ASME B31.

3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 1

Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

CONTENTS

PIPING SYSTEM STANDARDS 2
HISTORY OF B31.3 4
CODE ORGANIZATION 5
FLUID SERVICE CONTAINMENT SYSTEM CHARACTERISTICS 6
FLUID SERVICE WORKSHOP 7
PIPE AND FITTING SELECTION WORKSHOP 7
PIPING COMPONENT STANDARDS 8
FLANGE PRESSURE-TEMPERATURE RATINGS 12
PIPE MANUFACTURING PROCESSES 16
BRANCH CONNECTIONS 19
CHARACTERISTICS OF SELECTED GASKET TYPES 19
CHARACTERISTICS OF SELECTED BOLTING 19
REQUIREMENTS FOR TOUGHNESS TESTS 20
DESIGN PRESSURE AND TEMPERATURE WORKSHOP 24
APPENDIX A ALLOWABLE STRESSES AND QUALITY FACTORS 25
CALCULATING REQUIRED PIPE WALL THICKNESS FOR STRAIGHT PIPE 31
PIPE DIMENSIONS AND PROPERTIES 34
PIPING MATERIAL SPECIFICATION WORKSHOP 39
THERMAL EXPANSION COEFFICIENTS 41
SPRING HANGER LOAD TABLE 45
GUIDED CANTILEVER METHOD 48
EXPANSION JOINT PRESSURE THRUST WORKSHOP 52
TYPES OF EXAMINATION 53
WELD ACCEPTANCE CRITERIA 54
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 2
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.


ASME B31 Piping System Standards

No. Title Typical Coverage
B31.1 Power Piping piping typically found in electric power generating stations, in industrial
and institutional plants, geothermal heating systems, and central and
district heating and cooling systems
B31.3 Process Piping piping typically found in petroleum refineries, chemical, textile, paper,
semiconductor and cryogenic plants, and related processing plants and
terminals
B31.4 Liquid
transportation
Piping
piping transporting products which are predominately liquid between
plants and terminals and within terminals, pumping, regulating and
metering stations
B31.5 Refrigeration
Piping
piping for refrigerants and secondary coolants
B31.8 Gas
Transportation
and Distribution
Piping
piping transporting products which are predominately gas between
sources and terminals, including compressor, regulating, and metering
stations; gas gathering pipelines
B31. 9 Building Services
Piping
piping typically found in industrial, institutional, commercial, and public
buildings, and in multi-unit residences which does not require the range
of sizes, pressures, and temperatures covered in B31.1
B31.11 Slurry
Transportation
Piping
piping transporting aqueous slurries between plants and terminals and
within terminals, pumping and regulating stations
BPE-1 Bioprocessing
Equipment
piping and equipment for bioprocess applications, including requirements
for sterility and cleanability, surface finish, material joining and seals
PVHO-1 Pressure Vessels
for Human
Occupancy
piping in pressure vessels occupied by humans such as submersibles,
diving bells, decompression chambers, and hyperbaric chambers, in
addition to the requirements for the PVHO
HPS High Pressure
Systems
piping system requirements for high pressure systems not covered in
B31.3 and equipment requirements not covered the ASME B&PV Code
B&PV
Code
Section
III
Nuclear Power
Plants
NB-3600 Class 1 Piping
NC/ND-3600 Class 2/3 Piping (similar to B31.1)
Code Case N47 Class 1 components in elevated temperature service


National Fire Protection Association (NFPA) Piping System Standards (selected)

No. Title
13 Installation of Sprinkler Systems
14 Installation of Standpipe, Private Hydrant, and Hose Systems
15 Water Spray Fixed Systems for Fire Protection
16 Installation of Foam-Water Sprinkler and Foam-Water Spray Systems
24 Installation of Private Fire Service Mains and Their Appurtenances
54 National Fuel Gas Code
58 Liquefied Petroleum Gas Code
59A Production, Storage, and Handling of Liquefied Natural Gas (LNG)
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 3
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.



Canadian Standards Association

No. Title
Z662 Oil and Gas Pipeline Systems


Compressed Gas Association (CGA) Piping System Standards (selected)

No. Title
G2.1 Requirements for the Storage and Handling of Anhydrous Ammonia (ANSI K61.1)
G4.4 Industrial Practices for Gaseous Oxygen Transmission and Distribution Piping Systems
G5.4 Standard for Hydrogen Piping Systems at Consumer Locations


Chlorine Institute Piping System Standards (selected)

No. Title
006 Piping Systems for Dry Chlorine
060 Chlorine Pipelines
094
Sodium Hydroxide Solution and Potassium Hydroxide Solution (Caustic): Storage Equipment
and Piping Systems
163 Hydrochloric Acid Storage and Piping Systems


ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 4
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

HISTORY OF B31.3

In 1926 the American Standards Institute initiated Project B31 to develop a piping code. ASME was the sole
administrative sponsor. The fIrst publication of this document, American Tentative Standard code for Pressure
Piping, occurred in 1935. From 1942 through 1955, the code was published as the American Standard Code for
Pressure Piping, ASA B31.1. It was composed of separate sections for different industries.

These sections were split off, starting in 1955 with the Gas Transmission and Distribution Piping Systems, ASA
B31.8. ASA B31.3, Petroleum Refinery Piping Code Section was first published in 1959. A number of separate
sections have been prepared, most of which have been published. The various section designations follow.

B31.1 Power Piping
B31.2 Fuel Gas Piping (withdrawn in 1988)
B31.3 Process Piping
B31.4 Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas, Anhydrous Ammonia, and Alcohols
B31.5 Refrigeration Piping
B31.6 Chemical Plant Piping (never published)
B31.7 Nuclear Piping (moved to B&PV Code Section III)
B31.8 Gas Transmission and Distribution Piping Systems
B31.9 Building Services Piping
B31.10 Cryogenic Piping (never published)
B31.11 Slurry Piping
B31.12 Hydrogen Piping (project started in 2004)

A draft of the section for Chemical Plant Piping, B31.6, was completed in 1974. However, it was decided to merge
this section into B31.3 because the two code sections were closely related. A joint code section, Chemical Plant
and Petroleum Refinery Piping, was published in 1976. It was at this time that items such as fluid service categories
such as Category M, nonmetallic piping, and safeguarding were introduced into B31.3.

In 1980 the nonmetals portions of the B31.3 Code were gathered and combined into one chapter, Chapter VII.

A draft code for Cryogenic Piping had been prepared by Section Committee B31.10 and was ready for approval in
1981. Again, since the coverage overlapped with B31.3, it was decided to merge the Section Committees and
develop a single inclusive Code. This Code was issued in 1984.

In addition, in 1984 another potentially separate code was added as new chapter to B31.3, High Pressure Piping,
Chapter IX.

The resulting document is a Code that is very broad in scope. It covers fluids as benign as water and as hazardous
as mustard gas. It covers temperatures from cryogenic conditions to l500F and beyond. It covers pressures from
vacuum and atmospheric to 50,000 psi and higher. Part of the philosophy of the Code stems from this broad
coverage. There is a great deal of responsibility placed with the Owner and latitude to use good engineering.

With respect to the initials that appear in front of B31.3, these have been ASA, ANSI and ASME. It is currently
correct to refer to the Code as ASME B31.3. The initial designation ASA referred to the American Standards
Association. This became the United States of America Standards Institute and then the American National
Standards Institute between 1967 and 1969. Thus, ASA was changed to ANSI. In 1978, the Standards Committee
was reorganized as a committee operating under ASME procedures with ANSI accreditation. Therefore, the initials
ASME now appear in front of B31.3. These changes in acronyms have not changed the B31.3 committee structure
or the Code.
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 5
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

CODE ORGANIZATION

Chapter I Scope and Definitions

Chapter II Design
Part 1 Conditions and Criteria
Part 2 Pressure Design of Piping Components
Part 3 Fluid Service Requirements for Piping Components
Part 4 Fluid Service Requirements for Piping Joints
Part 5 Flexibility and Support
Part 6 Systems

Chapter III Materials

Chapter IV Standards and Piping Components

Chapter V Fabrication, Assembly, and Erection

Chapter VI Inspection, Examination and Testing

Chapter VII Nonmetallic Piping and Piping Lined with Nonmetals

Chapter VIII Piping for Category M Fluid Service

Chapter IX High Pressure Piping

Appendices
A Allowable Stresses and Quality Factors for Metallic Piping and Bolting Materials
B Stress Tables and Allowable Pressure Tables for Nonmetals
C Physical Properties of Piping Materials
D Flexibility and Stress Intensification Factors
E Reference Standards
F Precautionary Considerations
G Safeguarding
H Sample Calculations for Branch Reinforcement
J Nomenclature
K Allowable Stress for High Pressure Piping
L Aluminum Alloy Pipe Flanges
M Guide to Classifying Fluid Services
Q Quality System Program
V Allowable Variations in Elevated Temperature Service
X Metallic Bellows Expansion Joints
Z Preparation of Technical Inquiries


ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 6
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

ASME B31.3 FLUID SERVICE CONTAINMENT SYSTEM CHARACTERISTICS

B31.3 Fluid Service B31.3 Definition Containment System
Characteristics
Category D [Utility] Category D fluid Service: a fluid service in which all of
the following apply:
1) the fluid handled is nonflammable, nontoxic, and
not damaging to human tissues
2) the design gage pressure does not exceed 1035
kPa (150 psi), and
3) the design temperature is from -29C (-20F) to
186C (366F).
Lowest cost
Usually not fire resistant
Usually not blow-out resistant

Normal [Process] Normal Fluid Service: a fluid service pertaining to
most piping covered by this Code, i.e., not subject to
the rules of Category D, Category M or High Pressure
Fluid Service.
Moderate cost
May be fire resistant or not
May be blow-out resistant or not

High Pressure High Pressure Fluid Service: a fluid service for which
the owner specifies the use of Chapter IX for piping
design and construction.
High cost
Usually fire resistant
Usually blow-out resistant
Category M [Lethal] Category M Fluid Service: a fluid service in which the
potential for personnel exposure is judged to be
significant and in which a single exposure to a very
small quantity of a toxic fluid, caused by leakage, can
produce serious irreversible harm to persons on
breathing or bodily contact, even when prompt
restorative measures are taken.
High cost
Usually fire resistant
Usually blow-out resistant


ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 7
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

ASME B31.3 FLUID SERVICE WORKSHOP
For the fluid services described, what B31.3 fluid service
definition is most nearly applicable?
PIPE AND FITTING SELECTION WORKSHOP For the fluid services described,
what piping system attributes and components would you select?
Fluid Service
B31.3
Fluid
Service
Fire
Resistant?
Blow-out
Resistant?
Material of
Construction
Pressure
Class
Thd, SW or
BW NPS < 2?
Steam condensate piping NPS - 8. Downstream
of an atmospheric flash tank, so maximum
temperature is 212F (100C). Maximum pressure
is 90 psig (6 bar).

