Vitotronic 100 gc1 Install + Service 1272287033

Installation and
service instructions
for heating engineers
Vitotronic100
TypeGC1
Digital boiler control unit
See applicability, page168.
VITOTRONIC 100
5862730GB3/2005
Please keep safe
Safety instructions
Safety instructions
follow these safety instructions closely to prevent accidents and
Please
material losses.
Safety instructions explained
Regulations
Danger
This symbol warns against the
Note
Details identified by the word "Note"
contain additional information.
Observe the following when working

on this system
H all legal instructions regarding the
prevention of accidents,
H all legal instructions regarding
environmental protection,
H regulations issued by professional
bodies,
H all current safety regulations as
defined by DIN, EN, DVGW, TRGI,
TRF, VDE and all locally applicable
standards.
Target group
If you notice the smell of gas
These instructions are exclusively

designed for qualified personnel.
H Work on gas equipment must only
be carried out by a registered gas
fitter.
H Electrical work must only be
carried out by a qualified
electrician.
H The system must be commissioned
by the system installer or a
qualified person authorised by the
installer.
Danger
Escaping gas can lead to
risk of injury.
Please note
This symbol warns against the
risk of material losses and
environmental pollution.
explosions which may lead to

serious injury.
H Do not smoke! Prevent
naked flames and sparks.
Never switch electrical lights
or equipment.
H Open windows and doors.
H Close the gas shutoff valve.
H Shut down the heating
system.
H Remove all people from the
danger zone.
H Observe the safety regulations
of your local gas supplier
found on the gas meter.
5862730GB
Safety instructions
Safety instructions (cont.)

If you smell flue gas
Danger
Flue gas can lead to
lifethreatening poisoning.
H Shut down the heating
system.
H Ventilate the boiler room.
H Close all doors leading to the
living space.
Working on the heating system
Please note
Repairing components which
fulfil a safety function can
compromise the safe operation
of your heating system.
Replace faulty components
only with original Viessmann
spare parts.
Ancillary components, spare and

wearing parts
Please note
Spare and wearing parts which
have not been tested together
with the heating system can
compromise its function.
Installing nonauthorised
components and
nonapproved modifications/
conversions can compromise
safety and may infringe our
warranty conditions.
For replacements, use only
original spare parts from
Viessmann or those which are
approved by Viessmann.
5862730GB
H Isolate the system from the mains

power supply and check that it is
no longer live, e.g. by removing a
separate fuse or by means of a
mains isolator.
H Safeguard the system against
unauthorised reconnection.
H When using gas as fuel, also close
the main gas shutoff valve and
safeguard against unauthorised
reopening.
Repair work
Index
Index
General information
Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating system designs

Summary of system versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System versions 1 to 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
System extension
Heating DHW with a cylinder storage system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
System with flue gas/water heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
57
59
60
61
65
66
67
68
69
75
83
84
85
86
87
89
92
93
94
95
96
Commissioning
Controls and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Checking the high limit safety cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Integrating the control unit into the LON system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Carrying out a user check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Matching the coding addresses to the system version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Checking outputs (actuators) and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5862730GB
Installation
Summary of electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inserting cables and applying strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inserting the boiler coding card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the high limit safety cutout setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the control thermostat setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sensor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting an actuator with three point output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External hookup in single boiler systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External hookup in multiboiler systems without LON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External hookup in multiboiler systems with LON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External connections on plug aB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting central fault messaging to plug g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plugging in the LON communication module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Making the LON connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting an AC burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting a threephase burner zero volt safety chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting a threephase burner safety chain not zero volt . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the control unit front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opening the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index
Index (cont.)
Service scans
Service level summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Temperatures, boiler coding card and brief scans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Scanning operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Scanning and resetting maintenance displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Troubleshooting
Faults which are displayed at the programming unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Downloading fault codes from the fault memory (fault history) . . . . . . . . . . . . . . . . . . . . . . . 121
Function description
Boiler water temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Cylinder temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Components
Components from the parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Flue gas temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Boiler coding card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Function extension 010V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Plugin adaptor for external safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Vitoair draught stabiliser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Motorised flue gas damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Coding
Resetting codes to the delivered condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Burner switching hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Connection and wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Keyword index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
5862730GB
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
General information
Product information
This document describes Vitotronic 100 when used
H in a single boiler system and
H in a multiboiler system with higher third party control unit.
These instructions are not required in multiboiler systems with Vitotronic333.
5862730GB
These application examples are merely recommendations, and must

therefore be checked on site for completeness and function.
Connect threephase consumers via additional contactors.
Summary of system versions

Boiler
Characteristics
Page
ThermControl
Single boiler systems

1 Vitoplex
2 Vitogas,
g , Vitomax,, Shunt pump for raising the return temperature
Vitoplex,
Vitorond Shunt pump and threeway mixer for raising
3
the return temperature
11
11 Vitocrossal300
35
12
14
Several heating circuits and one low

temperature heating circuit
37
ThermControl
16
Multiboiler systems
5862730GB
4 Vitoplex
5 Vitogas, Vitomax, Shunt pump for raising the return temperature

Vitoplex, Vitorond of every boiler
19
6 Vitomax, Vitoplex
22
Common shunt pump for raising the return

temperature
7 Vitogas, Vitomax, Distribution pump and low pressure

Vitoplex,
p , Vitorond distributor
25
8
Distribution pump and injection control
28
9
Threeway mixing valve for raising the return

temperature
31
10
Low loss header and threeway mixing valve

for raising the return temperature
33
13 Vitocrossal300

39
14 Vitocrossal300,
Vitoplex

41
15 Vitogas, Vitomax, Several heating circuits, one low temp. heating

Vitoplex, Vitorond circuit plus Vitoplex300 with shunt pump
44
16 Vitocrossal300,
Vitoplex
Several heating circuits, one low temperature

heating circuit plus Vitoplex300 with
ThermControl and boiler circuit pump
47
17 Vitocrossal300,
Vitomax, Vitoplex
Threeway mixing valve, several heating

circuits and one low temp. heating circuit
50
System version 1
System with ThermControl
Vitoplex 100, type SX1, up to 460 kW, Vitoplex 200, type SX2, up to 560kW
and Vitoplex 300, typeTX3
A1
20
21
5
143
146
A Boiler with Vitotronic 100

B DHW cylinder
C Heating circuit with mixer
Plug
Boiler water temperature

sensor
%
Cylinder temperature
sensor
aJA
Temperature sensor
ThermControl
sA1
Mixers closedwith external
heating circuit control units
sA
Cylinder primary pump
(accessories)
f
Mains electrical connection,
230V~/50Hz
fA
Burner stage 1
l
Burner stage 2/mod.
aVD/aVH External hookup
(see page 69)
5862730GB
40
41
90
3
17A
System version 1 (cont.)

Required coding
02 : 2
Modulating burner operation*1
03 : 1
Oil fired operation (irreversible)*1
0d : 1
ThermControl controls the mixers of downstream heating circuits
5862730GB
Automatic changeover
00 : 2
With DHW cylinder
4A: 1
Connecting the ThermControl temperature sensor to plugaJA
*1If
required.

Possible applications
Heating systems with distributor
installed close to the boiler. The
boiler water volume flow must be
able to be reduced.
If the factoryset temperatures are
not reached at the ThermControl
temperature sensor, ThermControl
will activate the heating circuit
control unit(s) or the heating circuit
pump(s). In the startup phase (e.g.
during commissioning or after a
night or weekend shutdown), the
reduced by at least 50 %.
The boiler is best protected when
regulating the heating circuits via
Vitotronic050 connected to the
boiler control unit. No additional
onsite protective measures are
required.
ThermControl
Wiring in heating systems with
heating circuit control units which
are not connected to the boiler
control unit via the LON BUS.
Required coding: "4C:2".
20
A1
20
N
closed closed
closed
5862730GB
sA1 Mixers closed

A
Contactor relay,
part no. 7814681
B
Downstream heating circuit
controller, contact closed:
Signal for "Mixer closed"
10
System version 2
Raising the return temperature with a shunt pump
Vitogas 100
Vitomax 100, Vitomax 200 and Vitomax 300
Vitoplex 100, type SX1, Vitoplex 200, type SX2, and Vitoplex 300, typeTX3
Vitorond 200
17B
17A
3
T1
143
146
40
41
90
21
5
T2
29
A1
20
B
B DHW cylinder
Plug
%
aJA
aJB
sA1
5862730GB
sA
Boiler water temp. sensor

Cylinder temp. sensor
(accessories)
Temperature sensor T1*1
Temperature sensor T2
(accessories)
sL
f
Shunt pump
230V~/50Hz
fA
Burner stage 1
l
Burner stage 2/mod.
(see page 69)
*1For
Vitoplex, an immersion sensor is part of the standard delivery. The sensor well
delivered with the boiler can be removed for application as T1 (seal port with a plug).
11

Required coding
02 : 2
03 : 1
0d : 1
The temperature sensor on plug aJA controls the mixers of

downstream heating circuits
00 : 2
With DHW cylinder
4A: 1
Connecting temperature sensor T1 to plugaJA
4b : 1
Connecting temperature sensor T2 to plugaJB
*1If
12
required.
5862730GB

Required coding: "4C:2".
able to be reduced.
Temperature sensor T2 activates the
shunt pump, if the actual
temperature falls below the required
minimum return temperature. If the
minimum return temperature is not
reached, even if the return
temperature is raised, the volume
flow must be reduced by at least
50% via temperature sensorT1.
20
A1
20
N
Size the shunt pump to approx. 30 %

of the total throughput capacity of
the boiler.
closed closed
closed
5862730GB
sA1 Mixers closed

A
Contactor relay,
part no. 7814681
B
Signal for "Mixer closed".
13
System version 3
Raising the return temperature with shunt pump and threeway mixer
Vitogas 100
Vitorond 200
C
A1
52
29
T2
17B
17A
3
T1
143
146
40
41
90
21
5
B
B DHW cylinder
%
aJA
aJB
sA
sL
*1For

sensor
sensor (accessories)
Temperature sensor T1*1
(accessories)
Shunt pump

230V~/50Hz
fA
Burner stage 1
gSA1
Mixer motor return
temperature raising facility
l
Burner stage 2/mod.
(see page 69)
Vitoplex, an immersion sensor is part of the standard delivery. The sensor well
delivered with the boiler can be removed for application as T1 (seal port with a plug).
14
5862730GB
Plug

