Series 758 Firelock Actuated System Valve Installation, Maintenance, and Testing Manual

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Series 758 FireLock

Actuated System Valve
O
With Deluge Trim
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Installation, Maintenance, and

Testing Manual
Failure to follow instructions and warnings can result in serious injury.

Always read and understand all installation instructions before attempting assembly of
Victaulic piping products.
Always wear safety glasses and foot protection.
Failure to do so could result in serious personal injury, property damage, and/or valve
leakage.
If you need additional copies of this manual, or if you have any questions about the safe
operation of this valve, contact Victaulic Company, P.O. Box 31, Easton, PA 18044-0031, USA,
Telephone: 001-610-559-3300.
TABLE OF CONTENTS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Required Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Trip Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installer Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Removing the Rubber Clapper Facing . . . . . . . . . . . . . 17
Exploded View Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Air Maintenance Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Installing the Rubber Clapper Seal . . . . . . . . . . . . . . . . 18

Removing the Clapper Assembly . . . . . . . . . . . . . . . . . 18
Installing the Clapper . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pilot Line Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Removing the Actuator Piston . . . . . . . . . . . . . . . . . . . 19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Placing the System in Service . . . . . . . . . . . . . . . . . . . . . . .11
Installing the Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . 20

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Important Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Weekly Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Facilities Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B/C
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Inspection and Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
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Important Information
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This product must be installed by an experienced, trained installer, in accordance with the instructions provided
with each valve. These instructions contain important information.
Failure to follow these instructions may result in serious personal injury, property damage, or valve leakage.
If you need additional copies of this literature, or if you have any questions about the safe installation and use of
this device, contact Victaulic Company, P.O. Box 31, Easton, PA 18044-0031 USA, Telephone: 001-610-559-3300.
Definitions for identifying the various hazard levels shown on warning labels, or to indicate proper safety procedures in this
instruction manual, are provided below.
This safety alert symbol indicates important safety messages on warning labels in this instruction manual. When
you see this symbol, be alert to the possibility of personal injury. Carefully read and fully understand the message
that follows.
The use of the word WARNING signifies the presence of hazards or

unsafe practices, which could result in severe personal injury if instructions, including recommended precautions, are not followed.
The use of the word CAUTION signifies possible hazards or unsafe

practices, which could result in minor personal injury, product, or property damage if instructions, including precautions, are not followed.
NOTICE
The use of the word NOTICE signifies special instructions, which are
important, but not related to hazards.
Registered Trademark of Victaulic Company
Copyright 1999 Victaulic Company
Printed in U.S.A.
INSTALLER SAFETY INSTRUCTIONS

This product must be installed by an experienced, trained installer, in accordance with the instructions provided
with each valve. These instructions contain important information.
Failure to follow these instructions may result in serious personal injury, property damage, or valve leakage.
If you need additional copies of this valve installation instructions, or if you have any questions about the safe
installation and use of this device, contact Victaulic Company, P.O. Box 31, Easton, PA 18044-0031 USA,
Telephone: 001-610-559-3300.
GENERAL
1. Read and understand this manual before proceeding with installation, maintenance, and testing of the Victaulic
Fire Protection Device. This product must be installed by an experienced, trained installer, in accordance with instructions provided
with each valve. These instructions contain important information. Additional copies of these valve installation instructions are available
at no charge. If you need additional copies, or if you have any questions about the safe installation and use of this device, contact
Victaulic Company, P.O. Box 31, Easton, PA 18044-0031 USA, Telephone: 001-610-559-3300.
2. Use only recommended accessories. Use of improper accessories or equipment in conjunction with these fire protection
devices may result in improper operation of the system.
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3. Avoid dangerous environments. If utilizing electrically-powered tools for installation, be sure that the area is free of moisture or
wetness, which could create an unsafe condition. Keep work area well illuminated. Allow sufficient space for the device, trim, and
accessories, plus allow sufficient space to accommodate proper installation.
4. Prevent back injury. Larger and pre-trimmed valves may be sufficiently heavy. Installation may require more than one person, or
mechanical lifting equipment, to position the unit properly. Utilize proper lifting techniques and be aware of the possible need for
assistance.
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5. Inspect the equipment. Be sure all parts are included, and that you have all necessary tools available to install the device properly.
6. Wear safety glasses, hardhat, and safety footwear. Always practice safety first.
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7. Watch for pinch points. Do not put fingers under the valve base where they could be pinched by the weight of the valve. Exercise
caution around spring-loaded components, such as the swing clapper, clapper locking latch, and piston spring assembly.
8. Keep work area clean. Cluttered areas, benches, and slippery floors invite accidents.
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9. Wear ear protection. Your hearing should be protected if exposed to long periods of very noisy job-site or shop operations.
10. Keep visitors away. All visitors should be kept a safe distance away from the work area.
MAINTENANCE AND TESTING
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Piping systems must always be depressurized and drained before attempting disassembly and/or removal of any
Failure to do so could result in serious personal injury, property damage, or valve leakage.
1. Always notify the authority having jurisdiction. Any system service that requires taking a control valve or alarm valve out of
service may eliminate the fire protection provided by the system. Prior to servicing or testing the system, notify the authority having
jurisdiction of the operation being performed.
2. Always depressurize the system before attempting any maintenance work. Water under pressure, trapped air, or system
air pressure may be present and must be fully deactivated and depressurized prior to proceeding with any service work, disassembly, or
removal of any parts.
3. Follow NFPA requirements for system testing and inspection schedules. The authority having jurisdiction may mandate
more frequent or additional tests or inspections.
4. Keep system free from freezing (wet systems), foreign matter, or corrosive atmospheres. Any condition, which might
degrade the system or adversely affect system performance, must be avoided.
5. Depressurize valve before removing cover plate bolts. The cover may blow off if these bolts are removed while the valve is
pressurized.
INTRODUCTION
Always read and understand all installation

