12-24kV SafeRing SafePlus en

Product catalogue
SF6 insulated Compact Switchgear,type SafePlus and SF6 insulated Ring Main Unit, type SafeRing 12 / 24 kV
Content
1. Applications 4 1.1 SafeRing 4 1.2 SafePlus 6 2. Design philosophy 8
3. SafeRing configurations 10 3.1 General 10 3.2 Configurations 11 4. SafePlus modules 4.1 General 4.2 C- Cable switch 4.3 F- Switch-fuse disconnector 4.4 V- Vacuum circuit-breaker 4.5 Sl- Busbar sectionaliser 4.6 Sv- Busbar sectionaliser 4.7 D- Direct cable connection 4.8 De- Direct cable connection with earthing switch 4.9 Be- Busbar earthing 4.10 CB- Circuit-breaker module 4.11 M- Metering module 5. Switchgear design 5.1 Outer assembly 5.2 Cable switch module 5.3 Vacuum circuit-breaker module 5.4 Switch-fuse module 5.5 Cable bushings 5.6 Arc suppressor 5.7 Completely sealed system 5.8 Cable test bushings 5.9 Mechanisms and interlocks 5.10 External busbars on topa 6. 6.1 6.2 6.3 6.4 Accessories Base frame Low voltage compartment Motor operation Transformer protection 14 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 33 36 38 38 39 40 42
Content | Product catalogue
6.5 Fuse selection table 6.6 Fuse-links 6.7 Relays 6.8 Combisensor 6.9 Cable termination 6 .10 Capacitive voltage detection / indication 6.11 Short-circuit indicator 7. 8. 8.1 8.2 8.3 8.4 8.5 8.6 8.7 9. 9.1 9.2 9.3 9.4 9.5 9.6
43 44 45 50 51 56 58
Remote control 59 Dimensions Standard units Floor and wall fixing including cable entry Low voltage compartment with relay Floor and wall fixing including cable entry Low voltage compartment with relay Base frames Special cable compartment covers Low voltage compartment with relay Codes and standards SafeRing, electrical data SafePlus, electrical data SafeRing and SafePlus, general data SafeRing and SafePlus, general data Weight table 63 63 64 65 66 67 68 68 69 69 70 71 72 73 74
10. Environment 75
Product catalogue | Content
CSG / RMU
Applications SafeRing 1.1
1. Applications 1.1 SafeRing
SafeRing installed in Compact Secondary Substations
SafeRing
RMU type SafeRing CCV / CCF
SafeRing
RMU type SafeRing CCVV / CCFF
SafeRing
SafeRing
RMU type SafeRing DeV / DeF
RMU type SafeRing CCCV / CCCF
ABB
Applications | Product catalogue
1.1 SafeRing
SafeRing
DeF
CCF
CCC
DeV
CCV
CCCF
CCFF
CCCC
CCCV
CCVV
CCCCC
CCFFF
CCCFF
CCCCF
CCCCCC
SafeRing is a ring main unit for the secondary distribution network. SafeRing can be supplied in 15 different configurations suitable for most switching applications in 12/24 kV distribution networks. It is extendable and combined with the SafePlus concept, which is ABBs flexible, modular compact switchgear, they represent a complete solution for 12/24 kV secondary distribution networks. SafeRing and SafePlus have identical user interfaces.
SafeRing is a completely sealed system with a stainless steel tank containing all live parts and switching functions. A sealed steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually maintenance-free system. The SafeRing concept offers a choice of either switch-fuse combination or circuit-breaker with relay for protection of the transformer. SafeRing can be supplied with an integrated remote control and monitoring unit. C- De- F- V- Cable switch Direct cable connection with earthing switch Switch-fuse-disconnector Vacuum circuit-breaker
SafeRing is designed for use in the following applications: - Compact secondary substations - Small industries - Wind power plants - Hotels, shopping centres, office buildings, business centres etc. - Light mining applications, airports, hospitals, tunnels and underground railways
Product catalogue | Applications
1.2 SafePlus
SafeRing
C De D F V CB
Sl
Sv
Be
3
A
3
V
SafePlus is designed for use in the following applications: - Compact secondary substations - Small industries - Wind power plants - Hotels, shopping centres, office buildings, business centres etc. - Light mining applications, airports, hospitals, tunnels and underground railways C De D F V Be Sl Sv CB M

Cable switch Direct cable connection with earthing Direct cable connection Switch-fuse-disconnector Vacuum circuit-breaker Busbar earthing Busbar sectionalizer, load break switch Busbar sectionalizer, vacuum circuit-breaker Circuit-breaker module Metering module
Applications | Product catalogue
CSG / RMU
Applications SafePlus 1.2
1.2 SafePlus
SafeRing/SafePlus
SafePlus SafePlus
SF6 insulated CSG / RMU

SafePlus
SafePlus compact switchgear consisting of: - 2-way section with 2 modules of cable switches - air-insulated metering module - 2-way section with 2 modules of switch-fuses
Applications SafePlus 1.2
SafePlus compact switchgear consisting of: - 2-way section with 2 modules of cable switches - 2-way section with 2 modules of cable switches air-insulated metering module --air-insulated metering module 2-way section with 2 modules of switch-fuses - 2-way section with 2 modules of switch-fuses
SafePlus SafePlus SafePlus
SafePlus compact switchgear consisting of:
CC
FF
CC
FF
SafePlus compact switchgear in fully modular design consistSafePlus ing of: compact switchgear in fully modular design consisting of: - 3 modules of cable switches - 3 modules of cable switches - 3 modules of vacuum circuit-breakers in combination with - 3 modules of vacuum circuit-breakers in combination with REF REF relays relays
REF541
REF541
REF541
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus
REF541
REF541
REF541
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus compact switchgear in fully modular design consisting of: - 3 modules of cable switches - 3 modules of vacuum circuit-breakers in combination with REF relays
C
ABB
C
7
Product catalogue | Applications
2. Design philosophy
SafeRing and SafePlus ABB switchgear for secondary distribution Secondary distribution switchgear have been subject to a significant development over the past 20 years, resulting in increased functiona-lity and smaller dimensions. The traditional switching cells are substituted with complete switchgear systems. Specific functions as grounding, disconnecting, cable connections, busbar extension, protection and switching have become integrated features in compact functional units. Compact switchgear systems meet customers MV application needs. ABB has always been a part of this development. The current ABB SafePlus range satisfies the most complex system specifications. The most unique specialisation is the development of the cable ring switchgear. The numerous public distribution substations requested a unified switching functionality which evolved into the Ring Main Unit concept. ABB SafeRing range is one major contributor to this specialisation. Two products one range ABB SafeRing is adapted to the needs in the immense utility distribution network. ABB SafePlus offers more in terms of flexibility and electrical capacity. Both switchgear offer the same customer interface. Customers involvement: The applied functionality in ABB SafeRing and SafePlus is a result of input from customers all over the world. Key customers are continuously involved with ABB design staff to ensure optimised switchgear operation. The functionality will always find its background from customer demands. Electrical and mechanical capability results from more than 100 years of ABB development. Personnel safety and service Safety is not only a specification and rating issue, but also a real life experience. Standards and associated testing will disclose weakness at time of testing. ABB takes this further to be an objective related to durability and repetitive manufacturing quality. All products are manufactured in accordance with ISO 9001. The latest edition of relevant IEC standards will always apply
Design philosophy | Product catalogue
2. Design philosophy
to our continuous product development and test programs. Integrated functionality is a key objective to reduce the number of moving components, further reducing the risk of any mechanical defect. We are responsible for the environment The location for manufacturing SafeRing and SafePlus is Norway to China. Our green policy contributes to focus on environmental factors in manufacturing as well as over the switchgear life span. All products are manufactured in accordance with our ISO 14001 certification. Recycling is confirmed at a 97% level. To simplify this process we will continuously along with our partners improve routines for product handling at end of life. Plastic parts are individually marked to simplify the recycling process. Solutions for elimination of gas emission in the rare event of a fault can be supplied. Modern - development and manufacturing Numerical simulations together with long experience will ensure compact and robust design. Dielectric simulations will ensure that compactness will not influence the dielectric capability. The combination of design techniques, experience and the most modern production technology guarantee state of the art products and durability. Complete solutions one supplier Complex applications involving remote control and monitoring can now be supplied from one supplier. This makes large scale implementation feasible, and will simplify engineering and procurement. The control and monitoring unit available for SafeRing is located behind the front cover. This option is also readily available for retrofit, while such demands normally evolve after the switchgear is in service.
Product catalogue | Design philosophy
3. SafeRing configurations 3.1 General
SafeRing is a ring main unit for the secondary distribution network. SafeRing can be supplied in 10 different configurations suitable for switching applications in 12/24 kV distribution networks. SafeRing can as an option be delivered as extendable ring main unit. SafeRing combined with the SafePlus concept, which is ABBs flexible, modular compact switchgear represent a complete solution for 12/24 kV secondary distribution networks. SafeRing and SafePlus have identical user interfaces. SafeRing is a completely sealed system with a stainless steel tank containing all the live parts and switching functions. A sealed steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually maintenance-free system. The SafeRing concept offers a choice of either switch-fuse combination or circuit-breaker with relay for protection of the transformer. SafeRing can be supplied with an integrated remote control and monitoring unit. SafeRing is supplied with the following standard equipment - Earthing switches - Operating mechanisms with integral mechanical interlocking - Operating handle - Facilities for padlocks on all switching functions - Bushings for cable connection in front with cable covers - Lifting lugs for easy handling - Interlocking Cable compartment front cover interlocked with earthing switch Interlocking of compartment for cable test bushings - Manometer for SF6 pressure monitoring (temperature compensated) - Capacitive voltage indicating system Optional features - Bushings for connection of external busbars on top of RMU - Bushings for cable testing, incl. earthing device (C- and Demodules only) - Cable bushings (Interface A, or C) - Arc suppressor with signal (1NO) wired to terminals (only
10 SafeRing configurations | Product catalogue
one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank) Optional features also available as retrofit - Integrated control and monitoring unit (ICMU) - Integrated battery and charger - Motor operation - Trip coil open - Trip coil open and close Aux. switch for load break switch position 2NO + 2NC Aux. switch for vacuum circuit-breaker position 2NO + 2NC Aux. switch for disconnected position 2NO + 2NC Aux. switch for earth switch position 2NO + 2NC Aux. switch for fuse blown 1NO Vacuum circuit-breaker tripped signal 1NO
- Short circuit indicator - Cable cover with window - Cable cover for double cables - Arc proof cable compartments Extra base frame (h=450 mm or 290 mm) Top entry box Cable support bars, non-magnetic or adjustable Ronis interlocking system, EL 11 AP Current measuring Prepared for relay test equipment All 3- and 4-way units are designed for the subsequent fitting of an integral remote control and monitoring unit
3.2 Configurations
S afeR ing
DeF Depth: 765 mm Width: 696 mm Height: 1336 mm
S afeR ing
CCF Depth: 765 mm Width: 1021 mm Height: 1336 mm
S afeR ing
CCC)F Depth: 765 mm Width: 1346 mm Height: 1336 mm
S afeR ing
CCFF Depth: 765 mm Width: 1346 mm Height: 1336 mm
Product catalogue | SafeRing configurations 11
afePlus
3.2 Configurations
SafeRing/SafePlus

SafeRing congurations 3.2

SafeRing congurations 3.3. 2 SafeRing congurations 3.2 2 SafeRing congurations 2 SafeRing congurations SafeRing congurations 3. 2 SafeRing 2 SafeRingcongurations congurations 3. 2 DeV
Depth: 765 mm DeV DeV DeV Depth: 765 mm DeV Width: 696 mm DeV DeV Width: 696 mm DeV Depth: 765 mm Depth: 765mm mm DeV Depth: 765 Height: 1336 mm Height: 1336 mm Width: 696 mm Width: 696mm mm Depth: 765 mm Depth: 765
DeV
SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus

SafeRing
SafeRing SafeRing SafeRing
SF6 insulated SF insulated SF 66insulated CSGCSG / RMU CSG RMU SF 6 insulated //RMU SF 6 insulated 6 insulated SF 6 CSG / RMU SF insulated 6 CSG / / RMU CSG CSG /RMU RMU
SafeRing SafeRing SafeRing SafeRing SafeRing
Width: 765 696 mm Depth: Depth: 765 mm Height: 1336 mm Height: 1336 mm 696 mm Width: 696 mm Depth: 765 mm Height: 1336 mm Width: Width: 696 mm Width: 696 mm Height: 1336 mm Width: 1336 696 mm Height: mm Height: 1336 mm Height: 1336 mm Height: 1336 mm
SafeRing
SafeRing
SafeRing SafeRing
CCV CCV CCV CCV CCV CCV Depth: 765 mm CCV Depth: 765 mm Depth: 765mm mm CCV Depth: 765 Width: 1021 mm Width: 1021 mm Width: 1021 mm CCV Depth: 765 mm Width: 1021 mm Height: 1336765 mm mm Depth: 765 mm Depth: Depth: 765 mm Height: 1336 mm Height: 1336 mm Width: 1021 mm Depth: 765 Height: 1336 mm Width: 1021 mm Width: 1021 mm Width: 1021 mm Height: 1336 mm Width: 1336 1021 mm mm Height: Height: 1336 mm Depth: 765 mm Height: 1336 mm Height: 1336 mm
CCV
Width: 1021 mm Height: 1336 mm
SafeRing
CCCV CCCVCCCV CCCV CCCV CCCV CCCV CCCV Depth: 765 mm Depth: 765mm mm Depth: 765 mm CCCV Depth: 765 Width: 1346 Width: mm Width: 1346 mm Depth: 765 mm 1346 mm Width: 1346 mm Depth: 765 mm Depth: 765 mm Height: 1336 mm Depth: Height: 1336 mm Width: 1346 mm Depth: 765 Height: 1336 mm Height: 1336765 mm mm Width: 1346 mm Width: 1346 mm Height: 1336 mm Width: 1346 mm Width: 1346 mm Height: 1336 mm Height: 1336 mm Height: 1336 mm
Height: 1336 mm
CCCV
SafeRing SafeRing SafeRing SafeRing
SafeRing
SafeRing
CCVV CCVV CCVV Width: 1346 mm CCVV CCVV CCVV CCVV CCVV Depth: 765 mm Depth: 765mm mm CCVV Depth: 765 Height: 1336 mm Width: 1346 Depth: mm Width: 1346 mm Depth: 765 mm 765 mm Width: 1346 mm Depth: 765 mm Depth: 765 mm Height: 1336 mm Height: 1336 mm Width: 1346 mm Depth: 765 mm Depth: 765 Width: 1346 mm Height: 1336 mm Width: 1346 mm Width: 1346 mm Height: 1336 mm Width: 1346 mm Height: 1336 mm mm Height: 1336 mm Width: 1346 Height: 1336 mm Height: 1336 mm
Depth: 765 mm
Height: 1336 mm
SafeRing
SafeRing SafeRing
SafeRing SafeRing SafeRing SafeRing
SafeRing
SafeRing
CCC CCC CCC CCC CCC CCC CCC Depth: 765 mm Depth: 765mm mm CCC CCC Depth: 765 CCVV Width: 1021 mm Width: 1021 mm Depth: 765 mm Width: 765 1021 mm Depth: mm Depth: 765 mm Height: 1336 mm Height: 1336 mm Width: 1021 mm Depth: 765 mm Depth: 765 Depth: 765 mm Height: 1336 mm Width: 1021 mm Width: 1021 mm Height: 1336 mm Width: 1021 mm Width: 1021 mm Height: 1336 mm Width: 1021 Depth: 765 mm mm Height: 1336 mm Height: 1336 mm Height: 1336 mm
Height: Width: 13461336 mm mm Height: 1336 mm
12
12 12 12 12 SafeRing configurations | Product catalogue 12 12 12
ABB ABB ABB ABB ABB ABB ABB
12
ABB
3.2 Configurations
SF 6 insulated SafeRing/SafePlus CSG /SF RMU SafeRing/SafePlus CSG / insulated RMU SF insulated SafeRing/SafePlus SF insulated CSG / RMU SafeRing/SafePlus CSG / RMU SafeRing/SafePlus CSG / RMU SF insulated
6
SF6 insulated
6
6
SafeRing/SafePlus
SafeRing
CSG / RMU