Dry chlorine liquid, NPS - 4. Chlorine rail car to
vaporizer. Relief pressure is 710 psig (49 bar) and
temperatures range from -29F to 140F (-34C to
60C). Some studies indicate that there may be
some human fatalities resulting from a 30-min
exposure to 50 ppm and higher concentrations.

96% sulfuric acid, NPS - 4. Type 316 stainless
steel is required for line velocities greater than 3
ft/sec (1 m/sec), otherwise carbon steel is
acceptable. Fluoropolymer lined steel is
acceptable. Temperature is ambient, maximum
pressure is 120 psig (8 bar).

Gasoline, NPS - 8. Temperature is ambient,
max. pressure is 60 psig (4 bar).


650 psig (45 bar) steam superheated to 735F
(390C), NPS - 16. Relief pressure is 725 psig
(50 bar).

Therminol 66 heat transfer oil, NPS - 6. Max.
temperature is 560F (295C), max. pressure is
120 psig (8 bar).

Styrene monomer, NPS - 12. Ambient
temperature, max. pressure is 105 psig (7 bar).
Flammable. Polymerizes when left stagnant at
ambient temperature for long periods of time.

Lime/water slurry, NPS to 4. Ambient
temperature, maximum pressure is 140 psig (9.5
bar).



ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 8
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

ASME B16 Piping Component Standards
No. Title
B16.1 Cast Iron Pipe Flanges and Flanged Fittings
B16.3 Malleable Iron Threaded Fittings
B16.4 Gray Iron Threaded Fittings
B16.5 Pipe Flanges and Flanged Fittings
B16.9 Factory-Made Wrought Steel Buttwelding Fittings
B16.10 Face-to-Face and End-to-End Dimensions of Valves
B16.11 Forged Fittings, Socket Welding and Threaded
B16.12 Cast Iron Threaded Drainage Fittings
B16.14 Ferrous Pipe Plugs, Bushings and Locknuts with Pipe Threads
B16.15 Cast Bronze Threaded Fittings
B16.18 Cast Copper Alloy Solder Joint Pressure Fittings
B16.20 Metallic Gaskets for Pipe Flanges Ring Joint, Spiral Wound and Jacketed
B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
B16.22 Wrought Copper and Copper Alloy Solder Joint Pressure Fittings
*B16.23 Cast Copper Alloy Solder Joint Drainage Fittings DWV
B16.24 Cast Copper Alloy Pipe Flanges and Flanged Fittings
B16.25 Buttwelding Ends
B16.26 Cast Copper Alloy fittings for Flared Copper Tube
*B16.29 Wrought Copper and Wrought Copper Alloy Solder Joint Drainage Fittings DWV
*B16.32 Cast Copper Alloy Solder Joint Fittings for Sovent Drainage Systems
*B16.33 Manually Operated Metallic Gas Valves or Use in Gas Piping Systems up to 125 psig
B16.34 Valves Flanged, Threaded and Welding End
B16.36 Orifice Flanges
*B16.38 Large Metallic Valves for Gas Distribution
B16.39 Malleable Iron Threaded Pipe Unions
*B16.40 Manually Operated Thermoplastic Gas Shutoffs and Valves in Gas Distribution
*B16.41
Functional Qualification Requirement for Power Operated Active Valve Assemblies for Nuclear Power
Plants
B16.42 Ductile Iron Pipe Flanges and Flanged Fittings
*B16.44 Manually Operated Metallic Gas Valves for Use in House Piping Systems
*B16.45 Cast Iron Fittings for Sovent Drainage Systems
B16.47 Large Diameter Steel Flanges
B16.48 Steel Line Blanks
*B16.49
Factory-Made Wrought Steel Buttwelding Induction Bends for Transportation and Distribution
Systems
*B16.50 Wrought Copper and Copper Alloy Braze-Joint Pressure Fittings
*B16.51 Cast and Wrought Copper and Copper Alloy Press-Connect Pressure Fittings (draft)
* Not listed in ASME B31.3

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 9
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

MSS (Manufacturers Standardization Society of the Valve and Fittings Industry) Piping Component
Standards
No. Title
SP-42 Class 150 Corrosion Resistant Gate, Globe, Angle, Check Valves with Flanged, Butt Weld Ends
SP-43 Wrought Stainless Steel Butt-Welding Fittings
SP-44 Steel Pipeline Flanges
SP-51 Class 150LW Corrosion Resistant Cast Flanged Fittings
SP-58 Pipe Hangers and Supports -- Materials, Design and Manufacture
*SP-60 Connecting Flange Joint Between Tapping Sleeves and Tapping Valves
SP-65 High Pressure Chemical Industry Flanges and Threaded Stubs for Use with Lens Gaskets
*SP-67 Butterfly Valves
*SP-68 High Pressure-Offset Seat Butterfly Valves
*SP-69 Pipe Hangers and Supports -- Selection and Application
SP-70 Cast Iron Gate Valves, Flanged and Threaded Ends
SP-71 Cast Iron Swing Check valves, Flanged and Threaded Ends
SP-72 Ball Valves with Flanged or Butt-Welding Ends for General Service
SP-75 Specification for High Test Wrought Butt Welding Fittings
*SP-78 Cast Iron Plug Valves, Flanged and Threaded Ends
SP-79 Socket-Welding Reducer Inserts
SP-80 Bronze Gate, Globe, Angle and Check Valves
SP-81 Stainless Steel, Bonnetless, Flanged, Knife Gate Valves
SP-83 Class 3000 Steel Pipe Unions, Socket-Welding and Threaded
SP-85 Cast Iron Globe & Angle Valves, Flanged and Threaded Ends
*SP-87 Factory-Made Butt-Welding Fittings for Call 1 Nuclear Piping Applications
SP-88 Diaphragm Type Valves
SP-95 Swage(d) Nipples and Bull Plugs
SP-97 Integrally Reinforced Forged Branch Outley Fittings
*SP-99 Instrument Valves
*SP-103 Wrought Copper and Copper Alloy Insert Fittings for Polybutylene Systems
*SP-104 Wrought Copper Solder Joint Pressure Fittings
SP-105 Instrument Valves for Code Applications
*SP-106 Cast Copper Alloy Flanges and Flanged Fittings, Class 125, 150 and 300
*SP-107 Transition Union Fittings for Joining Metal and Plastic Products
*SP-108 Resilient-Seated Cast Iron-Eccentric Plug Valves
*SP-109 Welded Fabricated Copper Solder Joint Pressure Fittings
*SP-110 Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends
*SP-111 Gray-Iron and Ductile-Iron Tapping Sleeves
*SP-114 Corrosion Resistant Pipe Fittings Threaded and Socket Welding, Class 150 and 1000
*SP-115 Excess Flow Valves for Natural Gas Service
*SP-116 Service Line Valves and Fittings for Drinking Water Systems
*SP-118 Compact Steel Globe & Check Valves -- Flanged, Flangeless, Threaded and Welding Ends
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 10
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

No. Title
SP-119 Belled End Socket Welding Fittings, Stainless Steel and Copper Nickel
*SP-122 Plastic Industrial Ball Valves
*SP-123 Non-Ferrous Threaded and Solder-Joint Unions for Use With Copper Water Tube
*SP-124 Fabricated Tapping Sleeves
*SP-125 Gray Iron and Ductile Iron In-Line, Spring-Loaded, Center-Guided Check Valves
*SP-127 Bracing for Piping Systems Seismic-Wind-Dynamic Design, Selection, Application
* Not listed in ASME B31.3

API Piping Component Standards (selected)
No. Title
5L Line Pipe
*6D Pipeline Valves (Gate, Plug, Ball, and Check Valves)
594 Check Valves: Wafer, Wafer-lug and Double Flanged Type
599 Metal Plug Valves Flanged and Welding Ends
600
Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries Modified National
Adoption of ISO 10434
602 Compact Steel Gate Valves Flanged, Threaded, Welding, and Extended Body Ends
603 Corrosion-Resistant, Bolted Bonnet Gate Valves--Flanged and Butt-Welding Ends
608 Metal Ball Valves Flanged, Threaded and Butt-Welding Ends
609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type
* Not listed in ASME B31.3