instructions before attempting assembly of
Piping systems must always be

depressurized and drained before
attempting disassembly and removal
of any Victaulic piping products.
Failure to do so could result in serious

personal injury, property damage, or valve
leakage.
Failure to do so could result in serious

personal injury, property damage, or
valve leakage.
The following procedures are a guide for the proper assembly of Victaulic Series 758 Actuated System
Valves with Deluge Trim.
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These instructions are based on pipe that is prepared and grooved properly in accordance with the
latest published Victaulic grooving specifications.
Piston
Assembly
Latch
Clapper
Seal
Alarm
Outlet
"WEEP" Hole
Alarm
Test
Seat
DIMENSIONS
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Dimensions
Inches/mm
Without Trim
Depth
D
9.00
21.00
13.00
18.00
13.00
10.00
228,6
533,4
330,2
457,2
330,2
254,0
9.00
21.00
13.00
18.00
13.00
10.00
60,3
228,6
533,4
330,2
457,2
330,2
12.50
21.00
14.00
20.00
15.50
533,4
355,6
508,0
393,7
21.00
14.00
20.00
15.50
Flanged
Grooved
Flanged
Grooved
43.0
7.00
4.00
4.00
16.7
101,6
101,6
7,6
19,5
7.00
4.00
4.00
17.0
43.0
254,0
177,8
101,6
101,6
7,7
19,5
7.50
5.00
5.00
41.2
65.0
292,1
190,5
127,0
127,0
18,7
29,5
11.50
7.50
5.00
5.00
41.2
65.0
76,1 mm
317,5
12.50
11.50
317,5
533,4
355,6
508,0
393,7
292,1
190,5
127,0
127,0
18,7
29,5
12.50
21.00
14.00
20.00
15.50
11.50
7.50
5.00
5.00
42.1
65.0
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73,0
With Trim
177,8
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48,3
E to E
Height
A
B
mm
GROOVED GROOVED
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Valve
Size
Inches
Aprx. Weight Each

Lbs./kg
317,5
533,4
355,6
508,0
393,7
292,1
190,5
127,0
127,0
19,1
29,5
15.00
20.00
15.00
21.00
14.00
12.00
8.00
9.00
6.00
55.0
95.0
381,0
508,0
381,0
16.00
21.10
16.00
165,1 mm
406,4
535,9
406,4
16.00
21.10
16.00
535,9
18.00
18.00
219,1
457,0
457,0
GROOVED FLANGED
304,8
203,2
228,6
152,4
24,9
43,1
12.00
8.50
7.00
7.00
73.0
115.0
558,8
355,6
304,8
215,9
177,8
177,8
33,1
52,2
22.00
14.00
12.00
8.50
7.00
7.00
73.0
115.0
406,4
558,8
355,6
304,8
215,9
177,8
177,8
33,1
52,2
16.00
23.00
16.00
12.00
14.00
9.50
7.00
142.0
182.0
406,4
584,0
406,4
304,8
355,6
241,3
177,8
64,4
82,6
406,4
355,6
14.00
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168,3
533,4
22.00
114,3
88,9
16.00
20.00
15.00
21.00
14.00
12.00
8.00
9.00
6.00
65.0
105.0
114,3
406,4
508,0
355,6
533,4
355,6
304,8
203,2
228,6
152,4
29,5
47,6
17.00
21.10
16.00
22.00
14.00
12.00
8.50
7.00
7.00
83.0
125.0
168,3
165,1 mm
431,8
535,9
406,4
558,8
355,6
304,8
215,9
177,8
177,8
37,6
56,7
17.00
21.10
16.00
22.00
14.00
12.00
8.50
7.00
7.00
83.0
125.0
431,8
535,9
406,4
558,8
355,6
304,8
215,9
177,8
177,8
37,6
56,7
18.00
18.00
16.00
23.00
16.00
12.00
14.00
9.50
7.00
155.0
195.0
219,1
457,0
457,0
406,4
584,0
406,4
304,8
355,6
241,3
177,8
70,3
88,5
AIR MAINTENANCE TRIM

RECOMMENDED AIR PRESSURE FOR DRY AND PNEUMATIC ACTUATED SYSTEMS
60
AIR PRESSURE PSI
50
40
30
20
10
0
10
15
20
25
50
75
100
125
150
175
NOTES:
200
225
250
275
300
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MAXIMUM WATER SUPPLY PRESSURE - PSI (Peak)
1) You must use an air

regulator with Series 758
Deluge Valves that utilize an
accelerator.
COMPRESSOR REQUIREMENTS
2) The recommended air

pressures shown on the chart
apply to valves utilizing a
Series 753-A Dry Actuator.
These pressures involve an 8
to 1 water-to-air ratio, plus a
ten-pound safety factor.
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12.0
20 PSI System Air

40 PSI System Air
8.0
3) If you install systems with

multiple, pneumatic-actuated
valves, isolate the systems by
using a spring-loaded, soft
seat check valve to ensure air
integrity to each system.
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REQUIRED FLOW RATE (CFM)
10.0
4.0
2.0
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6.0
Proper Air Supplies for