Required coding
02 : 2
03 : 1
0C : 1
Constant return temperature control
00 : 2
With DHW cylinder
4A: 1
4b : 1
5862730GB
Heating systems where downstream
heating circuits cannot be
controlled, e.g. older heating
systems or nurseries.
*1If

shunt pump if the actual temperature
falls below the required minimum
return temperature. If this does not
achieve the required minimum
return temperature, temperature
sensor T1 closes the threeway mixer
in proportion and therefore
safeguards the minimum return
temperature.
required.
15
System version 4
System with ThermControl
Vitoplex 100, type SX1, to 460kW, Vitoplex 200, type SX2, to 560kW,
and Vitoplex 300, typeTX3
40
41
90
52 A1
143
146

B DHW cylinder
Plug

sensor
aJA
Temperature sensor
ThermControl
sA1
f
230V~/50Hz
fA
Burner stage 1
gSA1
Motorised butterfly valve
l
Burner stage 2/mod.
(see page 69)
5862730GB
40
41
90
52 A1
143
146
3
17A
3
17A
16
A1
20
A1
20

Codes must be set on every Vitotronic 100.
Required coding
01 : 2
01 : 3
Multiboiler system with cascade control via LON BUS

Multiboiler system with external cascade control via switching
contacts
02 : 2
03 : 1
5862730GB
4A: 1
*1If
Connecting the ThermControl temperature sensor to plugaJA
required.
17

boiler water volume flow will be
reduced by the motorised butterfly
valve.
In multiboiler system without
Vitotronic 333, cascade and cylinder
control must be provided by a higher
control unit.
If the factoryset temperatures are
not reached at the ThermControl
temperature sensor, ThermControl
will regulate the motorised butterfly
valves. Where ThermControl cannot
affect the motorised butterfly valves
it must, instead, regulate the mixers
of the downstream heating circuits.
In the startup phase (e.g. during
commissioning or after a night or
weekend shutdown), the boiler water
volume flow must be reduced by at
least 50%.
L1
C N
PE
20 A1
K1
K2
20 A1
A
A
closed closed closed
B 1
2...n
sA1 Mixers closed

A
Contactor relay,
part no. 7814681
B
C
Mains electrical connection
230V~/50Hz
D
Junction box, on site
5862730GB

boiler control unit.
No additional onsite protective
measures are required.
Required coding: "0d:1".
ThermControl
Required coding:
"0d:1" and "4C:2".
18
System version 5
Raising the return temperature for each boiler with a shunt pump
Vitogas 100
Vitorond 200
A1
20
A1
20
3
17B
17A
T2
40
41
90
29
52 A1
143
146
T2
40
41
90
29
52 A1
143
146
3
17B
17A
T1
T1

B DHW cylinder
Plug
5862730GB
aJA
aJB
sA1
sL

sensor
Mixers closedwith
external heating circuit
control units
Shunt pump

230V~/50Hz
fA
Burner stage 1
gSA1
l
Burner stage 2/mod.
(see page 69)
19

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1
4A: 1
4b : 1
*1If
20
required.
5862730GB

boiler water volume flow will be
reduced by the motorised butterfly
valve.
Vitotronic333, cascade and cylinder
control unit.
reached even if the return
temperature is raised, the volume
flow must be reduced by at least
50% via temperature sensorT1, via
the butterfly valve or the heating
circuit control units. Where the
temperature sensorT1 cannot
control the butterfly valve it must,
instead, regulate the mixers of the
downstream heating circuits.
the boiler.
Temperature sensorT1
Required coding:
"0d:1" and "4C:2".
L1
C N
PE
20 A1
K1
K2
20 A1
A
A
B 1
2...n
sA1 Mixers closed

A
Contactor relay,
part no. 7814681
B
C
230V~/50Hz
D
5862730GB

Required coding: "0d:1".
21
System version 6
Raising the return temperature with a common shunt pump
20A1
29

B DHW cylinder
52 A1
143
146
T1
Plug

sensor
aJA
aJB
sA1
sL
Shunt pump
f
230V~/50Hz
fA
Burner stage 1
gSA1
l
Burner stage 2/mod.
(see page 69)
5862730GB
22
3
17A
T1
52 A1
143
146
40
41
90
17B
3
17A
40
41
90
20A1
T2

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1
0d : 1
The temperature sensor on plug aJA controls the mixers of

downstream heating circuits
2d : 1
Only with Vitotronic 100 for boiler 1:

Shunt pump control function ON, independent of boiler
enabled/disabled
5862730GB
4A: 1
4b : 1
Only with Vitotronic 100 for boiler 1:

*1If
required.
23

able to be reduced via the heating
circuits.
Vitotronic 333, cascade and cylinder
control unit.
required minimum return
temperature is still not achieved, the
reduced via temperature sensors T1.
Temperature sensor T2 and the

shunt pump must be connected to
one of the Vitotronic100 if an
external cascade control unit is used.
Wiring for reducing the volume flow
in heating systems with heating
circuit control units, which are not
connected to the boiler control unit
via the LON BUS.
Required coding: "0d:1" and
"4C:2".
L1
C N
PE
20 A1
K2
20 A1

the boiler.
A
A
B 1
2...n
sA1 Mixers closed

A
Contactor relay,
part no. 7814681
B
C
230V~/50Hz
D
5862730GB

K1
24
System version 7
Distribution pump and low pressure distributor
Vitogas 100
Vitorond 200
B
B DHW cylinder
5862730GB
40
41
90
T1
52 A1
143
146
3
17A
T1
52 A1
143
146
40
41
90
3
17A
Plug

sensor
aJA
sA1
f
230V~/50Hz
fA
Burner stage 1
gSA1
l
Burner stage 2/mod.
(see page 69)
25

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1
0d : 1
Temperature sensorT1 controls the mixers of downstream heating

circuits
*1If
26
required.
5862730GB
4A: 1

If the distributor is located in remote
substations (> 20 m). The heat
transfer to the heating circuits must
be able to be reduced. In multiboiler
system without Vitotronic 333,
cascade and cylinder control must be
provided by a higher control unit.
The distribution pump will be
regulated by the higher control unit.
It must be started when a boiler is
enabled.
Temperature sensor T1 reduces or
closes the mixer if the required
achieved. Size the distribution pump
to 110% of the total heating system
flow rate.
L1
C N
PE
20 A1
K1
K2
20 A1
A
A
B 1
2...n
sA1 Mixers closed

A
Contactor relay,
part no. 7814681
B
C
230V~/50Hz
D
5862730GB

via the LON BUS.
"4C:2".
27
System version 8
Distribution pump and injection control
Vitogas 100
Vitorond 200

B DHW cylinder
52 A1
143
146
40
41
90
T1
Plug
aJA
sA1
Boiler water tempe. sensor

f
230V~/50Hz
fA
Burner stage 1
gSA1
l
Burner stage 2/mod.
(see page 69)
5862730GB
28
3
17A
T1
52 A1
143
146
40
41
90
3
17A

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1
0d : 1
Temperature sensorT1 controls the mixers of downstream heating

circuits
5862730GB
4A: 1
*1If
required.
29

substations (>20 m), and the heating
circuits require heat immediately
after a demand is present, e.g. blown
air heaters. The heat transfer to the
heating circuits must be able to be
reduced. The cascade and cylinder
control unit.
The distribution pump will be
regulated by the higher control unit.
It must be started when a boiler is
enabled.
If the actual temperature falls below
the required minimum return
temperature, temperature sensor T1
reduces or closes the mixer in
proportion.
Size the distribution pump to 110%
of the total heating system flow rate.
The injection circuit provides heat to
the consumers immediately upon
demand. For this purpose, the
threeway mixer will be controlled.
L1
C N
PE
20 A1
K1
K2
20 A1
A
A
B 1
2...n
sA1 Mixers closed

A
Contactor relay,
part no. 7814681
B
C
230V~/50Hz
D
5862730GB

via the LON BUS.
"4C:2".
30
System version 9
Raising the return temperature with a threeway mixing valve
Vitogas 100
Vitorond 200
3
17A
5862730GB

B DHW cylinder
40
41
90
29
52 A1
143
146
40
41
90
29
52 A1
143
146
3
17A
T1
T1
Plug

sensor
aJA
sL
Boiler circuit pump
f
230V~/50Hz
fA
Burner stage 1
gSA1
Threeway mixing valve
l
Burner stage 2/mod.
(see page 69)
31

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1
0C : 1
4d : 2
Boiler circuit pump on plug sL
e.g. older heating systems and/or
systems in nurseries where
downstream heating circuits cannot
be controlled.
The cascade and cylinder control
must be provided by a higher control
unit.
Temperature sensor T1 closes the
threeway mixing valve in proportion
and therefore ensures boiler
protection if the required minimum
return temperature is not achieved.
*1If
32
required.
Note
Size the boiler circuit pumps for each
boiler so that their volume flow is at
least as large as the max. total
heating circuit volume flow.
Recommendation: 110 %
5862730GB
4A: 1
System version 10
Raising the return temperature with a low loss header and a threeway
mixing valve
Vitogas 100
Vitorond 200
3
17A
5862730GB

B DHW cylinder
D Low loss header
40
41
90
29
52 A1
143
146
40
41
90
29
52 A1
143
146
3
17A
T1
T1
Plug

sensor
aJA
sL
Boiler circuit pump
f
230V~/50Hz
fA
Burner stage 1
gSA1
l
Burner stage 2/mod.
(see page 69)
33