ASTM Piping Component Standards (selected)
No. Title
A53 Pipe, Steel, Black and Hot-Dipped, Zinc Coated, Welded and Seamless
A106 Seamless Carbon Steel Pipe for High-Temperature Service
A234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperature
A312 Seamless and Welded Austenitic Stainless Steel Pipe
A333 Seamless and Welded Steel Pipe for Low-Temperature Service
A403 Wrought Austenitic Stainless Steel Piping Fittings
B75 Seamless Copper Tube
B88 Seamless Copper Water Tube
B165 Nickel-Copper Alloy (UNS N04400) Seamless Pipe and Tube
B167 Nickel-Chromium-Iron Alloy (UNS N06600-N06690) Seamless Pipe and Tube
B241 Aluminum-Alloy Seamless Pipe and Seamless Extruded Tube
B280 Seamless Copper Tube for Air Conditioning and Refrigeration Fluid Service
B337 Seamless and Welded Titanium and Titanium Alloy Pipe
B361 Factory-Made Wrought Aluminum and Aluminum-Alloy Welding Fittings
B366 Factory-Made Wrought Nickel and Nickel-Alloy Welding Fittings
B658 Zirconium and Zirconium Alloy Seamless and Welded Pipe
C599 Process Glass Pipe and Fittings
D1785 PVC Plastic Pipe
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 11
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

No. Title
D2282 ABS Plastic Pipe (SDR-PR)
D2464 Threaded PVC Plastic Pipe Fittings, Sch 80
D2468 Socket-Type ABS Plastic Pipe Fittings, Sch 40
D2517 Reinforced Epoxy Resin Gas Pressure Pipe and Fittings
D2846 CPVC Plastic Hot and Cold Water Distribution Systems
D3261 Butt Heat Fusion PE Plastic Fittings for PE Plastic Pipe and Tubing
D5421 Contact Molded Fiberglass RTR Flanges
F423 PTFE Plastic-Lined Ferrous Metal Pipe and Fittings
F492 Polypropylene and PP Plastic-Lined Ferrous Metal Pipe and Fittings

AWWA Piping Component Standards (selected)
No. Title
*C104 Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water
C110 Ductile-Iron and Gray-Iron Fittings, 3 In.-48 In. (76 mm-1,219 mm), for Water
C115 Flanged Ductile-Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges
C151 Ductile-Iron Pipe, Centrifugally Cast, for Water
*C153 Ductile-Iron Compact Fittings for Water Service
C300 Reinforced Concrete Pressure Pipe, Steel Cylinder Type, for Water and Other Liquids
C302 Reinforced Concrete Pressure Pipe, Noncylinder Type, for Water and Other Liquids
*C501 Cast-Iron Sluice Gates
*C502 Dry-Barrel Fire Hydrants
*C503 Wet-Barrel Fire Hydrants
C504 Rubber-Seated Butterfly Valves
*C507 Ball Valves, 6 In. Through 48 In. (150 mm Through 1,200 mm)
*C508 Swing-Check Valves for Waterworks Service, 2 In. (50 mm) Through 24 In.( 600 mm) NPS
*C509 Resilient-Seated Gate Valves for Water Supply Service
*C510 Double Check Valve Backflow Prevention Assembly
*C511 Reduced-Pressure Principle Backflow Prevention Assembly
C900 PVC Pressure Pipe, 4-inch through 12-inch, for Water
C950 Glass-Fiber-Reinforced Thermosetting Resin Pressure Pipe
* Not listed in ASME B31.3

Canadian Standards Association
No. Title
*Z245.1 Steel Pipe
*Z245.6 Coiled Aluminum Line Pipe and Accessories
*Z245.11 Steel Fittings
*Z245.12 Steel Flanges
*Z245.15 Steel Valves
* Not listed in ASME B31.3
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 12
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

ASME B16.5 Flange Ratings - Carbon Steel (US Customary Units - psi)

0
1000
2000
3000
4000
5000
6000
7000
0 200 400 600 800 1000
Temperature (F)
P
r
e
s
s
u
r
e

(
p
s
i
g
)
Class 150
Class 300
Class 600
Class 900
Class 1500
Class 2500




Temp (F)
Class
150
Class
300
Class
600
Class
900
Class
1500
Class
2500
min to 100 285 740 1480 2220 3705 6170
200 260 680 1360 2035 3395 5655
300 230 655 1310 1965 3270 5450
400 200 635 1265 1900 3170 5280
500 170 605 1205 1810 3015 5025
600 140 570 1135 1705 2840 4730
650 125 550 1100 1650 2745 4575
700 110 530 1060 1590 2655 4425
750 95 505 1015 1520 2535 4230
800 80 410 825 1235 2055 3430
850 65 320 640 955 1595 2655
900 50 230 460 690 1150 1915
950 35 135 275 410 685 1145
1000 20 85 170 255 430 715
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 13
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

ASME B16.5 Flange Ratings - Carbon Steel (Metric Units - bar)

0
50
100
150
200
250
300
350
400
450
0 100 200 300 400 500
Temperature (C)
P
r
e
s
s
u
r
e

(
b
a
r
g
)
Class 150
Class 300
Class 600
Class 900
Class 1500
Class 2500




Temp (C)
Class
150
Class
300
Class
600
Class
900
Class
1500
Class
2500
min to 38 19.6 51.1 102.1 153.2 255.3 425.5
50 19.2 50.1 100.2 150.4 250.6 417.7
100 17.7 46.6 93.2 139.8 233.0 388.3
150 15.8 45.1 90.2 135.2 225.4 375.6
200 13.8 43.8 87.6 131.4 219.0 365.0
250 12.1 41.9 83.9 125.8 209.7 349.5
300 10.2 39.8 79.6 119.5 199.1 331.8
325 9.3 38.7 77.4 116.1 193.6 322.6
350 8.4 37.6 75.1 112.7 187.8 313.0
375 7.4 36.4 72.7 109.1 181.8 303.1
400 6.5 34.7 69.4 104.2 173.6 289.3
425 5.5 28.8 57.5 86.3 143.8 239.7
450 4.6 23.0 46.0 69.0 115.0 191.7
475 3.7 17.4 34.9 52.3 87.2 145.3
500 2.8 11.8 23.5 35.3 58.8 97.9
538 1.4 5.9 11.8 17.7 29.5 49.2

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 14
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

ASME B16.5 Flange Ratings Type 316 Stainless Steel (US Customary Units - psi)
0
1000
2000
3000
4000
5000
6000
0 200 400 600 800 1000 1200 1400
Temperature (F)
P
r
e
s
s
u
r
e

(
p
s
i
g
)
Class 150
Class 300
Class 600
Class 900
Class 1500
Class 2500


Temp (F) Class 150 Class 300 Class 600 Class 900 Class 1500 Class 2500
min to 100 275 720 1440 2160 3600 6000
200 235 620 1240 1860 3095 5160
300 215 560 1120 1680 2795 4660
400 195 515 1025 1540 2570 4280
500 170 480 955 1435 2390 3980
600 140 450 900 1355 2255 3760
650 125 440 885 1325 2210 3680
700 110 435 870 1305 2170 3620
750 95 425 855 1280 2135 3560
800 80 420 845 1265 2110 3520
850 65 420 835 1255 2090 3480
900 50 415 830 1245 2075 3460
950 35 385 775 1160 1930 3220
1000 20 365 725 1090 1820 3030
1050 360 720 1080 1800 3000
1100 305 610 915 1525 2545
1150 235 475 710 1185 1970
1200 185 370 555 925 1545
1250 145 295 440 735 1230
1300 115 235 350 585 970
1350 95 190 290 480 800
1400 75 150 225 380 630
1450 60 115 175 290 485
1500 40 85 125 205 345
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 15
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

ASME B16.5 Flange Ratings Type 316 Stainless Steel (Metric Units - bar)
0.0
50.0
100.0
150.0
200.0
250.0
300.0
350.0
400.0
450.0
0 200 400 600 800
Temperature (C)
P
r
e
s
s
u
r
e

(
b
a
r
g
)
Series1
Series2
Series3
Series4
Series5
Series6


Temp (C) Class 150 Class 300 Class 600 Class 900 Class 1500 Class 2500
38 19.0 49.6 99.3 148.9 248.2 413.7
50 18.4 48.1 96.2 144.3 240.6 400.9
100 16.2 42.2 84.4 126.6 211.0 351.6
150 14.8 38.5 77.0 115.5 192.5 320.8
200 13.7 35.7 71.3 107.0 178.3 297.2
250 12.1 33.4 66.8 100.1 166.9 278.1
300 10.2 31.6 63.2 94.9 158.1 263.5
325 9.3 30.9 61.8 92.7 154.4 257.4
350 8.4 30.3 60.7 91.0 151.6 252.7
375 7.4 29.9 59.8 89.6 149.4 249.0
400 6.5 29.4 58.9 88.3 147.2 245.3
425 5.5 29.1 58.3 87.4 145.7 242.9
450 4.6 28.8 57.7 86.5 144.2 240.4
475 3.7 28.7 57.3 86.0 143.4 238.9
500 2.8 28.2 56.5 84.7 140.9 235.0
538 1.4 25.2 50.0 75.2 125.5 208.9
550 25.0 49.8 74.8 124.9 208.0
575 24.0 47.9 71.8 119.7 199.5
600 19.9 39.8 59.7 99.5 165.9
625 15.8 31.6 47.4 79.1 131.8
650 12.7 25.3 38.0 63.3 105.5
675 10.3 20.6 31.0 51.6 86.0
700 8.4 16.8 25.1 41.9 69.8
725 7.0 14.0 21.0 34.9 58.2
750 5.9 11.7 17.6 29.3 48.9
775 4.6 9.0 13.7 22.8 38.0
800 3.5 7.0 10.5 17.4 29.2
816 2.8 5.9 8.6 14.1 23.8
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 16
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

SEAMLESS MANUFACTURING PROCESS AT USS TUBULAR #3 MILL - 10.75" TO 26" O.D.
(http://www.usstubular.com/facilities/splplo.htm)


Modern 6-Strand Caster
Lorain's 6-strand
continuous caster
incorporates the latest
steel processing
technology. This unit is
capable of producing more
than 600.000 annual tons
[550,000 metric tons] of
high quality rounds for
superior seamless tubular
products. These rounds
are conditioned, as
required, after visual
inspection.