CCCC
CCCC CCCC Depth: 765 mm
SafeRing congurations 3.2 SafeRing congurations 3.2 2 SafeRing congurations 3. SafeRing congurations SafeRing congurations 3.2 3.2
CCCC CCCC CCCC CCCC Depth: 765 Depth: 765 mm mm Width: 1346 mm Depth: 765 mm Width: 1346 mm Depth: Depth: 765 mm 765 mm 1346 Height: Width: 1336 mm 1346 mm Width: 1346 mm Width: 1346 Width: mm Height: 1336 mm Depth: Height: 1336 Height:Height: 1336 mm Height: 1336 mm 1336 mm
SafeRing
SafeRing
SafeRing
SafeRing
SafeRing
765 mm Width: 1346 mm Height: 1336 mm
CCCCC
CCCCC Depth: CCCCC 765 mm CCCCC Depth: 765 mm Width: 1671 mm Depth: 765 mm mm Width: Depth: 1671 mm 765 Height: 1336 mm
Depth: 765 mm Width: 1671 mm Depth: mm Depth: Height: 1336 765 mm Width: 1671 mm Width: 1671 Width: mm Height: 1336 mm 1671 mm Height: 1336 mm Width: Height: 1336 mm 1336 Height: mm
CCCCC CCCCC CCCCC
765 mm 1671 mm Height: 1336 mm
CCCCCC Depth: 765 mm CCCCCC Width: 1996 mm CCCCCC Height:CCCCCC 1336 mm CCCCCC
CCCCCC Depth: 765 mm CCCCCC Depth: 765 mm Width: 1996 mm Depth: 765 mm Depth: 765 mm Width: 1996 mm Height: 1336 765 mm Depth: mm Width: 1996 mm Width: 1996 mm Height: 1336 mm 765 mm Depth: Width: 1996 mm Height: 1336 mm Height: 1336 mm Height: 1336 mm Width: 1996 mm
Height: 1336 mm
Technical data
C-module SafeRing Switchdisconnector kV kV A Earthing switch F-module Switchfuse Downstream combination earthing switch V-module Vacuum circuitbreaker Earthing switch
active load A 630/630/630/630 active fload A 630/630/630/630 closed of loop A 630/630/630/630 load cable charging 135/135/135/135 f load of transformer A A A 630/630/630/630 20/20/20 active load A 630/630/630/630 1) closed loop Depening on the current rating A of the fuse-link off load cable charging 135/135/135/135 closed loop A 630/630/630/630 of f load transformer A 20/20/20 earth fault A A200/150/150/150 2) off load closed loop A 630/630/630/630 cable charging 135/135/135/135 Limited by cable high voltage fuse-links off load transformer A 20/20/20 off fault load charging A A 135/135/135/135 earth fault 200/150/150/150 earth cable charging A (200 115/87/87/87 3) Maximum rating for bushings Interface A series plug-in) of load transformer A A 20/20/20 offtransformer load charging A 135/135/135/135 earth fault A 200/150/150/150 off f load A 20/20/20 earth fault cable cable charging 115/87/87/87 2) 4) short-circuit breaking current see 16/16/16/16 Maximum rating for bushings Interface kA C (400 bolted) 2) earth fault A series 200/150/150/150 earthMaking fault cable charging 115/87/87/87 earth fault A 200/150/150/150 short-circuit breaking A currentkA kA see 12,5/12,5/12,5 16/16/16/16 2) off load transformer A 20/20/20 capacity 52,5/52,5/40/40 52,5/52,5/40/40 see 40/40/40/40 40/40/40/40 2) 2) IEC 60529.16/16/16/16 earth fault cable charging A 115/87/87/87 SafeRing is tested according to IEC Publications IEC 60694, IEC 60265-1, IEC 62271-100, -102, -105, -200 and short-circuit breaking current kA see Making capacity 52,5/52,5/40/40 52,5/52,5/40/40 see 12,5/12,5/12,5 40/40/40/40 40/40/40/40 earth fault cable A kA 115/87/87/87 earth fault A 200/150/150/150 Short time current 0,5 charging sec 3) kA 16/16/16/16 2) 2) 3) 2) short-circuit breaking current kA kA see 16/16/16/16 aking capacity kA 52,5/52,5/40/40 12,5/12,5/12,5 40/40/40/40 40/40/40/40 4) Short time current 0,5 sec 16/16/16/16 short-circuit breaking current see 16/16/16/16 earth fault cable charging A 52,5/52,5/40/40 115/87/87/87 Short time current 3 sec kA kA 21/21/16/16 21/21/16/16 see 16/16/16/16 16/16/16/16 2) 4) 3) Short time current 3 sec 21/21/16/16 52,5/52,5/40/40 21/21/16/16 16/16/16/16 16/16/16/16 16/16/16/16 Making kA kA 52,5/52,5/40/40 52,5/52,5/40/40 52,5/52,5/40/40 see2) 12,5/12,5/12,5 40/40/40/40 40/40/40/40 hort time current 0,5 sec kA current 2) 16/16/16/16 40/40/40/40 capacity kA see 12,5/12,5/12,5 40/40/40/40 short-circuit breaking kA see ABB 4) 13 3) hort 1) time current 3 sec kA 21/21/16/16 21/21/16/16 16/16/16/16 Short sec 3) kA 16/16/16/16 2) 16/16/16/16 16/16/16/16 time current 0,5 rating sec kA Depening on the current of the fuse-link Making capacity kA 52,5/52,5/40/40 52,5/52,5/40/40 see 12,5/12,5/12,5 40/40/40/40 4) 1) 4) Short sec kA fuse-link 21/21/16/16 21/21/16/16 16/16/16/16 16/16/16/16 Depening on the current rating of the 2) time current 3 sec 21/21/16/16 21/21/16/16 16/16/16/16 16/16/16/16 Limited by high voltage fuse-links Short time current 0,5 sec 3) kA kA 16/16/16/16 Depening on2)the current rating of the fuse-link Limited by high voltage fuse-links 3) 4) A (200 series plug-in) Maximum rating for bushings Interface Short time current 3 sec kA 21/21/16/16 21/21/16/16 16/16/16/16 1) 3) 1) Depening mited high voltage fuse-links Maximum rating for bushings A (200 bolted) series plug-in) current rating ofInterface the fuse-link 4) by on the current rating of the Maximum rating for bushings Interface C fuse-link (400 series 4) 2) 2) Limited Maximum rating for bushings Interface A (200 series plug-in) Maximum rating for fuse-links bushings Interface C (400 series bolted) fuse-links by high voltage 1) Depening on the current rating of series the fuse-link 3) rating Maximum for bushings C (400 bolted) SafeRing is tested according to IEC Publications IEC 60694, IEC 60265-1, IEC 62271-100, -102, -105, -200 and IEC 60529. Maximum bushings Interface A (200 (200 series plug-in) rating for Interface bushings Interface A series plug-in) 2) SafeRing is tested according to IEC Publications IEC 60694, IEC 60265-1, IEC 62271-100, -102, -105, -200 and IEC 60529. Limited by high voltage fuse-links 4) bushings Interface C60694, (400 series series bolted) IEC 62271-100, -102, -105, -200 and IEC 60529. rating for Interface C (400 bolted) feRing isMaximum tested according to bushings IEC Publications IEC IEC 60265-1,
3)
Rated current C-module SwitchF-module V-module Earthing Switchfuse Downstream Vacuum circuitC-module F-module V-module Breaking capacities: SafeRing SwitchSwitchfuse Downstream Vacuum combination disconnector switch Earthing earthing circuitbreaker switch Earthing switch C-module F-module V-module SafeRing combination disconnector switch earthing circuitbreaker switch switch active load A 630/630/630/630 SwitchEarthing Switchfuse Downstream Vacuum Earthing breaker disconnector switch combination earthing switch Switch- switch Earthing Switchfuse Downstream Vacuum Earthing afeRing Rated voltage kV 12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24 closed loop A disconnector 630/630/630/630 combination SwitchEarthing Switchfuse Downstream Vacuum Earthing earthing switch circuitbreaker switch SafeRing combination disconnector switch earthing circuitbreaker switch switch Rated voltage kV voltage A kV 135/135/135/135 12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24 SafeRing combination off load cable charging disconnector switch earthing circuitbreaker switch switch Power frequency withstand 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 28/38/38/50 Rated voltage kV 12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 ated voltage kV 12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24 Power frequency withstand voltage kV 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 28/38/38/50 of f load transformer A 20/20/20 Impulse withstand voltage kV 95/95/95/125 95/95/125 95/95/125 95/95/95/125 Rated voltage kV 12/15/17,5/24 95/95/95/125 12/15/17,5/24 12/17,5/24 12/17,5/2495/95/95/125 12/15/17,5/24 12/15/17,5/24 Rated voltage kV 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24 earth fault 200/150/150/150 ower Rated frequency withstand voltage kV A Avoltage 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 28/38/38/50 Impulse withstand voltage kV 12/15/17,5/24 95/95/95/125 95/95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125 1) 200/200/200/200 current 630/630/630/630 see 28/38/50 Power frequency withstand kV 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 Power frequency withstand voltage kV 28/38/38/50 28/38/38/50 28/38/50 28/38/38/50 28/38/38/50 earth fault cable charging A 95/95/95/125 115/87/87/87 Power frequency withstand voltage kV 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 28/38/38/50 1) 200/200/200/200 Rated current A 630/630/630/630 see mpulse withstand voltage kV 95/95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125 Breaking capacities: 2) Impulse withstand voltage kV 95/95/95/125 95/95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125 short-circuit breaking current kA see 16/16/16/16 Impulse withstand voltage kV 95/95/95/125 95/95/95/125 95/95/125 95/95/125 95/95/95/125 1) 200/200/200/200 ated current A 630/630/630/630 see Impulse withstand voltage kV 95/95/95/125 95/95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125 Breaking capacities: active load A 52,5/52,5/40/40 Making capacity kA 52,5/52,5/40/40 see 2) 12,5/12,5/12,5 40/40/40/40 40/40/40/40 200/200/200/200 Rated current A630/630/630/630 630/630/630/630 see1)1) 200/200/200/200 Rated current A see reakingclosed capacities: 1) active load A 630/630/630/630 630/630/630/630 current A 630/630/630/630 see 200/200/200/200 loop A 630/630/630/630 Short Rated time current 0,5 sec 3) kA 16/16/16/16 Breaking capacities: Breaking capacities: active load A 630/630/630/630 4) closed loop A 630/630/630/630 Short time current 3 sec kA 21/21/16/16 21/21/16/16 16/16/16/16 16/16/16/16 off load cable charging A 135/135/135/135 Breaking capacities:
Technical data Technical data Technical Rated voltage kV data Power frequency withstand voltage chnical data SafeRing Technical data Technical datavoltage Impulse withstand
12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24 28/38/38/50 28/38/38/50 C-module 28/38/50 28/38/50 28/38/38/50 28/38/38/50 F-module C-module F-module V-module 95/95/95/125 95/95/95/125 95/95/125 F-module 95/95/95/125 95/95/95/125 C-module 95/95/125 V-module 1) 200/200/200/200 630/630/630/630 see SwitchEarthing Switchfuse Downstream Vacuum Earthing
V-module Earthing switch 12/15/17,5/24 28/38/38/50 95/95/95/125
40/40/40/40 16/16/16/16
SafeRing according to IEC IEC Publications IEC 60694, IEC60265-1, 60265-1,IEC IEC62271-100, 62271-100,-102, -102, -105, -200 and IEC 60529. is tested according to Publications 60694, IEC -105, -200 and IEC 60529. 4) ABB Maximum rating for bushings Interface C (400IEC series bolted) ABB ABB
Maximum rating for bushings Interface A (200 series plug-in)
13 13
13
SafeRing is tested according to IEC Publications IEC 60694, IEC 60265-1, IEC 62271-100, -102, -105, -200 and IEC 60529. ABB 13 13
Product catalogue | SafeRing configurations 13
4. SafePlus modules 4.1 General
SafePlus is a metal enclosed compact switchgear system for up to 24 kV distribution applications. The switchgear has a unique flexibility due to its extendability and the possible combination of fully modular and semi-modular configurations. SafePlus combined with SafeRing, which is ABBs standard ring main unit, represent a complete solution for 12/24 kV distribution networks. SafePlus and SafeRing have identical user interfaces. SafePlus is a completely sealed system with a stainless steel tank containing all live parts and switching functions. A sealed steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually maintenance-free system. As an option external busbars can be provided to obtain full modularity. The external busbar kit has to be mounted to the switchgear on site. It is fully insulated and screened to ensure reliability and climatic independence. The SafePlus system offers a choice of either switch-fuse combination or a circuit-breaker with relay for protection of the transformer. SafePlus accommodates a wide selection of protection relays for most applications. SafePlus can also be supplied with remote control and monitoring equipment.
SafePlus (except M- modules) is supplied with the following standard equipment: - Earthing switches (not for D module) - Operating mechanisms with integral mechanical interlocking - Operating handle - Facilities for padlocks on all switching functions - Bushings for cable connection in front (not for Sl-, Sv- and Bemodules) - Cable compartment covers - Manometer for SF6 pressure monitoring (temperature compensated) - Lifting lugs for easy handling
14 SafePlus modules | Product catalogue
4.2 C- Cable switch
Technical data Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacities: active load closed loop off load cable charging earth fault earth fault cable charging Making capacity Short time current 1 sec Short time current 3 sec Number of mechanical operations Earthing switch Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Making capacity Short time current 1 sec Short time current 3 sec Number of mechanical operations kV kV kV A A A A A A kA kA kA 1000 12 28 95 630 15 38 95 630 17,5 38 95 630 630 630 135 150 87 50 21 24 50 125 630 630 630 135 150 87 50 21
Depth: 765 mm Width: 325 mm Height: 1336 mm
630 630 630 630 135 135 200 150 115 87 62,5 52,5 25 21 21 CO manual
kV 12 15 kV 28 38 kV 95 95 A 630 630 kA 62,5 52,5 kA 25 kA 21 21 1000 CO manual
17,5 38 95 630 50 21
24 50 125 630 50 21
Standard features - Three position load break switch with disconnector and earthing switch - Operating mechanism with two separate operating shafts for load break function and earthing function - Switch position indication for load break switch and earthing switch - Cable bushings horizontal in front, Interface C (400 series bolted)with integrated capacitor for voltage indication - Cable compartment cover allowing surge arrester - Busbars, 630A - Earthing bar - Interlocking Cable compartment front cover interlocked with earthing switch Interlocking of compartment for cable test bushings - Capacitive voltage indicating systems VPIS (Voltage Presence Indicating System, acc. to IEC 61958) with integrated indicator lamps Optional features - Bushings for connection of externa busbars on top of the unit - Bushings for cable testing (incl. earthing device test points) - Cable bushings Interface C (400 series bolted) combisensors with integrated capacitor for voltage indication and sen sors for current and voltage monitoring - Arc proof and interlocked cable covers - Arc suppressor with signal (1NO) wired to terminals (only one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)
Optional features also available as retrofit - Motor operation for load break switch - Low voltage compartment / top entry box - Base frame (290 or 450 mm) - Auxiliary switches Load break switch position 2NO+2NC Earthing switch position 2NO+2NC - Short circuit and earth fault indicator - Ronis key interlock - External current sensors (CT) for monitoring - Cable compartment covers with window with extra depth (double cables, surge arresters) arc proof (if existing modules have interlocked cable covers) - Cable support bars, non-magnetic or adjustable
Product catalogue | SafePlus modules 15
4.3 F- Switch-fuse disconnector
Technical data Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacities: off load transformer Making capacity Number of mechanical operations A kA 20
1)
kV kV kV A
12 28 95 200
15 38 95 200 20
1)
17,5 38 95 200 20
1)
24 50 125 200 20
1)
1000 CO manual kV kV kV kA kA 12 28 95 12,5 5 15 38 95 12,5 5 17,5 38 95 12,5 5 24 50 125 12,5 5
Earthing switch downstream Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 1 sec Number of mechanical operations
1)
1000 CO manual
Limited by high voltage fuse-links
Standard features - Three position switch-fuse-disconnector with upstreaearthing switch mechanically linked with downstream earthing switch - Switch position indication for switch-fuse-disconnector and earthing switches - Operating mechanism with double spring for switch-fusedisconnector function - Common mechanism for earthing functions - Fuse canisters for DIN type fuse-links. Only accessible when earthing switches are closed - Fuse-link / transformer rating: 12 kV, max 125 A , ABB type CEF fuse-links 24 kV, max 63 A, ABB type CEF fuse-links - Fuse tripping arrangement - Optical fuse trip indication - Cable bushings horizontal in front, Interface A (200 series plug-in) with integrated capacitor for voltage indication - Cable compartment cover allowing surge arrester - Busbars, 630 A - Earthing bar - Interlocking Cable compartment front cover interlocked with earthing switch - Capacitive voltage indicating systems VPIS (Voltage Presence Indicating System, acc. to IEC 61958) with integrated indicator lamps Optional features - Bushings for connection of external busbars on top of the unit - Cable bushings Interface C (400 series bolted) Interface C (400 series bolted) combisensors with integrated screen for voltage indication and sensors for current and voltage monitoring - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank) Optional features also available as retrofit - Motor operation for switch-fuse-dicsonnector - Low voltage compartment / top entry box - Base frame (290 or 450 mm) - Auxiliary switches: Load break switch position 2NO+2NC Earthing switch position 2NO+2NC Fuse blown 1NO - Trip coil open - Trip coil open and close - Cable compartment cover with window with extra depth (double cables, surge arresters) arc proof (if existing modules have interlocked cable covers) - Cable support bars, non-magnetic or adjustable - Ronis key interlock on earthing switch
4.4 V- Vacuum circuit-breaker
Technical data Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacities: short-circuit breaking current Making capacity Short time current 3 sec Number of mechanical operations Earthing switch downstream Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 3 sec Number of mechanical operations
kV kV kV A kA kA kA
12 28 95
15 38 95
17,5 38 95 630 16 40 16
24 50 125
21 52,5 21
21 52,5 21
16 40 16
2000 CO manual kV 12 15 kV 28 38 kV 95 95 kA 52,5 52,5 kA 21 21 1000 CO manual 17,5 38 95 40 16 24 50 125 40 16
Standard features - 630 A vacuum circuit-breaker for feeder protection - Two position double spring mechanism for vacuum circuitbreaker - Three position disconnector/earthing switch downstream vacuum circuit-breaker - Three position single spring mechanism for disconnector/ earthing switch - Interlocking between vacuum circuit-breaker and disconnector/earthing switch - Switch position indication for vacuum circuit-breaker and disconnector/earthing switch - Self powered electronic protection relay with ring core CTs on cables - Trip coil (for relay tripping) - Cable bushings horizontal in front: Interface C (400 series bolted) for 630 A vacuum circuitbreaker with integrated capacitor for voltage indication - Cable compartment cover allowing surge arrester - Busbars, 630 A - Earthing bar - Interlocking Cable compartment front cover interlocked with earthing switch - Capacitive voltage indicating systems VPIS (Voltage Presence Indicating System, acc. to IEC 61958) with integrated indicator lamps
Optional features - Bushings for connection of external busbars on top of the unit - Cable bushings Interface C (400 series bolted) combisensors with integrated capacitor for voltage indication and sensors for current and voltage monitoring - Arc suppressor (for 630 A vacuum circuit-breaker only) with signal (1NO) wired to terminals (only one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank) Optional features also available as retrofit - Motor operation for vacuum circuit-breaker - Low voltage compartment / Top entry box - Base frame (290 or 450 mm) - Auxiliary switches Vacuum circuit-breaker position 2NO+2NC Disconnector position 2NO+2NC Earthing switch position 2NO+2NC Vacuum circuit-breaker tripped signal 1NO - Trip coil open - Trip coil open and close - Cable compartment cover with window with extra depth (double cable, surge arrestor) if combi-sensors are used arc proof (if existing modules have interlocked cable covers) - Cable support bars, non-magnetic - Ronis key interlock on disconnector/earthing switch - Advanced relays type SPAJ, REF and others.
4.5 Sl- Busbar sectionaliser
Technical data Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacities: active load closed loop off load cable charging earth fault earth fault cable charging Making capacity Short time current 1 sec Short time current 3 sec Number of mechanical operations A A A A A kA kA kA 630 630 135 200 115 62,5 25 21 630 630 135 150 87 52,5 21 630 630 135 150 87 50 21 630 630 135 150 87 50 21 kV kV kV A 12 28 95 630 15 38 95 630 17,5 38 95 630 24 50 125 630
1000 CO manual kV kV kV A kA kA kA 12 28 95 630 62,5 25 21 15 38 95 630 52,5 21 17,5 38 95 630 50 21 24 50 125 630 50 21
Earthing switch Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Making capacity Short time current 1 sec Short time current 3 sec Number of mechanical operations
Busriser is needed when Sl-module is on right hand side of SF6-tank
1000 CO manual
Standard features - Three position load break switch with disconnector and earthing switch - Operating mechanism with two separate operating shafts for load break function and earthing function - Switch position indication for load break switch and earthing switch - Busbars, 630A - Earthing bar Optional features - Bushings for connection of external busbars on top of the unit - Signal (1 NO) from internal pressure indicator wired to terminals (only one each SF6 tank)
Optional features also available as retrofit - Motor operation for load break switch - Low voltage compartment / Top entry box - Base frame (290 or 450 mm) - Auxiliary switches Load break switch position 2NO+2NC Earthing switch position 2NO+2NC - Ronis key interlock
4.6 Sv- Busbar sectionaliser
Technical data Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Breaking capacities: short-circuit breaking current Making capacity Short time current 3 sec Number of mechanical operations Earthing switch Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 3 sec kV kV kV kA kA 12 28 95 52,5 21 15 38 95 52,5 21 17,5 38 95 40 16 24 50 125 40 16 kA kA kA 21 52,5 21 21 52,5 21 16 40 16 16 40 16 kV kV kV A 12 28 95 630 15 38 95 630 17,5 38 95 630 24 50 125 630
2000 CO manual
Depth: 765 mm Width: 650 mm Height: 1336 mm Sv is always in combination with busrise module (Br)
Number of mechanical operations
1000 CO manual
Standard features - 630 A vacuum circuit-breaker - Two position double spring mechanism for vacuum circuitbreaker - Three position disconnector/earthing switch downstream vacuum circuit-breaker - Three position single spring mechanism for disconnector/ earthing switch - Interlocking between vacuum circuit-breaker and disconnector/earthing switch - Switch position indication for vacuum circuit-breaker and disconnector/earthing switch - Busbars, 630 A Optional features - Bushings for connection of external busbars - Signal (1 NO) from internal pressure indicator wired to terminals (only one each SF6 tank)
Optional features also available as retrofit - Motor operation for vacuum circuit-breaker - Low voltage compartment / Top entry box - Base frame (290 or 450 mm) - Auxiliary switches Vacuum circuit-breaker position 2NO+2NC Disconnector position 2NO+2NC Earthing switch position 2NO+2NC - Protection relay (metering module is required) - Trip coil for relay trip - Additional trip coil - Ronis key interlock on disconnector/earthing switch
4.7 D- Direct cable connection
Technical data Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Short time current 1 sec Short time current 3 sec kV kV kV A kA kA 12 28 95 630 25 21 15 38 95 630 21 17,5 38 95 630 21 24 50 125 630 21
Standard features - Cable bushings horizontal in front, Interface C (400 series bolted) with integrated capacitor for voltage indication - Cable compartment cover allowing surge arrester type Raychem RDA and double cable connection with ABB Kabeldon cable adapters - Busbars, 630 A - Earthing bar - Capacitive voltage indicating systems VPIS (Voltage Presence Indicating System, acc. to IEC 61958) with integrated indicator lamps Optional features - Bushings for connection of external busbars - Cable bushings: Interface C (400 series bolted) combisensors with integrated capacitor for voltage indication and sensors for current and voltage monitoring - Arc suppressor with signal (1NO) wired to terminals (only one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)
Optional features also available as retrofit - Low voltage compartment / top entry box - Base frame (290 or 450 mm) - Short circuit and earth fault indicators - External current sensors (CT) for monitoring - Cable compartment cover with window with extra depth (double cable, surge arresters) arc proof (if existing modules have interlocked cable compartment) - Cable support bars, non-magnetic or adjustable
4.8 De- Direct cable connection with earthing switch
Technical data Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Making capacity Short time current 1 sec Short time current 3 sec Number of mechanical operations
kV kV kV A kA kA
12 28 95 630 62,5 25
15 38 95 630 52,5 -
17,5 38 95 630 50 21
24 50 125 630 50 21
kA 21 21 1000 CO manual
Standard features - Earthing switch - Two position single spring mechanism - Switch position indication - Cable bushings horizontal in front, Interface C (400 series bolted)with integrated capacitor for voltage indication - Cable compartment cover allowing surge arrester type Raychem RDA and double cable connection with ABB Kabeldon cable adapters - Busbars, 630 A - Earthing bar - Interlocking Cable compartment front cover interlocked with earthing switch Interlocking of compartment for cable test bushings - Capacitive voltage indicating systems VPIS (Voltage Presence Indicating System, acc. to IEC 61958 with integrated indicator lamps Optional features - Bushings for connection of external busbars - Bushings for cable testing, incl. earthing device - Cable bushings: Interface B (400 series plug-in) (In = 400 A) Interface C (400 series bolted) with integrated voltage divider for voltage indication and integrated sensors for current and voltage monitoring - Arc suppressor with signal (1NO) wired to terminals (only one each SF6 tank) - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6 tank)
Optional features also available as retrofit - Low voltage compartment / Top entry box - Base frame (290 or 450 mm) - Indicator lamps for HR-module, 1-phase VIM-1 - Indicator lamps for HR-module, 3-phase VIM-3 - Short circuit and earth fault indicators - External current sensors (CT) for monitoring - Cable compartment cover with window with extra depth (double T, surge arresters) arc proof (if existing module has interlocked cable compartment) - Cable support bars, non-magnetic or adjustable - Earth bar for surge arrester type Raychem RDA - Auxiliary switches Earthing switch position 2NO+2NC - Ronis key interlock
4.9 Be- Busbar earthing
Technical data Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated current Making capacity Short time current 1 sec Short time current 3 sec Number of mechanical operations kV kV kV A kA kA kA 12 28 95 630 62,5 25 21 15 38 95 630 52,5 21 17,5 38 95 630 50 21 24 50 125 630 50 21
1000 CO manual
Standard features - Earthing switch - Two position single spring mechanism - Switch position indication for earthing switch - Busbars, 630 A - Earthing bar Optional features - Bushings for connection of external busbars - Signal (1NO) from internal pressure indicator wired to terminals (only one each SF6-tank) Optional features also available as retrofit - Low voltage compartment / Top entry box - Base frame (290 or 450 mm) - Auxiliary switches Earthing switch position 2NO+2NC - Ronis key interlock
4.10 CB- Circuit-breaker module