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1
0C : 1
4d : 2
4A: 1
For example, older systems or
systems in nurseries where the
hydraulic conditions cannot be
clearly defined and/or systems
where downstream heating circuits
cannot be controlled.
unit.
Temperature sensor T1 closes the

threeway mixing valve in proportion
and therefore ensures boiler
protection if the required minimum
return temperature is not achieved.
Boiler and downstream heating
circuits are hydraulically coupled
together. The flow temperature is
controlled by the temperature sensor
(cascade control unit) in the low loss
header.
*1If
34
required.
5862730GB
Note
Size the boiler circuit pumps for each
boiler so that their volume flow is at
least as large as the max. total
heating circuit volume flow.
Recommendation: 110 %
System version 11
System with Vitocrossal 300
21
5
143
146
40
41
90
A
Plug

sensor
%
sA
(accessories)
f
230V~/50Hz
fA
Burner stage 1
l
Burner stage 2/mod.
(see page 69)
5862730GB

B DHW cylinder
D Neutralising system
35

Required coding
02 : 2
0d : 0
Without ThermControl
00 : 2
With DHW cylinder
*1If
36
required.
5862730GB
Vitocrossal 300 is operated via the

boiler control unit twostage or
modulating burners are regulated.
System version 12
Several heating circuits and one low temperature heating circuit
Vitocrossal 300
E
F
C
21
5
143
146
or
3
40
41
90
Plug

sensor
%
sA
(accessories)
f
230V~/50Hz
fA
Burner stage 1
l
Burner stage 2/mod.
(see page 69)
5862730GB

B DHW cylinder
D Low temperature heating circuit
or
E Underfloor heating circuit with
mixer
F Temperature limiter
(max. limit)
G Neutralising system
37

Required coding
02 : 2
0d : 0
00 : 2
With DHW cylinder
For heating circuits with varying
temperatures.
Vitocrossal 300 is operated via the

*1If
38
required.
5862730GB
Vitocrossal 300 is equipped with two

return connectors. The heating
circuits with the higher return
temperature are connected to the
upper return connector, and those
with lower return temperatures to
the lower return connector. Note:
connect at least 15% of the rated
output to the lower return connector.
System version 13
Vitocrossal 300
Plug

sensor
f
230V~/50Hz
fA
Burner stage 1
gSA1
l
Burner stage 2/mod.
(see page 69)
aBH
Power supply, accessories
5862730GB

B DHW cylinder
40
41
90
156
52 A1
143
146
40
41
90
156
52 A1
143
146
39

Required coding
01 : 2
01 : 3

contacts
02 : 2
0d : 0
substations (> 20 m). The heat
transfer to the heating circuits must
be able to be reduced.
unit.

52 A1
156
L
Vitocrossal300 are operated via the

*1If
40
required.
open closed
open closed
gSA1 Plug on Vitotronic 100

aBH Plug on Vitotronic 100
A
Contactor relay,
part no. 7814681
B
Motorised butterfly valve 1
C
Motorised butterfly valve 2
5862730GB
Vitocrossal300 are equipped with

two return connectors. The heating
upper return connector, and those
System version 14
Vitocrossal 300
Vitoplex 100, type SX1, Vitoplex 200, type SX2, Vitoplex 300, type TX3
40
41
90
143
146
40
41
90
Plug

sensor
aJA
Temperature sensor
ThermControl
f
230V~/50Hz
fA
Burner stage 1
gSA1
l
Burner stage 2/mod.
(see page 69)
5862730GB

B DHW cylinder
52 A1
143
146
3
17A
41

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1
Only with Vitotronic 100 for Vitoplex:*1

Oil fired operation (irreversible)
0d : 0
Only with Vitotronic 100 for Vitocrossal 300:

*1If
42
Only with Vitotronic 100 for Vitoplex:

Connecting the ThermControl temperature sensor to plug aJA
required.
5862730GB
4A: 1

unit.
The ThermControl temperature

sensor of the low temperature boiler
controls the motorised butterfly
valve and must reduce the boiler
water volume flow of the low
temperature boiler during the
startup phase (e.g. during
commissioning or after night or
weekend shutdown).
5862730GB
The Vitocrossal 300 (lead boiler) and

the next low temperature boiler
should be operated via a
weathercompensated control
system with modulating boiler water
temperature and loaddependent
sequential control twostage or

upper return connector and those
43
System version 15
Several heating circuits, one low temperature heating circuit and low
temperature boiler with shunt pump
Vitocrossal 300
Vitogas 100
Vitomax 100
Vitorond 100
C
3
17B
17A
T2
143
146
40
41
90
29
52 A1
143
146
3
40
41
90
T1

B DHW cylinder
44
A
Plug

sensor
aJA
aJB
sL
Shunt pump
f
230V~/50Hz
fA
Burner stage 1
gSA1
l
Burner stage 2/mod.
(see page 69)
5862730GB

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1
Only with Vitotronic 100 for low temperature boilers:

0d : 0
Only with Vitotronic 100 for Vitocrossal 300:

5862730GB
4A: 1

Connecting temperature sensor T1 to plug aJA
4b : 1

Connecting temperature sensor T2 to plug aJB
*1If
required.
45

unit.
The return temperature raising

facility is available as an accessory
or must be provided on site.
Raise the return temperature
through a shuntpump and by
closing the butterfly valve.
Temperature sensor T1 controls the
butterfly valve. Temperature sensor
T2 switches the shunt pump.
5862730GB


46
System version 16
Several heating circuits, one low temperature heating circuit plus Vitoplex
with ThermControl and boiler circuit pump
Vitocrossal 300
Vitoplex 100 (90 to 500kW), Vitoplex 200 and Vitoplex300, type TX3 (80 to
1750kW)

B DHW cylinder
5862730GB
40
41
90
143
146
40
41
90
29
143
146
3
17A
Plug

sensor
aJA
ThermControl temperature
sensor
sL
Boiler circuit pump
f
230V~/50Hz
fA
Burner stage 1
l
Burner stage 2/mod.
(see page 69)
47

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1

0d : 0
Only with Vitotronic 100 for Vitocrossal300:

4d : 3

Boiler circuit pump with butterfly valve function on plug sL
*1If
48

Connecting the ThermControl temperature sensor to plug aJA
required.
5862730GB
4A: 1

For heating circuits with temperature
differentials y 20 K.
unit.
The ThermControl temperature

sensor of the low temperature boiler
regulates the boiler circuit pump.
The boiler circuit pump is switched
OFF when the ThermControl
temperature defaulted by the boiler
coding card is not achieved.
5862730GB

Vitocrossal 300 are equipped with

49
System version 17
Threeway mixing valve, several heating circuits and one low temperature
heating circuit
Vitocrossal 300
Vitomax100, Vitomax200 and Vitomax300
3
17A
143
146
40
41
90
29
52 A1
143
146
3
40
41
90
T1

B DHW cylinder
50
Plug

sensor
aJA
sL
Boiler circuit pump
f
230V~/50Hz
fA
Burner stage 1
gSA1
l
Burner stage 2/mod.
(see page 69)
5862730GB

Required coding
01 : 2
01 : 3

contacts
02 : 2
03 : 1

0C : 1

0d : 0
Only with Vitotronic 100 for Vitocrossal300:

4d : 2

5862730GB
4A: 1
*1If

required.
51

For heating circuits with temperature
differentials y 20 K.
unit.
Temperature sensor T1 records the

return temperature.
The boiler control unit regulates the
threeway mixing valve to ensure
that the system never falls below the
minimum return temperature.
5862730GB

the next low temperature boilers
Vitocrossal 300 are equipped with

52
System extension
DHW heating with a cylinder storage system

Only in conjunction with single boiler systems
28
5
21 17B 52 20
A1 A1
C
B
5862730GB

B VitocellL 300
C Vitotrans 222
A
Plug
%
Terminals 1 and 2:
sensor1 (top)
Terminals 2 and 3:
sensor2 (bottom)
aJB Temperature sensor
Vitotrans 222
sA1 Primary pump
sA
Secondary pump
sK
DHW circulation pump
gSA1 Motor for threeway mixing
valve
In systems with temporarily high
DHW demand and large cylinder
capacity with offset heating and
drawoff times.
53
System extension
DHW heating with a cylinder storage system (cont.)

Required coding
4C : 1
Primary pump connection on plug sA1
4E : 1
Motor connection for threeway mixing valve on plug gSA1
55 : 3
Cylinder thermostat cylinder storage system
4b : 1
Connection of temperature sensor Vitotrans 222 on plug aJB
In conjunction with system version 2.

The sensor input aJB is used to
control Vitotrans 222. Therefore, the
shunt pump must be controlled by a
separate thermostat.
Required coding: "4d:2"
In conjunction with system version 3.

A separate Vitotronic 050 must be
used for controlling the Vitotrans
222. The boiler control unit regulates
the constant raising of the return
temperature (see also coding
address "4E").
A
N
29
29
+
C
5862730GB
A Junction box, on site

B Shunt pump
C Control thermostat,
part no. Z001 886
54
System extension
System with flue gas/water heat exchanger

With shunt pump
G
With boiler circuit pump

G
D
K
D
K
5862730GB
B
55
System extension
System with flue gas/water heat exchanger (cont.)