Rotary Billet Heating The
billets are now brought to
the proper temperature for
piercing by heating them in
a rotary hearth furnace.

Rotary Piercing Mill
(RPM) The billet is gripped
by the rolls, which rotate
and advance it over the
piercer point, forming a
hole through its length.
Large sizes go through a
second piercing mill.

Second Piercer
(Elongator) This piercing
operation further increases
the diameter and length
and decreases the wall
thickness.

Reheating Furnace
Before further working, the
pierced billets are again
brought to forging
temperature in the reheat
furnace.

Plug Rolling Mill In this
operation the pierced billet
is rolled over a plug to
reduce the diameter and
wall thickness and to
increase the length.

Reheating Furnace
Shells must again be
heated to forging
temperatures for further
working.

Rotary Expanding Mill
For pipe NPS 16 and over,
the diameter is enlarged
and the wall thickness
reduced to approximate
finished dimensions in the
rotary mill.

Reeling Mill The rolls of
the reeling mill grip the
pipe and advance it over a
mandrel, burnishing both
the inside and outside
surfaces of the pipe.

Reheating Furnace The
purpose of reheating at
this stage is to obtain
uniformity of temperature
for sizing.


Sizing Mill The pipe,
reheated if necessary,
passes through a series of
rolls where it is formed into
a true round, and sized to
the exact required
diameter.

Cooling Table After
sizing, the pipe is allowed
to cool on a slowly moving
conveyer table.
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 17
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.


Rotary Straightener Here
the pipe is brought to the
required straightness. The
"crop ends" of standard
seamless are then cut off
before end beveling.

NDT Inspection At this
station pipe is
electromagnetically
inspected to detect body
wall imperfections.

Facing and Beveling An
expanding arbor holds the
pipe in line while a
revolving head faces and
bevels the end of the pipe.

Hydrostatic Testing The
finished pipe is visually
inspected and is subjected
to a hydrostatic test as a
strength and leak check
before shipping.

Final Inspection A final
visual inspection is given
the pipe prior to stenciling,
loading and shipping.



ELECTRIC RESISTANCE WELD (ERW) MANUFACTURING PROCESS AT USS TUBULAR- 8.625" TO 20" O.D.
(http://www.usstubular.com/facilities/erw.htm)



Coil Feed Ramp Coils are
removed from storage and
placed on a feed ramp.
Here each coil is
positioned on the center
line of the mill and fed into
the uncoiling unit. The
leading edge feeds into
the pinch rolls preceding
the flattener. An
electrically operated shear
cuts off the end of each
coil so that the coils can
be welded together to form
a continuous strip.


First Forming Section
The first forming section,
composed of breakdown
strands, begins the
transformation of the strip
from flat steel to a round
pipe section. The roll
transition section receives
the product from the first
forming section and
continues the "rounding-
up" process.


Fin Pass Section The
section of the forming rolls
finishes the rounding
process and contours the
edges of the strip for
welding.


High Frequency Welder
The High Frequency
Welder heats the edges of
the strip to approximately
2600F [1400C] at the
fusion point location.
Pressure rolls then
squeeze the heated edges
together to form a fusion
weld.
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 18
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.



In-Process Weld Non-
Destructive Inspection
After welding, the weld is
inspected by independent
non-destructive inspection
units.


Seam Normalizer
Here the weld area is
subjected to the proper
post-weld treatment as
metallurgically required to
remove welding stresses
and produce a uniform
normalized grain structure.


Sizing Mill Here the pipe
passes through the sizing
mill with idler side-closing
rolls between the strands.
This process sizes the
pipe to proper outside
diameter and straightens
the pipe at the same time.


Flying Cut-Off As the
continuous length moves
down the mill, the flying
cut-off cuts a designated
length of pipe without
interrupting continuous
product flow of the mill.


Hydrostatic Testing Each
length of pipe is subjected
to a hydrostatic test as a
strength and leak check.


Straightening Any bow in
the pipe is now removed
by a series of horizontal
deflection rolls.


Non-Destructive
Inspection The pipe now
enters the finishing floor
where the weld is
ultrasonically inspected
and the pipe body is
examined by
electromagnetic means.


Cut-Off Facilities This
facility provides test
barrels as required and
cuts out defects detected
by nondestructive
inspection.


Facing and Beveling
Carbide tools cut the
desired end finish on the
pipe.


Final Inspection A final
visual inspection is given
the pipe prior to
computerized weighing
and measuring in
preparation for stenciling,
loading and shipping.


ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 19
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

BRANCH CONNECTIONS

CHARACTERISTICS OF SELECTED GASKET TYPES
Approximate
Max Temp
Gasket
Type
Chemical
Resistance F C
Fire
Resistance
Blow-out
Resistance
Leak
Performance
Strength
of Bolting
Required
Rubber OK for most 200 95 No No Best Low
Reinforced
Rubber
OK for most 325 160 No No Fair Low
PTFE
OK for almost
all
350 180 No No Good Low
Flexible
Graphite
OK for almost
all
900
(625)
480
(330)
Yes
No, unless
thicker metal
insert
Good Medium
Kammprofile
Both metal &
sealing material
have to be OK
1500 820
Depends on
sealing
material
Yes Good Medium
Spiral
Wound
Both metal
winding & filler
have to be OK
1500 820
Depends on
filler
Yes Good
Medium to
High
Ring Joint
Metal has to be
OK
1500 820 Yes Yes Good High

CHARACTERISTICS OF SELECTED BOLTING
Material Low Strength Medium Strength High Strength
Carbon Steel A307
SAE Gr 1
SAE Gr 5

Low Alloy
Steel
SAE Gr 5 A193 Gr B7M, hardness
controlled
A193 Gr B7
A193 Gr B16, high temperature
A320 Gr L7, low temperature
Stainless Steel A193 Gr B8 304 SS
A193 Gr B8M 316 SS
A193 Gr B8 Cl 2 304 SS
A193 Gr B8M Cl2 316 SS


Tee
Unreinforced
Fabricated Tee
Reinforced Fabricated
Tee
Branch
Connection
Fitting



Stress
Intensification
Factor (NPS 8
STD WT
header)
2.3 4.9 2.5 2.2
Effective
examination
methods
Radiographic
Visual
Visual Visual Visual
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 20
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.




See notes on the next page.
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 21
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.





ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 22
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.



ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 23
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.



ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 24
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

DESIGN PRESSURE AND TEMPERATURE WORKSHOP

Problem 1: Ambient temperature styrene
monomer is pumped from a holding tank to a
reactor. The normal discharge pressure is 390
psi (27 bar), and the pressure switch shuts off
the positive displacement pump when the
pressure reaches 630 psi (43 bar). The material
of construction for the line is carbon steel. The
piping is capable of 740 psi (51.1 bar).
o What should the design pressure be?
o What should the design temperature be?
o What should the relief valve setting be?





Problem 2: If the line in problem 1 is steam
cleaned with 50 psi (3.5 bar) steam superheated
to 735F (390C)
o What should the design pressure be?
o What should the design temperature be?
o What should the relief valve setting be?


Problem 3: Styrene monomer at ambient
temperature on outdoor pipe rack. The maximum
operating pressure is 95 psig. The piping is
capable of 275 psi (19.6 bar).
o What should the design pressure be?
o What should the design temperature be?
o What should the relief valve setting be?




PS
Pressure switch shuts off
pump at 630 psi (43 bar)
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 25
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

B31.3 Appendix A Allowable Stresses: Carbon Steel Example (1 of 2)

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 26
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

B31.3 Appendix A Allowable Stresses: Carbon Steel Example (2 of 2)

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 27
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

B31.3 Appendix A Allowable Stresses: Stainless Steel Example (1 of 2)

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 28
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

B31.3 Appendix A Allowable Stresses: Stainless Steel Example (2 of 2)

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 29
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

B31.3 Appendix A Quality Factors Example (1 of 2)

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 30
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

B31.3 Appendix A Quality Factors Example (2 of 2)

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 31
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

CALCULATING REQUIRED WALL THICKNESS FOR STRAIGHT PIPE

PD
t =
2 (SEW + PY)

Where:
t = pressure design thickness
P = internal design gauge pressure
D = outside diameter of pipe
S = allowable stress value for material from piping code at the design temperature
E = longitudinal weld joint quality factor from piping code (next page)
W = weld joint strength reduction factor
= 1.0 for all materials 950F (510C) and cooler
Y = coefficient. See the next page. The following values generally apply:
= 0.4 for ductile metals 900F (482C) and cooler
= 0.0 for cast iron

The minimum nominal new thickness required is the sum of:
pressure design thickness (t)
+ manufacturing tolerance (ASTM A53 allows plus or minus 12.5%)
+ corrosion (or erosion) allowance
+ threading allowance

STRAIGHT PIPE WALL THICKNESS WORKSHOP

1. What is the required nominal pipe wall thickness for NPS 1 and NPS 8 for the following case?
Styrene monomer service
ASTM A53 Gr B ERW carbon steel pipe
Design pressure and temperature from Problems 1 and 2, page 25
S = 20,000 psi (138 MPa) - verify
Corrosion allowance = 1/8 (3.2 mm)
Socket welding thru NPS 1
Buttwelding NPS 2 and larger









2. If the construction was threading instead of socket welding NPS through 1, what would the wall thickness
have to be for NPS 1? [See discussion on Threaded Joint Fluid Service Requirements in Section 2 and para. 314.]