SafeRing/SafePlus
CB - Circuit-breaker module
Technical data
Technical data Rated voltage
4.10
12 28 95
REF541
R E F541
Rated voltage
kV kV kV
Power frequency withstand voltage Impulse Impulse withstand voltage voltage withstand

SafePlus
kV kV
12
24 50 125
Power frequency withstand voltage
28
24 50 125
95 kV
S afeP lus
M
VD4
VD4
Rated current Rated current Breaking capacities: Breaking capacities:

Making capacity Making capacity
3
630A / 1250 /1250 630 / 630 1250 630 /1250

kA 25 kA 62,5 kA kA 25
Short-circuit breaking current kA Short-circuit breaking current
20 20
20 50 20 20
Short time current 1 sec Short time current 3 sec
kA kA kA
25
62,5 50 25 21
30000 CO
30000 CO
21
20
Depth: 800 mm Width: Width: 696696 mm mm Height: 1336 mm mm Height: 1336
Depth: 800 mm
Standard features - 630/1250A vacuum circuit-breaker - Disconnector - Earthing switch Standard features - Bushings for connection of external busbars - 630/1250A vacuum circuit-breaker - Motor operating mechanism, circuit-breaker - Disconnector - Earthing - Auto switch reclosing sequence - Bushings for connection of external busbars - Closing and tripping coil - Motor operating mechanism, circuit-breaker - Combisensors with Interface C (400 series bolted) - Auto reclosing sequence Low voltage compartment with REF541 or REF542plus - Closing and tripping coil
- Combisensors with Interface C (400 series bolted) - Low voltagefeatures compartment with REF541 or REF542plus Optional
A selection of configurable functions Protection: - non-directional overcurrent protection, 3 stages A selection of congurable functions - directional overcurrent protection, 3 stages - non-directional earth-fault protection Protection: - non-directional overcurrent protection, 3 stages - directional earth-fault protection - directional overcurrent protection, 3 stages - residual overvoltage protection - non-directional earth-fault protection - 3-phase thermal overload - directional earth-fault protection 3-phase overvoltage - residual overvoltage protectionprotection - 3-phase thermal - underor overload overfrequency incl. rate of change, 5 stages
- 3-phase overvoltage protection - under- or overfrequency incl. rate of change, 5 stages
- Signal (1NO) from internal pressure indicator wired totermiMeasurement: Optional features nals - 3-phase current Measurement: - Signal (1NO) from internal pressure indicator wired to terminals - 3-phase current - neutral current - neutral current Optional features also available as retrot Optional features also available as retrofit - 3-phase voltage - 3-phase voltage - Base frame (290 or 450 mm) - Base frame (290 or 450 mm) - residual - residual voltagevoltage - 3-phase power and energy incl. cos phi - 3-phase power and energy incl. cos phi - transient disturbance recorder recorder - transient disturbance
Optional functionality Optional - Capacitor bankfunctionality protection - Capacitor bank protection - Capacitor bank control - Power quality - Capacitor bank control - Auto change-over
- Power quality - Auto change-over
4.11 M- Metering module

SafeRing/SafePlus
M - Metering module
Technical data
Technical data
4.11
24 50
Rated voltage Rated voltage
kV kV 12 Power frequency withstand voltage 28 Power frequency withstand voltage kV kV

Impulse withstand voltage Impulse withstand voltage
15 12 38 28
95 95 25 21
17,517,5 24 15 38 38
95 95 -
50 38
kV kV 95 A kA kA
kA kA
95 125 125 -
3
A
Rated current Rated current
Short time current 1 sec
A 630 630 630 630 630 630 630 630
25 21
21
21
21
Short time current 3 sec

