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    Grating

    Uploaded by

    Prapa Karan
    This document provides standard fabrication procedures for steel grating panels. It specifies welding and tacking requirements for load bars, cross rods, banding bars, kick plates, and panel corners. Dimensions for penetrations, cutouts, and nosings are also included, along with requirements for banding plain or serrated grating.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Grating

    Uploaded by

    Prapa Karan
    253 views1 page
    This document provides standard fabrication procedures for steel grating panels. It specifies welding and tacking requirements for load bars, cross rods, banding bars, kick plates, and panel corners. Dimensions for penetrations, cutouts, and nosings are also included, along with requirements for banding plain or serrated grating.

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    grating

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    This document provides standard fabrication procedures for steel grating panels. It specifies welding and tacking requirements for load bars, cross rods, banding bars, kick plates, and panel corners. Dimensions for penetrations, cutouts, and nosings are also included, along with requirements for banding plain or serrated grating.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    253 views1 page

    Grating

    Uploaded by

    Prapa Karan
    This document provides standard fabrication procedures for steel grating panels. It specifies welding and tacking requirements for load bars, cross rods, banding bars, kick plates, and panel corners. Dimensions for penetrations, cutouts, and nosings are also included, along with requirements for banding plain or serrated grating.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    WEBFORGE

    GRID TYPE
    SURFACE
    TREATMENT
    DRAWN
    CUST. O/N.
    DATE JOB No.
    DRAWING No.
    REQN No.
    REV.
    CLIENT:
    JOB:
    DETAIL:
    CHK
    BY DATE PARTICULARS REV
    WEBFORGE
    GROUP
    COMPANIES
    STANDARD FABRICATION
    PROCEDURES FOR STEEL GRATING PANELS
    STD-001/0
    JL
    1/12/92
    0 RE-NUMBERED FROM WWI-8-1r5 TW 19/5/05
    0 STD-001
    WELD FULL DEPTH
    TYP. ALL PANEL
    CORNERS
    LOAD BAR
    CROSS ROD
    BANDING BAR or KICK PLATE
    WELD ONE SIDE OF EVERY 5th LOAD BAR FORSERIES 1 GRATING
    WELD ONE SIDE OF EVERY 4th LOAD BAR FORSERIES 2 GRATING
    WELD ONE SIDE OF EVERY 3th LOAD BAR FORSERIES 3 GRATING
    END BANDING
    BANDING BAR WELD 20mm
    OR HALF OF DEPTH
    (WHICH EVER IS GREATER)
    KICK PLATE WELD FULL
    DEPTH
    3
    3
    CROSS ROD
    LOAD BAR
    BANDING BAR or KICK PLATE
    BANDING BAR WELD 20mm
    OR HALF OF DEPTH
    (WHICHEVER IS GREATER)
    KICK PLATE WELD FULL DEPTH
    WELD FULL DEPTH
    TYP. ALL PANEL
    CORNERS
    3
    3
    CROSS ROD
    BANDING BAR or KICK PLATE
    SIDE BANDING
    LOAD BAR
    TACK WELD EVERY
    CROSS ROD TO THE
    BANDING BAR OR
    KICK PLATE
    LOAD BAR
    CROSS ROD
    SPLAY BANDING
    BANDING BAR OR KICK PLATE
    MAX DISTANCE BETWEEN WELDS 150mm
    BANDING BAR WELD 20mm OR HALF
    OF DEPTH (WHICHEVER IS GREATER)
    KICKPLATE WELD FULL DEPTH
    TACK WELD CROSS RODS
    TO BANDING OR KICKPLATE
    SIDE JOINING
    STANDARD SHEET WIDTH
    REQUIRED PANEL WIDTH
    BANDING BAR or KICKPLATE
    LOAD BAR
    CROSS ROD
    TACK WELD EVERY
    CROSS ROD TO THE
    LOAD BAR
    KICK
    PLATE
    (130 x 6)
    KICK PLATEWELDED PARALLEL TO LOAD BAR
    ALL CROSS RODS
    TACKED TO KICK PLATE
    STANDARD LOAD BAR CENTRES
    3
    20 x 5 PACKER SPACED @ 1000 CENTRES
    WELDED TO LOAD BAR AND KICK PLATE
    1
    0
    0
    M
    IN
    .
    KICK PLATE FLUSH WITH UNDERSIDE
    OF 2Omm & 25mm GRATING
    DIMENSION TO SUIT O/A OF PANEL
    MIN.- 10 & MAX.- C/C OF LOAD BARS
    TACK
    WELD
    GRATING PENETRATIONS
    TACK WELD