A
B
Boiler with Vitotronic100

Vitotrans333 (flue gas/water
heat exchanger)
C
Circulation pump
Vitotrans333
D
Vitotrans333
E
Motorised boiler butterfly
valve
F
Shunt pump
G
Low temperature heating
circuit
H
DHW cylinder
K
Boiler circuit pump
L
M
Contactor relay,
part no.7814681
sA1 for circulation pump flue
gas/water heat exchanger
(Vitotronic100)
Required coding:
Adjust on every Vitotronic100 with
Vitotrans333 "4C:3".
Circulation pump and motorised
butterfly valve Vitotrans333
The circulation pump is started in
parallel to the burner.
s A1
N
L1
L1
K6
M
C
M
1~
M
1~
5862730GB
Note
Arrange the system designs on site
so that output s A1 must be used
as switching contact or heating
circuit pump connection.
56
Installation
Summary of electrical connections
145
151
90
41
21
52
20
29
50
40
156
156
A1/M1
A1/M1
150
5862730GB
17 B
17 A
5
3/2
15
143
146
57
Installation
Main PCB low voltage

sensor
%
Cylinder temperature sensor
Cylinder temperature sensor 2
for cylinder storage system
(accessories)
aG
Flue gas temperature sensor
(accessories)
aJA Temperature sensor of
ThermControl
or
Return temperature sensor T1
(accessories)
aJB Return temperature sensor T2
(accessories) or cylinder
storage system temperature
sensor
aVD External hookup
aVG KM BUS user, e.g. plugin
adaptor for external safety
equipment
aVH External hookup
Main PCB 230V~

sA1 Cylinder primary pump
or
Circulation pump flue
or
switching output
sA
(accessories)
sL
Shunt pump (on site)
or
Boiler circuit pump (on site)
f
Power supply
fA
Burner stage 1
g
Central fault message
gSA1 Butterfly valve
or
Motor for threeway mixer for
raising the return temperature
or
Motor for threeway mixing
valve
Cylinder storage system
l
Burner stage 2/mod.
aB External connections,
e.g. supplementary safety
equipment
aBA Safety chain, zero volt (230V)
aBH Power supply for accessories
When connecting external switching

contacts or components to the low
voltage circuit of the control unit,
please observe the safety
requirements of protection class II,
i.e. 8.0 mm air gap/creep path or
2.0 mm insulation thickness from
live components.
Ensure a safe electrical separation

for all onsite components (incl.
PC/laptops) to conform to EN60335
or IEC65.
58
5862730GB
Summary of electrical connections (cont.)
Installation
Inserting cables and applying strain relief

Installing the control unit on the boiler
Route cables from below through the front panel of the boiler into the wiring
chamber of the control unit.
Installing the control unit on the boiler side
Route cables from below, out of the cable channel into the control unit.
A Cables with moulded strain relief
B Onsite cables
Strip a maximum of 100 mm off
the cable insulation.
A
5862730GB
59
Installation
Inserting the boiler coding card
Boiler
Coding card
Part no.
Vitocrossal 300, type CM3

Vitocrossal 300, type CR3
Vitocrossal 300, type CT3
Vitocrossal 300, type CU3
1042
1041
1040
1042
7820 146
7820 145
7820 144
7820 146
Vitogas 100
1050
7820 147
Vitomax 100
Vitomax 200
Vitomax 300
1030
1060
1070
7820 143
7820 382
7820 383
Vitoplex 100, type SX1

Vitoplex 200, type SX2
Vitoplex 300, type TX3
1001
1001
1010
7820 140
7820 140
7820 141
Vitorond 200, type VD2
1020
7820 142
Insert the boiler coding card

through the cutout in the cover
into slot "X7".
60
5862730GB
Only use the boiler coding card included with the boiler.
Installation
Changing the high limit safety cutout setting (if required)

The high limit safety cutout is supplied with a factory setting of 120 C.
Please note
If the high limit safety cutout is to remain set to 120 C, also install a
minimum pressure limiter (see page 84 and 136), to prevent injury and
material losses.
Note
Vitocrossal 300 and Vitogas 100 must be changed over to 110 C.
Low temperature
boiler
Vitogas100,
Vitocrossal300
120C 110C 100C 110C
100C
Thermostat (see page65)
110C 100C
87C 100C
87C
Electronic max. temperature limit

Coding address"06" (see page142)
105C
95C
85C
95C
85C
Max. temperature of
onsite control unit
100C
90C
80C
90C
80C
5862730GB
High limit safety cutout
61
Installation
Changing the high limit safety cutout setting (cont.)

Conversion to 110 or 100 C (make T&G)
3.
1.
2.
5862730GB
4.
62
Installation

Change to 110 or 100 C make EGO
A
1.
2.
A Slotted screw
2. Turn the slotted screw until the
slot points to 110 or 100 C (once
adjusted, the high limit safety
cutout cannot be reset).
5862730GB
1. Release the safety assembly and

pivot it up.
63
Installation

Conversion to 110 or 100 C, make JUMO
3.
1.
2.
5.
4.
1. Release the safety assembly.
4. Remove the high limit safety

cutout.
2. Remove reset button cover "E".

5. Turn the screw until the indicator
points to 110 or 100C.
5862730GB
3. Release the nut.
64
Installation
Changing the control thermostat setting (if required)

Conversion to 100 or 110 C
In the delivered condition, the control thermostat is set to 95 C.
AB
2.
3.
1.
1. Lever out and remove rotary

selector "R".
2. Using a pair of pointed pliers,
break off the cams from the stop
dial which are identified in the
illustration.
A
75 to 100 C
A, B
75 to 110 C
5862730GB
Note
Observe the setting of coding
address "06".
selected range.
Turn rotary selector "R"
clockwise to the end stop.
Please note
Excessive DHW temperatures
can damage the DHW cylinder.
If the system is operated in
conjunction with a DHW
cylinder, ensure that the
maximum permissible DHW
temperature is not exceeded.
If necessary, install suitable
safety equipment for this
purpose.
3. Fit rotary selector "R", so that the

marking lies at the centre of the
65
Installation
Sensor connection
17B
17A
15
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
5862730GB
A Temperature sensor T2 or
Temperature sensor cylinder
storage system
B ThermControl temperature
sensor or temperature sensor T1
C Cylinder temperature sensor
(accessories)
D Cylinder temperature sensor 2 in
conjunction with a cylinder
storage system (accessories)
E Boiler water temperature sensor
F Flue gas temperature sensor
(accessories)
66
Installation
Pump connection
Available pump connections
s Cylinder primary pump
or
Circulation pump flue gas/water heat exchanger
sA Cylinder primary pump
sL Shunt pump or boiler circuit pump
Pumps 230 V~
L N PE
N
External
ON/OFF
L N PE
Pumps 400 V~
L1 L2 L3 N PE
5862730GB
B
A Contactor
B Pump
C Mains supply in accordance with
manufacturers instructions
Rated current: 4 (2) A~

Recommended
connecting
cable:
H05VVF3G 0.75 mm2
or
H05RNF3G 0.75 mm2
For controlling the contactor
Rated voltage: 230 V~
Rated current: 4 (2) A ~
Recommended
connecting
cable:
H05VVF3G 0.75 mm2
or
H05RNF3G 0.75 mm2
67
Installation
Connecting an actuator with threepoint output

Use as:
H Butterfly valve
H Mixer motor
H Threeway mixing valve
M
1~
52 A1
Rated voltage:
230V~
Rated current:
max. 0.2 (0.1) A
Recommended
connecting
cable:
H05VVF4G 0.75 mm2
or
H05RNF4G 0.75 mm2
Runtime:
5 to 199s,
adjustable via coding
address"40"
(delivered condition
125s)
5862730GB
|Open
~Closed
68
Installation
External hookup in single boiler systems

Operation with a twostage burner
Zero volt contacts of the higher
control unit:
Burner stage 1 ON
Burner stage 2 ON
The connections on plugaVD and

aVH are required when connecting
an external hookup. The cylinder
thermostat is activated when the
cylinder temperature sensor
(accessories) is connected.
External changeover
of stepped/
modulating burners
External startup
depending on load
143
146
Control unit settings

The high limit safety cutout settings
and other settings are subject to the
system equipment and the safety
equipment in accordance with
DIN47512.
5862730GB
Coding"01:1"
(delivered condition)
The boiler water temperature must
be set to the lower value. The low
temperature boiler is held at the
required minimum temperature.
69
Installation
External hookup in single boiler systems (cont.)

Starting burner stage 1
Starting burner stage 1 and 2
Contact closed:
Burner stage 1 is started. Burner
stage 2 will only be started for
maintaining the minimum temperature.
The boiler water temperature is
limited by the electronic maximum
temperature limiter, if it is set below
that of mechanical control
thermostat"R".
Contact closed:
Both burner stages are switched ON.
thermostat"R".
Burner stage 2 is shut down 2K
sooner.
Contact opened:
Burner stage 1 is shut down.
Contact opened:
Burner stages 1 and 2 are switched
OFF.
External changeover of
stepped/modulating burners
External startup depending on load
Contact open: mod. operation

Contact closed: twostage operation
Code"02:2" (modulating burner)
must be selected.
5862730GB
Note
Even if the contact is closed,
scanning the type of burner will
continue to display "modulating".
Upon closing the zero volt contact,

the burner will be regulated to a
required set boiler water
temperature, subject to load. The set
boiler water temperature is adjusted
via code "9b".
limited via the selected maximum
boiler water temperature or the
mechanical thermostat"R".
70
Installation

Low temperature boileroperation with a modulating burner
Connection modulating burner:
H Burner stage1fA of Vitotronic100
H Plugin connectorl from
Vitotronic100 via the modulation
controller (on site) to burner
plugin connectorl.
H Adjust the minimum temperatures
at the higher control unit with the
modulation controller 5K higher
than the lower boiler water
temperature.
143
146
Zero volt contacts of the higher control unit
A
with modulation controller:
Burner stage 1 (base load) ON
Modulation controller:
Reduce burner output
5862730GB
Increase burner output
A Vitotronic100
B Burner control
71
Installation

Code"01:1"
Code"02:1"
Contact closed:
Burner stage 1 is started. To maintain
the minimum temperature, the
burner is switched to full load via
Vitotronic 100. An external
modulation controller regulates the
loaddependent modulation.
thermostat"R".

be set to the lower value. The boiler
is held at the required minimum
temperature.
Contact opened:
5862730GB

DIN47512.
72
Installation

Vitocrossal300operation with a modulating burner
H Plugin connectorl of
Vitotronic100 remains unused
H Burner stage2l modulating
under the control of the onsite
modulation controller
143
146

5862730GB
B
A Vitotronic100
B Burner control
C unused
73
Installation

Code"01:1"
Contact closed:
Burner stage 1 is started. An external
modulation controller regulates the
loaddependent modulation. The
boiler water temperature is limited
by the electronic maximum
thermostat"R".

be set to the lower value.
Contact opened:
5862730GB

DIN47512.
74
Installation
External hookup in multiboiler systems without LON

Operation with a twostage burner
control unit:
Burner stage 1 ON
Burner stage 2 ON
Enable boiler, open

or close the butterfly
valve
143
The connections on plugaVD and

aVH are required when connecting
an external hookup. The DHW
cylinder temperature and the
loaddependent cascade control
must be regulated by an external
control unit.
Please note
The contact "Boiler enable"
must be provided in
multiboiler systems to prevent
boiler damage. This contact
must always be closed on the
lead boiler.
146
Adjustments on every control unit

Set code"01:3".
The high limit safety cutout settings and other settings are subject to the
system equipment and the safety equipment in accordance with DIN47512.
5862730GB

Contact closed:
Burner stage 1 is started. Burner
stage 2 is switched ON only for
maintaining the minimum
temperature (only for low
temperature boilers).

thermostat"R".
Contact opened:
75
Installation
External hookup in multiboiler systems without LON (cont.)

