Maintenance Schedule

Diesel Engine
V 4000 Mx0 A
Application Group 3A, 3B (50Hz)
MS50130/00E
Engine model kW/cyl. Application group
8V4000M40A 110 kW/cyl. 3B, Continuous operation, variable load
8V4000M50A 95 kW/cyl. 3A, Continuous operation, unrestricted
12V4000M40A 110 kW/cyl. 3B, Continuous operation, variable load
12V4000M50A 95 kW/cyl. 3A, Continuous operation, unrestricted
16V4000M40A 110 kW/cyl. 3B, Continuous operation, variable load
16V4000M50A 95 kW/cyl. 3A, Continuous operation, unrestricted
Table 1: Applicability
Printed in Germany
2013 Copyright MTU Friedrichshafen GmbH
This Publication is protected by copyright and may not be used in any way whether in whole or in part without the prior
written permission of MTU Friedrichshafen GmbH. This restriction also applies to copyright, distribution, translation, mi-
crofilming and storage or processing on electronic systems including data bases and online services.
This handbook is provided for use by maintenance and operating personnel in order to avoid malfunctions or damage
during operation.
Subject to alterations and amendments.
Table of Contents
1 Maintenance Schedule
1.1 Preface 4
1.2 Allocation matrix for application group 3A,
3B (50Hz) 5
1.3 Maintenance schedule matrix 36,000h 7
1.4 Maintenance tasks 36,000h 11
1.5 Maintenance schedule matrix 30,000h 13
1.6 Maintenance tasks 30,000h 16
1.7 Maintenance schedule matrix 27,000h 18
1.8 Maintenance tasks 27,000h 21
1.9 Maintenance schedule matrix 24,000h 23
1.10 Maintenance tasks 24,000h 26
1.11 Maintenance schedule matrix 21,000h 28
1.12 Maintenance tasks 21,000h 31
1.13 Maintenance schedule matrix 6,000h 33
1.14 Maintenance tasks 6,000h 34
MS50130/00E 2013-11 | Table of Contents | 3
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1 Maintenance Schedule
1.1 Preface
In the case of emission-certified products, nonobservance of the maintenance specifications can result
in a violation of the statutory emission regulations. Modification or removal of mechanical or electronic
components or the installation of additional components as well as the execution of calibration proc-
esses that might affect the emission characteristics of the product are prohibited by emission regula-
tions. Components relevant to emissions, e.g. control units, sensors, cylinder heads, injectors and ex-
haust flaps can only be serviced, replaced or repaired if components approved by MTU, or equivalent
components, are used.
The MTU maintenance system is based on a preventive maintenance concept. Preventive maintenance
facilitates advance planning and ensures a high degree of equipment availability. The maintenance in-
tervals and required maintenance scopes are based on operational experience and must therefore be
regarded as recommendations. In the event of difficult operational and ambient conditions, additional
maintenance tasks and/or changes to the maintenance intervals may be necessary.
The intervals according to which the maintenance tasks have to be carried out are specified as operat-
ing hours and time limits. The limit which occurs first is applicable.
The individual maintenance intervals are assigned to the qualification levels QL1 to QL4.
QL1: Operational checks and maintenance work that does not require disassembly of the product.
QL2: Component replacement (corrective, and thus not an element of the maintenance schedule).
QL3: Maintenance work that requires partial disassembly of the product.
QL4: Maintenance work that requires complete disassembly of the product.
Supplementary information on maintenance and preservation:
Change intervals for fluids and lubricants and details on preservation can be obtained in the relevant
specifications of the component manufacturers and MTU Fluids and Lubricants Specifications. The lat-
est version is also available at: http://www.mtu-online.com.
Manufacturer's specifications shall apply to the maintenance of all components not listed in this main-
tenance schedule.
This maintenance schedule does not apply to engines with an EPA/CARB emission certificate.
4 | Maintenance Schedule | MS50130/00E 2013-11
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1.2 Allocation matrix for application group 3A, 3B (50Hz)
V 4000 Mx0 A
Load profile
L
o
a
d

f
a
c
t
o
r

%
L
o
a
d

i
n
d
i
c
a
t
o
r

%
0

-

9
5

k
W
/
c
y
l
.
9
6

-

1
1
0

k
W
/
c
y
l
.

Load %
Time
%
110
(100-110)

0 - 38 6 36,000 30,000
100
(90-100)
5
90
(80-90)

80
(65-80)

65
(50-65)
10
50
(30-50)
5
30
(5-30)
80
Idle
(0-5)

110
(100-110)

39 - 56 11 30,000 27,000
Standard 3A
100
(90-100)
8
90
(80-90)

80
(65-80)
20
65
(50-65)

50
(30-50)
50
30
(5-30)
22
Idle
(0-5)

110
(100-110)

57 - 68 20 27,000 24,000
100
(90-100)
10
90
(80-90)
25
80
(65-80)

65
(50-65)
35
50
(30-50)
20
30
(5-30)
10
Idle
(0-5)

110
(100-110)
1
69 - 81 44 24,000 21,000
Standard 3B
100
(90-100)
30
90
(80-90)
30
80
(65-80)

65
(50-65)
20
50
(30-50)
19
30
(5-30)

Idle
(0-5)

Table 2: Allocation matrix for application group 3A, 3B (50Hz)

MS50130/00E 2013-11 | Maintenance Schedule | 5
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V 4000 Mx0 A
Load profile
L
o
a
d

f
a
c
t
o
r

%
L
o
a
d

i
n
d
i
c
a
t
o
r

%
0

-

9
5

k
W
/
c
y
l
.
9
6

-

1
1
0

k
W
/
c
y
l
.