3
V
21
21
21
The M-module is a factory assembled type tested air insulated metering cubicle with conventional and The meterM-modThe M-module is a factory assembled typeCTs tested airVTs. insulated ing cubicle with conventional CTs and VTs. The M-module is designed ule is designed for CTs and VTs plenty air insulation distance. for CTs and VTs plenty air-insulation distance. The M-module is also designed for tariff metering.And it can The M-module is also designed for tariff metering. And it can work as as a VT-module to supply power and if indicate voltage if awork VT-module to supply power and indicate voltage without CTs. without CTs.
Standard features 3 pcs (has tospecied) be specified) current transformers -22 oror 3 pcs (has to be current transformers with ribs. with ribs. 3 pcs single pole voltage transformers.or 2 pcs double pole VTs. - 3 pcs single pole voltage transformers. or 2 pcs double pole VTs. -66 pcs bushings Interface C (400 connections and pcs bushings Interface Cseries (400 bolted) series with bolted) with connecexternal busbars for SafePlus modules on left and right hand side. tions and external busbars for SafePlus modules on left and - 3 pcs bushings Interface C (400 series bolted) only required if the right hand side. M-module is left hand side or right hand side end module. 3 pcs layout bushings Interface Con (400 series bolted) only required -Internal with CTs and VTs left hand side or right hand side dependent of power direction (has side to be or specied). if the M-module is left hand right hand side end - Padlock interlocking to prevent access to live parts. module.
Standard features
- Internal layout with CTs and VTs on left hand side or right Voltage transformers hand side dependent of powerand direction (has to be speci- Single pole insulated with measuring earth fault windings. - Primary fied). voltage and frequency (50 or 60 Hz) has to be specied. -Secondary -- / 110: / 110:3 access V or -- / 100: 3 /parts. 100:3 V Padlock windings interlocking to 3 prevent to live has to be specied. Note: VTs can also be delivered without open Delta Earth fault Voltage windings transformers -Double pole voltage transformers for line voltage Single pole insulated with measuring and measure. earth fault wind- Secondary windings - 100V ings. - Burden / class has to be specied. - Primary voltage and frequency (50 or 60 Hz) has to be specified. Current transformers -Single-core or double-core design. Secondary windings -/ 110:3 / 110:3 V or -- / 100:3 / - Secondary possible. 100:3 V side has reconnectable to be specified. - Primary current max. 600 Amp., has to be specied. - Secondary current 5 Amp or 1 Amp. has to be specied. can also as beVT-moudule delivered without open Delta Eartfault - Note: Can beVTs blank to work / class has to be specied windings - Double pole voltage transformers for line voltage measure. - Secondary windings- 100V - Burden / class has to be specified.
Current transformers - Single-core or double-core design. - Secondary side reconnectable possible. - Primary current max. 600 Amp., has to be specified. - Secondary current 5 Amp or 1 Amp. has to be specified. - Can be blank to work as VT-moudule / class has to be specified
5. Switchgear design 5.1 Outer assembly
17 5 1 2 3 4 10 11
S afeP lus
7 8 9
18 12
Upper front cover 1.Manometer 2.Nameplate module 3.Short circuit indicator 4.Capacitive voltage indication 5.Load break / earthing switch position indicator 6.Push buttons close/open operation 7.Charged spring indicator 8.Self powered protection relay 9.Vacuum circuit-breaker position indicator Lower front cover 10.Nameplate switchgear 11.Fuse blown indicator 12.Disconnector / earthing switch position indicator 13.Capacitive voltage indication Cable compartment cover 14.Cable compartment cover standard 15.Cable compartment cover with inspection window 16.Support bar (removable)
13
15
14
Side cover 17.Lifting lug 18.Operting handle (standard on right hand side) Covers Upper and lower front cover have a thickness of 3 mmalminium which is covered with a polycarbonate foil. These foils contain the mimic diagram of the main circuit with the position indicators for the switching devices. Background colour forthese foils is light grey (RAL 7035). The upper front cover is removable. The lower front cover can be opened. There are four different cable compartment covers; standard, with inspection window, arc proof, and with extra depth foparallel cables. These covers are manufactured from 1.25 mm aluzink (except the arc proof cover) and are powder painted with colour RAL 7035. All cable compartment covers areremovable. Each module has a separate cable compartment which is divided from the others by means of partition walls. These partition walls can also easily be removed, allowing a comfortable access for connection of cables. A vertical partition wall is fitted to dividethecablecompartment( s) from the rear side of the switchgear / ring main unit. In case of an arc fault inside the SF6 tank, followed by an opening of the pressure relief in the bottom of the tank, this partition wall will prevent the hot gases blowing out from the pressure relief to enter the cable compartments. Side covers are made of 2 millimeter hot rolled steel and powder painted with colour RAL 7035.
Product catalogue | Switchgear design 25
16
3-way SafePlus configuration consisting of cable switch, fuseswitch and vacuum circuit-breaker
5.2 Cable switch module
The cable switch (C-Module) is a three position switchdisconnector and earthing switch using SF6 gas as an arc quenching medium. The switch position is close - open - earthed. In the open position the switch satisfies the disconnector requirements.
C-module equipped with arc suppressor (optional equipment) and cable test bushings (optional equipment).
26 Switchgear design | Product catalogue
5.3 Vacuum circuit-breaker module
The vacuum circuit-breaker (V-module) has vacuum bottles as interrupters of the current. In series with the circuit-breaker main circuit is connected a three-position disconnector / earthing switch. The operation between vacuum circuit-breaker and disconnector/earthing switch is mechanically interlocked.
5.4 Switch-fuse module
The switch-fuse (F-module) has a three position switch disconnector and earthing switch identical to the cable switch (C-module). By means of the fuse tripping device it operates as a switchfuse combination. There is a double earthing switch which in earthed position connects earth to both sides of the fuse-links simultaneously. Both earthing switches are operated in one operation. Theswitch-fuse and earthing switch is mechanically interlocked to prevent hazardous access to the fuse-links. The lower cover which gives access to the fuse-links is also mechanically interlocked with the earthing switch.
3-way unit consisting of two C-modules and one F-module. Both C-modules are equipped with arc suppressor (optional equipment) and cable test bushings (optional equipment)
5.5 Cable bushings
The connection of the HV-cables is made by cable bushings. The bushings are made of cast resin with moulded-in conductors. In addition, a screen is moulded in to control the electrical field and is also used as the main capacitor supplying the voltage indicating systems. ABB has produced bushings for SF6 switchgear since 1985. Up to date production facilities and highly advanced robots and test equipment ensure the high quality required for each single device. A very high number of units have been installed worldwide in distribution networks, power stations and industrial complexes. Used together with full-screened connectors an ideal solution for areas with a history of humidity or condensation problems is achieved. The bushings are designed according to Cenelec EN 50181, EDF HN 52-S-61 and IEC 60137. There are 3 different cable bushings: - Interface A (200 series with plug-in contact, In=200A) - Interface C (400 series with M16 bolted contact, In=630A) - Interface C (400 series with M16 bolted contact) and integrated voltage and current sensors (In=630A) For more details, please see chapter 6.9
Interface C bushing (400 series bolted type) with terminal for capacitive voltage indication
5.6 Arc suppressor
The arc suppressor is an optimal quick-make short circuit device with a mechanical pressure detector that can be installed with each incoming feeder inside the sealed SF6 tank of the SafeRing and SafePlus switchgear. If an arc fault should occur inside the SF6 tank the pressuredetector of the arc suppressor will automatically trip the short circuit device of the incoming feeder(s) within milliseconds, thereby transforming the arc fault into a bolted fault. The arc is extinguished without any emission of hot gases and the bolted short circuit will be interrupted by the upstream circuit-breaker. No links or release mechanisms are installed outside the tank. Corrosion and any environmental influences are thereforeprevented, giving optimum reliability. The pressure detector is insensitive to pressure changes due to variation in atmospheric temperature or pressure as well as external phenomena such as vibrations or shocks. The arc suppressor will operate for short-circuit currents in the range of 1kArms to 21kArms and it will reduce the generated arc energy to less than 5% of the arc energy released during an arcing time of 1sec. A signalling device (1NO) will indicate local or remote the tripping of one or more arc suppressors. Since the system is self-contained, an internal arc fault willhave no impact on the surroundings. No arc fault tests have to be repeated in combination with channel release systems or transformer stations. The costs of the cleaning work which has to be done after an internal arc fault when the release flap has opened, are reduced to zero.
5.7 Completely sealed system
SafeRing and SafePlus use SF6gas (Sulphur hexafluoride) as insulation and quenching medium. The SF6 is contained in a welded stainless steel tank, which is hermitically sealed. The pressure system is defined as a sealed for life system with an operating life time exceeding 30 years. The leakage rate is less than 0,1% per year. In order to guarantee a reliable and tight welding, all welding work is carried out by computer controlled robots. Electrical and mechanical bushings penetrating the tank are clamped and sealed to the tank by high quality O-rings. The mechanical bushing has in addition a rotating shaft which connects the shaft of the switch to the corresponding shaft of the mechanism. The rotating shaft is sealed by a double set of gas seals. All SF6-tanks have to pass a leakage test, before gas filling. Leakage test and gas filling are done inside a vacuum chamber. The first step in the leakage test is to evacuate all air inside both SF6-tank and vacuum chamber simultaneously. Then the SF6-tank is filled with Helium. Due to the characteristics of Helium this test will detect absolutely all possible leakages. If the SF6-tank passes this test, the Helium will be evacuated and replaced by SF6. The SF6-tank has a degree of protection of IP67, and can be immersed into water and still maintain all high voltage funtions in a satisfactory way.
5.8 Cable test bushings
As an option, both C and De modules can be equipped with cable test bushings situated behind the lower front cover. This cover can be interlocked against the earthing switch to avoid access to the cable test compartment before earthing switch is in closed position. When these bushings are mounted, cable insulation test can easily be done according to the following procedure:
Principle sketch for testing: 1.Close the earthing switch after having checked the voltage indicators 2.Open compartment cover 3.Install the injection device onto the access terminals 4.Open the removable earthing bridge 5.Perform cable testing 6.Re-install the earthing bridge 7.Remove the injection device 8.Close compartment cover 9.Open the earthing switch If the switchgear is not equipped with cable test bushings, cable testing is possible directly at the cable connectors if they are designed for this purpose, please follow the suppliers instruction.
5.9 Mechanisms and interlocks
All operating mechanisms are situated outside the SF6-tank behind the front covers with degree of protection of IP2X. This gives the opportunity of easy access to all operating mechanisms if retrofit or service should be required. The speed of operation of these mechanisms is independent of the operator. To prevent access to cable compartment before earthing switch is in closed position, all mechanisms can as an option be supplied with mechanical interlocks which make it impossible to remove the cable compartment covers. It will then also be impossible to operate load break / disconnector switch to open position before cable compartment cover is mounted properly. Each mechanism is equipped with a padlocking device. When adding a padlock to this device, the access to operate the mechanism will be impossible. This device has three holes with diameter 9 millimeter. All operating mechanisms are equipped with position indicators for all switches. In order to achieve true indication, indicators are directly connected to the operating shafts of the switches inside the SF6-tank, please see shafts shown with red colour on next page. Operating handle has an anti-reflex system which prevents an immediate re-operation of the switch. All steel parts have been electroplated with zinc and then olive chromated.
Mechanisms front view. SF6 tank with operating mechanisms
SF6
Air
Cable switch module and busbar sectionalizer with load break switch (C-mechanism) The mechanism (3PKE) has two operating shafts; the upper one for the load break switch and the lower one for the earthing switch. Both shafts are single spring operated and operate one common shaft which is directly connected to the three position switch (CFE-C) inside the SF6-tank. When both load break switch and earthing switch are in open position, the switch satisfies the specifications of disconnector. Due to the mechanical interlock between the upper and lower opera-ting shaft, it is impossible to operate the load break switch when earthing switch is in earthed position or operate the earthing switch when the load break switch is in closed position. Switch-fuse module (F-mechanism) The mechanism (3PAE) has two operating shafts; the upper one for the load break switch and the lower one for the earthing switch. The upper one operates two springs; one for closing and one for opening. Both springs are charged in one operation. By means of mechanical push buttons it is then possible to close and open the load break switch. The opening spring is always charged when the load break switch is in closed position and will be ready to open the load break switch immediately if one of the HV-fuse-links blow. The blown fuse-link(s) has/have to be replaced before the operator will be able to close the load break switch again. According to IEC 60282-1, all three fuse links should be replaced, even if only one or two have operated. The lower shaft is single spring operated. Both operating shafts operate one common shaft which is directly connected to the three position switch (CFE-F) inside the SF6-tank. Due to the mechanical interlock between the upper and lower operating shaft, it is impossible to operate the load break switch when earthing switch is in earthed position or operate the earthing switch when the load break switch is in closed position. It will also be impossible to get access to the fuse compartment before earthing switch is in closed position.
C-mechanism
SF6
Air
F-mechanism
SF6
Air
Vacuum circuit-breaker and busbar sectionalizer with circuitbreaker (V-mechanism) These two modules have two mechanisms; the upper one (2PA) with one operating shaft is for circuit-breaker and the lower one (3PKE) with two operating shafts is for disconnector and earthing switch. The upper mechanism has two operating springs; one for closing and one for opening. Both springs are charged in one operation. By means of mechanical push buttons it is then possible to close and open the circuit-breaker. The opening spring is always charged when the circuit-breaker is in closed position and will be ready to open immediately if the protection relay gives a trip signal. However a quick reclosing is not possible. If the mechanism is equipped with a motor operation a reclosing will take approx. 10 seconds. The lower mechanism is identical to the one described above for Cable switch module.
There is a mechanical interlock between these two mechanisms which prevents operating of the disconnector and earthing switch when the circuit-breaker is in closed position. When the earthing switch is in closed position it will be impossible to operate the disconnector, but the circuit-breaker can be closed for testing purpose.
5.10 External busbars on topa
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On the top of all SafeRing and SafePlus switchgear it is possible as an option to have bushings for connection of external busbars on the left and / or right side. For a SafePlus switchgear consisting of only one module, only one set of bushings on the top is used. When bushings are mounted on the top, you will have these possibilities: 1.When adding a dead end receptacle to each of these bushings, SafeRing/SafePlus will be prepared for future busbar extension.
SafePlus prepared for future extension on right hand side
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2.With an external busbar kit, it is possible to connect two or more sections. Normally, Since a 5-ways switchgear is the maximum size within one common SF6-tank, the busbar kit allows a configuration with more than 5 modules. Actually, the maximum size within one common SF6-tank can content6 modules in some definite configuration, like CCCCCC. The installation of the external busbars has to de doneon site, see separate manual for installation instructions, 1VDD006006 GB.
SafePlus consisting of two sections connected to each other by means of external busbar kit
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The complete extension kit and the dead end receptacles are fully screened, earthed and insualted with EPDM rubber. This makes a safe and reliable switchgear extension. In addition protection covers are available as an option.
SafePlus with external busbar cover
5.10 External busbars on topa
SafePlus switchgear can also be configured fully modular. This gives1250 A busbar rating.

