Valve Sequence Chart (DM Plant) (r2)
Valve Sequence Chart (DM Plant) (r2)
Valve Sequence Chart (DM Plant) (r2)
3/2 WAY
150
150
150
125
100
40
DA
DOPO
SA
DA
SA
DOPC
SERVICE
OUTLET
B/WASH INLET
B/WASH OUTLET
RINSE OUTLET
AIR RELEASE
FILTER WATER
TRANSFER
PUMP
VALVE NO
V11A/B/C
V12A/B/C
V13A/B/C
V14A/B/C
P1-A/B/C/D
SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
BACKWASH
FINAL RINSE
5/2 WAY
V10A/B/C
DESCRIPTION
3/2 WAY
SERVICE INLET
STAGE
NO
A)
1
2
3
B)
1
2
3/2 WAY
V09A/B/C
SV (TYPE )
LIMIT SWITCH
PER VALVE
QTY. PER
STREAM
VALVE SIZE
IN MM
LEGENDS :
DA = DOUBLE ACTING
DOPC = DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN
U = DRIVE RUNNING
5/2 WAY
VALVE
DESCRIPTION
U
U
U
SET TIME
MINUTES
FLOW IN
M3/HR
2
5
24 HRS.
100
100
100
X
X
X
10
5
64
100
X
X
X
X
X
*X
SHEET 1 OF 6
U
U
150
DA
150
DOPO
100
DOP0
100
DOPC
100
DOPC
150
DOPO
40
DOPC
RINSE OUTLET
VALVE NO
V-29A/B/C
V-26A/B/C
B/WASH OUTLET
V-25A/B/C
B/WASH INLET
V-23A/B/C
SERVICE OUTLET
V-24A/B/C
SET TIME
MINUTES
FLOW IN
M3/HR
2
5
12 HRS.
100
100
100
5
2
20
26
10
12.57
32.13
35.05
32.13
100
X
X
X
SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
WAC BACK WASH
ACID -PRE INJECTION
ACID - INJECTION
ACID RINSE
FINAL RINSE
3/2 WAY
P2-A/B/C/D
DESCRIPTION
3/2 WAY
VALVE
DESCRIPTION
U = DRIVE RUNNING
STAGE
NO
A)
1
2
3
B)
1
2
3
4
5
3/2 WAY
SERVICE INLET
DA = DOUBLE ACTING
DOPC =
DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN
3/2 WAY
V-22A/B/C
LEGENDS :
3/2 WAY
FILT.WATER
TRAN.PUMP
QTY. PER
STREAM
VALVE SIZE
IN MM
3/2 WAY
P1-A/B/C/D
VALVE TAG NO
d) UNIT VALVE, SYSTEM VALVE AND ROTARY
EQUIPMENT ARE INDICATED FOR RESPECTIVE
OPERATION.
5/2 WAY
AIR RELEASE
SV (TYPE )
LIMIT SWITCH
PER VALVE
V-28A/B/C
a) NO OF STREAMS INSTALLED :3
b) NO OF STREAMS IN OPERATION : 3
c) SOLENOID VALVE TAG NO IS SAME AS
U
U
U
X**
X
X
X
X
X
X
X
X
X
X
X
U
U
U
X*
NOTES:
1** AIR RELEASE VALVE TO OPEN FOR 1 MIN BEFORE BACKWASH OPERATION IS STARTED.
2* WHEN RINSE OPERATION IS INITIATED SERVICE INLET & AIR RELEASE VALVES SHALL OPEN FIRST, AFTER 3 MINUTES RINSE
OUTLET VALVE SHALL OPEN & AIR RELEASE VALVE SHALL CLOSE
3 WAC WILL BE REGENERATED ALONGWITH THE SAC UNIT IN THROUGHFARE MODE. ACID PREINJECTION, ACID INJECTION & ACID RINSE OPERATIONS WILL BE TOGETHER IN
THROUGHFARE MODE. BALANCE OPERATIONS WILL BE DONE SEPARATELY.