Series 758 Deluge Valves:
1. When a riser or basemounted air compressor

supplies air to a system
utilizing a Series 753-A Dry
Actuator, it is not necessary to
use the air maintenance trim
assembly with the air
regulator. In this
circumstance, the airline of
the compressor connects to
the valves trim at the fitting
where the air maintenance
trim is normally installed.
When the valve is used with
this setup, it is the engineers/
system designers
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responsibility to size the

compressor so that it brings
the entire system to the
required pressure within 30
minutes. The engineer/
system designer must not
oversize the compressor to
provide more airflow because
it will slow down, or possibly
prevent, the operation of the
valve. Furthermore, a basemounted compressor does not
provide any backup air to the
system. Therefore, the system
requires continuous service
(24 hours per day, 7 days per
week) in order to prevent the
valve from false tripping due to
a loss of air pressure.
75 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
SYSTEM CAPACITY (GAL.)
Due to the large on/off

differential available on
pressure switches that control
base-mounted compressors,
you must adjust the
compressor pressure switch so
that the "ON" contact of the
pressure switch is at the
recommended air supply for
the valve.
2. When shop air or a tankmounted air compressor is
used, you must use Victaulics
Air Maintenance Trim
Assembly (AMTA). The
AMTA provides the proper air
regulation to the sprinklerz
system, which will ensure the
proper operation of the fire

safety valve.
3. When a Series 746 Dry
Accelerator is used in
conjunction with the Series
753-A Dry Actuator, you must
use the AMTA with the air
regulator.
In the event that a compressor
becomes inoperative, the
tank-mounted air compressor
provides the greatest
protection. With a properly
sized tank, air can be supplied
continuously to the sprinkler
system for an extended time,
even without an operating
compressor.
WET PILOT LINE CHARTS

Heights are based on " schedule 40 pipe and a " sprinkler head.
1 - 2"
MAXIMUM ALLOWABLE PILOT LINE HEIGHTS FOR SPECIFIC EQUIVALENT LENGTHS
250.0
300 PSI
280 PSI
260 PSI
240 PSI
150.0
220 PSI
200 PSI
180 PSI
160 PSI
100.0
140 PSI
120 PSI
80 PSI
60 PSI
40 PSI
20 PSI
0.0
10
25
50
100
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100 PSI
50.0
200
300
400
500
1000
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Length of Pipe (ft.)
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2 - 3" & 76,1 mm

140.0
300 PSI
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120.0
100.0
280 PSI
260 PSI
Maximum Pilot Line Height (ft.)
200.0
240 PSI
220 PSI
200 PSI
80.0
180 PSI
60.0
160 PSI
140 PSI
120 PSI
100 PSI
40.0
80 PSI
60 PSI
40 PSI
20.0
20 PSI
0.0
10
25
50
100
200
300
400
500
1000

4"
140.0
300 PSI
280 PSI
120.0
100.0
240 PSI
220 PSI
200 PSI
180 PSI
80.0
160 PSI
140 PSI
60.0
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260 PSI
120 PSI
100 PSI
40.0
80 PSI
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60 PSI
20.0
40 PSI
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20 PSI
0.0
10
25
50
100
200
300
400
500
1000
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6" & 165,1 mm

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250.0
300 PSI
280 PSI
200.0
260 PSI
240 PSI
150.0
220 PSI
200 PSI
100.0
180 PSI
160 PSI
140 PSI
50.0
120 PSI
100 PSI
80 PSI
60 PSI
40 PSI
20 PSI
0.0
10
25
50
100
200
300
400
500
1000

8"
MAXIMUM ALLOWABLE WET PILOT LINE HEIGHTS FOR SPECIFIC EQUIVALENT LENGTHS
300.0
225 PSI
250.0
200 PSI
160 PSI
140 PSI
150.0
120 PSI
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180 PSI
200.0
100 PSI
80 PSI
100.0
60 PSI
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40 PSI
50.0
0.0
25
50
100
200
300
400
500
1000
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20 PSI
When used with a water motor alarm, configure the valve

with an uninterrupted, low-pressure alarm mounted to the
valves piston.
Prior to installing the valve, flush the water supply piping
thoroughly in order to ensure that no foreign objects are
present.
Pneumatic Release Systems

1. For pneumatic release systems used with a Series 753-A
Dry Actuator and a base-mounted compressor, supply a
minimum air pressure to the unit, according to the chart on
page 6. The air pressures in this chart are the On or
Low settings for the pressure switch on the compressor.
2. Set the air supervisory switch to activate at 5 psi
(34 kPa) below the minimum air pressure required.
3. Wire the air supervisory switch to activate a low pressure alarm signal. A high pressure alarm may also be
required by the authority having jurisdiction.
Alarm Pressure Switch
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Install the Series 758 Deluge Valve in the vertical position

with the arrow on the body pointing upward.
IMPORTANT SETTINGS
Air or nitrogen supply to the deluge piping system must be

clean, dry, and oil free. Automatic air supplies must be regulated, restricted, and continuous. Victaulic recommends
the installation of an air maintenance device on any system
with an automatic air supply.
6. Provide an uninterrupted source of water from

upstream of the main control valve to supply pressure to
the piston charge line prior to opening the main control
valve.
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The Series 758 Deluge Valve must NOT be located in an

area that is subject to freezing temperatures. In addition,
the valve must NOT be located in an area where physical
damage may occur. It is the owners responsibility to confirm material compatibility of the Series 758 Deluge Valve,
trim, and associated accessories when a corrosive atmosphere or contaminated water is present.
5. Make sure the trim drawing matches the systems

requirements. Install the Victaulic Series 758 Deluge Valve
in accordance with the applicable trim drawings.
For proper operation and approval, you must install the

valve in accordance with the trim diagrams for the Series
758 Deluge Valve. Victaulic provides specific trim drawings
for pneumatic, hydraulic, and electric release installations.
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INSTALLATION
4. Apply a small amount of pipe joint compound or Teflon*

pipe tape to the external threads of all threaded pipe connections. Be careful not to get any tape, compound, or
other foreign substance into the valve or the inside of any
nipples or valve openings.
1. Confirm that all required drawings and data for the

installation of the valve are available.
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2. Remove all plastic caps from the valve.
Valves are shipped with a foam spacer holding the

clapper shut. This spacer MUST be removed BEFORE
installation of the valve.
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Failure to follow this instruction could result in serious