Starting burner stage 1 and 2
Enable boiler, butterfly valve
Contact closed:
Both burner stages are switched ON.
thermostat"R".
Burner stage 2 is shut down 2K
sooner.
Contact closed:
H Vitocrossal300:
The butterfly valve opens.
H Low temperature boiler:
Initially, the preheat function for
lag boilers is activated. After the
preheat function has expired, the
minimum boiler water temperature
will be maintained, and the burner
stages can be controlled externally.
The butterfly valve opens.
Contact opened:
Burner stages 1 and 2 are shut down.
5862730GB
Contact opened:
The butterfly valve is closed after
approx. 5min.
Burner stages cannot be switched
ON externally; a minimum
temperature will not be maintained.
76
Installation

Low temperature boiler operation with a modulating burner
H Plugin connectorl from
Vitotronic100 via the modulation
controller (on site) to burner
plugin connectorl.
H Adjust the minimum temperatures
at the higher control unit with the
modulation controller 5K higher
than the lower boiler water
temperature.
The DHW cylinder temperature and
the loaddependent cascade control
must be controlled by an external
control unit.
Please note
must be provided in
lead boiler.
5862730GB
77
Installation

143
146

T6
T7
T8
Enable boiler, open or close the butterfly

valve
5862730GB
A Vitotronic100
B Burner control
78
Installation

Set code"01:3"
code"02:1"
DIN47512.
Contact closed:
Burner stage 1 is started. Full load is
switched ON only for maintaining
the minimum temperature. The
boiler water temperature is limited
by the electronic maximum
thermostat"R".
Contact opened:
Contact closed:
Initially, the preheat function for lag
boilers is activated. After the
preheat function has expired, the
minimum boiler water temperature
will be maintained, and the burner
stages can be controlled externally.
5862730GB
Contact opened:
approx. 5min. Burner stages cannot
be switched ON externally; a
minimum temperature will not be
maintained.
79
Installation

Vitocrossal300operation with a modulating burner
H Plugin connectorl of
Vitotronic100 remains unused
H Burner stage2l modulating
under the control of the onsite
modulation controller
H Burner stage 1 is enabled by the
modulation controller via external
demandaVH.
The DHW cylinder temperature and
the loaddependent cascade control
must be controlled by an external
control unit.
Please note
must be provided in
lead boiler.
5862730GB
80
Installation

143
146

Enable boiler, open or close the butterfly

valve
5862730GB
A Vitotronic100
B Burner control
C unused
81
Installation

Set code"01:3".
Contact closed:
Burner stage 1 is started. The boiler
water temperature is limited by the
electronic maximum temperature
limiter, if it is set below that of
mechanical control thermostat"R".

DIN47512.
Contact opened:
Contact closed:
The burner can be externally
switched. The butterfly valve opens.
5862730GB
Contact opened:
approx. 5min. Burner stages cannot
be started externally.
82
Installation
External hookup in multiboiler systems with LON

control unit:
Boiler blocking
Start boiler as last
one in boiler
sequence
External changeover
of stepped/
modulating burners
143
146
Boiler blocking
Contact closed:
The boiler is blocked.
It is taken out of the boiler sequence,
i.e. the butterfly valve or the
threeway mixing valve for constant
return temperature control is closed;
shunt or boiler circuit pumps are
switched OFF. The other boilers must
provide the required heating.
Please note
The heating system is no
longer protected against frost if
all boilers are blocked or there
are no other available boilers.
Contact opened:
The boiler is reinstated into the
current boiler sequence.
5862730GB

Set code "01:2".
Starting boiler as last one in boiler

sequence
External changeover of
stepped/modulating burners
Contact closed:
The boiler is started as the last one
in the boiler sequence.
The heat demand of the heating
system is being met by the other
boilers. This boiler is started if the
other boilers do not provide
sufficient heat.
Contact open:
mod. mode
Contact closed:
twostage
operation
Code"02:2" (modulating burner)
must be selected.
Contact opened:
The boiler is reinstated into the
current boiler sequence.
Note
Even if the contact is closed,
scanning the type of burner will
continue to display "modulating".
83
Installation
External connections on plug aB
Please note
Live contacts lead to short circuits or phase failure.
The external connections must be zero volt.
Plug aB must remain plugged in, even if no connection is made.

The plugin adaptor for external safety equipment can be used for connecting
several pieces of safety equipment (see page136).
ON ON
External safety equipment

H Remove jumper "STB" "STB".
H Connect electrical safety
equipment in series.
84
Emergency mode
Change jumper "TR" "ON/TR" to
"TR" "ON".
External burner blocking
H Remove jumper "TR" "TR".
H Connect the zero volt contact.
Opening this contact leads to a
controlled shutdown.
5862730GB
A Jumper "STB" "STB"

B Jumper "TR" "ON/TR"
C External blocking
(zero volt contact)
D Low water indicator
E Maximum pressure limiter
F Supplementary external safety
equipment
Installation
External connections on plugaB (cont.)
Please note
Connecting an external control
unit can damage the boiler.
Connect only safety shutdown
equipment, e.g. temperature
limiter, to these terminals.
3
2
1
ON ON
When the heating system is

shut down, the heating system
is not protected against frost,
and the boiler is not held at the
lower boiler water
temperature.
A Jumper "TR""ON/TR"
B Motorised flue gas damper
Motorised flue gas damper

H Remove jumper "TR""ON/TR".
H Connect the motorised flue gas
damper.
Connecting central fault messaging to plug g

Rated voltage:
230V~
Rated current:
max. 4 (2) A~
Recommended
connecting
cable:
H05WF3G 0.75 mm2
or
H05RNF3G 0.75 mm2
5862730GB
50
85
Installation
Plugging in the LON communication module
(if required)
5862730GB
Plug in the LON communication

module in accordance with the
illustration in the control unit.
86
Installation
Making the LON connection

The Viessmann LON system is designed for "Line" BUS topology, i.e. with
terminators at both ends.
Connection with Viessmann LON cable

A
7m
7m
A Control unit or Vitocom

B LON cable
C Terminator
Connection with
H Viessmann LON cable and
H Viessmann LON coupling
A
C
7m
7m
7m
7m
7m
7m
5862730GB

B LON cable (max. 3 cables
between 2 devices)
C Terminator
D LON coupling
87
Installation
Making the LON connection (cont.)

Connection with
H Viessmann LON cable,
H onsite cable and
H Viessmann socket
for extensions up to 900 m long
A
C
7m
A
E
B
F
7m
7m
A
E
7m
max. 900 m

B LON cable, part no.7143495
C Terminator
(standard delivery for
Vitotronic333)
D Up to 99users and the
corresponding number of
junction boxes and cables
E Viessmann junction boxes,
part no.7171784
F Connecting cable (on site)

Cable types:
H JY(St)Y220.8mm
(telephone cable)
H TIA568A Cat. 5 cable
Note
The Viessmann LON system always
requires the cores"1" (orange) and
"2" (orange/white) and the screen.
Cores are interchangeable.
5862730GB
Note
Observe the requirements for cabling
and operation of the LON interface
FTT10A (see www.echelon.com).
88
Installation
Connecting an AC burner
Pressurejet oil/gas burners
Connect the burner in accordance with the DIN 4791 or local regulations.
The burner cables are included in the standard boiler delivery.
Max. power consumption 6 (3) A.
A
Fault H1
Terminal codes
L1
Phase via high limit safety
cutout to the burner
PE
Earth conductor to burner
N
Neutral conductor to burner
T1,T2 Control chain
S3
Burner fault
B4
Hours run meter
B
Signal pass direction:
Control unit burner
Y
Burner control unit
Equipment codes
STB High limit safety cutout of
control unit
TR
Control thermostat of the
control unit
H1
Burner fault signal
BZ
Hours run meter
B
A To control unit
B To burner
5862730GB
Burner without plug

Install the mating plug supplied by
Viessmann or the burner manufacturer;
connect the burner cable.
89
Installation
Connecting an AC burner (cont.)
A
90
T6 T7T8
BN
BK
BU
Terminal codes
T6, T8 Control chain
Burner stage 2 ON
or
Modulation controller open
Burner stage 2 OFF
or
Modulation controller closed
B
Control unit burner
Y
Burner control unit
Colour coding to DIN IEC60757
BK
black
BN
brown
BU
blue
5862730GB
A To control unit
B To burner
90
Installation
Connecting an AC burner (cont.)