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The busbars between the modules and the end adaptersused on the left and right side are identical to the parts used in the previousexample. For the three modules in the middle a special cross adapteris used.
SafePlus with a fully modular design The length of the external busbars are dependant of the type ofmodules to be connected.
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SafePlus with one incomer (C- module), one Metering moduleM-module) and three fused T-offs (F-modules), which are preparedfor future extension.
Top view
Top view with busbar cover mounted
6. Accessories 6.1 Base frame
R E F 610
R E F 610
R E F 610
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When SafeRing or SafePlus are placed directly on a floor, the height from the floor to the centre of the cable bushings is 595 millimeter. If there is no cable trench, this height might not be sufficient for proper installation of cables. It is then possible to install the switchgear on an additional base frame.
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This base frame is available in two different heights; 290 and 450 millimeter. Inside the standard cable compartment for the vacuum circuit-breaker it will be enough space for three current transformers for protection relay. If an earth fault transformer or an extra set of current transformers are required, an additional base frame is necessary, please see examples on left hand side. The base frame has openings for cable entrance from the bottom and from both sides. It is delivered as a kit and has to be assembled on site.
Base frame 450 mm with earth fault transformer and extra set of current transformers
Base frame 290 mm with an extra set of current transformers
Base frame 290 mm with earth fault transformer
Front view
Rear view
Side view
38 Accessories | Product catalogue
6.2 Low voltage compartment
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If motor operation, coils, auxiliary switches, self powered protection relay etc. are mounted on a SafeRing or SafePlus module, the terminal blocks and the wiring are located behind the front covers. However, an additional top entry box can be mounted on the top of all SafeRing and SafePlus switchgear. Since the top entry box is fixed to the side covers of the SF6 tank, the total width of the switchgear must be covered. The top entry box allows entrance of the customers low voltage wiring from the rear side, left hand side and right hand side. Furthermore the top entry box gives the opportunity to install ammeters with position switches, local/remote switch for motor operation etc.
Top entry box with A-meter and selector switch
Side view
Additionally all SafePlus switchgear can be supplied with low voltage compartment. This compartment may be equipped with protection relays, meters, position switches, terminal blocks etc. The compartment is fixed to the side covers of the SF6 tank and must cover the total width of the switchgear. However, each module has a separate hinged door, but there are no partition walls between the modules. The low voltage compartment has the possibility of cable entry from either left or right hand side.
Top entry box seen from above when front / top cover has been removed
R E F541
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Low voltage compartment with REF 610 protection relay
Product catalogue | Accessories 39
6.3 Motor operation
Closing and opening operations of load-break switches and charging of the springs of the mechanisms for the circuitbreaker and the switchfusecombination may be performed with a motor operation. Disconnector in the V-module and all earthing switches do not have this possibility. All motors operate on DC voltage. If control voltage is either 110 or 220 VAC, a rectifier is integrated in the control unit. Operating cycle for motor operation is CO - 3 min (i.e. it may
Characteristics of motor operation for C-module Rated voltage (V) 24 48 60 110 220 Power consumption (W) or (VA) 9zzzz0 150 90 90 90
be operated with a frequency of up to one close and one open operation everythird minute). Motors and coils can easily be mounted to the mechanisms after delivery (retrofit). Test voltage for tables below is + 10/ - 15 % for motor operations and closing coils and +10/ -30% for trip coils and opening coils. The motor and coils can easily be mounted to the mechanisms after delivery (retro-fit).
Operation times Closing time(s) Opening time(s) 6-9 4-7 6-9 6-9 6-9 6-9 4-7 6-9 6-9 6-9
Peak start current (A) 14 13 7 3 1,7
Fuse F 6,3 A F4A F4A F2A F1A
Characteristics of motor operation for F-module Rated voltage (V) 24 48 60 110 220 Power consumption (W) or (VA) 160 200 140 140 140 Operation times Charge / Closing time(s) 9-14 5-9 8-13 8-13 8-13 Opening time (ms) 40-60 40-60 40-60 40-60 40-60 Peak start current (A) 14 13 7 3 1,7 Fuse F 6,3 A F4A F4A F2A F1A
Characteristics of motor operation for V-module Rated voltage (V) 24 48 60 110 220 Power consumption (W) or (VA) 180 220 150 170 150 Operation times Charge / Closing time(s) 10-17 5-9 8-13 8-13 8-13 Opening time (ms) 40-60 40-60 40-60 40-60 40-60 Peak start current (A) 14 13 7 3 1,7 Fuse F 6,3 A F4A F4A F2A F1A
Characteristics of shunt trip coils, closing coils and opening coils for F- and V-module Rated voltage (V) Power consumption (W) or (VA) 24 V DC 48 V DC 60 V DC 110 V DC 220 V DC 110 V AC 230 V AC 150 200 200 200 200 200 200 Operation times Closing time (ms) Opening time (ms) 40-60 40-60 40-60 40-60 40-60 40-60 40-60 40-60 40-60 40-60 40-60 40-60 40-60 40-60 Peak start current (A) 6 4 3 2 1 2 1 Fuse for closing coil Y2 (Opening coil Y1 is
unfused)
F 3,15 A F2A F 1,6 A F1A F 0,5 A F1A F 0,5 A
6.3 Motor operation

1 1 4 5 8 9 4 12 5 13 7 10 3 11 2 3 3 2 15 6 16 1 14
17
18
SafePlus CFV equipped with various auxiliary switches, coils and motor operation
1.Terminal blocks/control unit motor operation 2.Auxiliary switch S7, load break switch 3.Auxiliary switch S10, earthing switch 4.Opening coil Y1 5.Closing coil Y2 6.Auxiliary switch S9, fuse blown 7.Motor operation 8.Relay trip coil Y4 / Y5 /Y6* 9.Auxiliary switch S9, circuit-breaker tripped signal 10.Auxiliary switch S5, circuit-breaker 11.Auxiliary switch S6, mechanism latched 12.Auxiliary switch S8, spring charged 13.Auxiliary switch S14, operating handle, vacuum circuit-breaker 14.Auxiliary switch S15, operating handle, disconnector 15.Auxiliary switch S7, disconnector 16.Auxiliary switch S13, cable compartment cover 17.Auxiliary switch S20, arc suppressor 18.Auxiliary switch S19, SF6 gas pressure * Depending of the type of protection relay, the V module can only be delivered with one of the relay trip coils.
6.4 Transformer protection
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SafeRing and SafePlus offer a choice between a switch-fuse combination or circuit-breaker in combination with relay for transformer protection. The switch-fuse combination offers optimal protection against shortcircuitcurrents, while the circuit-breaker with relay offers better protection against low over-currents. Circuit-breaker with relay isalways recommended for higher rated transformers. Both SafeRing and SafePlus V-module is delivered with a 630A rated current. Both for SafeRing and SafePlus the relay is a self powered relay thatutilizes the energy from the CTs under a fault situation, for energizing the trip coil. The self powered relay can also be used for cable protection andmore details on the different relays can be found in chapter 6.5. Transformer protection with self powered relay. Recommended types: - ABB relay type REJ 603 - SACE PR512 - SEG WIC 1 - Circutor MPRB-06 Important features V-module: - Relay behind cover. No need for additional low voltage box for theself powered relays used for transformer protection. Typical for vacuum circuit-breaker protection: - Good protection against short-circuits - Very good for protection of over currents - Small fault currents are detected in an early stage
SafeRing and SafePlus - Fuse-link selection By selection of fuse-links for the protection of a transformer, it isimportant that requirements in IEC 62271-105 and in IEC 60787 arefulfilled. In particular Annex A in IEC 62271-105 gives a good exampleof the coordination of fuse-links, switch and transformer. Correct selection of fuse-links for the protection of the transformer will give: - Optimal protection of the transformer. - No damage on the fuse-link's fuse-elements due to the magnetizinginrush current of the transformer. - No overheating of the fuse-links, the switch-fuse combination or theswitchgear due to the full load current or the permissible periodicoverload current of the transformer. - A transfer current of the combination which is as low as possible, andless that the rated transfer current of the switch-fuse combination. - A situation where the fuse-links alone will deal with the condition of ashort-circuit on the transformer secondary terminals. - Fuse-links that discriminates with the low-voltage fuse-links in theevent of phase-to-phase faults occurring downstream the low-voltagefuse-links. By carefully checking that these rules are followed, fuse-links from anymanufacturer can be used in combination with SafeRing and SafePlusas long as the fuse-links are in accordance with the requirementsdescribed in chapter 6.5.
6.5 Fuse selection table
100% Un (kV) 25 3 3,3 4,15 5 5,5 6 6,6 10 11 12 13,8 15 17,5 20 22 24 16 16 10 10 6 6 6 6 6 6 6 6 6 6 6 6 50 25 25 16 16 16 16 16 10 6 6 6 6 6 6 6 6 75 25 25 25 25 16 16 16 10 10 10 10 10 6 6 6 6 100 40 40 25 25 25 25 25 16 16 16 10 10 10 10 6 6 125 40 40 40 25 25 25 25 16 16 16 16 16 10 10 10 10 160 50 50 40 40 25 25 25 25 25 16 16 16 16 16 10 10 200 50 50 50 40 40 40 40 25 25 25 25 16 16 16 16 16
Transformer rating (kVA) 250 80 63 50 50 50 40 40 25 25 25 25 25 16 16 16 16 315 100 80 63 50 50 50 50 40 25 25 25 25 25 25 16 16 400 125 100 80 63 63 50 50 40 40 40 25 25 25 25 25 25 500 160 125 100 80 80 80 63 50 50 40 40 40 25 25 25 25 630 160 160 125 100 100 100 80 50 50 50 50 40 40 40 25 25 160 160 125 125 100 80 63 63 50 50 50 40 40 40 160 160 160 125 80 80 80 63 63 50 50 50 40 160 160 125 100 100 80 80 63 63 50 50 125 125 125 100 100 80 63 63 63 800 1000 1250 1600
CEF
7.2kV
12kV
17.5kV
24kV
- The table is based on using fuses type ABB CEF - Normal operating consitions with no overload - Ambient temperature -25oC - +40oC
120% Un (kV) 25 3 3,3 4,15 5 5,5 6 6,6 10 11 12 13,8 15 17,5 20 22 24 16 16 10 10 6 6 6 6 6 6 6 6 6 6 6 6 50 25 25 16 16 16 16 16 10 6 6 6 6 6 6 6 6 75 25 25 25 25 16 16 16 10 10 10 10 10 6 6 6 6 100 40 40 25 25 25 25 25 16 16 16 10 10 10 10 6 6 125 40 40 40 25 25 25 25 16 16 16 16 16 10 10 10 10 160 50 50 40 40 25 25 25 25 25 16 16 16 16 16 10 10 200 63 63 50 40 40 40 40 25 25 25 25 16 16 16 16 16
Transformer rating (kVA) 250 80 80 63 50 50 40 40 25 25 25 25 25 16 16 16 16 315 100 80 80 63 50 50 50 40 25 25 25 25 25 25 16 16 400 125 100 80 80 80 63 63 40 40 40 25 25 25 25 25 25 500 160 125 100 80 80 80 80 50 50 40 40 40 25 25 25 25 125 125 100 100 80 63 50 50 50 40 40 40 25 25 160 125 125 100 80 80 63 50 50 50 40 40 40 160 160 125 80 80 80 80 63 50 50 50 40 125 100 100 80 80 63 63 50 50 125 125 100 100 80 80 63 63 630 800 1000 1250 1600
CEF
7.2kV
12kV
17.5kV
24kV
- The table is based on using fuses type ABB CEF - Normal operating consitions with 20% overload - Ambient temperature -25oC - +40oC
6.6 Fuse-links
Fuse holder
Fuse-link
Fuse adapter
Medium with an energy of 1 J and a travel of minimum 20 mm. The start force of the striker should be minimum 40 N. Please note: When inserting the fuse-link into the canister, the striker-pin must always face outwards against the fuse holder. Fuse adapter has to be fixed to the fuse-link contact which faces inwards in the fuse canister. 1600 kVA is the maximum size of distribution transformer which can be fed from a SafeRing/ SafePlus switch-fuse module. For higher rated transformers, we recommend our vacuum circuit-breaker module with CTs and protection relay. The below table shows CEF fuse-links for use in SafeRing/ SafePlus. For more technical data, please refer to separate catalogue for ABB CEF fuse-links. In order to find the correct fuse-link compared to the transformer rating in kVA, please see the selection table on previous page.
SafeRing and SafePlus are designed and tested for fuse-links according to IEC 60282-1. The dimensions of the fuse-links have to be in accordance with IEC 60282-1, Annex D. The fuse-links have to be type I with terminal diameter equal to + 45 mm and body length (D) equal to 442 mm. The dimensions of the fuse-links can also be in accordance with DIN 43625 and the length of the fuse canister is based on the use of fuse-links with length 442 mm. For installation of shorter fuses, (<24kV) a fuse adapter will be needed. SafeRing and SafePlus are designed for fuse-links with striker in accordance with IEC 60282-1. The striker must be of type
Type CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF
Rated voltage kV 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 12 12 12 12 12 12 12 12 12 12
Rated current A 6 10 16 25 40 50 63 80 100 125 160 6 10 16 25 40 50 63 80 100 125
e/D mm 192/65 192/65 192/65 192/65 192/65 192/65 192/65 192/87 192/87 292/87 292/87 292/65 292/65 292/65 292/65 292/65 292/65 292/65 292/87 292/87 442/87
Type CEF CEF CEF CEF CEF CEF CEF CEF CEF
Rated voltage kV 17,5 17,5 17,5 17,5 17,5 17,5 17,5 17,5 17,5
Rated current A 6 10 16 25 40 50 63 80 100
e/D mm 292/65 292/65 292/65 292/65 292/87 292/87 292/87 442/87 442/87
CEF CEF CEF CEF CEF CEF CEF
24 24 24 24 24 24 24
6 10 16 25 40 50 63
442/65 442/65 442/65 442/65 442/65 442/87 442/87
6.7 Relays
SafePlus can be delivered with a V-module with 630A vacuum circuitbreaker.This chapter describes the different choices of protectionrelays and feeder terminals that can be used in SafePlus. Theserelays require an additional low voltage compartment. Standard test procedure is functional test of trip circuit of the relays. All customer settings must be done on site. REF type feeder terminals are configured according to customerspecification for protection functions. Special control requirements onrequest only. The V-module can also be delivered prepared for protection relays. This is defined in two types: 1. Trip coil and auxiliary contact. 2. Cut out in LV-compartment, trip coil, aux contact, wiring and drawings. This is applicable for relays delivered complete from our factory or ifwe have received necessary documentation on the relay. Other types of relays on request. There are three main groups of relays delivered:
A) ABB feeder protection relays B) Self powered relays C) ABB feeder terminals type REF 54x A) ABB offers a wide range of feeder protection relays.These relays have been sold for a long period and have anexcellent reputation for reliability and secure operation. These relays have either 18-80VDC or 80-265VAC/DC auxiliarysupplies and are connected to conventional CTs and VTs. B) Self powered relays are suitable for rough conditions and placeswithout possibility of auxiliary supply.SafeRing and SafePlus can be delivered with different types tofulfil all relevant needs in a distribution network. C) ABB feeder terminals, type REF 54x provides cost-effectivesolutions for different protection, monitoring and controlapplications. The terminals enable the use of accurate and reliable current andvoltage sensors as well as conventional CTs and VTs.
6.7 Relays
Ring core current transformers and earth fault transformer MPRB 06 transformer protection and cable protection kit (self powered) Transformer type SEG WIC1 transformer protection and cable protection kit (self powered) Transformer type (Thermal load capacity: permanently: 2,5 x highest rated current) PR512 transformer protection and cable protection kit (self powered) Transformer type REJ603 transformer protection and cable protec- Ring core current transformer type tion kit (self powered) Transformer type CT1 CT2 CT3 CT4 CT5 Protection relay standard CTs typical Transformer type: class 10P10 Transformer type: class 5P10 Transformer type: class 5P10 Transformer type: class 5P10 Transformer type: class 5P10 Earth fault transformer Earth fault transformer, class 10P10, burden 0,5 15VA dependent on selected ratio Earth fault transformer, class 10P10, burden 0,5 15VA dependent on selected ratio KOLMA 06D1 (180 mm) KOLMA 06A1 (90 mm) Multi-tap secondary: 50-150/1 A or 50-750/5A Multi-tap secondary: 50-150/1 A or 50-750/5A Ring core current transformer type SVA100-100-45 SVA100-100-45 SVA100-100-45 SVA100-100-45 SVA100-100-45 Ring core current transformer type CT1 CT2 Ring core current transformer type W2 W3 W4 W5 Ring core current transformer type Current range 15 - 112 A 64 - 448 A Current range 16 - 56 A 32 - 112 A 64 - 224 A 128 - 448 A Ratio 40/1 A 80/1 A 250/1 A Current range 8 - 28 A 16 - 56 A 32 - 112 A 64 - 224 A 128 - 448 A Ratio - burden 50-100-200/1 A 1,5/3/6 VA 150/1 A 4 VA 100-200/1 A 4 - 7 VA 300 - 600/1 A 4 - 7 VA 400 - 600/1 A 4 - 7 VA
6.7 Relays
ABB feeder protection relays Protection and measurement Type of faults Short circuits IEEE device no. IEC symbol 51 50/51/51B 50/51B 51 50/51 51N 51N 50N/51N Earth fault 67N 67N 67N 59N Additional functions Type of measurements current Auto-reclosing
1)
Relay Protection function Non-directional overcurrent, low-set stage Non-directional overcurrent, high-set stage Non-directional overcurrent instantaneous stage/blockable Two-phase non-directional overcurrent, low-set stage Two-phase non-directional overcurrent, high-set stage Non-directional earth fault, low-set stage Non-directional earth fault, low-set stage sensitive Non-directional earth fault, high-set stage X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X SPAJ 140C 3I> 3 I >> 3 I >>> 2I> 2 I >> Io > Io >/SEF Io >>/Io-o> X X SPAA 341C X X X X X X X SPAA 120C REF 610 X X X REX 521 1) X X X
Io >-->/SEF Directional earth fault, sensitive, In=1A and 5A Io >-->/SEF Directional earth fault, sensitive, In=0,2A and 1A Io >> --> Uo > I> CBFP 31/21 Io I Uo Directional earth fault, high-set stage Residual overvoltage (SPAA 341 also high-set/instantaneous) Phase discontinuity Circuit-breaker failure Three-phase / two-phase current Neutral current Degree of unbalance Residual voltage
46 62BF
79
Available protection functions dependant of version
Self powered relays Functionality Features Description Phase overdurrent (multi-characteristic) Short-curcuit protection Protection FUNCTIONS Characteristic curves Additional functions Number of overcurrent elements Earth fault current Number of earth fault elements Overcurrent element Earth fault current Trip indication Electro-impulse input remote tripping (voltage) Auxiliary power, voltage (option) Rated secondary current Measuring circuit Measuring range, start current I> (A) Climatic withstand Storage temperature (C) Operating temperature (C)
1)
Relay IEEE device no. REJ 603 50/51 50/51 50/51B 50N/51N X X 2 X 2 DEFT,INV 1) DEFT,INV 1) X X X wide range special CT 7,2 -40 +85 -40 +85
1)
WIC1 X X 2 X 1 DEFT,INV 1) DEFT X (option) X 115 VAC/230VAC wide range special CT 14,4 -40 +85 -40 +85
MPRB-06 X X 2 X 1 DEFT,INV 2) DEFT X X 230 VAC 230 VAC wide range special CT 13,5 -40 +85 -40 +85
PR512/P X X 2 X 2 DEFT,INV 2) DEFT,INV 2) X X 24VDC 24 VDC 40/80/250 1A secondary 8 -40 +90 -5 +40
- Definite time overcurrent (DEFT) - Normal inverse time overcurrent (NINV) - Very inverse time overcurrent (VINV) - Extremely inverse time overcurrent (EINV) - Long time inverse time overcurrent (LINV)
- Resistance inverse timeovercurrent (RINV) - Characteristics of high voltage fuse-link (HV-FUSE) - Characteristics of full range fuse (FR-FUSE)
) - Definite time overcurrent - Inverse characteristics, please contact us for further information
6.7 Relays
ABB feeder terminals type REF 54x SafePlus can be delivered with two different REF series feeder terminals: REF 541 which is installed in the door of the low voltage compartment.
REF542plus with integrated web-interface is a leader in the development of feeder terminals. REF 542 plus has a separate display unit and does not need a build out frame. Both REF units are configured according to customer specification for protection functions. Other configurations on request only.
Typical configuration of V-module: Primary equipment, standard - 630A vacuum circuit-breaker - Disconnector - Earthing switch Additional equipment - Trip coil (Y4) - HR voltage indication - Combisensors with 400 series interface - Low voltage compartment - REF 542 plus or REF 541 - Motor operation - Earth fault transformer (sensitive earth fault)
6.7 Relays
R E F 541
REF 541
Technology summary REF 541 and REF542plus: (configurable functions) Protection: - non-directional overcurrent protection, 3 stages - directional overcurrent protection, 3 stages - non-directional earth-fault protection - directional earth-fault protection - residual overvoltage protection - 3-phase thermal overload - 3-phase overvoltage protection - 3-phase undervoltage protection - Under- or overfrequenzy incl. rate of change, 5 stages Optional functionality: - Capacitor bank protection - Capacitor bank control - Power quality Measurement: - 3-phase current - neutral current - 3-phase voltage - residual voltage - 3-phase power and energy incl. cos phi - transient disturbance recorder
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REF 542plus
R E F542plus
M enu
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6.8 Combisensor
The combi sensor is a Interface C bushing (400 series bolted) with three integrated sensors. It is installed instead of the normal bushing. The three sensors are one ROGOWSKI coil for current measurement and two capacitive voltage dividers for voltage measurement and indication. Technical specification, general Insulation level 24/50/125 kV Rated short-time thermal current 25 kA 1s Rated dynamic current (Idyn) 62,5 kA (peak) Rated continuous thermal current 630 A Cable length 2,2 m (supplied for the current and voltage sensors) Cable terminal Twin-BNC (TWB 1111K1 NP3G Goldflash) Technical specification, current sensor Principle ROGOWSKI coil Rated primary current (Ipr) 80 A Accuracy limit factor 60 Rated primary current factor 10 Rated secondary voltage (Usr) 0,150 V (0,180 V at 60 Hz) > 4 M Rated burden Accuracy Class 5 using calibration factor Class 3 /10P60 Technical specification, voltage sensor Principle Capacitive voltage divider Rated primary voltage (Upr) 20:3 kV Rated secondary voltage (Usr) 2,0:3 kV > 4 M Rated burden Division ratio 10000:1 Accuracy class Class 6P Technical specification, voltage indication Principle Capacitive voltage divider Capacitance C1 8 12 pF Stray Capacitance C2 15 40 pF Connection Cable with BNC plug Over-voltage protection Surge arrester or additional parallel capacitor is excluded
6.9 Cable termination