personal injury, property damage, valve leakage, and/or
valve failure.
3. For valves 3" (80 mm) or smaller, it is necessary to

remove the piston assembly when trimming the valve.
Unscrew the piston from the valve body. Notice the

position of the o-ring. This o-ring must be in the same
position when reassembling.
Install the trim to the back of the valve.
Reassemble the piston by making sure that the o-ring is
properly positioned, and that the piston rod and the latch
are properly engaged. It may be necessary to rotate the
latch inward, toward the valve bodys center to ensure
proper alignment. Tighten the piston until metal-to-metal
contact is attained at the piston-to-valve body surfaces.
Failure to do so could result in malfunctioning of the valve and result in serious personal injury and/or property damage.
1. Set the alarm pressure switch to activate on a pressure

rise of 4 - 8 psi (25 - 55 kPa). Wire the alarm pressure switch
to activate a water flow alarm.
Air Supply Design

1. Size the air supply system to establish the required
air pressure in the system within 30 minutes. The air
supply must be regulated, restricted, and maintained
automatically.
Properly size and build the air supply system.

personal injury, property damage, or valve leakage.
2. Regulate the air pressure to the proper system air pressure. Air pressure differing from the required system air
pressure could affect the operation of the system adversely.
3. Restrict the air supply in order to ensure that air being
exhausted from an open head or manual release valve is
not replaced by the air supply system as fast as it is being
exhausted.
*Teflon is a registered trademark of I.E. Dupont de Nemours
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4. It is recommended practice that an inspectors test connection be provided on the release system. This inspectors
test connection should be equipped with a ball valve (normally locked closed), which can be opened in order to simulate the actuation of a release device. Locate the test
connection at the highest, most hydraulically demanding
location in the release system. The test connection should
terminate with an orifice equal to the smallest orifice in the
releasing system. The inspectors test connection can be
used in order to confirm that the air or water supply systems are not supplying pressure at a rate faster than the
releasing device can exhaust pressure.
Pilot Line Heights

3a. While the system is charging, it may be necessary to
push down on the upper chamber seal of the Series 753-A
Dry Actuator.
1. Determine wet pilot line heights from the graphs on

pages 7, 8, and 9. Heights are based on " schedule 40
pipe and a " sprinkler head.
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Slow fill
ball valve
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When the deluge system is ready to be placed in service,

verify that all equipment is heated and protected properly
from freezing temperatures and physical damage.
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PLACING THE SYSTEM

IN SERVICE
Opening the main control valve of the water supply will cause water to flow from all
open system openings.
Doing so may cause personal injury or property damage.
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1. Open the system drain valve located above the clapper.

Confirm that the system is drained.
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2. Confirm that the system drains are shut.
4. For pneumatic systems: Once the pilot system air

pressure has been established, close the fast fill ball valve
and open the slow fill ball valve. Confirm that the air regulator is set to the proper system pressure. NOTE: On systems
using a Series 746 Accelerator, set the accelerator by following the installation and assembly instructions (I-746)
provided with the accelerator.
4a. For pneumatic systems: Observe the systems air
pressure over a 24 hour period to confirm system integrity.
If there is degradation in the systems air pressure, find the
leaks and correct. NFPA requires less than 2 psi leakage in
24 hours.
3. For pneumatic systems: Open the fast fill ball valve

on the air maintenance device. Fill the pilot system to the
appropriate air pressure for the typical water supply pressure in the area. NOTE: Confirm that the pilot system is
charging by observing the air pressure gage. If the gage is
not showing an increase in air pressure, there is a leak or
an open line in the release pilot system.
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5. Open the piston charge line ball valve.
6. Open the water supply drain valve. This is the drain

located below the clapper.
SERIES 749 AUTO DRAIN ASSEMBLY
Set Screw
Body
Spring
7. Slowly open the main water supply control valve until a

steady flow of water is flowing from the open water supply
drain valve.
Opening the main control valve of the water supply will cause water to flow from all
open system openings.
Doing so may cause personal injury or property damage.
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Stem
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Drain
Hose
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Cap
Compression
Fitting
5a. Remove the cap from the Series 746 Auto Drain. Pull
on the auto drain set screw until the auto drain is set
(approximately 10 psi). Replace the protective cap on the
auto drain.
Make sure you replace the protective cap over the auto drain set screw to avoid
accidental contact. Hitting the set screw will cause the valve to trip.
Failure to follow this instruction could cause serious personal injury and/or property
damage.
5b. Allow the system to pressurize. Confirm that water

pressure is established. The piston is now actuated, and
the clapper will now be set.
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8. Once a steady flow of water is observed, close the water

supply drain valve slowly. Confirm that there is no leakage
from the ball drip. If water is flowing from the ball drip,
close the main water supply valve and start over at step 1.
Any system service that requires taking the control valve or deluge
system out of service may eliminate the fire protection provided by
the system. Prior to servicing or testing the system, notify the
authority having jurisdiction of the operation being performed.
Consideration of a fire patrol should be given in the affected areas.
Failure to do so could result in serious personal injury or property
damage.
WEEKLY INSPECTION
12. Notify the authority having jurisdiction, remote station

monitors, and those in the affected area that the valve and
system are in service.
2. Confirm that there is no leakage from the intermediate

chamber of the valve. No water should flow from the ball
drip.
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SETTING UP THE SERIES 746 DRY ACCELERATOR
1. Observe and record the system pressures. Confirm that

the water supply pressure is in the range of normal pressures observed in the area. Significant loss in supply pressure could indicate an adverse condition in the water
supply.
11. Make sure all valves are in their normal operating

positions.
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10. Record the system air pressures, if applicable, and the

water supply pressures.
9. Fully open the main water supply control valve.
Victaulic recommends that you perform a visual inspection

of the deluge system and the trim on a weekly basis. If the
deluge system is equipped with a low-pressure alarm,
monthly inspections may be sufficient, depending on
requirements of the local authority having jurisdiction. Verify these requirements by contacting the authority having
jurisdiction in your affected area.
3. Check for mechanical damage or corrosion. If found,

repair the affected parts.
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4. Confirm that the valve and trim are not subject to freezing conditions.
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Refer to the installation and assembly instructions for the