    3
    3
    WELD EVERY LOAD BAR
    FULL DEPTH OF BAR
    WELD EVERY LOAD BAR
    FULL DEPTH OF BAR
    3
    SEE NOTE 2
    3
    CROSS ROD
    LOAD BAR
    KICK PLATE
    BANDING BAR
    CROSS ROD
    3
    SERIES 3
    LOAD BAR
    A A
    TYP. 4 PLACES
    WELD TO BE FULL
    DEPTH OF BANDING
    OR KICK PLATE
    CROSS ROD
    LOAD BAR
    WELD EVERY LOAD BAR
    FULL DEPTH OF BAR
    BAR ADDED WHEN
    DIMENSIONS EXCEED
    REQUIREMENTS OF
    NOTE 2
    TYP. IN 4 PLACES.
    WELD TO BE FULL
    DEPTH OF
    KICK PLATE
    BANDING BAR OR KICK PLATE
    3
    3
    SERIES 1 OR SERIES 2
    WELD EVERY LOAD BAR
    FULL DEPTH OF BAR
    BANDING BAR
    SEE NOTE 2
    TYP. IN 4 PLACES
    WELD TO BE
    FULL DEPTH
    OF BANDING
    LOAD BAR
    CROSS ROD
    WELD EVERY LOAD BAR
    FULL DEPTH OF BAR TYP.
    WELD FULL DEPTH
    TYP. ALL CUTOUT
    CORNERS. 3
    CROSS
    ROD
    3
    LOAD BAR
    3
    SERIES 1 OR SERIES 2
    3
    LOAD BAR
    3
    CROSS ROD
    3
    WELD FULL DEPTH
    TYP. ALL CUTOUT
    CORNERS.
    WELD EVERY LOAD BAR
    FULL DEPTH OF BAR TYP.
    SERIES 3
    SEE NOTE 2
    BANDING BAND OR
    KICK PLATE
    KICK PLATE
    LOAD BAR
    CROSS ROD
    3
    WELD FULL DEPTH
    TYP. ALL CUTOUT
    CORNERS
    GRATING CUT - OUTS
    BAR ADDED WHEN
    DIMENSIONS EXCEED
    REQUIREMENTS OF
    NOTE 2
    SEE NOTE 2
    WELD TO BE FULL DEPTH
    OF BANDING OR KICK PLATE.
    BANDING BAR
    WELD TO BE
    FULL DEPTH
    OF BANDING
    TYP. IN 2 PLACES
    WELD TO BE FULL DEPTH
    OF KICK PLATE
    5
    NFP
    PREFIX LENGTH DIM A DIM B
    580
    730
    880
    1030
    1180
    475 (NO MID FIXING)
    300
    375
    450
    525
    325
    400
    475
    550
    NPP
    NPP
    NPP
    NPP
    NPP
    NAB
    NAB
    NAB
    NAB
    NAB
    NFP
    NFP
    NFP
    NFP
    CODE eg. NAB580MG (ie. MS, GALV)
    CROSS
    ROD
    NOTES
    TACK
    WELD
    LOAD BAR
    WELD EVERY LOAD BAR
    FULL DEPTH OF BAR TYP.
    3
    3
    WELD EVERY LOAD BAR
    FULL DEPTH OF EVERY
    BAR
    1.
    2. ALL PENETRATIONS AND CUT-OUTS WILL BE
    ENLARGEDTOTHE NEAREST LOAD BAR WHEN
    THEY FALL WITHIN 40MM OF THAT LOAD BAR
    3. NO WELDS TO PROTRUDE BELOW U/S OF GRATING
    4. ALL BANDING BARS TO BE 5mm THICK
    ALL KICK PLATE TO BE 6mm THICK
    5. PLAIN GRATING IS TO BE BANDED WITH PLAIN BARS
    SERRATED GRATING IS TO BE BANDED WITH SERRATED
    BARS
    THESE DETAILS TO APPLY U.O.N. ON GRATINGDETAIL
    AND/OR LAYOUT DRAWINGS
    SECTION A-A
    FACE TO FACE OF NEAREST LOAD BARS (REFER NOTE 2)
    A A
    10
    BANDING BAR OR KICK PLATE
    1
    0
    0
    M
    IN
    .
    ALL CROSS RODS
    TACKED TO KICK PLATE
    KICK PLATE FLUSH WITH UNDERSIDE
    OF 20mm & 25mm GRATING
    KICK PLATE (130 x 6)
    WELDED AT CORNERS
    6. WELD SIZE 3mm IS MINIMUM REQUIREMENT
    D
    SECTION D
    50
    2
    0
    EG. SILICON CARBIDE ABRASIVE
    WITH CERAMABOND 1 - 1721
    ADHESIVE - YELLOW
    (OTHER NOSINGS SIMILAR)
    REPLACEABLE NOSING
    REPLACABLE NOSING DETAIL A
    25 X 5 FLAT BAR 3 25(225)
    CHEMGRIT ABRASIVE
    NOSING
    V.H.B. DOUBLE COATED
    ACRYLIC FOAM TAPE
    5
    3
    5 25 5
    E
    SECTION E
    ABRASIVE NOSING DETAIL B
    NOSING LENGTH
    TACK WELD ALL
    CROSS RODS TO
    BANDING BAR
    C
    30
    2
    5
    3 25(225)
    FLOORPLATE&PERFORATED NOSING FLOORPLATE&PERFORATED NOSING
    3 25(225)
    2
    5
    B
    END
    BANDING
    DETAIL
    SECTION B SECTION C
    =
    NOSING LENGTH
    3 mm FLOORPLATE OR
    2 mm PERFORATED PLATE
    3 mm FLOORPLATE OR
    2 mm PERFORATED PLATE
    DIM A DIM B
    NOSING LENGTH
    =
    NOSING LENGTH
    30
    HEX HD TEK SCREW
    12-24x20 MS GALV.
    OR
    3/16" LONG SS POP RIVET
    TYP.
    MAKE UP PIECE
    F
    O
    R

    G
    E
    N
    E
    R
    A
    L

    R
    E
    L
    E
    A
    S
    E

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