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 32
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

VALUES OF COEFFICIENT Y

When the pressure design thickness is less than 1/6 of the pipe outside diameter, the following values apply:

900F
482C
950F
510C
1000F
538C
1050F
566C
1100F
593C
1150F
621C
Ferritic Steels 0.4 0.5 0.7 0.7 0.7 0.7
Austenitic Steels 0.4 0.4 0.4 0.4 0.5 0.7
Other Ductile Metals0.4 0.4 0.4 0.4 0.4 0.4
Cast Iron 0.0 --- --- --- --- ---

The factor Y increases with increasing temperature. At elevated temperatures, when creep effects become
significant, creep leads to a more even distribution of stress across the pipe wall thickness. The larger factor Y
leads to a decrease in the calculated wall thickness for the same allowable stress.

When the pressure design thickness is greater than or equal to 1/6 of the pipe outside diameter, the following
equation applies:



Where:
d = inside diameter of the pipe
D = outside diameter of the pipe
c = corrosion (or erosion) allowance plus threading allowance


c d D
c d
Y
2
2
+ +
+
=
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 33
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.


ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 34
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

PIPE DIMENSIONS AND PROPERTIES IN US CUSTOMARY UNITS

NPS OD, in. ID Schedule
Wall
Thickness,
in.
Inside
Diameter,
in.
Weight
of Steel
Pipe,
lbm/ft
Weight
of Water,
lbm/ft
Moment
of
Inertia,
in4
Section
Modulus,
in3
STD 40 0.068 0.269 0.244 0.025 0.0011 0.0053
1/8 0.405
XS 80 0.095 0.215 0.314 0.016 0.0012 0.0060
STD 40 0.088 0.364 0.424 0.045 0.0033 0.0123
1/4 0.540
XS 80 0.119 0.302 0.534 0.031 0.0038 0.0139
STD 40 0.091 0.493 0.567 0.083 0.0073 0.0216
3/8 0.675
XS 80 0.126 0.423 0.738 0.061 0.0086 0.0255
- 10S 0.083 0.674 0.670 0.155 0.0143 0.0341
STD 40 0.109 0.622 0.850 0.132 0.0171 0.0407
XS 80 0.147 0.546 1.09 0.101 0.0201 0.0478
- 160 0.188 0.464 1.31 0.073 0.0222 0.0528
1/2 0.840
XXS - 0.294 0.252 1.71 0.022 0.0242 0.0577
- 10S 0.083 0.884 0.856 0.266 0.0297 0.0566
STD 40 0.113 0.824 1.13 0.231 0.0370 0.0705
XS 80 0.154 0.742 1.47 0.187 0.0448 0.0853
- 160 0.219 0.612 1.94 0.127 0.0528 0.101
3/4 1.050
XXS - 0.308 0.434 2.44 0.064 0.0579 0.110
- 10S 0.109 1.097 1.40 0.410 0.0757 0.115
STD 40 0.133 1.049 1.68 0.375 0.0873 0.133
XS 80 0.178 0.959 2.16 0.313 0.105 0.160
- 160 0.250 0.815 2.84 0.226 0.125 0.190
1 1.315
XXS - 0.358 0.599 3.66 0.122 0.140 0.214
- 10S 0.109 1.442 1.80 0.708 0.160 0.193
STD 40 0.140 1.380 2.27 0.648 0.195 0.235
XS 80 0.191 1.278 2.99 0.556 0.242 0.291
- 160 0.250 1.160 3.76 0.458 0.284 0.342
1-1/4 1.660
XXS - 0.382 0.896 5.21 0.273 0.341 0.411
- 10S 0.109 1.682 2.08 0.963 0.247 0.260
STD 40 0.145 1.610 2.71 0.882 0.310 0.326
XS 80 0.200 1.500 3.63 0.766 0.391 0.412
- 160 0.281 1.338 4.85 0.609 0.482 0.508
1-1/2 1.900
XXS - 0.400 1.100 6.40 0.412 0.568 0.598
- 10S 0.109 2.157 2.64 1.58 0.499 0.420
STD 40 0.154 2.067 3.65 1.45 0.666 0.561
XS 80 0.218 1.939 5.02 1.28 0.868 0.731
- 160 0.344 1.687 7.45 0.969 1.16 0.980
2 2.375
XXS - 0.436 1.503 9.02 0.769 1.31 1.10
- 10S 0.120 2.635 3.53 2.36 0.987 0.687
STD 40 0.203 2.469 5.79 2.07 1.53 1.06
XS 80 0.276 2.323 7.65 1.84 1.92 1.34
- 160 0.375 2.125 10.0 1.54 2.35 1.64
2-1/2 2.875
XXS - 0.552 1.771 13.7 1.07 2.87 2.00
- 5S 0.083 3.334 3.03 3.78 1.30 0.744
- 10S 0.120 3.260 4.33 3.62 1.82 1.04
STD 40 0.216 3.068 7.57 3.20 3.02 1.72
XS 80 0.300 2.900 10.2 2.86 3.89 2.23
3 3.500
- 160 0.438 2.624 14.3 2.34 5.04 2.88
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 35
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

NPS OD, in. ID Schedule
Wall
Thickness,
in.
Inside
Diameter,
in.
Weight
of Steel
Pipe,
lbm/ft
Weight
of Water,
lbm/ft
Moment
of
Inertia,
in4
Section
Modulus,
in3
XXS - 0.600 2.300 18.6 1.80 5.99 3.42
- 5S 0.083 4.334 3.91 6.39 2.81 1.25
- 10S 0.120 4.260 5.61 6.18 3.96 1.76
STD 40 0.237 4.026 10.8 5.52 7.23 3.21
4 4.500
XS 80 0.337 3.826 15.0 4.98 9.61 4.27
- 5S 0.109 6.407 7.58 14.0 11.8 3.58
- 10S 0.134 6.357 9.28 13.8 14.4 4.35
STD 40 0.280 6.065 19.0 12.5 28.1 8.50
6 6.625
XS 80 0.432 5.761 28.5 11.3 40.5 12.2
- 5S 0.109 8.407 9.90 24.1 26.4 6.13
- 10S 0.148 8.329 13.4 23.6 35.4 8.21
STD 40 0.322 7.981 28.5 21.7 72.5 16.8
8 8.625
XS 80 0.500 7.625 43.3 19.8 105.7 24.5
- 5S 0.134 10.482 15.2 37.4 63.0 11.7
- 10S 0.165 10.420 18.6 37.0 76.9 14.3
STD 40 0.365 10.020 40.4 34.2 161 29.9
XS - 0.500 9.750 54.7 32.4 212 39.4
10 10.750
- 80 0.594 9.562 64.4 31.1 245 45.6
- 5S 0.156 12.438 21.0 52.7 122 19.2
- 10S 0.180 12.390 24.1 52.2 140 22.0
STD - 0.375 12.000 49.5 49.0 279 43.8
- 40 0.406 11.938 53.5 48.5 300 47.1
XS - 0.500 11.750 65.3 47.0 362 56.7
12 12.750
- 80 0.688 11.374 88.5 44.0 476 74.6
- 5S 0.156 13.688 23.0 63.8 163 23.2
- 10S 0.188 13.624 27.7 63.2 195 27.8
STD - 0.375 13.250 54.5 59.8 373 53.3
- 40 0.438 13.124 63.4 58.6 429 61.4
XS - 0.500 13.000 72.0 57.5 484 69.1
14 14.000
- 80 0.750 12.500 106 53.2 687 98.2
- 5S 0.165 15.670 27.9 83.6 257 32.2
- 10S 0.188 15.624 31.7 83.1 292 36.5
STD - 0.375 15.250 62.5 79.2 562 70.3
XS 40 0.500 15.000 82.7 76.6 732 91.5
16 16.000
- 80 0.844 14.312 136 69.7 1157 145
- 5S 0.165 17.670 31.4 106 368 40.8
- 10S 0.188 17.624 35.7 106 417 46.4
STD - 0.375 17.250 70.5 101 807 89.6
XS - 0.500 17.000 93.4 98.4 1053 117
- 40 0.562 16.876 105 96.9 1171 130
18 18.000
- 80 0.938 16.124 171 88.5 1835 204
- 5S 0.188 19.624 39.7 131 574 57.4
- 10S 0.218 19.564 46.0 130 663 66.3
STD - 0.375 19.250 78.5 126 1113 111
XS - 0.500 19.000 104 123 1457 146
20 20.000
- 40 0.594 18.812 123 120 1706 171
22 22.000 - 5S 0.188 21.624 43.7 159 766 69.7
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 36
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

NPS OD, in. ID Schedule
Wall
Thickness,
in.
Inside
Diameter,
in.
Weight
of Steel
Pipe,
lbm/ft
Weight
of Water,
lbm/ft
Moment
of
Inertia,
in4
Section
Modulus,
in3
- 10S 0.218 21.564 50.7 158 885 80.4
STD - 0.375 21.250 86.5 154 1490 135