Series 746 Dry Accelerator (I-746) to set up the accelerator.
INSPECTION AND TESTS

The owner is responsible for maintaining the deluge system in proper operating
condition.
It is important that you inspect and test this deluge system regularly, according to
proper procedures.
The Victaulic Series 758 Deluge Valve and trim must not be exposed to foreign
matter, corrosive atmospheres, freezing conditions, contaminated water supplies,
or any other condition that could impair the proper operation of the system.
You must modify the frequency of inspections in the presence of any environmental
conditions that could degrade the systems operation.
The National Fire Protection Association Pamphlet, which describes the care and
maintenance of sprinkler systems, outlines the minimum requirements for tests and
inspections.
In addition, the authority having jurisdiction may have maintenance, inspection, and
test requirements that must be followed.
5. Verify that all system valves are in their normal operating position.
6. If the deluge system is equipped with a Series 746
Accelerator, observe and record the pressure in the upper
chamber of the accelerator. This pressure should equal the
system air pressure within the allowable tolerances of the
gauges. If the upper chambers air pressure is below the
system air pressure, follow the troubleshooting procedure
for the accelerator.
REQUIRED TESTS
Main Drain Test
Perform the main drain test on a frequency required by the
current NFPA-25 code. The authority having jurisdiction in
your area may require that you perform these tests on a
more frequent basis. Verify these requirements by contacting the authority having jurisdiction in your affected area.
1. Inform the authority having jurisdiction, remote station
alarms monitor, and anyone in the affected area that the
test will be performed.
2. Perform and record as per the monthly visual inspection.
3. Confirm that sufficient drainage is in place for a full flow
drain test.
Failure to follow these instructions may result in serious personal injury, property
damage, and/or system failure.
13
4. Record the water supply pressure and the pilot system

air pressure.
5. Verify that the intermediate chamber of the deluge system is dry. No water should flow from the ball drip.
6. For pneumatic systems, verify that the deluge system is
pressurized at the proper air pressure for the local water
supply pressures.
Alarm Line
Ball Valve
NOTE: Photo taken of alarm valve for clarity of ball valves location.
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9. Close the water supply drain valve slowly.
8. With the water supply drain fully open, record the water
supply pressure (record as the residual pressure).
Alarm Test
Ball Valve
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7. Fully open the water supply drain valve located below

the clapper.
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4. Close the alarm line ball valve.
NOTE: Photo taken of alarm valve for clarity of ball valves location.
11. Record the water pressures established after closing

the main drain. Confirm that all ball valves are in their
proper operating positions.
6. After proper operation of all alarms is confirmed, close

the alarm test ball valve. Open the " alarm drain ball valve
on the drain line located below the restrictor. Verify that all
alarms stop sounding, that the water motor alarm has
drained properly, and that remote station alarms reset
properly.
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10. Compare the new residual pressure reading with the

residual pressure readings taken in previous main drain
tests. If there is a degradation in the residual water supply
readings, take the appropriate measures to restore proper
water supply pressure.
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alarm monitors, and those in the affected area that the
valve has been placed back in service. Provide test results,
as required, to the authority having jurisdiction.
Water Flow Alarm Test

Perform the water flow alarm test on a frequency required
by the current NFPA-25 code. The authority having jurisdiction in your area may require that you perform these
tests on a more frequent basis. Verify these requirements
by contacting the authority having jurisdiction in your
affected area.
1. Notify the authority having jurisdiction and those in the
affected test area that a test is in progress.
2. Fully open the main water supply drain and flush the
water supply of any contaminants.
3. Close the main water supply drain.
14
5. Open the alarm test ball valve in the deluge system trim.
Confirm that mechanical and electric alarms provided are
activated, and that remote monitoring stations, if provided,
receive an alarm signal.
7. Confirm that the alarm line ball valve in the deluge system trim is open. Confirm that the alarm test ball valve and
the alarm drain ball valve are closed.
8. Verify that the intermediate chamber of the deluge system is dry. No water should flow from the ball drip.
alarm monitors, and those in the affected area that the
valve has been placed back in service.
Water Level and Low Air Alarm Test

(Pneumatic Systems)
Perform the water level and low air alarm tests on a frequency required by the current NFPA-25 code. The authority having jurisdiction in your area may require that you
perform these tests on a more frequent basis. Verify these
requirements by contacting the authority having jurisdiction in your affected area.

affected area that the test will be in progress.
3. Open the water supply drain valve fully to flush any foreign materials from the system.
2. Open the main water supply drain to flush any contaminants that may have collected.
4. Close the water supply drain valve.
3. Close the water supply control valve.

4. Open the inspectors test valve. Record the system air
pressure at which the low air alarm activates.
5. Close the inspectors test valve.
6. Perform Steps 4 - 12 of Placing the System in Service.
5. Open the inspectors test valve to simulate the operation

of a sprinkler head.
6. Confirm that all alarms operate properly.
7. Continue to run water until the water runs clear.
8. Close the remote test connection.
TRIP TEST
10. Drain the sprinkler system fully.
Piping systems must always be depressurized and

drained before attempting disassembly and removal of
any Victaulic piping products.
personal injury, property damage, or valve leakage.
ED
Partial Flow Test
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The frequency of inspections may vary due to environmental conditions around the valve. For minimum maintenance
and inspection requirements, refer to the NFPA pamphlet
describing the care and maintenance of sprinkler systems.
More frequent full and partial flow tests may be required by
the authority having jurisdiction.
MAINTENANCE
Full flow testing allows the full flow of water into the sprinkler system, and it must be done in warm weather when
there is no chance of freezing conditions.
11. Follow Steps 4 - 12 of Placing the System in Service.
PR
Partial flow tests are used to confirm the proper operation

of the valve. The partial flow test does not confirm the operation of the full system.