Load %
Time
%
110
(100-110)
1
82 - 93 77 6,000 6,000
100
(90-100)
65
90
(80-90)
25
80
(65-80)

65
(50-65)

50
(30-50)
9
30
(5-30)

Idle
(0-5)

Table 3: Allocation matrix for application group 3A, 3B (50Hz)

6 | Maintenance Schedule | MS50130/00E 2013-11
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1.3 Maintenance schedule matrix 36,000h
0-10,500 Operating hours
Item
L
i
m
i
t
Operating hours [h]
D
a
i
l
y
5
0
0
1
,
0
0
0
1
,
5
0
0
2
,
0
0
0
2
,
5
0
0
3
,
0
0
0
3
,
5
0
0
4
,
0
0
0
4
,
5
0
0
5
,
0
0
0
5
,
5
0
0
6
,
0
0
0
6
,
5
0
0
7
,
0
0
0
7
,
5
0
0
8
,
0
0
0
8
,
5
0
0
9
,
0
0
0
9
,
5
0
0
1
0
,
0
0
0
1
0
,
5
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation - X
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a
Cylinder heads 9 a
Turbochargers 9 a
Engine mounts 9 a
Auxiliary PTO coupling 9 a
Butterfly coupling 9 a
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
11,000-21,500 Operating hours
Item
L
i
m
i
t
Operating hours [h]
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
5
0
0
2
1
,
0
0
0
2
1
,
5
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 7
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Item
L
i
m
i
t
Operating hours [h]
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
5
0
0
2
1
,
0
0
0
2
1
,
5
0
0
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X X
Engine mounts 1 a X X X X
Valve gear 2 a X X X X
Turbochargers 2 a X X X X
Air filters 3 a X X X X
Battery charging alternator 9 a X X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
22,000-32,500 Operating hours
Item
L
i
m
i
t
Operating hours [h]
2
2
,
0
0
0
2
2
,
5
0
0
2
3
,
0
0
0
2
3
,
5
0
0
2
4
,
0
0
0
2
4
,
5
0
0
2
5
,
0
0
0
2
5
,
5
0
0
2
6
,
0
0
0
2
6
,
5
0
0
2
7
,
0
0
0
2
7
,
5
0
0
2
8
,
0
0
0
2
8
,
5
0
0
2
9
,
0
0
0
2
9
,
5
0
0
3
0
,
0
0
0
3
0
,
5
0
0
3
1
,
0
0
0
3
1
,
5
0
0
3
2
,
0
0
0
3
2
,
5
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
w = weeks
m = months
a = years
8 | Maintenance Schedule | MS50130/00E 2013-11
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Item
L
i
m
i
t
Operating hours [h]
2
2
,
0
0
0
2
2
,
5
0
0
2
3
,
0
0
0
2
3
,
5
0
0
2
4
,
0
0
0
2
4
,
5
0
0
2
5
,
0
0
0
2
5
,
5
0
0
2
6
,
0
0
0
2
6
,
5
0
0
2
7
,
0
0
0
2
7
,
5
0
0
2
8
,
0
0
0
2
8
,
5
0
0
2
9
,
0
0
0
2
9
,
5
0
0
3
0
,
0
0
0
3
0
,
5
0
0
3
1
,
0
0
0
3
1
,
5
0
0
3
2
,
0
0
0
3
2
,
5
0
0
Battery charging alternator 9 a X X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a
Cylinder heads 9 a
Turbochargers 9 a
Engine mounts 9 a
Auxiliary PTO coupling 9 a
Butterfly coupling 9 a
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
33,000-36,000 Operating hours
Item
L
i
m
i
t
Operating hours [h]
3
3
,
0
0
0
3
3
,
5
0
0
3
4
,
0
0
0
3
4
,
5
0
0
3
5
,
0
0
0
3
5
,
5
0
0
3
6
,
0
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X
Fuel filter 2 a X X X X
Intermediate fuel filter 2 a X X X X
Fuel prefilter 2 a X X X X
Crankcase breathers 2 a X X X X
Engine mounts 1 a X X
Valve gear 2 a X X
Turbochargers 2 a X X
Air filters 3 a X X
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 9
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Item
L
i
m
i
t
Operating hours [h]
3
3
,
0
0
0
3
3
,
5
0
0
3
4
,
0
0
0
3
4
,
5
0
0
3
5
,
0
0
0
3
5
,
5
0
0
3
6
,
0
0
0
Butterfly coupling 9 a X
Hose lines 6 a X
Rubber sleeves 6 a X
Extended component maintenance 18 a X
Turbochargers 18 a X
Oil priming pump 18 a X
Engine mounts 18 a X
w = weeks
m = months
a = years
10 | Maintenance Schedule | MS50130/00E 2013-11
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1.4 Maintenance tasks 36,000h
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Engine
QL1 - 1 a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2 a Fuel servicing plant Check function of bar electrode. X W1244
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check the inspection bores of the HP fuel pump. W0504
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 - 2 a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1 500 2 a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat-
est, each time the engine oil is changed.
X W1009
QL1 1000 2 a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2 a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel
filter.
W1481
QL1 1000 2 a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1000 2 a Crankcase breathers Crankcase breathers, 8V only: Fit new filters. X W1012
QL1 3000 1 a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 3000 2 a Valve gear Check valve clearance, adjust if required. ATTENTION! First adjust-
ment after 1,000 hours.
W1207
QL1 3000 2 a Turbochargers Clean compressor wheel. W1076
QL1 3000 3 a Air filters Fit new air filters. X W1005
QL1 6000 9 a Battery charging alternator Check condition of coupling. X W1016
QL1 9000 9 a Fuel injectors Replace fuel injectors. W1006
QL1 9000 9 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 9000 9 a Crankcase breathers Crankcase breathers, 12V/16V only: Fit new filters. X W1014
QL3 18000 9 a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
W2001
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Clean engine coolant cooler and inspect it for leaks. W2017
Clean engine oil cooler and inspect it for leaks. W2018
Check operation of diverter valve. X W2021
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. X W2111
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 11
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Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Overhaul bilge pump. X W2112
QL3 18000 9 a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat-
tern on cylinder liner running surfaces.
W1063
QL3 18000 9 a Turbochargers Overhaul turbochargers. W1038
QL3 18000 9 a Engine mounts Check buffer clearance of resilient mounts Check proper seating of
securing screws.
W1026
QL3 18000 9 a Auxiliary PTO coupling Fit new rubber elements if damage occurs but no later than expiry of
service limit (stated in years).
X W1191
QL3 18000 9 a Butterfly coupling Check condition visually. X W1037
QL3 36000 6 a Hose lines Replace all hose lines. W1251
QL3 36000 6 a Rubber sleeves Replace all rubber sleeves. W1250
QL4 36000 18 a Extended component mainte-
nance
Completely disassemble the engine. Inspect engine components as
per assembly instructions and repair or fit new components as re-
quired.
W3000
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new fuel delivery pump. W3010
Fit new actuating cylinders for air flow control flaps. X W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new butterfly coupling. X W3035
Overhaul battery-charging generator. X W3042
Check gear train for cracks, replace bushings, check axles and replace
if necessary.
W3063
Fit new engine oil pump. W3073
Fit new rubber elements of engine mounts. W3100
Overhaul torsionally resilient steel-spring coupling. W3102
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
QL4 36000 18 a Turbochargers Fit new compressor wheels for turbochargers. W1472
QL4 36000 18 a Oil priming pump Visually check oil priming pump. W1605
Replace pump and coupling. W1541
QL4 36000 18 a Engine mounts Fit new engine mounts. W1464
w = weeks
m = months
a = years
12 | Maintenance Schedule | MS50130/00E 2013-11
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1.5 Maintenance schedule matrix 30,000h
0-10,500 Operating hours
Item
L
i
m
i
t
Operating hours [h]
D
a
i
l
y
5
0
0
1
,
0
0
0
1
,
5
0
0
2
,
0
0
0
2
,
5
0
0
3
,
0
0
0
3
,
5
0
0
4
,
0
0
0
4
,
5
0
0
5
,
0
0
0
5
,
5
0
0
6
,
0
0
0
6
,
5
0
0
7
,
0
0
0
7
,
5
0
0
8
,
0
0
0
8
,
5
0
0
9
,
0
0
0
9
,
5
0
0
1
0
,
0
0
0
1
0
,
5
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation - X
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a
Cylinder heads 9 a
Turbochargers 9 a
Engine mounts 9 a
Auxiliary PTO coupling 9 a
Butterfly coupling 9 a
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
11,000-21,500 Operating hours
Item
L
i
m
i
t
Operating hours [h]
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
5
0
0
2
1
,
0
0
0
2
1
,
5
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 13
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
6