Atmospheric burner
The burner cables are included in the standard boiler delivery.
Max. power consumption 6(3)A.
A
A
90
T6 T7T8
BN
BK
BU
BK
BK* BU
BN
B
BK
BK*
BU
BN
B4
S3
N
T2

BK
black
BK* black with imprint
BN
brown
BU
blue
5862730GB
A To control unit
B To burner
Terminal codes
L
Phase via high limit safety
cutout to the burner
PE
Earth conductor to burner
N
Neutral conductor to burner
S3
Burner fault
B4
Hours run meter
Terminal codes
Burner stage 2ON via two
point controller
Burner stage 2OFF
~
Control unitburner
|
Burnercontrol unit
91
Installation
Connecting a threephase burner zero volt safety chain
Please note
A jumper in the burner may possibly have to be removed from the
external conductor to the control voltage.
Observe the details of the burner supplier.
F2
TR
ON
ON
K1
T6 T7 T8
a
B
A Control unit
(legend see page161)
B Main contactor (on site)
C Threephase burner
D Threephase burner supply
E Main contactor control
F Safety chain (STB) zero volt
G Control chain stage1/base load
H Burner fault message
K Hours run counter stage 1
L Base load/full load
G H K
f
fA
l
aB
Control unit power supply

Burner, stage 1
Burner, stage 2
Plug for external connections
a external safety equipment*1
aBA Safety chain, zero volt*1
*1Remove
jumper when making this

connection.
92
5862730GB
Installation
Connecting a threephase burner safety chain not zero volt
Please note
A jumper in the burner may possibly have to be removed from the
external conductor to the control voltage.
Observe the details of the burner supplier.
F2
TR
ON
ON
K1
T6 T7 T8
a
B
C
F G H
5862730GB
E
A Control unit
(legend see page161)
B Main contactor (on site)
C Threephase burner
D Threephase burner supply
E Main contactor control
F Control chain stage1/base load
G Burner fault message
H Hours run counter stage1
K Base load/full load
f
fA
l
aB
Control unit power supply

Burner, stage 1
Burner, stage 2
Plug for external connections
a external safety equipment*1
aBA Safety chain (STB)
*1Remove
jumper when making this

connection.
93
Installation
Power supply
Regulations
Carry out the power supply connection and all earthing measures (e.g. fault
current circuit) in accordance with IEC 364, the requirements of your local
electricity supplier, VDE regulations or local regulations. Protect the power
supply cable to the control unit with an appropriate fuse.
Mains isolator requirements (if necessary)
For combustion equipment to DIN VDE 0116, the mains isolator fitted on site
must comply with the requirements of DIN VDE 0116 "Section 6" [or local
regulations].
Install the mains isolator outside the installation area. It must simultaneously
isolate all nonearthed conductors with at least 3 mm contact separation.
Recommended power supply cable (on site)
3core cable:
H H05VVF3G 1.5 mm2
H H05RNF3G 1.5 mm2
L1
A PE
N
1. Check that the power supply cable

to the control unit is protected
with the correct fuse.
C
2. Connect the mains supply cable

inside the junction box (on site)
and in plugf.
Danger
Incorrect core allocations can
cause major damage to the

equipment.
Do not interchange cores "L1"
and "N":
L1: brown
N: blue
PE: green/yellow
A Mains voltage 230V~/50Hz

B Fuse
C Main isolator, 2pole (on site)
D Junction box (on site)
94

BN
brown
BU
blue
GNYE green/yellow
5862730GB
3. Insert plug f into the control

unit.
Installation
Installing the control unit front
1.
6.
2.
5.
3.
X20
X10
5862730GB
4.
7.
95
Installation
Opening the control unit
2.
1.
5862730GB
3.
96
Commissioning
Controls and display elements

A
F1 6.3A (slow)
F2 6.3A (slow)
KH
FE
a/b Adjusting values

c
Information
d
Confirmation
e
Standard settings
C Control thermostat
D Excess temperature reset
E ON/OFF switch
F FusesF1, F2
G TEST key
H ON indicator (green)
K Fault indicator (red)
5862730GB
A Emissions test switch

B User interface:
tr Boiler water temperature
(N/A for multiboiler
systems)
tw DHW temperature
(N/A for multiboiler
systems)
9
Standby mode
w
DHW only (N/A for
multiboiler systems)
rw Heating and DHW
97
Commissioning
Checking the high limit safety cutout

Hold down the "TV" test key
during this test (position "h"). There
must be a minimum flow.
The minimum circulation volume
should be 10 % of the circulation
volume at rated output.
Reduce the heat consumption as far
as possible. Control thermostat"R"
is now bypassed.
The burner remains switched ON
until the boiler water temperature
has reached the safety temperature
and the high limit safety cutout has
switched OFF.
After the burner has been shut down

by the high limit safety cutout,
H Release the"TV" test key,
H wait until the boiler water
temperature has fallen 15 to 20 K
(Kelvin) below the set safety
temperature, then reset the high
limit safety cutout by pressing
button"E".
Integrating the control unit into the LON system

The LON communication module (accessories) must be plugged in (see page 128).
Note
Data transfer via the LON system can take several minutes.
Setting the system type

In code 1, set coding address "01".
Code 1, see page 139.
Setting up a LON user number

In a LON system, the same number
cannot be allocated twice.
5862730GB
In code 1, set the LON user number

via coding address "77".
98
Commissioning
Integrating the control unit into the LON system (cont.)

Updating the LON user list.
Only possible if all users are connected and the control unit is programmed
as fault manager (code "79:1").
1. Press L and d simultaneously
for approx. 2s.
User check initiated (see page100).
2. Press e.
The user list is updated after
approx. 2min.
User check completed.
Example of a single boiler system with Vitotronic 050 and Vitocom 300
Vitotronic 100
LON
Vitotronic 050
Vitotronic 050
LON
Vitocom
LON
User no. 1
Code "77:1"
User no. 10
Code "77:10"
Control unit is
fault manager*1
Set code
"79:1"
Control unit is not Control unit is not Device is

fault manager*1
fault manager*1
fault manager
Code "79:0"
Code "79:0"
Viessmann
System number
Code "98:1"
Viessmann
System number
Code "98:1"
Viessmann
System number
Code "98:1"

Fault monitoring
LON system
code "9C:20"
Fault monitoring
LON system code
"9C:20"
Fault monitoring
LON system code
"9C:20"

User no. 99
each heating system, only one Vitotronic may be programmed as fault manager.
5862730GB
*1In
User no. 11
Set code
"77:11"
99
Commissioning
Carrying out a user check (in conjunction with the LON system)
Communication with the system devices connected to the fault manager is
tested with a user check.
Preconditions:
H The control unit must be programmed as fault manager (code "79:1").
H The LON user number must be programmed in all control units (see page 98).
H The fault manager user list must be up to date (see page 98).
for approx. 2s.
User check initiated, all 7 arrows
are displayed.
User
number
Consecutive
list number
2. Select the required user

with a or b.
3. Activate check with d.
The arrows in the display flash,
until the check is completed. The
display and all key illuminations
of the selected user flash for
approx.60s.
H The arrows stop flashing if both
devices communicate with each
other.
H The display shown will appear
if no communication is
established. Check the LON
connection and encoding
(see page98).
4. For checking further users,
proceed as described under
items 2 and 3.
5862730GB

for approx. 1s.
User check completed.
100
Commissioning
Matching the coding addresses to the system version

In code 2, set the following coding addresses:
Code 2 see page 141.
"00" System design
"01" Single or multiboiler system
"02" Burner type
"03" Oil or gas operation
"07" Boiler number (only for multiboiler systems)
"0C" Return temperature raising
"0d" ThermControl regulates ...
"4C" Function plug s
"4d" Function plug sL
"4E" Function plug gS
"77" LON user number
"79" Fault manager
"98 Viessmann system number
"9C" Monitoring LON users
5862730GB
Note
The control unit must be matched to the system equipment.
See codes 1 and 2 from page 139.
101
Commissioning
Matching the coding addresses to the system version (cont.)

Matching the control unit to a twostage burner
1. Start up the burner.
2. Set the emissions test switch
to "h" (see page 127).
3. Determine the maximum burner
output through the fuel
consumption.
Record the relevant value.
4. Set the emissions test switch
to "a".
5. Press K and d simultaneously
for approx. 2s.
Relay test is activated.
6. Activate the "Burner stage 1 ON"

function with a (display:1).
7. Determine the minimum burner
output (base load) through the
fuel consumption.
8. Press d.
Relay test is completed.
9. Set the established values in code
2, see the table below and
page142.
Address Setting of
Units and tens of the determined maximum output;
e.g. max. output: 225kW select: 25
Values including 199kW can be entered directly.
09
Hundreds of the determined maximum output;

e.g. set the max. output: 225kW here: 2
0A
Relationship between base output and max. output in percent; e.g.

Base output: 135 kW
Max. output: 225 kW
135kW @ 100% + 60%
225kW
5862730GB
08
102
Commissioning

Matching the control unit to a modulating burner
Note
The burner must be fully adjusted. To achieve a wide modulating range, set
the minimum output as low as possible (take the chimney and flue gas
system into account).
1. Start up the burner.
2. Set the emissions test switch to
"h" (see page 127).
3. Wait, until the burner actuator is
set to maximum output.
4. Determine the maximum burner
output through the fuel
consumption.
for approx. 2s.
8 Activate the "Mod. burner open"

function with b (display:2), and
after g, the time checked under
item 5, activate the "Mod. burner
neutral function" (display:3) with
a (stop actuator).
9. Determine the partial output
through the fuel consumption.
10. Press d.
11. Set the determined values in
code 2, see page 104 and page142.
5862730GB
6. Activate the "mod. burner closed"

function with a (display
shows:4), and set the emissions
test switch to "a". Check the time
it takes until the actuator is at
minimum output.
7. Determine the minimum burner

output (base load) through the
fuel consumption.
103
Commissioning

Address Setting of
08
Units and tens of the determined maximum output;

e.g. max. output: 225kW select: 25
Values up to and including 199 kW can be entered directly.
09
Hundreds of the determined maximum output;

e.g. max. output: 225kW here: 2
15
Determined run time in seconds
0A
Relationship between base output and max. output in percent; e.g.

Base output: 72 kW
Max. output: 225 kW
72kW @ 100% + 32%
225kW
05
Relationship between partial output and max. output in percent; e.g.

Partial output: 171 kW
Max. output: 225 kW
171kW @ 100% + 76%
225kW
Checking outputs (actuators) and sensors

Relay test
for approx. 2s.
3. Press d.
5862730GB
2. Control relay outputs

with a or b.
104
Commissioning
Checking outputs (actuators) and sensors (cont.)