SafeRing/SafePlus
Cable termination 6.
SafeRing/SafePlus are equipped with cable bushings which comply with Cenelec EN 50181*), EDF HN 52-S-61 and IEC 60137 for termination of are cables. SafeRing/SafePlus equipped with cable bushings which comply with Cenelec EN 50181*), EDF HN 52-S-61 and IEC 60137 for termination of cables. The following cable bushings are available:
Interface C (Bolted type 400 series) Interface C (Bolted type 400 series)
TheC following cable are available: Interface with M16 x 2bushings metric threads 400 series, In = 630 A Standard on C,C V with (In=630A), Dmetric and De modules; and for top Interface M16 x 2 threads extension 400 series, In = 630 A Standard on C, V (In=630A), D and De modules; and for top extensi
Interface A with plug 200 series, In =A200 Aplug Interface with Standard on F and V modules (In = 200 A) 200 series, In = 200 A The yellow area indicates the silver coated contact spring. Standard on F and V modules (In = 200 A) The yellow area indicates the silver coated contact spring.
Interface A (Plug-in Interface A type 200 series) (Plug-in type 200 series)
The installation from the themanufacturer manufacturer cable Where cables are not Be connected, the earthing switch thoroughly must be with th The installationinstructions instructions from ofof cable terminations must be followed. sure to lubricate the bushings terminations must be followed. Be sure to lubricate the bushsilicone supplied. locked in closed position or the bushings must be fitted with ings thoroughly with the silicone supplied. dead end receptacles before the unit is energized. Where cables are not connected, the earthing switch must be locked in closed position or the bushings must be tted with dead end receptacle before the unit is energized.
All bushings are situated in the same height from the floor and are protected by cable compartment cover. The three draw-
ings below show typical arrangements with cable connectors for single and double cables.
Arc proof cable compartment with double set of cables. Cable terminations from nkt cables or Elastimold.
The table below shows the net distance A in millimeter from cable bushing flange to the inner part of cable compartment cover.
Interface A (200 series plug-in) Standard With window Arc proof Double cables 400 392 377 595 Interface B (400 series plug-in) 361 354 338 556 Interface C (400 series bolted) 360 353 337 555 Interface D (600 series bolted) 369 362 346 564
The following manufacturers of cable terminations are recommended: ABB Kabeldon Sdkabel Euromold/Elastimold nkt cables Tyco Electronics Prysmian 3M
Kabeldon Screened Separable Connector from ABB Benefits: - No special tools - Prefabricated for simple and safe installation - Minimal cable stripping - Active pressure - Complete kits Use: Designed for XLPE-insulated 1- or 3-core cables with Al or Cu conductors for 12-24 kV. Supplied in kits of three. Fits standard bushings type outer cone in accordance with Cenelec EN 50180 and EN 50181. Design: The connector hood is made of rubber in three layers: inner conductive layer, insulating layer and outer conductive layer. The connector meets the requirements for being touch-proof. The 250 A connectors is equipped with a metallic part for capacitive voltage check. Supplied complete with adapter for cable, screw cable lug and connection to the bushing. Diffrent accessories is also available like: - Screen separation kit for 3-core cables - Earthing kits for different type of cable screens - Adaptor kits for small cables - Capacitive test points for the 400 and 630 A series - Parallell coupling of kits - Equipment for safe-for-work
Designation SOC 250 TP SOC 400 1 SOC 400 2 SOC 630 1 SOC 630 2 SOC 630 3 SOC 630 4 SOC 630 5
XLPE/EPR mm2 12.5 25.8 15.0 26.8 21.4 34.9 15.0 26.8 21.4 34.9 31.5 42 31.5 42 40 46
Conductor cross section mm2 25 95 50 120 150 300 50 120 150 300 400 500 630
Rating 250 A 400 A 400 A 630 A 630 A 630 A 630 A 630 A
Bushing type Plug-in 7.9 Plug-in 14 Plug-in 14 Bolt M16 Bolt M16 Bolt M16 Bolt M16 Bolt M16
Picture type a b b c c d d d
12 kV: Separable connectors interface A with earthing shield, Ir = 250A Manufacturer 3M 3M 3M ABB Euromold Euromold nkt cables nkt cables Prysmian Sdkabel Tyco Electronics
of the connectors from the different suppliers
Designation 93-EE 605-2/-95 92-EE 615-2/120 92-EE 615-2/150 SOC 250 TP 158LR/G 158LR EASW 10/250 CE 12-250 FMCE-250 SEW 12 RSES
Conductor [mm2] 25-95 120 150 25-95 16-70 70-95 25-95 95-120 16-95 25-150 16-120
XLPE / EPR [mm] 12.2-25.0 19.8-22.8 21.3-24.3 12.9-25.8 12.6-18.7 18.4-26.4 12.7-19.2 16.9-25.0 10.0-21.3 12.2-25.0 13.5-33.5
For dynamic and thermal short-circuit currents, please compare the values expected in your network with the rated values
12 kV: Separable connectors interface C, Ir = 630A Manufacturer Designation Conductor [mm2] XLPE / EPR [mm] Additional equipment for dual cable arrangement Surge Arrester with Cable compartment with Single cable + Dual cables surge arrester
Standard Distance A = 360 mm with windowa Distance A = 353 mm Arc proof Distance A = 337 mm Double cables Distance A = 555 mm Standard Distance A = 360 mm with windowa Distance A = 353 mm Arc proof Distance A = 337 mm Double cables Distance A = 555 mm
3M 3M ABB ABB ABB ABB ABB ABB Euromold Euromold Euromold Euromold nkt cables nkt cables nkt cables Prysmian Prysmian Sdkabel Sdkabel Sdkabel Tyco Electronics Tyco Electronics Tyco Electronics
93-EE 7056/-95 93-EE 7056/240 KAP 300U KAP 630 SOC 630-1 SOC 630-1 SOC 630-2 SOC 630-2 400TB/G 400LB 430TB-630 440TB/G CB 12-630 AB 12-630 CB 24-630 (1250) FMCTs-400 FMCTs400/1250 SET 12 SET 12 SEHDT 13 RSTI-L RICS RSTI-36Lxx
50-95 120-240 25-300 50-300 50-120 50-120 150-300 150-300 25-300 25-300 25-300 185-630 25-300 25-300 400-630 70-300 70-630 50-300 50-300 400-500 25-300 25-300 400-630
15.0-23.5 21.8-32.6 Flexible Flexible 15.0-26.8 15.0-26.8 21.4-34.9 21.4-34.9 12.0-37.5 12.0-37.5 12.0-37.5 23.5-56.0 12.7-34.6 12.7-34.6 34.0-45.6 18.5-30.4 18.5-42.0 15.0-32.6 15.0-32.6 31.6-36.4 12.7-34.6 Flexible 28.9-45.6
Earthing shield Yes/No Y Y N N Y Y Y Y Y Y Y Y Y N Y Y Y Y Y Y Y N Y
KU 23.1+93-EE 705-6/-95 93-EE 718-6/150-240 None KAP 630 P PC 630+SOC 630-1 PC 630+SOC 630-1 PC 630+SOC 630-2 PC 630+SOC 630-2 400CP-SC+400TB/G 400CP-SC+400TB/G 300PB-630 440CP+ 440TB/G CC 12-630 AC 12-630 CC 24-630 (1250) or CC 12630 FMPCs-400-12+FMCTs-400 FMPCs-400-12+FMCTs400/1250 SEHDK 13.1 KU23.2/23+SET 12 None RSTI-CC-L None RSTI-66CP-M16+RSTI-36Lxx
MUT 23 MUT 23 None KAP 630-S Yes1) Yes2) Yes1) Yes2) 400PB-XSA 400PB-XSA 300PB-10SA 400PB-XSA CSA 12 ASA 12 CSA 12 Yes2) Yes2) MUT 23 MUT 23 KU33 + MUT 33 RSTI-SA RDA None X X X X X X
X X X X X X X X X X
X X X X X
X X X
X X X X
X X X X
X X X X X X X X X X X X X X X X X X X X
X X X X X
X X X X X
X X X X
X X X X
X X X X
X X X X X X X X X X X X X X
X X
X X
X X
X X
X X
1) Combination with surge arrester possible with Euromold 156SA with Kabeldon parallel connector PC 630/250 2) Combination with surge arrester possible with Euromold 400PB-XSA For dynamic and thermal short-circuit currents, please compare the values expected in your network with the rated values of the connectors from the different suppliers
24 kV: Separable connectors interface A with earthing shield, Ir = 250A Manufacturer 3M 3M 3M ABB Euromold Euromold nkt cables nkt cables Prysmian Sdkabel Tyco Electronics Designation 93-EE 605-2/-95 93-EE 615-2/120 93-EE 615-2/150 SOC 250 TP K158LR/G K158LR EASW 20/250 CE 24-250 FMCE-250 SEW 24 RSES Conductor [mm2] 25-95 120 150 25-95 16-25 25-95 25-95 25-120 35-95 25-95 16-120 XLPE / EPR [mm] 12.2-25.0 24.0-27.0 25.5-28.5 12.9-25.8 12.6-18.7 18.4-26.4 17.0-25.0 16.9-25.0 18.6-26.0 17.3-25.0 13.5-33.5
Separable connectors without earthing shield are not recommended. For dynamic and thermal short-circuit currents, please compare the values expected in your network with the rated values of the connectors from the different suppliers
24 kV: Separable connectors interface C with earthing shield, Ir = 630A Cable compartment with Single cable + Dual cables surge arrester
Standard Distance A = 360 mm with windowa Distance A = 353 mm Arc proof Distance A = 337 mm Double cables Distance A = 555 mm Standard Distance A = 360 mm with windowa Distance A = 353 mm Arc proof Distance A = 337 mm Double cables Distance A = 555 mm
Manufacturer
Designation
Conductor [mm2]
XLPE / EPR [mm]
Additional equipment for dual cable arrangement
Surge Arrester with
3M 3M ABB ABB ABB ABB Euromold Euromold Euromold Euromold nkt cables nkt cables Prysmian Prysmian Sdkabel Sdkabel Sdkabel Sdkabel Tyco Electronics Tyco Electronics
93-EE 705-6/-95 50-95 93-EE 705-6/240 SOC 630-1 SOC 630-1 SOC 630-2 SOC 630-2 K400TB/G K400LB K430TB-630 K440TB/G CB 24-630 CB 24-630 (1250) 95-240 50-120 50-120 150-300 150-300 25-300 25-300 25-300 185-630 25-300 400-630
15.0-23.5 21.8-32.6 15.0-26.8 15.0-26.8 21.4-34.9 21.4-34.9 12.0-37.5 12.0-37.5 12.0-37.5 23.5-56.0 12.7-34.6 34.0-45.6 18.5-35.3 18.5-47.1 15.0-32.6 15.0-32.6 31.9-34.6 31.9-40.6 12.7-34.6 34.0-45.6
KU 23.1+93-EE 705-6/-95 93-EE 718-6/150-240 PC 630+SOC 630-1 PC 630+SOC 630-1 PC 630+SOC 630-2 PC 630+SOC 630-2 K400CP-SC+K400TB/G K400CP-SC+K400TB/G K300PB-630 K440CP+ K440TB/G CC 24-630 CC 24-630 (1250) or CC 24-630 FMPCs-400-24+FMCTs-400 FMPCs-400-24+FMCTs400/1250 SEHDK 23.1 KU23.2/23+SET 24 KU23.2/23+SEHDT 23.1 None
MUT 23 MUT 23 Yes1) Yes2) Yes1) Yes2) 400PB-XSA 400PB-XSA 300PB-10SA 400PB-XSA CSA 24 CSA 24 Yes2) Yes2) MUT 23 MUT 23 MUT 23 KU33 + MUT
X X X X X X X X X X
X X X X X X
X X
X X X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X
X X
X X X
X X X
X X X
X X X
X X X
FMCTs-400 35-300 FMCTs-400/1250 35-630 SET 24 SET 24 SEHDT 23.1 SEHDT 23 RSTI-L RSTI-56Lxx 25-240 25-240 300 300-500 25-300 400-630
X X X
X X X
X X X
X X X X X X
33 RSTI-CC-L RSTI-SA RSTI-66CP-M16+RSTI-56Lxx None
X X
1) Combination with surge arrester possible with Euromold 156SA with Kabeldon parallel connector PC 630/250 2) Combination with surge arrester possible with Euromold 400PB-XSA Separable connectors without earthing shield are not recommended. For dynamic and thermal short-circuit currents, please compare the values expected in your network with the rated values of the connectors from the different suppliers
6.10 Capacitive voltage detection / indication
Capacitive voltage indicating system SafeRing / SafePlus can be supplied with twodifferent types of capacitive voltage indicationsystems: 1. Voltage Detection System, type HR SafeRing / SafePlus can be delivered with avoltage Detection System, (VDS) acc. toEC 61243-5. Portable voltage indicators, type VIM-1 andVIM-3 can be connected to the couplingsystem interface, see below for details. The VDS solution is designed and tested for reliable operation in heavily polluted andhumid environments. 2. Voltage Presence Indicating System SafeRing/SafePlus are normally deliveredwith a voltage Presence Indicating System(VPIS) acc. to IEC 61958. The coupling system has integrated voltageindicators (LEDs). The VPIS solution is the recommended choice for normal indoor operating conditions. Coupling system VDS or VPIS are situated on the front of theswitchgear, one for each functional unit. The voltage condition for each cable terminalis shown by separable (VDS) or integrated(VPIS) voltage indicators. Identification of the phases is achieved bylabels on the front of the coupling system /voltage indicator. Phase balance check The coupling systems of both solutions VDSand VPIS have connection points for phasebalance checking. If the VDS coupling systems have permanentlyconnected indicators (VIM-3), thesemust be removed before phase balancechecking can be done. Phase balance checking should be done with a recommended phase comparator, typePCM, (for details see below). PCM can beused for phase balance checking betweenidentical coupling systems (VDS or VPIS). Particular care should be taken when phasebalance checking is done btween differentcoupling systems. In this case a universal Phase Comparator(VPC acc. to IEC 61243-5) is recommended.
HR-module (VDS)
VPIS
6.10 Capacitive voltage detection / indication
PCM
FF1 type PCM The PCM-FF1 comparator indicates phasebalance /unbalance between two cubicles. Tobe used in capacitive Coupling systems, acc.to IEC 61243-5 and/or IEC 61958. Special features: No external power supply required. Voltage indication by flashing LED. Fully insulated system (IP 68) with cast resin. Function test 230 V AC or test-equipment MAXTEST - S Technical data:
Rated frequency 50 / 60 Hz
VIM-3
Length of test lead 1,4 m Operating temperature -25 -+55 C Dimensions, w x h x d (excl. connectors) 43 x 22 x 20 mm Enclosure protection IP 68 Weight 40 g Voltage indicators VIM 1 and VIM 3 for HR-module The voltage indicators VIM 1 and VIM 3 are used with capacitive outlets based on HR-system, to indicate high voltage in a switchgear. VIM 1 and VIM 3 fulfil the test requirements of IEC 61243-5. The indicators can be delivered in two versions: VIM 1 for voltage indication in one phase at a time, mobile unit. VIM 3 for voltage indication in three phases, prepared for permanent mounting in the switchgear. Special features: No external power supply required Voltage indication by red flashing LEDs. Fully insulated system (IP 68) with cast resin and safety pin. Function test: e.g. test equipment MAXTEST - S
VIM-1
Technical data VIM 1 and VIM 3 Rated frequency Treshold voltage U Treshold current I Capacity to coupling system Input impedance of indicator Operating temperature Enclosure protection Dimensions VIM 1, W x H x D (excl. connectors) Dimensions VIM 3, W x H x D (excl. connectors) Weight VIM 1 Weight VIM 3
50 / 60 Hz 70 90 V 1,62 2,5 A 74 88 pF 36 43,2 M -25 - +55 C IP 68 43 x 22 x 30 mm 144 x 28 x 30 mm 40 g 110 g
6.11 Short-circuit indicator
Except for fuse-switch and vacuum breaker, all load break switches, earthing switches and disconnectors may be equipped with Ronis key interlock type EL11AP for one key or EL22 for 2 keys.
Ronis key interlocks can be used as follows: Two switchgear A and B are connected to each other by cables. The purpose of interlocks is to prevent closing of the earthing switch unless the load break switch in the other switchgear is locked in open position. 1) One Ronis key interlock will be mounted close to the operating shaft of the load break switch in switchgear A. An identical Ronis key interlock will be mounted close to the operating shaft of the earthing switch in switchgear B. As long as the load break switch in switchgear A is in closed position, it will be impossible to remove or operate the key in the key interlock.
A 1)
A 2)
2) First you have to operate this load break switch in switchgear A to open position. Then it will be possible to operate this key interlock and turn the key which extends the locking bolt. This will prevent the access to the operating shaft of this load break switch. Then withdraw the key and insert it into the identical key interlock on the earthing switch of switchgear B.
B
3) When the key is inserted, you will be able to operate the key interlock and turn the key which will withdraw the extended locking bolt. Then there will be access to operate this earthing switch to closed position. As long as this earthing switch is in closed position, the key will be captured and make it impossible to close the load break switch in switchgear A.
3)
B 4)
4) If the load break switch in switchgear B and earthing switch in switchgear A are equipped with another identical Ronis key interlock which has a different key combination than described above, it will be impossible to make an earth connection of an incoming energized cable from neither switchgear A nor B.
Another example for use of Ronis key interlocks is to prevent access to the distribution transformer before the primary side of the transformer is connected to earth. This can be solved
by means of two identical Ronis key interlocks; one mounted on the earthing switch for the distribution transformer feeder and the other one on the door in front of the transformer.
7. Remote control
Equipped with RTU (remote termination unit), the SafeRing & SafePlus series switchgear can implement intelligent application. Connecting all the IRMUs by a communication network, it enable to monitor and control the switchgear remotely,locate and isolate fault automatically as well as the system recovery. This will dramatically reduce the affected area and duration of blackout, and realize the high reliability and excellent power quality. The SafeRing & SafePlus series switchgear units works with ABB's IDS distribution grid automation systems featuring standard-based open architecture and consisting of substations and automation terminal modules. The automation terminals employs a distributed modular design, and feature high reliability. Meanwhile, the compact form factor allows for easy installation in a compact switchgear unit. The automation system of IDS is available in two configurations, IDS-MMI and IDS-DAS. The remote termination unit (RTU) of IDS is also available in two configurations, IDS-F86 and IDS-A814 are two kinds of IDS. Integrated Control and Monitor Unit (ICMU) The Safe series switchgear units may implement intelligent upgrading through the built-in IDS terminal modules (F86 and A814). The RTU of IDS can be mounted in the RTU bay of Safe or in the low voltage cabinet on top of the Safe switchgear unit. Every RTU module includes a RS232 interface and a RS485 interface photoelectrically isolated to each other. The RS232 interface is provided for field testing and RS485 for remote communication. MODBUS or IEC60870-5-101 (DL/T6341997) protocol may be leveraged in the communication with any remote site.
Product catalogue | Remote control 59
7. Remote control
IDS-F86 Standard feature set: - Design for three-way switch unit - MSP430F1612 hardware platform: high velocity, low work consumption, rich resource - 16 binary input, 1500 VDC of isolation voltage - 8 anolog input, including 4 current values (5AAC), 4 voltage values (1*24VDC, 3*100VAC/220VAC) - 6 binary output (remote control, for up to 3 switching actions), C-form relay,250VAC8A/30VDC8A - 1*RS485 interface for remote communication up to 1,200m - 4 alternative baudrates: 9,600bps, 4,800bps, 1,200 bps and 600bps - CAN main line communication with Hilon B stipulation velocity rate is 10, 20, 50, 100, 250, 500k bps - 64 SOEs - Operating temperature: -25~+70 - Operating voltage: 24VDC20%, 5W Optional: - Energy counters - 4 telemetry counters (digit adjustable) BCD code analyzer Double telemetry
60 Remote control | Product catalogue
7. Remote control
Intelligent substation IDS-DTU51 Standard functions: - Designed for 5-way switchboard; - Directly view and operate on interface plate; - TMS320F2812 hardware platform, dual CPU system, quick response; - Can be used for the power system of single bus with a sectional switch; - 26 digital inputs, single remote signaling, isolation voltage 1500 VDC; - Analog input: 3*5 currents (5AAC, 1AAC optional), 6 AC voltages (3*100VAC, 220VAC optional), class 0.5; - 2 DC voltage inputs, 10-36, class 1.0; - Each pair of 2 current and voltage inputs co-work to implement electricity vector calculation with precision being up to class 1.0; - 13 digital outputs (time remain adjustable), C-type contact, 250VAC8A, 30VDC8A; - 1 RS485 COM port for remote communication within a range of up to 1200m; - 5 optional communication rates: 1200, 4800, 9600, 19200, 38400 bps - Integrated CAN bus interface, Hilon B Protocol, rates: 10, 20, 50, 100, 250, 500k bps; - Front RS232 interface for local debugging; - 80 SOE sequential event records, 20 local SOEs; - Temperature range: -15 +70 ; - Two optional operation power supplies: 24VDC20%, 12W; or 85_265V AC/DC,15VA. Expanded function: - 5 digital pulse counts, 65535 each; - 4 remote signal shifting techniques: 65535 each; - Relay output hold-up time adustable: 0.2-99 s; - Analogue limit alarm functionality. Intelligent substation IDS-MMI Features: - PC104 busbar architecture - 100MHz, 32-bit CPU - VxWORKS real-time embedded OS - Software and hardware watchdog - 2*RS232 interfaces for communication with upper-level management system - Implementing two communication plates for terminal communication, optional function combinations:
Product catalogue | Remote control 61
7. Remote control
Combination Slot1 Slot2
Com-
Com1 Profibus DP 1Profibus DP
Com-
Com-
Com-
Com1Profibus DP 2CANs
bination 1 bination 2 bination 3 bination 4 bination 5 bination 6 4 RS485s 4RS485s 2CANs 2CANs 4RS485s 4RS485s 1Profibus DP 2CANs
- Communication protocol: DL/T451-91, IEC60870-5-101, MODBUS, SPA, IEC60870-5-104, Hilon B - Real-time multi-task processing - BIT at power-on - Automatic fault location, isolation, and restructuring of 2 typical single rings - 6.4-inch color LCD hard connected to PC - LCD automatic/manual turn-on/off - Keypad, mouse, floppy disk drive, etc. - 5 alternative baudrates: 9,600bps, 4,800bps, 1,200 bps , 19,200 and 38,400bps - Nonvolatile SOE - Operating temperature: 0~+55 - Operating voltage: 24VDC20%, 25W (excluding monitor)Intelligent substation IDS-MMI Optional: - LCD featuring wide temperature range: 50W, -25~+70 - No LCD: -25~+70 - SNMP trap (RTU cooperation needed) - Other communication protocols - 2*MMIs cascading - Automation of 2 additional rings - Inter-MMI ring control
Multi-function Substation IDS-DAS Features: - Standard industry processor - Windows 2000 OS - Software and hardware watchdog - 2*RS232 interfaces for communication with upper-level management system - 12*RS485 interfaces for communication with lower-level management system - Communication protocols: DL/T451-91, IEC60870-5-101, MODBUS, SPA, IEC60870-5-104, Hilon B - Real-time multi-task processing - Automatic fault location, isolation, restructuring of 8 typical single rings - 4 alternative baudrates: 9,600bps, 4,800bps, 1,200 bps and 600bps - Nonvolatile SOE - Operating temperature: 0~+40 - Operating voltage: 220VAC10%, 200W Optional: - NMP trap (RTU cooperation needed) - Other communication protocols - Cascading of two substations Other automation terminal module IDS-A814,IDS-S/B8,IDS-C6/V6. For more functions please refer to IDS Monitoring System catalogue published by ABB High Voltage Swithgear Co.,Ltd.,Beijing.
62 Remote control | Product catalogue
8. Dimensions 8.1 Standard units
371