XS - 0.500 21.000 115 150 1952 177
- 5S 0.218 23.564 55.3 189 1152 96.0
- 10S 0.250 23.500 63.3 188 1315 110
STD - 0.375 23.250 94.5 184 1942 162
XS - 0.500 23.000 125 180 2549 212
24 24.000
- 40 0.688 22.624 171 174 3426 285
STD - 0.375 25.250 103 217 2478 191
26 26.000
XS - 0.500 25.000 136 213 3257 251
STD - 0.375 27.250 111 253 3105 222
28 28.000
XS - 0.500 27.000 147 248 4085 292
- 5S 0.250 29.500 79.3 296 2585 172
- 10S 0.312 29.376 98.8 294 3206 214
STD - 0.375 29.250 119 291 3829 255
30 30.000
XS - 0.500 29.000 157 286 5042 336


PIPE DIMENSIONS AND PROPERTIES IN SI METRIC UNITS

NPS DN OD, mm ID Schedule
Wall
Thickness,
mm
Inside
Diameter,
mm
Weight
of Steel
Pipe,
Kg/m
Weight
of Water,
Kg/m
Moment of
Inertia, mm4
Section
Modulus,
mm3
10.3 STD 40 1.73 6.83 0.365 0.037 443 86.1 1/8 -
10.3 XS 80 2.41 5.46 0.469 0.023 506 98.4
13.7 STD 40 2.24 9.25 0.633 0.067 1379 201 1/4 -
13.7 XS 80 3.02 7.67 0.797 0.046 1567 229
17.1 STD 40 2.31 12.52 0.846 0.123 3035 354 3/8 10
17.1 XS 80 3.20 10.74 1.10 0.091 3587 418
21.3 - 10S 2.11 17.12 1.00 0.230 5956 558
21.3 STD 40 2.77 15.80 1.27 0.196 7114 667
21.3 XS 80 3.73 13.87 1.62 0.151 8357 783
21.3 - 160 4.78 11.79 1.95 0.109 9225 865
1/2 15
21.3 XXS - 7.47 6.40 2.55 0.032 1.009E+04 946
26.7 - 10S 2.11 22.45 1.28 0.396 1.236E+04 927
26.7 STD 40 2.87 20.93 1.68 0.344 1.542E+04 1156
26.7 XS 80 3.91 18.85 2.20 0.279 1.864E+04 1398
26.7 - 160 5.56 15.54 2.90 0.190 2.197E+04 1647
3/4 20
26.7 XXS - 7.82 11.02 3.64 0.095 2.411E+04 1808
33.4 - 10S 2.77 27.86 2.09 0.610 3.151E+04 1887
33.4 STD 40 3.38 26.64 2.50 0.558 3.635E+04 2177
33.4 XS 80 4.52 24.36 3.22 0.466 4.381E+04 2624
33.4 - 160 6.35 20.70 4.24 0.337 5.208E+04 3119
1 25
33.4 XXS - 9.09 15.21 5.45 0.182 5.846E+04 3501
42.2 - 10S 2.77 36.63 2.69 1.05 6.680E+04 3169 1-1/4 32
42.2 STD 40 3.56 35.05 3.39 0.965 8.104E+04 3844
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 37
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

NPS DN OD, mm ID Schedule
Wall
Thickness,
mm
Inside
Diameter,
mm
Weight
of Steel
Pipe,
Kg/m
Weight
of Water,
Kg/m
Moment of
Inertia, mm4
Section
Modulus,
mm3
42.2 XS 80 4.85 32.46 4.46 0.828 1.006E+05 4774
42.2 - 160 6.35 29.46 5.61 0.682 1.182E+05 5604

42.2 XXS - 9.70 22.76 7.77 0.407 1.420E+05 6734
48.3 - 10S 2.77 42.72 3.11 1.43 1.027E+05 4258
48.3 STD 40 3.68 40.89 4.05 1.31 1.290E+05 5346
48.3 XS 80 5.08 38.10 5.41 1.14 1.628E+05 6748
48.3 - 160 7.14 33.99 7.24 0.907 2.008E+05 8321
1-1/2 40
48.3 XXS - 10.16 27.94 9.55 0.613 2.364E+05 9795
60.3 - 10S 2.77 54.79 3.93 2.36 2.078E+05 6889
60.3 STD 40 3.91 52.50 5.44 2.16 2.771E+05 9187
60.3 XS 80 5.54 49.25 7.48 1.91 3.613E+05 1.198E+04
60.3 - 160 8.74 42.85 11.1 1.44 4.846E+05 1.607E+04
2 50
60.3 XXS - 11.07 38.18 13.5 1.14 5.458E+05 1.810E+04
73.0 - 10S 3.05 66.93 5.26 3.52 4.109E+05 1.125E+04
73.0 STD 40 5.16 62.71 8.63 3.09 6.366E+05 1.744E+04
73.0 XS 80 7.01 59.00 11.4 2.73 8.009E+05 2.194E+04
73.0 - 160 9.53 53.98 14.9 2.29 9.793E+05 2.682E+04
2-1/2 65
73.0 XXS - 14.02 44.98 20.4 1.59 1.195E+06 3.273E+04
88.9 - 5S 2.11 84.68 4.51 5.63 5.416E+05 1.218E+04
88.9 - 10S 3.05 82.80 6.45 5.39 7.584E+05 1.706E+04
88.9 STD 40 5.49 77.93 11.3 4.77 1.256E+06 2.825E+04
88.9 XS 80 7.62 73.66 15.3 4.26 1.621E+06 3.647E+04
88.9 - 160 11.13 66.65 21.3 3.49 2.097E+06 4.719E+04
3 80
88.9 XXS - 15.24 58.42 27.7 2.68 2.494E+06 5.611E+04
114.3 - 5S 2.11 110.08 5.83 9.52 1.170E+06 2.046E+04
114.3 - 10S 3.05 108.20 8.36 9.20 1.649E+06 2.886E+04
114.3 STD 40 6.02 102.26 16.1 8.21 3.010E+06 5.268E+04
4 100
114.3 XS 80 8.56 97.18 22.3 7.42 4.000E+06 6.999E+04
168.3 - 5S 2.77 162.74 11.3 20.8 4.930E+06 5.860E+04
168.3 - 10S 3.40 161.47 13.8 20.5 5.993E+06 7.122E+04
168.3 STD 40 7.11 154.05 28.3 18.6 1.171E+07 1.392E+05
6 150
168.3 XS 80 10.97 146.33 42.6 16.8 1.685E+07 2.003E+05
219.1 - 5S 2.77 213.54 14.8 35.8 1.101E+07 1.005E+05
219.1 - 10S 3.76 211.56 20.0 35.2 1.474E+07 1.346E+05
219.1 STD 40 8.18 202.72 42.5 32.3 3.017E+07 2.755E+05
8 200
219.1 XS 80 12.70 193.68 64.6 29.5 4.400E+07 4.017E+05
273.1 - 5S 3.40 266.24 22.6 55.7 2.621E+07 1.920E+05
273.1 - 10S 4.19 264.67 27.8 55.0 3.199E+07 2.343E+05
273.1 STD 40 9.27 254.51 60.3 50.9 6.690E+07 4.900E+05
273.1 XS - 12.70 247.65 81.5 48.2 8.822E+07 6.462E+05
10 250
273.1 - 80 15.09 242.87 96.0 46.3 1.021E+08 7.475E+05
323.9 - 5S 3.96 315.93 31.3 78.4 5.094E+07 3.146E+05
323.9 - 10S 4.57 314.71 36.0 77.8 5.845E+07 3.610E+05
323.9 STD - 9.53 304.80 73.8 73.0 1.163E+08 7.180E+05
323.9 - 40 10.31 303.23 79.7 72.2 1.250E+08 7.717E+05
323.9 XS - 12.70 298.45 97.5 70.0 1.505E+08 9.294E+05
12 300
323.9 - 80 17.48 288.90 132 65.6 1.980E+08 1.223E+06
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 38
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

NPS DN OD, mm ID Schedule
Wall
Thickness,
mm
Inside
Diameter,
mm
Weight
of Steel
Pipe,
Kg/m
Weight
of Water,
Kg/m
Moment of
Inertia, mm4
Section
Modulus,
mm3
355.6 - 5S 3.96 347.68 34.4 94.9 6.766E+07 3.806E+05
355.6 - 10S 4.78 346.05 41.3 94.1 8.098E+07 4.555E+05
355.6 STD - 9.53 336.55 81.3 89.0 1.552E+08 8.726E+05
355.6 - 40 11.13 333.35 94.5 87.3 1.788E+08 1.005E+06
355.6 XS - 12.70 330.20 107 85.6 2.014E+08 1.132E+06
14 350
355.6 - 80 19.05 317.50 158 79.2 2.861E+08 1.609E+06
406.4 - 5S 4.19 398.02 41.6 124 1.071E+08 5.271E+05
406.4 - 10S 4.78 396.85 47.3 124 1.215E+08 5.979E+05
406.4 STD - 9.53 387.35 93.2 118 2.340E+08 1.151E+06
406.4 XS 40 12.70 381.00 123 114 3.047E+08 1.499E+06
16 400
406.4 - 80 21.44 363.52 204 104 4.818E+08 2.371E+06
457 - 5S 4.19 448.82 46.8 158 1.530E+08 6.694E+05
457 - 10S 4.78 447.65 53.3 157 1.737E+08 7.597E+05
457 STD - 9.53 438.15 105 151 3.357E+08 1.469E+06
457 XS - 12.70 431.80 139 146 4.384E+08 1.918E+06
457 - 40 14.27 428.65 156 144 4.876E+08 2.133E+06
18 450
457 - 80 23.83 409.55 255 132 7.638E+08 3.341E+06
508 - 5S 4.78 498.45 59.3 195 2.390E+08 9.409E+05
508 - 10S 5.54 496.93 68.6 194 2.759E+08 1.086E+06
508 STD - 9.53 488.95 117 188 4.635E+08 1.825E+06
508 XS - 12.70 482.60 155 183 6.064E+08 2.387E+06
20 500
508 - 40 15.09 477.82 183 179 7.102E+08 2.796E+06
559 - 5S 4.78 549.25 65.2 237 3.189E+08 1.141E+06
559 - 10S 5.54 547.73 75.6 236 3.683E+08 1.318E+06
559 STD - 9.53 539.75 129 229 6.200E+08 2.219E+06
22 550
559 XS - 12.70 533.40 171 223 8.127E+08 2.909E+06
610 - 5S 5.54 598.53 82.5 281 4.793E+08 1.573E+06
610 - 10S 6.35 596.90 94.5 280 5.475E+08 1.796E+06
610 STD - 9.53 590.55 141 274 8.084E+08 2.652E+06
610 XS - 12.70 584.20 187 268 1.061E+09 3.481E+06
24 600
610 - 40 17.48 574.65 255 259 1.426E+09 4.678E+06
660 STD - 9.53 641.35 153 323 1.032E+09 3.124E+06 26 650
660 XS - 12.70 635.00 203 317 1.356E+09 4.106E+06
711 STD - 9.53 692.15 165 376 1.292E+09 3.635E+06 28 700
711 XS - 12.70 685.80 219 369 1.700E+09 4.781E+06
762 - 5S 6.35 749.30 118 441 1.076E+09 2.824E+06
762 - 10S 7.92 746.15 147 437 1.335E+09 3.503E+06
762 STD - 9.53 742.95 177 434 1.594E+09 4.184E+06
30 750
762 XS - 12.70 736.60 235 426 2.099E+09 5.508E+06