The following relay outputs can be controlled subject to system design:
Display
Relay function
indication
11
12
13
14
15
16
17
18
19
10
11
Burner or stage1 ON
Burner stage 1 and 2 ON or modulation open
Burner modulation neutral
Burner stage 1 ON (modulation closed)
Output 20 ON
Output 29 ON
Output 52 open
Output 52 neutral
Output 52 closed
Cylinder primary pump ON
Central fault message ON
Checking sensors
1. Press c.
Scanning operating conditions
is active, see page 109.
3. Press c.
Scanning is completed.
5862730GB
2. Scan the actual temperatures

with a or b.
105
Service scans
Service level summary

Function
Entry
User check in
conjunction with a
LON system
Press L and d
Press L and d
simultaneously for approx. simultaneously for
2s
approx. 1s
Exit
Page
100
Relay test
Press K and d
Press d
simultaneously for approx.
2s
104
Temperatures,
boiler coding card
and brief scans
Press K and G
Press d
2s
107
Operating
conditions
Press c
Press c
109
Maintenance
display
Press d
111
Calling up
Press d for approx. 2 s
acknowledged fault
messages
Press d
111
Troubleshooting
Press d
112
Calling up
Press d for approx. 2 s
acknowledged fault
messages
Press d
112
Fault history
Press G and d
Press d
2s
121
Resetting codes to
the delivered
condition
Press L and G
2s; press e
139
Code 1
Press K and L
Press K and L
2s
approx. 1s
139
Code 2
Press L and G
Press L and G
2s
approx. 1s
141
5862730GB
106
Service scans
Temperatures, boiler coding card and brief scans

1. Press K and G simultaneously
for approx. 2s.
Entering the diagnostics level.
3. Press d.
Leaving the diagnostics level.
2. Select the required scan

with a or b.
Subject to the system equipment level, the following values can be scanned:
(for brief scans, see page 108):
Display indication
Description
Notes
0 8 8 8 8 8
Brief scan 0
Only with LON

communication module
1 8 8 8 8 8
Brief scan 1
Only with LON

2 8 8 8 8 8
Brief scan 2
Only with LON

Effective set value incl.
boiler protection
6 5
C Set boiler water
7 0
C Maximum demand
4
5
8
8 8 8
5 5
2 3 0
b
c
8 d 8
1 0 1 0
temperature
Brief scan 4
C Set DHW temperature

C Maximum flue gas
temperature

See coding address "1F";
can be reset to the current
value with e
Quick scan b/d
Boiler coding card
Brief scan L
Brief scan o
5862730GB
l
8 8 8
o 8 8 8 8 8
temperature
107
Service scans
Temperatures, boiler coding card and brief scans (cont.)

Brief scans
F8
Software
version
Communic
ations
coprocessor
SNVT
configuration
0=Auto
1=Tool
N/A
LON user number
1
2
N/A
Subnet address/system no. Node address
N/A
Number of LON users
Software version
Communication module
LON
Software
version
Solar
control unit
Software
version
Remote
control
System
designs
(see coding
address
"00")
Software
version
Program
ming unit
N/A
Burner
0= Off
1=Stage1/
base
load
2=Stage2/
full load
N/A
N/A
N/A
Output reduction
0=Off; 1 to 100 %
Software
version
Control unit
Butterfly
valve
0= Off
1= Preheating
2= Control
closed
3= Control
4= Control
open
5= Open
6= Runon
N/A
Equipment recognition
hexadecimal: A0
decimal: 160
Test code for Viessmann

service engineer
5862730GB
108
Service scans
Scanning operating conditions

1. Press c.
Scanning operating conditions is
active.
3. Press c.
Scanning operating conditions is
completed.
2. Select the required operating

condition scan with a or b.
The following operating conditions can be scanned subject to the actual

equipment level:
Display indication
Description
Notes
0 1
LON user no.
Only with LON

6 5
C Actual boiler water
5 0
C Actual cylinder
5 o
4 5
C Actual cylinder
5 b
4 5
C Actual solar cylinder
5 c
1 3 0
C Actual solar collector
5 5
1 9 0
6 0
temperature (cylinder
temperature sensor 1)
temperature (cylinder
temperature sensor 2)
temperature
temperature
C Return temperature 17A

(return temperature
sensor 1)
5862730GB
Only in conjunction with

cylinder temperature
sensor
cylinder temperature
sensor
solar heating system
Only with return
temperature sensor
C Flue gas temperature
Only with flue gas

temperature sensor
C Return temperature 17B
Only with return

temperature sensor
(return temperature
sensor 2)
0 6 3 5 7 2

temperature
Hours run,burner(stage1)
,
( g )
h
The hours run can be

reset to "0" with e
e.
Hours run are only
approximate values
109
Service scans
Scanning operating conditions (cont.)

Display indication
P P
0 0 9 5 7 2
P P P
Description
Hoursrun,burner(stage2)
,
( g )
Notes
The hours run can be
reset to "0" with e
e.
Hours run are only
approximate values
Burner starts
The burner starts can be

reset to "0" with e
Consumption
Display only, if "26" or

"29" has been set via
coding address (only for
twostage operation).
Consumption can be reset
to "0" with e
0 3 0 4 1 7
P P P P
0 3 0 5 8 5
P P P P P
0 0 1 4 1 7
P P P P P P
Only
y in conjunction
j
with
Solar energy
gy in kWh
Only
y in conjunction
j
with
5862730GB
0 0 2 8 5 0
Hours run,, solar circuit

h pump
110
Service scans
Scanning and resetting maintenance displays

After limits set up via coding addresses "1F", "21" and "23" (see page 144)
have been reached, the programming unit display flashes one of the
following messages, and the red fault indicator flashes.
Note
Set code "24:1" and then code "24:0", if maintenance is implemented before
"Service" is displayed; the set maintenance parameters for hours run and
intervals are reset to 0.
1. Scan maintenance messages

with a or b.
Display
indication
Description
a 245 C
Max. flue gas temp.

has been reached
35510 h
Burner hours run have

been reached
12 u
Interval
(e.g. 12 months)
has been reached
2. Press d.
The "Service" display
extinguishes, and the red fault
indicator continues to flash.
Note
An acknowledged maintenance
message can be redisplayed by
pressing d(approx. 2s).
After maintenance has been carried out

1. Reset code "24:1" (see page 145) to
"24:0".
5862730GB
Note
If coding address "24" is not reset,
a new "Service" message will be
displayed on Monday morning.
3. If required:
H Press K and G
simultaneously for approx. 4s
H Max. flue gas temperature (8)
reset with e to the actual value
(see page 107).
H Press d.
2. If required:
H Press c.
H Reset burner hours run and
burner starts with e
(see page 109).
H Press c.
111
Troubleshooting
Faults which are displayed at the programming unit

The red fault indicator flashes for every fault.
A fault code flashes in the display if a fault message has been issued (see
page113).
1 Fault number
38 Fault code
U Fault symbol
Call up further fault codes

with a or b.
A fault can be acknowledged
with d. The fault message in the
display will be hidden, but the red
fault indicator continues to flash.
A central fault messaging facility
connected to plugg will be
switched OFF.
A new fault message will be
displayed if an acknowledged fault
is not removed by the following
morning.
5862730GB
Calling up acknowledged fault

messages
Press d for approx. 2s.
The fault will then be displayed.
Select the acknowledged fault
with a or b.
112
Troubleshooting
Faults which are displayed at the programming unit (cont.)

Fault
code
System
characteristics
Cause
Remedy
0f
Control mode
Maintenance
"0F" is only
displayed in fault
history.
Carry out
maintenance
Note
Set code "24:0" after
maintenance.
30
Burner is started
and stopped via a
control thermostat
Short circuit
Boiler water
temperature sensor
Check boiler water

temperature sensor
page
((see p
g 130))
Lead broken
Boiler water
temperature sensor
38
Cylinder primary
pump ON:
Set cylinder
temperature = set
boiler water
temperature,
priority control is
cancelled
or
With cylinder
storage system:
Cylinder heating is
started and stopped
by cylinder temp.
sensor 2
Short circuit
Cylinder temp.
sensor 1
51
With cylinder
storage system:
Cylinder heating is
started and stopped
by cylinder temp.
sensor 1
Short circuit
Cylinder temp.
sensor 2
Check cylinder temp.

sensor
(see page 130)
5862730GB
50
113
Troubleshooting

Fault
code
System
characteristics
Cause
Remedy
58
Cylinder primary
pump ON:
Set cylinder water
temperature = set
boiler water
temperature,
priority control is
cancelled
or
With cylinder
storage system:
Cylinder heating is
started and stopped
by cylinder temp.
sensor 2
Lead broken
Cylinder temp.
sensor 1
Check cylinder temp.

sensor
(see page 130)
59
With cylinder
storage system:
Cylinder heating is
started and stopped
by cylinder temp.
sensor 1
Lead broken
Cylinder temp.
sensor 2
60
Boiler at maximum
temperature,
no output
p reduction,,
return control OFF
Short circuit
Temperature sensor
aJA
Shunt pump
constantly ON
With cylinder
storage system:
Mixer primary
circuit closed, no
DHW heating
Short circuit
Temperature sensor
aJB
68
70
Lead broken
Temperature sensor
aJB
Check temperature
sensor
(see page131).
Without
temperature sensor
Set code "4b:0"
5862730GB
78
Lead broken
Temperature sensor
aJA
Check temperature
sensor
((see page131).
p g
)
Without
temperature sensor
Set code "4A:0"
114
Troubleshooting

Fault
code
System
characteristics
Cause
Remedy
92
Control mode
Only solar control
unit fault codes will
be displayed
Short circuit
Collector
temperature sensor,
connects to S1
(Vitosolic)
Short circuit
Cylinder
temperature sensor,
connects to S2
(Vitosolic)
Check solar control

unit sensor
93
Short circuit
Temperature sensor,
connects to S3
(Vitosolic)
9a
Lead broken
Collector
temperature sensor,
connects to S1
(Vitosolic)
9b
Lead broken
Cylinder
temperature sensor,
connects to S2
(Vitosolic)
9c
Lead broken
Temperature sensor,
connects to S3
(Vitosolic)
9f
Error
Solar control unit;
displayed if an error
without fault code
occurs at solar
control unit
Check solar control

unit
5862730GB
94
115
Troubleshooting
Fault
code
System
characteristics
Cause
Remedy
aa
Control mode
ThermControl
configuration error
Plug aJA of
ThermControl
temperature sensor
not inserted
Insert plug aJA