4 WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.
SHEET NO.: 2 OF 6
STAGE
NO
A)
1
2
3
B)
1
2
3
4
5
6
DESCRIPTION
SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
SAC BACK WASH
SAC M/C FLUSH
ACID PRE INJECTION
DOWNFLOW
ACID - INJECTION
DOWNFLOW
ACID RINSE
DOWNFLOW
SAC- FINAL RINSE
SET TIME
MINUTES
FLOW IN
M3/HR
2
5
12 HRS
100
100
100
5
5
28.29
28.29
14.6
17.52
17.52
17.52
14.6
17.52
100
2
20
26
5
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
RINSE OUTLET
AIR RELEASE
POWER WATER
ACID SUCTION
FILT.WATER
TRANS.PUMP
V-36A/B/C
V-41A/B/C
V-38A/B/C
V-191A
V-204A
P1-A/B/C/D
P2-A/B/C/D
1
40
DOPO
1
50
DOPC
V-34A/B/C
1
40
DOPC
ACID BLEED
1
150
DOP0
V39 A/B/C
1
100
DOPC
ACID BLOCK
1
80
DOPC
V42A/B/C
1
25
DOPC
1
80
DOPC
V35A/B/C
1
80
DOPO
1
80
DOPC
V-32A/B/C
1
100
DOPC
B/WASH OUTLET
1
100
DOPO
V-37A/B/C
1
150
DOPO
B/WASH INLET
1
150
DA
V-33A/B/C
VALVE NO
3/2 WAY
SERVICE OUTLET
DA = DOUBLE ACTING
DOPC
= DIAP.OP.PRESS.TO CLOSE
VALVE
DOPO = DIPH.OP.PRESS.TO OPEN DESCRIPTION
X =VALVE
OPEN
U = DRIVE RUNNING
3/2 WAY
V-31A/B/C
LEGENDS :
5/2 WAY
SERVICE INLET
SV (TYPE )
LIMIT SWITCH
PER VALVE
QTY. PER
STREAM
VALVE SIZE
IN MM
V-30A/B/C
a) NO OF STREAMS INSTALLED :3
b) NO OF STREAMS IN OPERATION : 3
c) SOLENOID VALVE TAG NO IS SAME AS
VALVE TAG NO
d) UNIT VALVE, SYSTEM VALVE AND ROTARY
EQUIPMENT ARE INDICATED FOR RESPECTIVE
OPERATION.
X
X
X
U
U
U
X*
X*
U
U
X
X
X
X
X
X
X
X
X
X
X
X
X**
NOTES:
1* AIR RELEASE VALVE TO OPEN FOR 1 MIN BEFORE BACKWASH OPERATION IS STARTED.
2** WHEN RINSE OPERATION IS INITIATED SERVICE INLET & AIR RELEASE VALVES SHALL OPEN FIRST, AFTER 3 MINUTES RINSE
OUTLET VALVE SHALL OPEN & AIR RELEASE VALVE SHALL CLOSE
3 SAC BACKWASH IS OPTIONAL AND SHALL BE DONE AFTER EVERY 7 REGENERATIONS & AFTER EACH BACKWASH DOUBLE QTY. OF
REGENERANT WILL BE INJECTED.
IN NORMAL REGENERATION OPERATION , SEQUENCE STARTS FROM M/C FLUSH STEP.
4 SAC WILL BE REGENERATED ALONGWITH THE WAC UNIT IN THROUGHFARE MODE. ACID PREINJECTION, ACID INJECTION & ACID RINSE OPERATIONS WILL BE TOGETHER IN
THROUGHFARE MODE. BALANCE OPERATIONS WILL BE DONE SEPARATELY.
5 WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.
SHEET NO.: 3 OF 6
STAGE
NO
A)
DESCRIPTION
SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
WBA BACK WASH
ALKALI PREINJECTION
ALKALI INJECTION
ALKALI RINSE
FINAL RINSE
150
DA
150
DOPO
80
DOPO
80
DOPC
100
DOPC
150
DOPO
40
DOPC
DM WATER REGN.