S afeP lus
696

S afeR ing
1021

S afeR ing
79
107 107 107 325 325 107 107 107
595
1346

S afeR ing
1671

S afeP lus
696
R E F541
696
802
56
S afeP lus
S afeP lus
VD4
1806
1336
Metering module M, front view and side view right

Product catalogue | Dimensions 63
8.2 Floor and wall fixing including cable entry
100
14 751
81 / 87 *)
1248
1336
595
Distance between two units which are connected to each other by means of external busbars
138
475 238 Cable
138
Indicates cable entry
trench and wall fixing *) Top extension - 8 mm / 81 mm Side extension - 14 mm / 87 mm
Cable trench and wall fixing
8 100
Unit 1-way 2-way 3-way 4-way 5-way
A 281 606 931 1256 1581
B 371 696 1021 1346 1671
37 238 207
284 475 537
15 (6x) 40
500
138
79 107 107 107 107 325
251
3-way unit with cable bushings Interface C (400 series bolted) for module 1 and 2 and cable bushings Interface A (200 series plug-in) for module 3.
325
B B
Indicates cable entry
Floor and wall fixing including cable entry

64 Dimensions | Product catalogue
8.3 Low voltage compartment with relay
Low voltage compartment with relay

1021
R E F541
280
110
470

S afeP lus
1806
Low voltage compartment with REF 541
20
30
Low voltage compartment with REF 542plus
8.4 Floor and wall fixing including cable entry
Top entry box
696
260
124

S afeR ing
1460
Top entry box with ammeter and position switch
Top entry box - side view
8.5 Low voltage compartment with relay
External busbars
1591
1561
External busbars
Prepared for future extension with dead end receptacles
430
280
315
1466
1651
Busbar cover
Product catalogue | Dimensions

8.6 Base frames 8.7 Special cable compartment covers
Base frames
1786
1626
1045
885
Base frame, height 450 mm
Base frame, height 290 mm
Special cable compartment covers
195
56 33
660
Cable compartment cover for parallel cables
Arc proof cable compartment cover
9. Low voltage compartment with relay 9.1 Codes and standards
Codes and standards SafeRing and SafePlus are manufactured and tested in accordance with the latest version of: IEC 60694 IEC 62271-100 IEC 62271-102 IEC 62271-105 IEC 62271-200 IEC 60265-1 IEC 60529 Common specifications for high-voltage switchgear and controlgear standards High-voltage switchgear and controlgear Part 100: High-voltage alternating-current circuit-breakers High-voltage switchgear and controlgear Part 102: Alternating current disconnectors and earthing switches High-voltage switchgear and controlgear Part 105: Alternating current switch-fuse combinations High-voltage switchgear and controlgear Part 200: A.C. metal-enclosed switchgear and controlgear for rated voltages above 1 kV and up to and including 52 kV High-voltage switches- Part 1: Switches for rated voltages above 1 kV and less than 52 kV Degrees of protection provided by enclosures (IP code)
Product catalogue | Technical data 69
9.2 SafeRing, electrical data
SafeRing - Ring Main Unit, electrical data Electrical data and service conditions
1 Rated voltage 2 Rated power frequency withstand voltage - across disconnector 3 Rated lightning impulse withstand voltage - across disconnector 4 Rated frequency 5 Rated normal current (busbars) 6 Rated normal current (cable switch) 7 Rated normal current (switch-fuse-disconnector) 8 Rated normal current (vacuum circuit-breaker) 9 Rated short-time withstand current 10 Rated duration of short-circuit 11 Rated peak withstand current Making and breaking capacities C-module: 12 Rated mainly active load breaking current 13 Number of operations for mainly active load breaking 14 Rated distribution line closed-loop breaking current 15 Rated no-load transformer breaking current 16 Rated single capacitor bank breaking current 17 Rated earth fault breaking current 18 Rated cable- and line-charging breaking current under earth fault conditions 19 Rated short-circuit making current Making and breaking capacities F-module: 20 Rated mainly active load breaking current 21 Number of operations for mainly active load breaking 22 Rated no-load transformer breaking current 23 Rated making capacity 2) 24 Rated making capacity (downstream earthing switch) 25 Rated short-time current (downstream earthing switch) 26 Rated duration of short-circuit Making and breaking capacities V-module: 27 Rated mainly active load breaking current 28 Rated short-circuit breaking current 29 Rated cable-charging breaking current 30 Rated short-time current (earthing switch) 31 Rated short-circuit making current (earthing switch) 32 Rated filling level for insulation Service conditions for indoor equipment according to IEC 60694 Ambient temperature 4) Maximum value Maximum value of 24 hours mean Minimum value Altitude for installation above sea level 5) Relative humidity
Ur
kV kV kV kV kV Hz A A A A kA s kA A A A A A A kA A A kA kA kA s A kA A kA kA MPa
12 28 32 95 110 50/60 630 630 200