-

0
0
1
Item
L
i
m
i
t
Operating hours [h]
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
5
0
0
2
1
,
0
0
0
2
1
,
5
0
0
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X X
Engine mounts 1 a X X X X
Valve gear 2 a X X X X
Turbochargers 2 a X X X X
Air filters 3 a X X X X
Battery charging alternator 9 a X X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
22,000-30,000 Operating hours
Item
L
i
m
i
t
Operating hours [h]
2
2
,
0
0
0
2
2
,
5
0
0
2
3
,
0
0
0
2
3
,
5
0
0
2
4
,
0
0
0
2
4
,
5
0
0
2
5
,
0
0
0
2
5
,
5
0
0
2
6
,
0
0
0
2
6
,
5
0
0
2
7
,
0
0
0
2
7
,
5
0
0
2
8
,
0
0
0
2
8
,
5
0
0
2
9
,
0
0
0
2
9
,
5
0
0
3
0
,
0
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
w = weeks
m = months
a = years
14 | Maintenance Schedule | MS50130/00E 2013-11
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
6

-

0
0
1
Item
L
i
m
i
t
Operating hours [h]
2
2
,
0
0
0
2
2
,
5
0
0
2
3
,
0
0
0
2
3
,
5
0
0
2
4
,
0
0
0
2
4
,
5
0
0
2
5
,
0
0
0
2
5
,
5
0
0
2
6
,
0
0
0
2
6
,
5
0
0
2
7
,
0
0
0
2
7
,
5
0
0
2
8
,
0
0
0
2
8
,
5
0
0
2
9
,
0
0
0
2
9
,
5
0
0
3
0
,
0
0
0
Battery charging alternator 9 a X X
Fuel injectors 9 a X X
Combustion chambers 9 a X X
Crankcase breathers 9 a X X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Hose lines 6 a X
Rubber sleeves 6 a X
Extended component maintenance 18 a X
Turbochargers 18 a X
Oil priming pump 18 a X
Engine mounts 18 a X
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 15
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
6