PUMP
VALVE NO
P6-A/B/C
AIR RELEASE
V-71A/B/C
RINSE OUTLET
V-70A/B/C
CAUSTIC INLET /
INJECTION
V-72/B/C
B/WASH OUTLET
V-67A/B/C
3/2 WAY
B/WASH INLET
3/2 WAY
V-65A/B/C
3/2 WAY
SERVICE OUTLET
3/2 WAY
V-68A/B/C
3/2 WAY
SERVICE INLET
U=
DRIVE RUNNING
3/2 WAY
V-66A/B/C
DA = DOUBLE ACTING
DOPC =
DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN
5/2 WAY
VALVE
DESCRIPTION
LEGENDS :
SV (TYPE )
LIMIT SWITCH
PER VALVE
QTY. PER
STREAM
VALVE SIZE
IN MM
SET TIME
MINUTES
FLOW IN
M3/HR
2
5
12 HRS.
100
100
100
X
X
X
X
X
X
B)
1
5
9.43
X
X
X*
2
2
31.09
X
X
U
3
15
33.92
X
X
U
4
22
31.09
X
X
U
5
10
100
X
X
X**
NOTES:
*1 AIR RELEASE VALVE TO OPEN FOR 1 MIN BEFORE BACKWASH OPERATION IS STARTED.
**2 WHEN RINSE OPERATION IS INITIATED SERVICE INLET & AIR RELEASE VALVES SHALL OPEN FIRST AND
AFTER DELAY OF 2 MIN RINSE OUTLET VALVE SHALL OPEN & AIR RELEASE VALVE SHALL GET CLOSED.
3 WBA WILL BE REGENERATED ALONGWITH THE SBA IN THROUGHFARE MODE. ALKALI PREINJECTION, ALKALI INJECTION AND ALKALI RINSE OPERATIONS WILL BE
TOGETHER IN THROUGHFARE MODE. BALANCE OPERATIONS WILL BE DONE SEPARATELY.
4 WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.
U
U
U
U
SHEET NO. : 4 OF 6
STAGE
NO
DESCRIPTION
A)
1
2
3
A)
1
SERVICE
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
SBA BACK WASH
4
5
7
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
3/2 WAY
AIR RELEASE
POWER WATER
ALKALI SUCTION
HWT INLET
COND.IND.ISOL.
(RINSE)
COND.IND.ISOL.
(SERVICE)
DM WATER REGN.
PUMP
V-190A
V-186A
V-173
V161G/I/K
V161H/J/L
P6-A/B/C
V-87A/B/C
RINSE OUTLET
V-86A/B/C
1
50
DOPC
V-79A/B/C
1
40
DOPO
DOWN FLOW
INLET
1
50
DOPC
V-77A/B/C
1
40
DOPC
1
150
DOPO
V-82A/B/C
1
100
DOPC
ALKALI BLOCK
1
80
DOPC
V83A/B/C
1
80
DOPO
ALKALI BLEED
1
80
DOPC
V84A/B/C
1
25
DOPC
1
80
DOPC
V-78A/B/C
1
80
DOPC
B/WASH OUTLET
1
100
DOPO
V-76A/B/C
1
150
DOPO
B/WASH INLET
1
150
DA
V-80A/B/C
2
5
12 HRS
100
100
100
7.64
7.64
10
3/2 WAY
SERVICE OUTLET
M3/HR
22
3/2 WAY
V-81A/B/C
FLOW IN
MINUTES
15
3/2 WAY
VALVE NO
SET TIME
3/2 WAY
SERVICE INLET
U = DRIVE RUNNING
3/2 WAY
V-75A/B/C
DA = DOUBLE ACTING
DOPC =
DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN
5/2 WAY
VALVE
DESCRIPTION
LEGENDS :
SV (TYPE )
LIMIT SWITCH
PER VALVE
QTY. PER
STREAM
VALVE SIZE
IN MM
14.13
16.96
16.96
16.96
14.13
16.96
100
X
X
X
X
X
X
X
X
X
X
X
X
X
U
X
X
X
X**
X
X
NOTES:
1* AIR RELEASE VALVE TO OPEN FOR 1 MIN BEFORE BACKWASH OPERATION IS STARTED.
2** WHEN RINSE OPERATION IS INITIATED SERVICE INLET & AIR RELEASE VALVES SHALL OPEN FIRST, AFTER 3 MINUTES RINSE
OUTLET VALVE SHALL OPEN & AIR RELEASE VALVE SHALL CLOSE
3 SBA BACKWASH IS OPTIONAL AND SHALL BE DONE AFTER EVERY 7 REGENERATIONS & AFTER EACH BACKWASH DOUBLE QTY. OF
REGENERANT WILL BE INJECTED.
IN NORMAL REGENERATION OPERATION , SEQUENCE STARTS FROM M/C FLUSH STEP.
