HOPPERS. FLY ASH EVACUATION CAN BE DONE EITHER WET OR DRY FORM.

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