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 39
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

PIPING MATERIAL SPECIFICATION WORKSHOP

Develop a piping material specification for styrene monomer.
Design conditions are from Problems 1 and 2 on page 25.
o Condition 1: ____________ psi (bar) at ____________ F (C)
o Condition 2: 50 psi (3.5 bar) at 735F (390C)
o Pipe wall thicknesses are as determined from calculations on page 32.

Pressure Class ____300________

Item NPS Range Sch/Rating Description
Pipe








1 2


3 - 12
160


XS


STD
Seamless carbon steel pipe, ASTM A106 Gr B, ASTM A53 Type S Gr
B, or API 5L Gr B

Seamless carbon steel pipe, ASTM A106 Gr B, ASTM A53 Type S Gr
B, or API 5L Gr B

Seamless carbon steel pipe, ASTM A106 Gr B, ASTM A53 Type S Gr
B, or API 5L Gr B

Nipples

- 1 160 Seamless carbon steel pipe, ASTM A106 Gr B, ASTM A53 Type S Gr
B, or API 5L Gr B

Fittings
















1 - 1



2 12



6000



3000



Match pipe

Forged carbon steel, ASTM A105, ASME B16.11, socket weld 90 EL,
45 EL, TEE, PLUG, COUPLING, CAP, AND REDUCER. UNIONS are
prohibited.

Forged carbon steel, ASTM A105, ASME B16.11, socket weld 90 EL,
45 EL, TEE, PLUG, COUPLING, CAP, AND REDUCER. UNIONS are
prohibited.

Wrought carbon steel, ASTM A234, ASME B16.9, buttweld 90 LR EL,
45 LR EL, TEE, CAP AND REDUCER

Flanges


- 1


2 - 12

300


300
Forged carbon steel, ASTM A105, ASME B16.5 socket welding raised
face

Forged carbon steel, ASTM A105, ASME B16.5 welding neck raised
face, bore to match pipe

Gaskets


- 12 300 Spiral wound ASME B16.20 with 304 SS windings (yellow centering
ring), flexible graphite filler (gray stripe) and standard inner ring NPS
10 and larger
Bolting


- 12 - Low alloy steel bolting, ASTM A193 Gr B7 stud with 2 ASTM A194 Gr
2H nuts


ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 40
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

What should be used for branch construction? [Note that the answer will different for different size combinations.]

Sample from Process Industry Practices (PIP) PN03CS1S01

Note that when branch connection fittings (Weldolet) are specified, the requirements for these components
should be described as well, e.g., Forged carbon steel ASTM A105, MSS SP-97. When ordering buttweld
branch connection fittings, both the header and branch wall thicknesses should be specified.


Sample Notes:

NOTES:
01 The pipe and fittings are adequate for the full flange rating.
02 All buttwelding component thicknesses shall match pipe thicknesses.
03 Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of
instrument take-off valves, and to match equipment.
05 Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection table.
13 Welding neck flanges shall be used against buttweld fittings.
19 Sch 160 pipe and pipe nipples shall be used for threaded connections for sizes NPS 1/2 1-1/2.
26 To be used only when indicated on the P&ID.
27 Pipe and pipe components thicker than 1/2-inch may require impact tested materials when the minimum design
metal temperature is below 100F (38C) (See ASME B31.3, paragraph 323.2.2).
136 Sch XS pipe shall be used for threaded connections for NPS 2.



ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 41
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

MEAN THERMAL EXPANSION COEFFICIENT BETWEEN 70F AND THE INDICATED TEMPERATURE
(1 x 10
-6
/F)

Temp,
F Carbon Steels
Stainless
Steels
Copper & its
Alloys Aluminum Ni-Fe-Cr Ni-Cr-Fe
-300 5.07 8.21 7.94 10.04
-250 5.21 8.34 8.26 10.33
-200 5.35 8.47 8.51 10.61
-150 5.50 8.54 8.72 10.90
-100 5.65 8.66 8.89 11.25
-50 5.80 8.90 9.04 11.60
0 5.90 8.98 9.17 11.86
50 6.01 9.07 9.28 12.12
100 6.13 9.16 9.39 12.39 7.20
150 6.25 9.25 9.48 12.67 7.30
200 6.38 9.34 9.56 12.95 7.90 7.40
250 6.49 9.41 9.64 13.12 8.01 7.48
300 6.60 9.47 9.71 13.28 8.35 7.56
350 6.71 9.53 9.78 13.44 8.57 7.63
400 6.82 9.59 9.84 13.60 8.80 7.70
450 6.92 9.65 9.89 13.75 8.85 7.75
500 7.02 9.70 9.94 13.90 8.90 7.80
550 7.12 9.76 9.99 14.05 8.95 7.85
600 7.23 9.82 10.04 14.02 9.00 7.90
650 7.33 9.87 9.05 7.95
700 7.44 9.92 9.10 8.00
750 7.54 9.99 9.15 8.05
800 7.65 10.05 9.20 8.10
850 7.75 10.11 9.25
900 7.84 10.16 9.30
950 7.91 10.23 9.35
1000 7.97 10.29 9.40
1050 8.05 10.34 9.45
1100 8.12 10.39 9.50
1150 8.16 10.44 9.55
1200 8.19 10.48 9.60
1250 8.24 10.51 9.68
1300 8.28 10.54 9.75
1350 8.32 10.57 9.83
1400 8.36 10.60 9.90
1450 10.68 9.98
1500 10.77 10.05

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 42
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

TOTAL THERMAL EXPANSION BETWEEN 70F AND THE INDICATED TEMPERATURE (IN/100 FT)

Temp,
F Carbon Steels Stainless Steels
Copper & its
Alloys Aluminum Ni-Fe-Cr Ni-Cr-Fe
-300 -2.25 -3.65 -3.53 -4.46
-250 -2.00 -3.20 -3.17 -3.97
-200 -1.73 -2.74 -2.76 -3.44
-150 -1.45 -2.25 -2.30 -2.88
-100 -1.15 -1.77 -1.81 -2.30
-50 -0.84 -1.28 -1.30 -1.67
0 -0.50 -0.75 -0.77 -1.00
50 -0.14 -0.22 -0.22 -0.29
100 0.22 0.33 0.34 0.45 0.26
150 0.60 0.89 0.91 1.22 0.70
200 1.00 1.46 1.49 2.02 1.23 1.15
250 1.40 2.03 2.08 2.83 1.73 1.62
300 1.82 2.61 2.68 3.67 2.30 2.09
350 2.25 3.20 3.29 4.52 2.88 2.56
400 2.70 3.80 3.90 5.39 3.48 3.05
450 3.16 4.40 4.51 6.27 4.04 3.53
500 3.62 5.01 5.13 7.17 4.59 4.02
550 4.10 5.62 5.75 8.09 5.16 4.52
600 4.60 6.25 6.39 8.92 5.72 5.02
650 5.10 6.87 6.30 5.53
700 5.62 7.50 6.88 6.05
750 6.15 8.15 7.47 6.57
800 6.70 8.80 8.06 7.10
850 7.25 9.46 8.66
900 7.81 10.12 9.26
950 8.35 10.80 9.87
1000 8.89 11.48 10.49
1050 9.47 12.16 11.11
1100 10.04 12.84 11.74
1150 10.58 13.53 12.38
1200 11.11 14.21 13.02
1250 11.67 14.88 13.71
1300 12.22 15.56 14.39
1350 12.78 16.24 15.10
1400 13.34 16.92 15.80
1450 17.69 16.53
1500 18.48 17.25

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 43
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

MEAN THERMAL EXPANSION COEFFICIENT BETWEEN 20C AND THE INDICATED TEMPERATURE
(1 x 10
-6
/C)