-

0
0
1
1.6 Maintenance tasks 30,000h
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Engine
QL1 - 1 a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2 a Fuel servicing plant Check function of bar electrode. X W1244
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check the inspection bores of the HP fuel pump. W0504
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 - 2 a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1 500 2 a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat-
est, each time the engine oil is changed.
X W1009
QL1 1000 2 a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2 a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel
filter.
W1481
QL1 1000 2 a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1000 2 a Crankcase breathers Crankcase breathers, 8V only: Fit new filters. X W1012
QL1 3000 1 a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 3000 2 a Valve gear Check valve clearance, adjust if required. ATTENTION! First adjust-
ment after 1,000 hours.
W1207
QL1 3000 2 a Turbochargers Clean compressor wheel. W1076
QL1 3000 3 a Air filters Fit new air filters. X W1005
QL1 6000 9 a Battery charging alternator Check condition of coupling. X W1016
QL1 7500 9 a Fuel injectors Replace fuel injectors. W1006
QL1 7500 9 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 7500 9 a Crankcase breathers Crankcase breathers, 12V/16V only: Fit new filters. X W1014
QL3 15000 9 a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
W2001
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Clean engine coolant cooler and inspect it for leaks. W2017
Clean engine oil cooler and inspect it for leaks. W2018
Check operation of diverter valve. X W2021
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. X W2111
w = weeks
m = months
a = years
16 | Maintenance Schedule | MS50130/00E 2013-11
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
7

-

0
0
1
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Overhaul bilge pump. X W2112
QL3 15000 9 a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat-
tern on cylinder liner running surfaces.
W1063
QL3 15000 9 a Turbochargers Overhaul turbochargers. W1038
QL3 15000 9 a Engine mounts Check buffer clearance of resilient mounts Check proper seating of
securing screws.
W1026
QL3 15000 9 a Auxiliary PTO coupling Fit new rubber elements if damage occurs but no later than expiry of
service limit (stated in years).
X W1191
QL3 15000 9 a Butterfly coupling Check condition visually. X W1037
QL3 30000 6 a Hose lines Replace all hose lines. W1251
QL3 30000 6 a Rubber sleeves Replace all rubber sleeves. W1250
QL4 30000 18 a Extended component mainte-
nance
Completely disassemble the engine. Inspect engine components as
per assembly instructions and repair or fit new components as re-
quired.
W3000
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new fuel delivery pump. W3010
Fit new actuating cylinders for air flow control flaps. X W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new butterfly coupling. X W3035
Overhaul battery-charging generator. X W3042
Check gear train for cracks, replace bushings, check axles and replace
if necessary.
W3063
Fit new engine oil pump. W3073
Fit new rubber elements of engine mounts. W3100
Overhaul torsionally resilient steel-spring coupling. W3102
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
QL4 30000 18 a Turbochargers Fit new compressor wheels for turbochargers. W1472
QL4 30000 18 a Oil priming pump Visually check oil priming pump. W1605
Replace pump and coupling. W1541
QL4 30000 18 a Engine mounts Fit new engine mounts. W1464
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 17
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
7

-

0
0
1
1.7 Maintenance schedule matrix 27,000h
0-10,000 Operating hours
Item
L
i
m
i
t
Operating hours [h]
D
a
i
l
y
5
0
0
1
,
0
0
0
1
,
5
0
0
2
,
0
0
0
2
,
5
0
0
3
,
0
0
0
3
,
5
0
0
4
,
0
0
0
4
,
5
0
0
5
,
0
0
0
5
,
5
0
0
6
,
0
0
0
6
,
5
0
0
6
,
7
5
0
7
,
0
0
0
7
,
5
0
0
8
,
0
0
0
8
,
5
0
0
9
,
0
0
0
9
,
5
0
0
1
0
,
0
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation - X
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a
Cylinder heads 9 a
Turbochargers 9 a
Engine mounts 9 a
Auxiliary PTO coupling 9 a
Butterfly coupling 9 a
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
10,500-20,500 Operating hours
Item
L
i
m
i
t
Operating hours [h]
1
0
,
5
0
0
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
2
5
0
2
0
,
5
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
w = weeks
m = months
a = years
18 | Maintenance Schedule | MS50130/00E 2013-11
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
4

-

0
0
1
Item
L
i
m
i
t
Operating hours [h]
1
0
,
5
0
0
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
2
5
0
2
0
,
5
0
0
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
Battery charging alternator 9 a X X
Fuel injectors 9 a X X
Combustion chambers 9 a X X
Crankcase breathers 9 a X X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
21,000-27,000 Operating hours
Item
L
i
m
i
t
Operating hours [h]
2
1
,
0
0
0
2
1
,
5
0
0
2
2
,
0
0
0
2
2
,
5
0
0
2
3
,
0
0
0
2
3
,
5
0
0
2
4
,
0
0
0
2
4
,
5
0
0
2
5
,
0
0
0
2
5
,
5
0
0
2
6
,
0
0
0
2
6
,
5
0
0
2
7
,
0
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X
Intermediate fuel filter 2 a X X X X X X X
Fuel prefilter 2 a X X X X X X X
Crankcase breathers 2 a X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 19
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
4