1)
15 38 45 95 110 50/60 630 630 200

1)
17,5 38 45 95 110 50/60 630 630 200

1)
24 50 60 125 145 50/60 630 630 200 1) 200 16 3) 3 40 630 100 630 20 135 150 87 40 200 100 20 16 12,5 5 1 200 16 31,5 16 40 0,04
Ud Up fr Ir Ir Ir Ik tk Ip I1 n I2a I3 I4c Ir
200 21 3) 3 52,5 630 100 630 20 135 200 115 52,5 200 100 20 21 12,5 5 1 200 16 31,5 16 40 0,04
200 21 3) 3 52,5 630 100 630 20 135 150 87 52,5 200 100 20 21 12,5 5 1 200 16 31,5 16 40 0,04
200 16 3) 3 40 630 100 630 20 135 150 87 40 200 100 20 16 12,5 5 1 200 16 31,5 16 40 0,04
I6a I6b Ima I1 n I3 Isc Ik tk I1 Ic Ik
Ima
Isc
Ima Pre
33 34 35 36 37
C C C m
+40 +35 -25 1500 max 95%
+40 +35 -25 1500 max 95%
+40 +35 -25 1500 max 95%
+40 +35 -25 1500 max 95%
1) T-off fuse module: depending on the current rating of the fuse 2) T-off fuse module: limited by high voltage fuse-links 3) Valid with Interface C bushings (400 series bolted type) only 4) Derating allows for higher maximum temperature 5) For installation above 1500 m, reduced gas pressure is required
70 Technical data | Product catalogue
9.3 SafePlus, electrical data
SafePlus - Compact Switchgear, electrical data Electrical data and service conditions 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Rated voltage Rated power frequency withstand voltage - across disconnector Rated lightning impulse withstand voltage - across disconnector Rated frequency Rated normal current (busbars) Rated normal current (external busbars) Rated normal current (cable switch) Rated normal current (switch-fuse-disconnector) Rated normal current (vacuum circuit-breaker) Rated short-time withstand current Rated duration of short-circuit Rated peak withstand current Making and breaking capacities C-module: Rated mainly active load breaking current Number of operations for mainly active load breaking Rated distribution line closed-loop breaking current Rated no-load transformer breaking current Rated single capacitor bank breaking current I1 n I2a I3 I4c A A A A A kA A A kA kA kA s A kA A kA kA MPa A 630 100 630 20 135 200 115 62,5 200 100 20 25 12,5 5 1 200 / 630 21 31,5 21 52,5 0,04 630 100 630 20 135 150 87 52,5 200 100 20 21 12,5 5 1 200 / 630 21 31,5 21 52,5 0,04 630 100 630 20 135 150 87 50 200 100 20 20 12,5 5 1 200 / 630 16 31,5 16 40 0,04 630 100 630 20 135 150 87 50 200 100 20 20 12,5 5 1 200 / 630 16 31,5 16 40 0,04 fr Ir Ir Ir Ir Ir Ik tk Ip Ur Ud Up kV kV kV kV kV Hz A A A A A kA s kA 12 28 32 95 110 50/60 630 1250 630 200 1) 200 / 630 25 / 21 3) 1/3 62,5 / 52,5 15 38 45 95 110 50/60 630 1250 630 200 1) 200 / 630 21 3) 3 52,5 17,5 38 45 95 110 50/60 630 1250 630 200 1) 200 / 630 21 3) 3 52,5 24 50 60 125 145 50/60 630 1250 630 200 1) 200 / 630 21 3) 3 52,5
Rated earth fault breaking current I6a Rated cable- and line-charging breaking current under earth fault I6b conditions Rated short-circuit making current Ima Making and breaking capacities F-module: Rated mainly active load breaking current Number of operations for mainly active load breaking Rated no-load transformer breaking current Rated making capacity 2) Rated making capacity (downstream earthing switch) Rated short-time current (downstream earthing switch) Rated duration of short-circuit Making and breaking capacities V-module: Rated mainly active load breaking current Rated short-circuit breaking current Rated cable-charging breaking current Rated short-time current (earthing switch) Rated short-circuit making current (earthing switch) Rated filling level for insulation Service conditions for indoor equipment according to IEC 60694 Ambient temperature 4) I1 Isc Ic Ik Ima Pre I1 n I3 Isc Ima Ik tk
34 35 36 37 38
Maximum value Maximum value of 24 hours mean Minimum value Altitude for installation above sea level 5) Relative humidity
C C C m
+40 +35 -25 1500 max 95%
+40 +35 -25 1500 max 95%
+40 +35 -25 1500 max 95%
+40 +35 -25 1500 max 95%
1) T-off fuse module: depending on the current rating of the fuse 2) T-off fuse module: limited by high voltage fuse-links 3) Valid with Interface C bushings (400 series bolted type) only 4) Derating allows for higher maximum temperature 5) For installation above 1500 m, reduced gas pressure is required
9.4 SafeRing and SafePlus, general data
General data, enclosure and dimensions 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Type of ring main unit (RMU) and compact switchgear (CSG) Number of phases Type-tested RMU and CSG Pressure test on equipment tank or containers Facility provided with pressure relief Insulating gas Nominal operating gas pressure Gas leakage rate / annum Expected operating lifetime Faclilities provided for gas monitoring Material used in tank construction Busbars Earth bar (external) Earth bar bolt dimension Overall dimensions of the fully assembled RMU 2-way unit 3-way unit 4-way unit CSG (2, 3 and 4 way units as RMU) with additional height for optional low voltage compartment (470 mm) 1-way unit 5-way unit Distance between units when external extension is used Distance between units when side extension is used Metal-enclosed switchgear and controlgear according to IEC 62271-200 3 Yes 2.64 bar abs Yes SF6 1.4 bar abs 20C 0,1% 30 years Yes, temperature compensated manometer can be delivered Stainless steel sheet, 3 mm 240 mm2 Cu 120 mm2 Cu M10 Height mm 1336 1336 1336 Depth mm 765 765 765 Width mm 696 1021 1346
15 16 17
18 19 20 21
1336 1336 8 mm 14 mm
765 765
371 1671
9.5 SafeRing and SafePlus, general data
Operations, degree of protection and colours 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Means of switch operation Means of fuse switch/circuit-breaker operation Rated operating sequence of circuit-breaker (V-module) Rated operating sequence of circuit-breaker (CB-module) Total opening time of circuit-breaker Closing time of circuit-breaker Mechanical operations of switch Mechanical operations of earthing switch Mechanical operations of circuit-breaker (V-module) Mechanical operations of circuit-breaker (CB-module) Principle switch-disconnector and earthing switch Load break switch: Rated operations on short circuit current (class E3) Rated operations mainly active load (class E3) Degree of protection: High voltage live parts, SF6 tank Front cover mechanism Cable covers Protection class of fuse compartment Colours: Front covers Side and cable covers RAL 7035 RAL 7035 IP 67 IP 2XC IP 3X IP 67 5 100 separate handle separate handle and push buttons O 3 min CO 3 min CO O 0,3 s CO 3 min CO approx. 75 ms approx. 40 60 ms 1000 CO 1000 CO 2000 CO 30000 CO 3 position combined switch-disconnector and earthing switch
Fuses, cable compartment 1 2 3 4 5 6 7 8 Standard fuse-link length Standard dimensions Maximum size 12kV Maximum size 24kV Cable box for heat shrinkable termination: Phase to phase clearance Phase to earth clearance Phase to earth over insulator surface (creepage) Type of cable termination adapters 107 mm 54,5 mm 120 mm Elbow or T-connector 442 mm. Shorter fuse-links can be used with fuse adapter According to DIN 43625 125 A 63 A
9.6 Weight table
N o. o f o p e ra tio ns
N o . o f o p e ra tio n s
S afeR ing/S afeP lus V m odule 2000
S afeR ing/S afeP lus C m odule
1000 800 600
10000 8000 6000
400
4000
200
2000
100 80 60
1000 800 600
40
400
20
200
10 8 6
100 80 60
40
12 kV
20
2 24 kV 1
10
0 ,5 0 ,6 0 ,8 1
8 10 16 21
30 40 (kA ) B reaking current
8 10
10 3
3 4 (A ) B reaking current
Weight table The units are delivered from the factory ready for installation Maximum weights for standard SafeRing: 2-way DV 3-way CCV 4-way CCCV 3-way CCC 4-way CCCC SafePlus Standard 1-way 2-, 3- and 4-way 5-way M metering module 150 kg as for SafeRing 750 kg 250 kg 300 kg 450 kg 600 kg 450 kg 600 kg 2-way DF 3-way CCF 4-way CCCF 4-way CCFF 5-way CCCCFF 6-way CCCCCC 300 kg 450 kg 600 kg 600 kg 700 kg 750 kg
10. Environment
Environmetal Declaration Life expectancy of product The product is in compliance with the requirements denoted by IEC 62271-200. The design incorporates a life span under normal indoor service conditions (IEC 60694 subclause 2.1.1). The switchgear is gas-tight and classified as sealed pressure system*) with an expected operating life exceeding 30 years and a diffusion rate of less than 0.1 % per year (IEC 60694 subclause 5.15 and annex E). Referring to the filling pressure of 1.4 bar, the switchgear will maintain gas-tightness and a gas-pressure better than 1.35 bar**) throughout its operating life. *) No topping up required during operating life **) at 20C
Recycling capability Raw material Iron Stainless steel Copper Brass Aluminium Zinc Silver Thermoplastic Epoxy incl. 60% quartz Rubber Dielectric coil SF6 gas Total for recycling Not specified* Total weight** Packing foil Wooden pallet Weight 132,80 kg 83,20 kg 43,98 kg 2,30 kg 8,55 kg 3,90 kg 0,075 kg 5,07 kg 26,75 kg 1,35 kg 0,21 kg 3,24 kg 311,44 kg 9,00 kg 320,00 kg 0,2 kg 21,5 kg % of total weight -320kg 42,53% 24,93% 14,09% 0,74% 2,74% 1,25% 0,024% 1,63% 8,35% 0,42% 0,066% 1,04% 97,25% 100% Yes Yes High-grade energy additive in refuse incineration Reuse or use as energy additive in refuse incineration Recycle Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Environmental effects & recycle / reuse processes Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Electrolysis, utilise in favour of new source Make granulate, reuse of apply as energy superior additive in refuse incineration Grind to powder and use as high-grade energy additive in cement mill High-grade energy additive in refuse incineration Reclaim or use as hige-grade energy additive in refuse incineration ABB AS in Skien is equipped to reclaims used SF6 gas *Stickers, film-foils, powder coating, screws, nuts, tiny components, grease
**) All figures are collected from CCF 3-way unit with arc suppressor
End-of-life ABB is committed to the protection of the environment and adhere to ISO 14001 standards. It is our obligation to facilitate endof-life recycling for our products. There exist no explicit requirements for how to handle discarded switchgear at end-of-life. ABBs recycling service is according to IEC 61634 edition 1995 section 6: End of life of SF6 filled equipment and in particular 6.5.2.a: Low decomposition: No special action is required; non-recoverable parts can be disposed of normally according to local regulations. We also recommend ABBs website : http://www.abb.com/sf6 .ABB AS, Power Products Division in Skien is equipped to reclaim SF6 gas from discarded switchgear.
Product catalogue | Environment 75
Contact us
No 12 Jingyuan Street Beijing Economic-Technological Development Area Beijing, 100176, P. R. China Tel : +8610 67818000 Fax: +8610 67818001 www.abb.com.cn
Document ID
1YVA000022 - Rev.B, en 2010-08
ABB High Voltage Switchgear Co. Ltd., Beijing
Information given in this publication is generally applicable to equipment described. Changes may be made in future without notice.

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Product catalogue

1. Applications 4 1.1 SafeRing 4 1.2 SafePlus 6 2. Design philosophy 8

Content | Product catalogue

Product catalogue | Content

Applications SafeRing 1.1

1. Applications 1.1 SafeRing

SafeRing installed in Compact Secondary Substations

RMU type SafeRing CCV / CCF

RMU type SafeRing CCVV / CCFF

RMU type SafeRing DeV / DeF

RMU type SafeRing CCCV / CCCF

Applications | Product catalogue

Product catalogue | Applications

Applications | Product catalogue

Applications SafePlus 1.2

SF6 insulated CSG / RMU

Applications SafePlus 1.2

SafePlus compact switchgear consisting of:

Product catalogue | Applications

Product catalogue | Design philosophy

3. SafeRing configurations 3.1 General

DeF Depth: 765 mm Width: 696 mm Height: 1336 mm

CCF Depth: 765 mm Width: 1021 mm Height: 1336 mm

CCC)F Depth: 765 mm Width: 1346 mm Height: 1336 mm

CCFF Depth: 765 mm Width: 1346 mm Height: 1336 mm

Product catalogue | SafeRing configurations 11

SF6 insulated CSG / RMU

SafeRing congurations 3.2

SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus SafeRing/SafePlus

SafeRing congurations 3.2

SafeRing SafeRing SafeRing SafeRing SafeRing

SafeRing SafeRing SafeRing SafeRing SafeRing

Width: 1021 mm Height: 1336 mm

SafeRing SafeRing SafeRing

SafeRing SafeRing SafeRing SafeRing SafeRing

SafeRing SafeRing SafeRing SafeRing

SafeRing SafeRing SafeRing SafeRing

Height: Width: 13461336 mm mm Height: 1336 mm

12 12 12 12 SafeRing configurations | Product catalogue 12 12 12

ABB ABB ABB ABB ABB ABB ABB

SafeRing congurations 3.2

765 mm Width: 1346 mm Height: 1336 mm

CCCCC CCCCC CCCCC

765 mm 1671 mm Height: 1336 mm

V-module Earthing switch 12/15/17,5/24 28/38/38/50 95/95/95/125

Maximum rating for bushings Interface A (200 series plug-in)

4. SafePlus modules 4.1 General

14 SafePlus modules | Product catalogue

4.2 C- Cable switch

Depth: 765 mm Width: 325 mm Height: 1336 mm

kV 12 15 kV 28 38 kV 95 95 A 630 630 kA 62,5 52,5 kA 25 kA 21 21 1000 CO manual

Product catalogue | SafePlus modules 15

4.3 F- Switch-fuse disconnector

1000 CO manual kV kV kV kA kA 12 28 95 12,5 5 15 38 95 12,5 5 17,5 38 95 12,5 5 24 50 125 12,5 5

Depth: 765 mm Width: 325 mm Height: 1336 mm

Limited by high voltage fuse-links

16 SafePlus modules | Product catalogue

4.4 V- Vacuum circuit-breaker

2000 CO manual kV 12 15 kV 28 38 kV 95 95 kA 52,5 52,5 kA 21 21 1000 CO manual 17,5 38 95 40 16 24 50 125 40 16