4 SBA WILL BE REGENERATED ALONGWITH THE WBA IN THROUGHFARE MODE. ALKALI PREINJECTION, ALKALI INJECTION AND ALKALI RINSE OPERATIONS WILL BE
TOGETHER IN THROUGHFARE MODE. BALANCE OPERATIONS WILL BE DONE SEPARATELY.
5 WHEREVER 'X' IS NOT INDICATED IN THE CHART. IT MEANS VALVE IS CLOSED FOR THE PARTICULAR STEP.
SHEET NO. : 5 OF 6
STAGE
NO
A)
1
2
3
B)
1
2
3
4
5
6
7
8
9
NOTE:
AIR RELEASE
V101A/B/C
AIR INLET
V 96A/B/C
RINSE OUTLET
1
50
DOPC
V 106A/B/C
1
40
DOPC
N PIT DRAIN
1
40
DOPO
V 105A/B/C
1
40
DOPC
M/C OUTLET
1
40
DOPO
V 95A/B/C
1
40
DOPC
ALKALI BLEED
1
40
DOPC
V104A/B/C
1
80
DOPC
ALKALI BLOCK
1
150
DOPO
V103A/B/C
1
150
SA
1
100
DOPC
V 102A/B/C
1
25
DOPC
ACID BLEED
1
80
DOPC
V99 A/B/C
1
80
DOPO
ACID BLOCK
1
25
DOPC
V98A/B/C
1
80
DOPC
ACID INLET/INJ
1
80
DOPO
V97A/B/C
1
80
DOPC
MID.COLL.FLUSH
INLET
22.91
22.91
12.6
11.54
ACID-INJ/
ALK.INJ.
ACID RINSE
ALK.RINSE
DRAIN DOWN
AIR MIX
REFILL /FORCE SETTLE
10
10
FINAL RINSE
1
80
DOPC
V 92A/B/C
5
10
1
80
DOPO
B/WASH OUTLET
100
100
100
1
150
DOPO
V 94A/B/C
2
5
108 HRS.
B/WASH INLET
FILL
PRE SERVICE RINSE
SERVICE
REGENERATION
M .C. FLUSH
BACKWASH
ACID- PREINJECTION
ALKALI PREINJECTION
150
DA
V 93A/B/C
FLOW IN
M3/HR
DM WATER REGN
PUMP
P6-A/B/C
MB AIR BLOWER
B2-A/B
PH IND.ISOL.
V161 Q/R/S
3/2
WAY
SILICA
ANA.SAMPL.
3/2
WAY
V161D/E/F
3/2
WAY
COND.IND.ISOL.
3/2
WAY
V161A/B/C
3/2
WAY
HWT INLET
3/2
WAY
V173
3/2
WAY
MB BLOWER HDR
DRAIN
3/2
WAY
V 113
3/2
WAY
ACID SUCTION
3/2
WAY
V 204B
3/2
WAY
POWER WATER
AMT-2
3/2
WAY
V 191B
3/2
WAY
CAUSTIC SUCTION
3/2
WAY
V 186B
3/2
WAY
VALVE NO
SET TIME
MINUTES
DESCRIPTION
3/2
WAY
SERVICE OUTLET
U=
DRIVE RUNNING
3/2
WAY
V 91A/B/C
DA = DOUBLE ACTING
DOPC =
DIAP.OP.PRESS.TO CLOSE
DOPO = DIPH.OP.PRESS.TO OPEN
X =VALVE OPEN
3/2
WAY
SERVICE INLET
LEGENDS :
STREAM
VALVE SIZE
IN MM
3/2
WAY
V 90A/B/C
3/2
WAY
POWER WATER
CDT-2
LIMIT SWITCH
PER VALVE
QTY. PER
3/2
WAY
VALVE
DESCRIPTION
b) NO OF STREAMS IN OPERATION :3
c) SOLENOID VALVE TAG NO IS SAME AS
VALVE TAG NO
5/2
WAY
V 190B
SV (TYPE )
SERVICE
5
15
(2+3)
15.12
13.85
12.6
11.54
305.49
100
10
100
28
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
U
U
U
X
X
X
X
X
X
U
U
X
U
X
X
X
X
X
X
X
X
X
X
X
X
X*