-

0
0
1
Item
L
i
m
i
t
Operating hours [h]
2
1
,
0
0
0
2
1
,
5
0
0
2
2
,
0
0
0
2
2
,
5
0
0
2
3
,
0
0
0
2
3
,
5
0
0
2
4
,
0
0
0
2
4
,
5
0
0
2
5
,
0
0
0
2
5
,
5
0
0
2
6
,
0
0
0
2
6
,
5
0
0
2
7
,
0
0
0
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Hose lines 6 a X
Rubber sleeves 6 a X
Extended component maintenance 18 a X
Turbochargers 18 a X
Oil priming pump 18 a X
Engine mounts 18 a X
w = weeks
m = months
a = years
20 | Maintenance Schedule | MS50130/00E 2013-11
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
4

-

0
0
1
1.8 Maintenance tasks 27,000h
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Engine
QL1 - 1 a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2 a Fuel servicing plant Check function of bar electrode. X W1244
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check the inspection bores of the HP fuel pump. W0504
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 - 2 a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1 500 2 a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat-
est, each time the engine oil is changed.
X W1009
QL1 1000 2 a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2 a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel
filter.
W1481
QL1 1000 2 a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1000 2 a Crankcase breathers Crankcase breathers, 8V only: Fit new filters. X W1012
QL1 3000 1 a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 3000 2 a Valve gear Check valve clearance, adjust if required. ATTENTION! First adjust-
ment after 1,000 hours.
W1207
QL1 3000 2 a Turbochargers Clean compressor wheel. W1076
QL1 3000 3 a Air filters Fit new air filters. X W1005
QL1 6750 9 a Battery charging alternator Check condition of coupling. X W1016
QL1 6750 9 a Fuel injectors Replace fuel injectors. W1006
QL1 6750 9 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 6750 9 a Crankcase breathers Crankcase breathers, 12V/16V only: Fit new filters. X W1014
QL3 13500 9 a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
W2001
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Clean engine coolant cooler and inspect it for leaks. W2017
Clean engine oil cooler and inspect it for leaks. W2018
Check operation of diverter valve. X W2021
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. X W2111
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 21
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
5

-

0
0
1
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Overhaul bilge pump. X W2112
QL3 13500 9 a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat-
tern on cylinder liner running surfaces.
W1063
QL3 13500 9 a Turbochargers Overhaul turbochargers. W1038
QL3 13500 9 a Engine mounts Check buffer clearance of resilient mounts Check proper seating of
securing screws.
W1026
QL3 13500 9 a Auxiliary PTO coupling Fit new rubber elements if damage occurs but no later than expiry of
service limit (stated in years).
X W1191
QL3 13500 9 a Butterfly coupling Check condition visually. X W1037
QL3 27000 6 a Hose lines Replace all hose lines. W1251
QL3 27000 6 a Rubber sleeves Replace all rubber sleeves. W1250
QL4 27000 18 a Extended component mainte-
nance
Completely disassemble the engine. Inspect engine components as
per assembly instructions and repair or fit new components as re-
quired.
W3000
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new fuel delivery pump. W3010
Fit new actuating cylinders for air flow control flaps. X W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new butterfly coupling. X W3035
Overhaul battery-charging generator. X W3042
Check gear train for cracks, replace bushings, check axles and replace
if necessary.
W3063
Fit new engine oil pump. W3073
Fit new rubber elements of engine mounts. W3100
Overhaul torsionally resilient steel-spring coupling. W3102
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
QL4 27000 18 a Turbochargers Fit new compressor wheels for turbochargers. W1472
QL4 27000 18 a Oil priming pump Visually check oil priming pump. W1605
Replace pump and coupling. W1541
QL4 27000 18 a Engine mounts Fit new engine mounts. W1464
w = weeks
m = months
a = years
22 | Maintenance Schedule | MS50130/00E 2013-11
T
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-
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D
:

0
0
0
0
0
4
2
7
4
5

-

0
0
1
1.9 Maintenance schedule matrix 24,000h
0-10,500 Operating hours
Item
L
i
m
i
t
Operating hours [h]
D
a
i
l
y
5
0
0
1
,
0
0
0
1
,
5
0
0
2
,
0
0
0
2
,
5
0
0
3
,
0
0
0
3
,
5
0
0
4
,
0
0
0
4
,
5
0
0
5
,
0
0
0
5
,
5
0
0
6
,
0
0
0
6
,
5
0
0
7
,
0
0
0
7
,
5
0
0
8
,
0
0
0
8
,
5
0
0
9
,
0
0
0
9
,
5
0
0
1
0
,
0
0
0
1
0
,
5
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation - X
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a
Cylinder heads 9 a
Turbochargers 9 a
Engine mounts 9 a
Auxiliary PTO coupling 9 a
Butterfly coupling 9 a
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
11,000-21,500 Operating hours
Item
L
i
m
i
t
Operating hours [h]
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
5
0
0
2
1
,
0
0
0
2
1
,
5
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 23
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
2

-

0
0
1
Item
L
i
m
i
t
Operating hours [h]
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
5
0
0
2
1
,
0
0
0
2
1
,
5
0
0
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X X
Engine mounts 1 a X X X X
Valve gear 2 a X X X X
Turbochargers 2 a X X X X
Air filters 3 a X X X X
Battery charging alternator 9 a X X
Fuel injectors 9 a X X
Combustion chambers 9 a X X
Crankcase breathers 9 a X X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
22,000-24,000 Operating hours
Item
L
i
m
i
t
Operating hours [h]
2
2
,
0
0
0
2
2
,
5
0
0
2
3
,
0
0
0
2
3
,
5
0
0
2
4
,
0
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X
Fuel filter 2 a X X X
Intermediate fuel filter 2 a X X X
Fuel prefilter 2 a X X X
Crankcase breathers 2 a X X X
Engine mounts 1 a X
Valve gear 2 a X
Turbochargers 2 a X
Air filters 3 a X
w = weeks
m = months
a = years
24 | Maintenance Schedule | MS50130/00E 2013-11
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
2