2. Record the water supply pressure and the system air
pressure.

damage.
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3. Open the water supply drain valve fully to flush any foreign materials from the system.
Any system service that requires taking the control valve or deluge
system out of service may eliminate the fire protection provided by
the system. Prior to servicing or testing the system, notify the
authority having jurisdiction of the operation being performed.
Consideration of a fire patrol should be given in the affected areas.
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5. Close the water supply drain valve.
6. Open the inspectors test connection to simulate an

open sprinkler head.

affected area that the system will be taken out of service.
7. Record the system air pressure when the valve activates. When the valve activates, water will be expelled
from the ball drip and the deluge actuator.
8. Follow Steps 4 - 12 of Placing the System in Service.
Full Flow Test

Performing the Full Flow Test may result in water flowing from all heads in the
deluge system. Precautions must be taken to eliminate damage to the affected area.
Failure to do so may cause personal injury or property damage.

2. Close the main water supply control valve. This takes

the system out of service.
2. Record the water supply pressure and the system air

pressure.
15
7. Close the slow fill ball valve on the air maintenance

system.
4. Confirm that no water is flowing from the water supply

drain.
7a. Release pressure from the piston by tripping the

inspectors test connection, or by opening the manual
release pull station.
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3. Open the water supply drain valve located below the

clapper.
8. After all pressure has been released from the system,

loosen all cover bolts, which attach the cover plate to the
valve. NOTE: Do not remove any bolts until all bolts are
loosened.
8a. If necessary, tap on the covers edges to free the cover.
8b. Remove the cover plate, or allow the cover to pivot on
one of the lower bolts.
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5. Close the piston charge line ball valve to the piston.
ALWAYS DEPRESSURIZE THE VALVE BEFORE

REMOVING COVER PLATE BOLTS. The valve must be
depressurized before removing these bolts. The
cover will blow off if these bolts are removed while
the valve is pressurized.
Failure to follow this instruction may result in property
damage or serious personal injury.
6. Open the system main drain valve. This drains the system of any water that has accumulated. If the system has
operated, open the remote test valve and any auxiliary
drain valves in the system.
If water is coming from the weep hole under the valve cover,
THE WATER SUPPLY VALVE IS NOT CLOSED! CLOSE THE
WATER SUPPLY VALVE NOW!
Use caution when closing the water supply valve. The clapper
could trip and pinch fingers.
damage.
16
REMOVING THE RUBBER

CLAPPER FACING
The use of solvents or abrasives on or near the seat ring may diminish the ability of
the valve to seal properly.
1. Remove the single bolt/washer from the clapper face.
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9. Rotate the clapper out of the access area and inspect

both the clappers rubber facing and the brass seat ring in
the body. Wipe away any contaminants, dirt, and mineral
deposits. Clean any holes in the seat ring that may be
plugged or restricted. DO NOT USE SOLVENTS OR
ABRASIVES.
This is a self-sealing bolt/washer. It is critical that you use a new, Victaulic-supplied

replacement when you reassemble the clapper.
Failure to follow this instruction could result in significant property damage.
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Failure to do so could result in improper operation or property damage.
2. Remove the brass retaining ring.
10. Inspect the clapper for freedom of movement and

physical damage. Replace any damaged or worn parts.
11. Following inspection and repair of the valve, perform
steps in Placing the System in Service.
3. Remove the plastic seal-retaining ring from the inside of

the rubber seal.
17
4. Pry the clappers seal, along with the outer seal-retaining ring, out of the clapper. Inspect the seal. If the seal is
torn, or if it shows any signs of wear, replace the seal.
3a. Carefully put the rubber seal into the clapper so that
the clapper retains the outer edge of the seal. Make sure
that the seal is pushed all the way down in the clapper, and
the the outer seal-retaining ring snaps into position.
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INSTALLING THE RUBBER

CLAPPER SEAL
3. Ensure that the clapper is free of contaminants, dirt, and

mineral deposits.
PR
Smaller O.D. of white,

outer seal-retaining ring
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Sealing side
of gasket
4. Place the brass retaining ring onto the seal and bolt the
retaining ring to the clapper with the bolt/washer provided
by Victaulic. Tighten the bolt/washer sufficiently, and
apply an additional turn to ensure a proper seal.
REMOVING THE CLAPPER ASSEMBLY
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1. If you removed the outer seal-retaining ring from the

seal in step 4, re-insert the outer seal-retaining ring carefully underneath the outer lip of the gasket. Make sure the
smaller OD of the outer seal-retaining ring is toward the
sealing surface of the gasket.
2. Insert the inner seal-retaining ring carefully underneath

the sealing lip of the gasket.
18
1. Remove the shaft retaining plugs from the valves body.
2. Slide the clapper shaft through the body and clapper.
4. Screw the shaft retaining plugs back into the body.
3. Remove the clapper
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INSTALLING THE CLAPPER
REMOVING THE ACTUATOR PISTON

1. Disconnect the trim from the piston.
1. Place the clapper on the seat ring so that the clapper

shaft can pass through both the body and clapper. Make
sure one spacer/washer is placed on the outside of each
clapper arm.
5. Confirm the free movement of the clapper prior to re-assembling the valve.
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2. Position the clapper spring so that the loop is on the

clapper and the spring coils are inside the clappers arms.
Proper positioning will allow the clapper shaft to pass
through the spring coils.
2. Unscrew the piston from the valve body.