Temp,
C Carbon Steels
Stainless
Steels
Copper & its
Alloys Aluminum Ni-Fe-Cr Ni-Cr-Fe
-175 2.86 4.58 4.36 5.62
-150 2.89 4.66 4.63 5.78
-125 2.97 4.71 4.74 5.89
-100 3.06 4.78 4.84 6.06
-75 3.14 4.86 4.94 6.25
-50 3.22 4.94 5.02 6.44
-25 3.25 4.98 5.08 6.56
0 3.31 5.02 5.14 6.67
25 3.37 5.06 5.18 6.80 3.96
50 3.77 5.11 5.24 6.96 4.03
75 3.51 5.15 5.28 7.06 4.07
100 3.56 5.19 5.32 7.22 4.42 4.12
125 3.61 5.23 5.36 7.29 4.51 4.16
150 3.67 5.26 5.39 7.38 4.64 4.20
175 3.73 5.29 5.44 7.47 4.76 4.24
200 3.79 5.32 5.46 7.54 4.88 4.28
225 3.83 5.35 5.48 7.62 4.91 4.29
250 3.88 5.38 5.51 7.69 4.93 4.32
275 3.93 5.41 5.54 7.77 4.96 4.34
300 3.98 5.44 5.61 7.85 4.98 4.38
325 4.03 5.46 5.01 4.39
350 4.09 5.49 5.03 4.42
375 4.14 5.51 5.06 4.44
400 4.19 5.55 5.08 4.47
425 4.25 5.58 5.11 4.50
450 4.3 5.61 5.13
475 4.34 5.63 5.16
500 4.38 5.67 5.18
525 4.41 5.70 5.21
550 4.45 5.73 5.23
575 4.48 5.75 5.26
600 4.52 5.78 5.28
625 4.53 5.80 5.31
650 4.55 5.82 5.33
675 4.58 5.84 5.38
700 4.60 5.86 5.41
725 4.62 5.87 5.45
750 4.63 5.88 5.48
775 5.91 5.52
800 5.96 5.56

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 44
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

TOTAL THERMAL EXPANSION BETWEEN 20C AND THE INDICATED TEMPERATURE (mm/m)

Temp,
C Carbon Steels Stainless Steels
Copper & its
Alloys Aluminum Ni-Fe-Cr Ni-Cr-Fe
-175 -0.56 -0.89 -0.85 -1.10
-150 -0.49 -0.79 -0.79 -0.98
-125 -0.43 -0.68 -0.69 -0.85
-100 -0.37 -0.57 -0.58 -0.73
-75 -0.30 -0.46 -0.47 -0.59
-50 -0.23 -0.35 -0.35 -0.45
-25 -0.15 -0.22 -0.23 -0.30
0 -0.07 -0.10 -0.10 -0.13
25 0.02 0.03 0.03 0.03
50 0.10 0.15 0.16 0.21
75 0.19 0.28 0.29 0.39
100 0.28 0.42 0.43 0.58 0.35 0.33
125 0.38 0.55 0.56 0.77 0.47 0.44
150 0.48 0.68 0.70 0.96 0.60 0.55
175 0.58 0.82 0.84 1.16 0.74 0.66
200 0.68 0.96 0.98 1.36 0.88 0.77
225 0.79 1.10 1.12 1.56 1.01 0.88
250 0.89 1.24 1.27 1.77 1.13 0.99
275 1.00 1.38 1.41 1.98 1.26 1.11
300 1.11 1.52 1.57 2.20 1.39 1.23
325 1.23 1.67 1.53 1.34
350 1.35 1.81 1.66 1.46
375 1.47 1.96 1.80 1.58
400 1.59 2.11 1.93 1.70
425 1.72 2.26 2.07 1.82
450 1.85 2.41 2.21
475 1.97 2.56 2.35
500 2.10 2.72 2.49
525 2.23 2.88 2.63
550 2.36 3.04 2.77
575 2.49 3.19 2.92
600 2.62 3.35 3.06
625 2.74 3.51 3.21
650 2.87 3.67 3.36
675 3.00 3.83 3.52
700 3.13 3.98 3.68
725 3.26 4.14 3.84
750 3.38 4.29 4.00
775 4.46 4.17
800 4.65 4.34

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 45
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

SPRING HANGAR LOAD TABLE FROM ANVIL INTERNATIONAL, INC. (Part 1)

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 46
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

SPRING HANGAR LOAD TABLE FROM ANVIL INTERNATIONAL, INC. (Part 2)

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 47
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.



ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 48
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

GUIDED CANTILEVER METHOD KELLOGG



= 48L
2
S
A
/E
a
D

Where:
= maximum permissible displacement
D = pipe outside diameter
E
a
= elastic modulus of pipe material
L = length of leg under consideration
S
A
= allowable stress range



ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 49
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.


GUIDED CANTILEVER CHART KELLOGG

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 50
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

GUIDED CANTILEVER CORRECTION FACTORS KELLOGG

Multiply f times to get the maximum permissible displacement for the geometry under consideration.

ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 51
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

THE PIPING FLEXIBILITY ANALYSIS PROCESS
START
REACTION LOAD CASE
Change supports or
geometry, or add
expansion joints
Are all supports
effective?
Yes
No Remove ineffective
supports from model.
WEIGHT +PRESSURE
LOAD CASE
Yes
No
Are loads and
moments within
acceptable limits?
Increase flexibility (add
spring supports, loops and/or
expansion joints)
THERMAL LOAD CASE
S
E
< S
A
?
END
No
S
L
< 1.33S
h
?
Deflections within
acceptable limits?
Add restraints
No
Yes
Yes
S
L
< S
h
?
Deflections within
acceptable limits?
Add support
No
Yes
OCCASIONAL LOAD
CASE(S)
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 52
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

EXPANSION JOINT PRESSURE THRUST WORKSHOP

What is the apparent change in the weight of the vessel caused by increasing the pressure by 100 psig (700 kPa)?


The pitch diameter of the bellows is 6.87 in. (175 mm).
Rigid Support
Weigh Cell (typical)
ASME B31.3 PROCESS PIPING WORKSHOP SUPPLEMENT Page 53
Rev. 3/10/06

BECHTENGINEERING COMPANY, INC.

TYPES OF EXAMINATION

Visual examination means using the unaided eye (except for corrective lenses) to inspect the exterior and readily
accessible internal surface areas of piping assemblies or components. It does not include nor require remote
examination such as by use of boroscopes. Visual examination is used to check materials and components for
conformance to specifications and freedom from defects; fabrication including welds, assembly of threaded bolted
and other joints; piping during erection; and piping after erection. Further, visual examination can be substituted for
radiography, as described later, which is called in-process examination. Requirements for visual examination are
provided in the ASME B&PV Code, Section V, Article 9. Records of visual examinations are not required other than
those of in-process examination.

Radiographic Examination means using X ray or gamma ray radiation to produce a picture of the subject part,
including subsurface features, on radiographic film for subsequent interpretation. It is a volumetric examination
procedure that provides a means of detecting defects that are not observable on the surface of the material.
Radiographic examination is used to inspect welds and, in some circumstances, castings. Requirements for
radiographic examination of welds are provided in the ASME B&PV Code, Section V, Article 2.

Ultrasonic Examination means detecting subsurface defects using high-frequency sound impulses. The defects are
detected by the reflection of sound waves from them. It is also a volumetric examination method that can be used
to detect subsurface defects. It can be used as an alternative to radiography for weld examination. The
requirements for ultrasonic examination of welds are provide in the ASME B&PV Code, Section V, Article 5, with an
alternative for basic calibration blocks provided in para. 344.6.

In-Process Examination is a visual examination of the entire joining process, as described in para. 344.7. It is
applicable to welding and brazing for metals, and bonding for non-metals. Since radiographic examination is not
considered to provide useful results in brazing and bonding, in-process examination is used for these instead of
radiography. For welding, it is permitted as a substitute for radiographic examination if specified in the engineering
design or specifically authorized by the Inspector. This is not as effective a quality control procedure as random
radiography and should only be considered for welds when special circumstances warrant.

Liquid Penetrant Examination means detecting surface defects by spreading a liquid dye penetrant on the surface,
removing the dye after sufficient time has passed for the dye to penetrate into any surface discontinuity, and
applying a thin coat of developer to the surface which draws the dye from defects. The defects are observable by
the contrast between the color of the dye penetrant and the color of the developer. It is used to detect surface
defects, and is used for examination of socket welds and branch connections in severe cyclic service than cannot
be radiographed, and for all welds including structural attachment welds that are not radiographed when the
alternative leak test (para. 345.9) is used. Further, liquid penetrant examination of metallic bellows is required by
Appendix X, para. X302.2.2. The requirements for liquid penetrant examination of welds and components other
than castings are provided in the ASME B&PV Code, Section V, Article 6.

Magnetic Particle Examination employs either electric coils wound around the part or prods to create a magnetic
field. A magnetic powder is applied to the surface and defects are revealed by patterns the powder forms in
response to the magnetic field disturbances caused by defects. This technique reveals surface and shallow
subsurface defects. As such, it can provide more information than liquid penetrant examination. However, its use is
limited to magnetic materials. It is an alternative to liquid penetrant examination wherever such an examination is
required in ASME B31.3 (except in the case of metallic bellows). The requirements for magnetic particle
examination of welds and components other than castings are provided in the ASME B&PV Code, Section V,
Article 7.

Hardness Testing is required after heat treatment under some circumstances, as specified in Table 331.1.1.
Hardness testing is not required for carbon steel (P-1), ferritic and austenitic stainless steel (P-7 & P-8), high nickel
alloys (P-9A & P-9B), as well as some less commonly used alloys. For welds, the hardness check includes both the
weld and the heat affected zone.

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WELD ACCEPTANCE CRITERIA

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