-

0
0
1
Item
L
i
m
i
t
Operating hours [h]
2
2
,
0
0
0
2
2
,
5
0
0
2
3
,
0
0
0
2
3
,
5
0
0
2
4
,
0
0
0
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Hose lines 6 a X
Rubber sleeves 6 a X
Extended component maintenance 18 a X
Turbochargers 18 a X
Oil priming pump 18 a X
Engine mounts 18 a X
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 25
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
2

-

0
0
1
1.10 Maintenance tasks 24,000h
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Engine
QL1 - 1 a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2 a Fuel servicing plant Check function of bar electrode. X W1244
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check the inspection bores of the HP fuel pump. W0504
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 - 2 a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1 500 2 a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat-
est, each time the engine oil is changed.
X W1009
QL1 1000 2 a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2 a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel
filter.
W1481
QL1 1000 2 a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1000 2 a Crankcase breathers Crankcase breathers, 8V only: Fit new filters. X W1012
QL1 3000 1 a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 3000 2 a Valve gear Check valve clearance, adjust if required. ATTENTION! First adjust-
ment after 1,000 hours.
W1207
QL1 3000 2 a Turbochargers Clean compressor wheel. W1076
QL1 3000 3 a Air filters Fit new air filters. X W1005
QL1 6000 9 a Battery charging alternator Check condition of coupling. X W1016
QL1 6000 9 a Fuel injectors Replace fuel injectors. W1006
QL1 6000 9 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 6000 9 a Crankcase breathers Crankcase breathers, 12V/16V only: Fit new filters. X W1014
QL3 12000 9 a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
W2001
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Clean engine coolant cooler and inspect it for leaks. W2017
Clean engine oil cooler and inspect it for leaks. W2018
Check operation of diverter valve. X W2021
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. X W2111
w = weeks
m = months
a = years
26 | Maintenance Schedule | MS50130/00E 2013-11
T
I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
3

-

0
0
1
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Overhaul bilge pump. X W2112
QL3 12000 9 a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat-
tern on cylinder liner running surfaces.
W1063
QL3 12000 9 a Turbochargers Overhaul turbochargers. W1038
QL3 12000 9 a Engine mounts Check buffer clearance of resilient mounts Check proper seating of
securing screws.
W1026
QL3 12000 9 a Auxiliary PTO coupling Fit new rubber elements if damage occurs but no later than expiry of
service limit (stated in years).
X W1191
QL3 12000 9 a Butterfly coupling Check condition visually. X W1037
QL3 24000 6 a Hose lines Replace all hose lines. W1251
QL3 24000 6 a Rubber sleeves Replace all rubber sleeves. W1250
QL4 24000 18 a Extended component mainte-
nance
Completely disassemble the engine. Inspect engine components as
per assembly instructions and repair or fit new components as re-
quired.
W3000
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new fuel delivery pump. W3010
Fit new actuating cylinders for air flow control flaps. X W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new butterfly coupling. X W3035
Overhaul battery-charging generator. X W3042
Check gear train for cracks, replace bushings, check axles and replace
if necessary.
W3063
Fit new engine oil pump. W3073
Fit new rubber elements of engine mounts. W3100
Overhaul torsionally resilient steel-spring coupling. W3102
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
QL4 24000 18 a Turbochargers Fit new compressor wheels for turbochargers. W1472
QL4 24000 18 a Oil priming pump Visually check oil priming pump. W1605
Replace pump and coupling. W1541
QL4 24000 18 a Engine mounts Fit new engine mounts. W1464
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 27
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I
M
-
I
D
:

0
0
0
0
0
4
2
7
4
3

-

0
0
1
1.11 Maintenance schedule matrix 21,000h
0-10,000 Operating hours
Item
L
i
m
i
t
Operating hours [h]
D
a
i
l
y
5
0
0
1
,
0
0
0
1
,
5
0
0
2
,
0
0
0
2
,
5
0
0
3
,
0
0
0
3
,
5
0
0
4
,
0
0
0
4
,
5
0
0
5
,
0
0
0
5
,
2
5
0
5
,
5
0
0
6
,
0
0
0
6
,
5
0
0
7
,
0
0
0
7
,
5
0
0
8
,
0
0
0
8
,
5
0
0
9
,
0
0
0
9
,
5
0
0
1
0
,
0
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation - X
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a
Cylinder heads 9 a
Turbochargers 9 a
Engine mounts 9 a
Auxiliary PTO coupling 9 a
Butterfly coupling 9 a
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
10,500-20,500 Operating hours
Item
L
i
m
i
t
Operating hours [h]
1
0
,
5
0
0
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
5
,
7
5
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
5
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
w = weeks
m = months
a = years
28 | Maintenance Schedule | MS50130/00E 2013-11
T
I
M
-
I
D
:

0
0
0
0
0
4
2
6
9
9

-

0
0
1
Item
L
i
m
i
t
Operating hours [h]
1
0
,
5
0
0
1
1
,
0
0
0
1
1
,
5
0
0
1
2
,
0
0
0
1
2
,
5
0
0
1
3
,
0
0
0
1
3
,
5
0
0
1
4
,
0
0
0
1
4
,
5
0
0
1
5
,
0
0
0
1
5
,
5
0
0
1
5
,
7
5
0
1
6
,
0
0
0
1
6
,
5
0
0
1
7
,
0
0
0
1
7
,
5
0
0
1
8
,
0
0
0
1
8
,
5
0
0
1
9
,
0
0
0
1
9
,
5
0
0
2
0
,
0
0
0
2
0
,
5
0
0
Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X
Fuel filter 2 a X X X X X X X X X X
Intermediate fuel filter 2 a X X X X X X X X X X
Fuel prefilter 2 a X X X X X X X X X X
Crankcase breathers 2 a X X X X X X X X X X
Engine mounts 1 a X X X
Valve gear 2 a X X X
Turbochargers 2 a X X X
Air filters 3 a X X X
Battery charging alternator 9 a X X
Fuel injectors 9 a X X
Combustion chambers 9 a X X
Crankcase breathers 9 a X X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Hose lines 6 a
Rubber sleeves 6 a
Extended component maintenance 18 a
Turbochargers 18 a
Oil priming pump 18 a
Engine mounts 18 a
w = weeks
m = months
a = years
21,000-21,000 Operating hours
Item
L
i
m
i
t
Operating hours [h]
2
1
,
0
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation -
Engine oil filter 2 a
Centrifugal oil filter 2 a X
Fuel filter 2 a X
Intermediate fuel filter 2 a X
Fuel prefilter 2 a X
Crankcase breathers 2 a X
Engine mounts 1 a X
Valve gear 2 a X
Turbochargers 2 a X
Air filters 3 a X
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 29
T
I
M
-
I
D
:

0
0
0
0
0
4
2
6
9
9

-

0
0
1
Item
L
i
m
i
t
Operating hours [h]
2
1
,
0
0
0
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Hose lines 6 a X
Rubber sleeves 6 a X
Extended component maintenance 18 a X
Turbochargers 18 a X
Oil priming pump 18 a X
Engine mounts 18 a X
w = weeks
m = months
a = years
30 | Maintenance Schedule | MS50130/00E 2013-11
T
I
M
-
I
D
:

0
0
0
0
0
4
2
6
9
9

-

0
0
1
1.12 Maintenance tasks 21,000h
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Engine
QL1 - 1 a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2 a Fuel servicing plant Check function of bar electrode. X W1244
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check the inspection bores of the HP fuel pump. W0504
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 - 2 a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1 500 2 a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat-
est, each time the engine oil is changed.
X W1009
QL1 1000 2 a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2 a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel
filter.
W1481
QL1 1000 2 a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1000 2 a Crankcase breathers Crankcase breathers, 8V only: Fit new filters. X W1012
QL1 3000 1 a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 3000 2 a Valve gear Check valve clearance, adjust if required. ATTENTION! First adjust-
ment after 1,000 hours.
W1207
QL1 3000 2 a Turbochargers Clean compressor wheel. W1076
QL1 3000 3 a Air filters Fit new air filters. X W1005
QL1 5250 9 a Battery charging alternator Check condition of coupling. X W1016
QL1 5250 9 a Fuel injectors Replace fuel injectors. W1006
QL1 5250 9 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 5250 9 a Crankcase breathers Crankcase breathers, 12V/16V only: Fit new filters. X W1014
QL3 10500 9 a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
W2001
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Clean engine coolant cooler and inspect it for leaks. W2017
Clean engine oil cooler and inspect it for leaks. W2018
Check operation of diverter valve. X W2021
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. X W2111
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 31
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0
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4
2
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Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
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Task
[h]
Overhaul bilge pump. X W2112
QL3 10500 9 a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat-
tern on cylinder liner running surfaces.
W1063
QL3 10500 9 a Turbochargers Overhaul turbochargers. W1038
QL3 10500 9 a Engine mounts Check buffer clearance of resilient mounts Check proper seating of
securing screws.
W1026
QL3 10500 9 a Auxiliary PTO coupling Fit new rubber elements if damage occurs but no later than expiry of
service limit (stated in years).
X W1191
QL3 10500 9 a Butterfly coupling Check condition visually. X W1037
QL3 21000 6 a Hose lines Replace all hose lines. W1251
QL3 21000 6 a Rubber sleeves Replace all rubber sleeves. W1250
QL4 21000 18 a Extended component mainte-
nance
Completely disassemble the engine. Inspect engine components as
per assembly instructions and repair or fit new components as re-
quired.
W3000
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new fuel delivery pump. W3010
Fit new actuating cylinders for air flow control flaps. X W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new butterfly coupling. X W3035
Overhaul battery-charging generator. X W3042
Check gear train for cracks, replace bushings, check axles and replace
if necessary.
W3063
Fit new engine oil pump. W3073
Fit new rubber elements of engine mounts. W3100
Overhaul torsionally resilient steel-spring coupling. W3102
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
QL4 21000 18 a Turbochargers Fit new compressor wheels for turbochargers. W1472
QL4 21000 18 a Oil priming pump Visually check oil priming pump. W1605
Replace pump and coupling. W1541
QL4 21000 18 a Engine mounts Fit new engine mounts. W1464
w = weeks
m = months
a = years
32 | Maintenance Schedule | MS50130/00E 2013-11
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1.13 Maintenance schedule matrix 6,000h
0-6,000 Operating hours
Item
L
i
m
i
t
Operating hours [h]
D
a
i
l
y
5
0
0
1
,
0
0
0
1
,
5
0
0
2
,
0
0
0
2
,
5
0
0
3
,
0
0
0
3
,
5
0
0
4
,
0
0
0
4
,
5
0
0
5
,
0
0
0
5
,
5
0
0
6
,
0
0
0
Engine
Fuel servicing plant 1 a
Fuel servicing plant 2 a
Engine operation - X
Engine oil filter 2 a
Centrifugal oil filter 2 a X X X X X X X X X X X X
Fuel filter 2 a X X X X X X
Intermediate fuel filter 2 a X X X X X X
Fuel prefilter 2 a X X X X X X
Crankcase breathers 2 a X X X X X X
Engine mounts 1 a X X
Valve gear 2 a X X
Turbochargers 2 a X X
Air filters 3 a X X
Battery charging alternator 9 a X
Fuel injectors 9 a X
Combustion chambers 9 a X
Crankcase breathers 9 a X
Hose lines 6 a X
Rubber sleeves 6 a X
Component maintenance 9 a X
Cylinder heads 9 a X
Turbochargers 9 a X
Engine mounts 9 a X
Auxiliary PTO coupling 9 a X
Butterfly coupling 9 a X
Extended component maintenance 18 a X
Turbochargers 18 a X
Oil priming pump 18 a X
Engine mounts 18 a X
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 33
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1.14 Maintenance tasks 6,000h
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Engine
QL1 - 1 a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245
Check pump capacity. X W1246
QL1 - 2 a Fuel servicing plant Check function of bar electrode. X W1244
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect intercooler drain system. W0502
Inspect service indicator of air filter. W0503
Check the inspection bores of the HP fuel pump. W0504
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 - 2 a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the
latest, on expiry of the time limit (given in years).
W1008
QL1 500 2 a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat-
est, each time the engine oil is changed.
X W1009
QL1 1000 2 a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2 a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel
filter.
W1481
QL1 1000 2 a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1000 2 a Crankcase breathers Crankcase breathers, 8V only: Fit new filters. X W1012
QL1 3000 1 a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 3000 2 a Valve gear Check valve clearance, adjust if required. ATTENTION! First adjust-
ment after 1,000 hours.
W1207
QL1 3000 2 a Turbochargers Clean compressor wheel. W1076
QL1 3000 3 a Air filters Fit new air filters. X W1005
QL1 6000 9 a Battery charging alternator Check condition of coupling. X W1016
QL1 6000 9 a Fuel injectors Replace fuel injectors. W1006
QL1 6000 9 a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 6000 9 a Crankcase breathers Crankcase breathers, 12V/16V only: Fit new filters. X W1014
QL3 6000 6 a Hose lines Replace all hose lines. W1251
QL3 6000 6 a Rubber sleeves Replace all rubber sleeves. W1250
QL3 6000 9 a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
W2001
Clean air ducting. W2002
Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Clean engine coolant cooler and inspect it for leaks. W2017
Clean engine oil cooler and inspect it for leaks. W2018
Check operation of diverter valve. X W2021
Fit new seals/sealing materials for all disassembled components. W2062
w = weeks
m = months
a = years
34 | Maintenance Schedule | MS50130/00E 2013-11
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M
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D
:

0
0
0
0
0
4
2
6
9
8

-

0
0
1
Qualifi-
cation
level
Interval Limit Item Maintenance tasks
O
p
t
i
o
n
Task
[h]
Overhaul engine coolant pump. W2110
Overhaul raw-water pump. X W2111
Overhaul bilge pump. X W2112
QL3 6000 9 a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat-
tern on cylinder liner running surfaces.
W1063
QL3 6000 9 a Turbochargers Overhaul turbochargers. W1038
QL3 6000 9 a Engine mounts Check buffer clearance of resilient mounts Check proper seating of
securing screws.
W1026
QL3 6000 9 a Auxiliary PTO coupling Fit new rubber elements if damage occurs but no later than expiry of
service limit (stated in years).
X W1191
QL3 6000 9 a Butterfly coupling Check condition visually. X W1037
QL4 6000 18 a Extended component mainte-
nance
Completely disassemble the engine. Inspect engine components as
per assembly instructions and repair or fit new components as re-
quired.
W3000
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new antifriction bearings for auxiliary PTOs. X W3006
Fit new high-pressure fuel pump. W3007
Fit new fuel delivery pump. W3010
Fit new actuating cylinders for air flow control flaps. X W3011
Fit new actuator cylinders for exhaust flaps. W3012
Fit new exhaust flap bearings. W3013
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new butterfly coupling. X W3035
Overhaul battery-charging generator. X W3042
Check gear train for cracks, replace bushings, check axles and replace
if necessary.
W3063
Fit new engine oil pump. W3073
Fit new rubber elements of engine mounts. W3100
Overhaul torsionally resilient steel-spring coupling. W3102
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
QL4 6000 18 a Turbochargers Fit new compressor wheels for turbochargers. W1472
QL4 6000 18 a Oil priming pump Visually check oil priming pump. W1605
Replace pump and coupling. W1541
QL4 6000 18 a Engine mounts Fit new engine mounts. W1464
w = weeks
m = months
a = years
MS50130/00E 2013-11 | Maintenance Schedule | 35
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