3. Repair or replace the piston assembly.
3. Slide the shaft through the body into the first clapper
arm, then through the clapper spring coils, then out the
second clapper arm and into the body.
19
Unscrew the piston from the valve body. Notice the

position of the o-ring. This o-ring must be in the same
position when reassembling.
Install the trim to the back of the valve.
Reassemble the piston, making sure that the o-ring is
properly positioned, and that the piston rod and the latch
are properly engaged. It may be necessary to rotate the
latch inward, toward the valve body center, to ensure
proper alignment. Tighten the piston until metal-to-metal
contact is attained at the piston-to-valve body surfaces.
Failure to do so could result in malfunctioning of the valve, resulting in serious personal injury and/or property damage.
3. Tighten all cover bolts alternately and evenly. Tighten

the cover bolts to the proper torque per the chart below. Do
not under-tighten or over-tighten these bolts.
Torque
(Ft. Lbs.)
Size
(Inches)
Torque
(Ft. Lbs.)
Size
(Inches)
Torque
(Ft. Lbs.)
30
76,1 mm
60
115
30
60
165,1 mm
115
100
100
Size
(Inches)
60
PR
Place the system back in service by following the

Placing the System in Service section on page 11.
INSTALLING THE COVER PLATE
5. Attach the trim as per the trim drawings.
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4. Screw the piston into the valve body.
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1. Verify that the cover gasket is in good condition and

replace, if necessary. Align the cover plate gasket with the
holes on the cover plate. Insert one bolt through the cover
plate and the cover gasket.
2. Align the cover plate and cover gasket to the valve.

Ensure that the spring arms are now rotated to their
installed position. Insert the bolts.
20
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Recommended Cover Bolt Torque
TROUBLESHOOTING Series 753-A Dry Actuator

Possible Cause
Solution
The upper chamber seal does not engage when

pushing down on it during system setup.
Problem
The adjustable seat on the top of the actuator is set

too low.
Turn the seat with an adjustable wrench turn

counterclockwise. Try to set the actuator again. If it
still does not set, repeat this adjustment procedure
until it does engage.
Water leaks through the actuator into the drain

when the water supply line to the piston is
opened.
The adjustable seat on the top of the actuator is set

too high.
Close the ball valve on the piston water supply line.

Open the system main drain until the actuator trips.
Turn the seat with an adjustable wrench turn
clockwise. Set the actuator again. If it still leaks,
repeat the above procedure until it doesnt leak.
TROUBLESHOOTING Series 746 Dry Accelerator

Solution
Possible Cause
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Problem
Loss of air pressure in the lower inlet

chamber.
Check for any leaks in the system and the trim. Confirm the proper operation of
the air maintenance device attached to the trim.
The dry accelerator does not

operate within a 5-psi pressure
drop in the systems air pressure.
Loss of air pressure in the upper air

chamber of the dry accelerator.
Apply soapy water to all dry accelerator joints and check for air leaks. Repair all
leaks and re-test.
ED
PR
The system valve operates

without sprinkler activation.
TROUBLESHOOTING System
Possible Cause
Loss of air pressure in system.
Solution
Check for system leaks.
Confirm the proper operation of the air
maintenance device attached to the system.
Consider installing a low air pressure alarm.
Check the clappers rubber seal and the valve seat
ring for physical damage, or the presence of a
foreign object in the seal surface.
No air pressure on the dry actuator.

No water pressure on the actuator piston.
Ensure that the dry actuator is set up properly.

Check the water pressure in the piston.
Water is getting past the seal into the intermediate

chamber.
Clapper will not latch closed.
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Water leaking from the ball drip.
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Problem
Valve actuates when no sprinkler activation has
occurred.
21
WARRANTY
We warrant all products to be free from defects in materials and workmanship under normal conditions of use and service.
Our obligation under this warranty is limited to repairing or replacing at our option at our factory any product which shall
within one year after delivery to original buyer be returned with transportation charges prepaid, and which our examination
shall show to our satisfaction to have been defective.
THIS WARRANTY IS MADE EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE BUYERS SOLE AND
EXCLUSIVE REMEDY SHALL BE FOR THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS PROVIDED
HEREIN. THE BUYER AGREES THAT NO OTHER REMEDY (INCLUDING, BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO HIM.
Victaulic neither assumes nor authorizes any person to assume for it any other liability in connection with the sale of such
products.
This warranty shall not apply to any product which has been subject to misuse, negligence or accident, which
has been repaired or altered in any manner outside of Victaulic's factory or which has been used in a manner
contrary to Victaulics instructions or recommendations. Victaulic shall not be responsible for design errors
due to inaccurate or incomplete information supplied by Buyer or its representatives.
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EFFECTIVE OCTOBER 15, 1997
22
www.victaulic.com
e-mail: victaulic@victaulic.com
R
WORLD HEADQUARTERS
P.O. Box 31 Easton, PA 18044-0031
4901 Kesslersville Road Easton, PA, USA 18040
Phone: 610/559-3300 FAX: 610/250-8817
CUSTOMER CARE CENTER

Phone: 1-800-PICK-VIC (1-800-742-5842) e-mail: pickvic@victaulic.com
VICTAULIC COMPANY OF AMERICA

P.O. Box 31 Easton, PA 18044-0031
Phone: 610/559-3300 Fax: 610/250-8817
Fire Protection Division

Customer Care Centers
Victaulic Tool Company

P.O. Box 31 Easton, PA 18044-0031
Phone: 610/559-3300 Fax: 610/923-3090
SOUTHEAST FIRE PROTECTION

Phone: 877/773-8322 Fax: 877/776-9769
NORTHEAST FIRE PROTECTION
Phone: 888/265-0805 Fax: 888/265-0918
CENTRAL FIRE PROTECTION
Phone: 888/448-3534 Fax: 888/448-3595
WESTERN FIRE PROTECTION
Phone: 877/487-7231 Fax: 877/487-7232
Victaulic Municipal Division

1818 Vultee Street Allentown, PA 18103
Phone: 610/559-3488 Fax: 610/923-3170
Victaulic Technical Services Division
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1818 Vultee Street Allentown, PA 18103

Phone: 610/559-3488 Fax: 610/923-3170
United States Distribution Centers
MID-CONTINENT
7177 Railspur Street Houston, TX 77078
Cust.Care: 800/742-5842 Cust. Fax: 888/448-3537
NEW YORK METRO

4901 Kesslersville Road Easton, PA 18040
PERMIAN BASIN
2628 Remington Road Odessa, TX 79763
Local Tel.: 915/332-1489 Local Fax: 915/332-4924
SOUTHEAST
650 Coastline Drive Yulee, FL 32097
ROCKY MOUNTAIN
5045 Paris Street Denver, CO 80239
ATLANTIC
166 Thorn Hill Road Warrendale, PA 15086
PACIFIC - NORTH
22633 83rd Ave. So. Kent, WA 98032
PR
ED
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MIDWEST
730 Thomas Drive Bensenville, IL 60106
NORTHEAST
7 Forge Parkway Franklin, MA 02038
GREAT LAKES
23107 Commerce Drive Farmington Hills, MI 48335
MID-ATLANTIC
4901 Kesslersville Road Easton, PA 18040
PACIFIC - SOUTH
20934 So. Santa Fe Ave. Long Beach, CA 90810
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CENTRAL STATES
5900 Deramus Avenue Kansas City, MO 64120
VICTAULIC COMPANY OF CANADA
65 Worcester Road Rexdale, Ontario Canada M9W 5N7

Phone: 416/675-5575 FAX: 416/675-5565 e-mail: viccanada@victaulic.com
Canadian Sales Offices and Service Centers
EASTERN
975 rue Selkirk Pointe Claire, PQ H9R 4S4
Phone: 514/426-3500 FAX: 514/426-2818
ONTARIO - SOUTH
65 Worcester Road Rexdale, ON M9W 5N7
Phone: 416/675-5575 FAX: 416/675-5729
ONTARIO - NOR TH
1070 Elisabella Street Sudbury, ON P3A 5K2
Phone: 705/560-9595 FAX: 705/560-9490
WESTERN
11659 180th Street NW Edmonton, AB T5S 2H6
Phone: 780/452-0680 FAX: 780/452-2430
PACIFIC
Unit 5, 7560 Vantage Way Delta, BC V4G 1H1
Phone: 604/940-3301 FAX: 604/940-3360
VICTAULIC INTERNATIONAL
VICTAULIC AMERICA LATINA
P.O. Box 31 Easton, PA, USA 18044-0031

Phone: 610/559-3300 FAX: 610/559-3608
e-mail: vicintl@victaulic.com
P.O. Box 31 Easton, PA, USA 18044-0031

Phone: 610/559-3300 FAX: 610/559-3608
e-mail: vicintl@victaulic.com
VICTAULIC EUROPE
Prijkelstraat 36
9810 Nazareth Belgium
Phone: 011-32-93-811500 FAX: 011-32-93-804438
VICTAULIC ASIA-PACIFIC
541 Orchard Road, #08-04, Liat Towers
Singapore 238881
Phone: 011-65-235-3035 FAX: 011-65-235-0535
This product shall be manufactured by Victaulic Company. All products to be installed in accordance with current Victaulic installation/assembly instructions.
Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations.
23
I-758D
2223 Rev.D
4/00
ZI00758000

Series 758 Firelock Actuated System Valve Installation, Maintenance, and Testing Manual

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ns he

Series 758 FireLock

With Deluge Trim

Installation, Maintenance, and

Failure to follow instructions and warnings can result in serious injury.

Installer Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .3

Removing the Rubber Clapper Facing . . . . . . . . . . . . . 17

Exploded View Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Installing the Rubber Clapper Seal . . . . . . . . . . . . . . . . 18

Pilot Line Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Placing the System in Service . . . . . . . . . . . . . . . . . . . . . . .11

Installing the Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . 20

Important Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Weekly Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Facilities Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B/C

Inspection and Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

The use of the word WARNING signifies the presence of hazards or

The use of the word CAUTION signifies possible hazards or unsafe

Registered Trademark of Victaulic Company

Copyright 1999 Victaulic Company

INSTALLER SAFETY INSTRUCTIONS

MAINTENANCE AND TESTING

Always read and understand all installation

Piping systems must always be

Failure to do so could result in serious

Failure to do so could result in serious

Aprx. Weight Each

AIR MAINTENANCE TRIM

AIR PRESSURE PSI

MAXIMUM WATER SUPPLY PRESSURE - PSI (Peak)

1) You must use an air

2) The recommended air

20 PSI System Air

3) If you install systems with

REQUIRED FLOW RATE (CFM)

Proper Air Supplies for

1. When a riser or basemounted air compressor

responsibility to size the

SYSTEM CAPACITY (GAL.)

Due to the large on/off

proper operation of the fire

WET PILOT LINE CHARTS

Length of Pipe (ft.)

2 - 3" & 76,1 mm

Maximum Pilot Line Height (ft.)

Maximum Pilot Line Height (ft.)

Length of Pipe (ft.)

WET PILOT LINE CHARTS

Maximum Pilot Line Height (ft.)

Length of Pipe (ft.)

6" & 165,1 mm

Maximum Pilot Line Height (ft.)

Length of Pipe (ft.)

WET PILOT LINE CHARTS

Maximum Pilot Line Height (ft.)

Length of Pipe (ft.)

When used with a water motor alarm, configure the valve