Code "0d:0" must
be set for
Vitocrossal
ab
Controlled
operation, perhaps
DHW cylinder cold
Cylinder storage
system
configuration error:
Code "55:3" has
been set, but
plug aJB is not
plugged in
and/or
Code "4C:1" and
"4E:1" have not
been set
Insert plug aJB

and check code
ac
Control mode
Return temperature
raising
Code "0C:1" has
been set, but
plug aJA is not
plugged in
and/or
Code "4E:0" is not
set
Insert plug aJA

and check code
ad
Butterfly valve
Code "0C:2",
"0C:3" or "0C:4" is
set
and
Code "4E:1" is set
With butterfly valve:

Code "4E:0" is set
Without butterfly
valve: Set code
"0C:0" or "0C:1"
bC0
Short circuit
Flue gas
temperature sensor
Check flue gas

temperature sensor
(see page 132)
116
5862730GB
Troubleshooting

Fault
code
System
characteristics
Cause
Remedy
b1
Control mode
Communication
error
Programming unit
Check connections
and replace
programming unit if
necessary (see page
128)
b4
Emissions test
mode
Internal electronics
fault
bC5
bC6
Control mode
Check electronics
PCB.
Replace, if required
Constant mode
Invalid
hardware ID
Set code "92:160"
b7
Boiler is regulated
by control
thermostat
Boiler coding card

faulty
Plug in boiler coding

card or replace it, if
faulty (see page 60)
bC8
Control mode
Lead broken
Flue gas
temperature sensor
Checking flue gas

temperature sensor
(see page 132).
Without flue gas
temperature sensor
Set code "1F:0"
Incorrect LON
communication
module
Replace
communication
module
(see page 128)
bf
Boiler cools down
External safety
device
Connection
Check plug aB and
external safety
equipment
(see page 84)
c2
Control mode
Lead broken
KM BUS to solar
control unit
Check KM BUS cable

and solar control unit
Without solar control
unit, set code "54:0"
5862730GB
c1
117
Troubleshooting

System
characteristics
Cause
Remedy
c4
Control mode
Communication
with function
extension 010V
faulty
Check connections
and cables/leads; if
required replace
function extension
(see page133).
Without function
extension,
set code "9d:0"
c8
Boiler cools down
Error
Low water indicator
Check water level in

system,
reset low water
indicator
(see page 136)
c9
Fault
Maximum pressure
limiter
Check system
pressure, reset
maximum
pressure limiter
(see page 136)
ca
Fault
Minimum pressure
limiter or
maximum pressure
limiter 2
Check system
pressure; reset
minimum or
maximum pressure
limiter (see page 136)
cb
Fault
Additional high
limit safety cutout,
temperature limiter
or flue gas damper
Check system
temperature; reset
high limit safety
cutout or flue gas
damper
(see page 136)
5862730GB
Fault
code
118
Troubleshooting

Fault
code
System
characteristics
Cause
Remedy
ce
Control mode
Communication
fault plugin
adaptor for external
safety equipment
Check plugin
adaptor for external
safety equipment
(see page 135) and
connecting cable.
Without plugin
adaptor, set code
"94:0"
Fault
LON
communication
module
Replace
communication
module
(see page 128).
Without
communication
module
Set code "76:0"
Burner fault
Check burner
(see page 89)
High limit safety

cutout has
responded or fuse/
MCB F2 has
blown/tripped
Check high limit

safety cutout or
burner, burner loop
and fuse F2
(see page 61)
Fault at "DE1"
Check connections
at inputs "DE1" to
"DE3" in
i plugin
l
i
adaptor for
external safety
equipment
(see page 135)
cf
d1
Boiler cools down
d4
d6
Control mode
Fault at "DE2"
d8
Fault at "DE3"
5862730GB
d7
119
Troubleshooting

LON users fault messages
Only if the control unit is the fault manager (code "79:1").
Fault
code
System
characteristics
Cause
Remedy
01
Control mode
A user fault has

occurred, e.g. 12
(Vitotronic050)
Download fault code

to user
Installation
and service
instructions
of the
relevant
control unit
No connection to
the user
Check coding
(see page99)
Check connecting
LON cable
Update user list
(see page99)
Carrying out a
user check
(see page100)
to
5862730GB
98
120
Troubleshooting

Fault
code
System
characteristics
Cause
Remedy
99
Control mode
Fault message active

at Vitocom 300
Check external
connections at
Vitocom 300
No connection to
Vitocom 300
Check coding
(see page99)
Check connecting
LON cable
Update user list
(see page99)
Carry out a user
check
(see page100)
Downloading fault codes from the fault memory (fault history)

The most recent 10 faults are saved and may be called up.
Faults are sorted by date. The most recent fault is thus fault number 1.
1. Press G and d simultaneously
for approx. 2s.
2. Call up individual fault codes
with a or b.
Note
All saved fault codes can be
deleted with e.
5862730GB
3. Press d.
121
Boiler water temperature control

Brief description
Coding addresses which influence
the boiler water temperature control
02 to 06, 08 to 0A, 13 to 1C
For a description, see page 140.
5862730GB

regulated by controlling the
twostage or modulating burner.
Several defaults determine the set
boiler water temperature:
H Set defaults at key O of the
control unit
H Set defaults at key F of the
control unit
H Demands from Vitotronic 050
heating circuit controllers, which
are connected to the control unit
via LON BUS
H Dropping below the set return
temperature/boiler water
temperature
122
Boiler water temperature control (cont.)

Functions
recorded by three sensors
separately, which are inserted into a
multiple sensor well:
H High limit safety cutout (STB)
(liquid expansion)
H Control thermostat TR
(liquid expansion)
H Boiler water temperature sensor KTS
(change in resistance PT 500)
Upper control range limits
H High limit safety cutout STB
120 C, adjustable to 110 or 100 C
H Thermostat TR95C, adjustable to
100 or 110 C
H Electronic maximum limit
Setting range: 20 to 127C
Changes via coding address"06".
Lower control range limit

In standard mode and when frost
protection is active, the control unit
regulates the boiler water
temperature subject to the
respective boiler.
Control sequence
Boiler heats up
The burner shutdown point is
determined by the shutdown
differential (coding address "13").
5862730GB
Boiler goes cold

(set value 2 K)
The burner start signal is set at the
set boiler water temperature less 2 K,
and the burner starts its own
monitoring program.
The burner start may be delayed by a
few minutes subject to the number
of the auxiliary circuits and the
combustion type.
123
Cylinder temperature control (only for single boiler systems)

Brief description
The cylinder thermostat operates
with a constant temperature. It is the
result of starting and stopping the
cylinder primary pump.
The switching differential is 2.5 K.
Coding addresses which influence

the cylinder thermostat
4E, 54, 55, 56, 58 to 5A, 60 to 63,
67 to 69.
During cylinder heating, a constant

upper boiler water temperature will
be set (20 K higher than the set
cylinder temperature, adjustable via
coding address "60").
Functions
Frost protection
The DHW cylinder will be heated to
20 C if the DHW temperature drops
below 5 C.
System with cylinder storage system

The above functions also apply in
conjunction with cylinder storage
systems.
Auxiliary function for DHW heating

This function is enabled by providing
a second set DHW temperature via
coding address "58" and by
determining a time via coding
address "63".
Heating up with the auxiliary
function takes place with the first
heating up of the cylinder each day.
Set the following codes:

"4C:1", "4E:1", "55:3"
(see page 146).
5862730GB
Set DHW temperature

The set DHW temperature can be
adjusted between 10 and 60 C. The
set range can be extended to 95 C
via coding address "56".
System with Vitosolic

A third set DHW temperature can be
defaulted via coding address "67".
Reheating will be suppressed above
the selected temperature. The DHW
cylinder will only be heated by the
solar heating system.
124
Cylinder temperature control (only for single boiler systems) (cont.)

Control sequence
H The cylinder primary pump runs on
after cylinder heating, until
the difference between the boiler
water and the DHW temperature
is less than 7 K or
the weathercompensated set
flow temperature has been
reached or
the actual temperature is 5 K
higher than the set DHW
temperature or
the maximum runon time
(adjustable via coding
address"62") has been reached.
H Without the cylinder primary pump
running on
(code "62:0")
Code "55:0"
Cylinder heating
DHW cylinder goes cold
(set value 2.5 K, adjustable via
coding address "59")
The DHW cylinder is hot

(set value +2.5 K)
The set boiler water temperature is
returned to the programmed set
value.
Code "55:1":
Adaptive cylinder heating
With adaptive cylinder heating, the
speed of the temperature rise during
DHW heating is taken into account.
Also taken into account is the
question of whether the boiler will
be required to supply heat after the
cylinder has been heated up or
whether residual boiler heat should
be transferred to the DHW cylinder.
Accordingly, the control unit
determines the burner and pump
shutdown points to prevent the set
DHW temperature being
substantially exceeded after the
cylinder has been heated up.
5862730GB
The set boiler water temperature is

adjusted 20 K higher than the set
DHW temperature (adjustable via
coding address "60").
H Starting the cylinder primary pump
subject to boiler water temperature
(code "61:0"):
The pump starts when the boiler
water temperature is 7 K higher
than the DHW temperature.
H Immediate start of the cylinder
primary pump (code "61:1").
125
Cylinder temperature control (only for single boiler systems) (cont.)

Code "55:2":
Cylinder temperature control with
2 cylinder temperature sensors
enables the cylinder primary pump,
and is evaluated for stop conditions
during the pump runon time.
(inside the cold water inlet) is
designed to start cylinder heating
prematurely when large volumes of
DHW are drawn off as well as to stop
cylinder heating prematurely, if no
DHW is drawn.
Select starting and stopping points
via coding addresses "68" and "69".
Code "55:3"
Cylinder thermostat cylinder
storage system
The DHW cylinder is hot

Cylinder temperature sensor 1:
Actual valueyset value
and
Cylinder temperature sensor 2:
Actual value > set value 1.5K)
H The set boiler water temperature is
reset to the weathercompensated
value,
H The cylinder primary pump is
switched OFF:
Immediately, if the threeway
mixing valve is fully open
or
after expiry of a runon time
adjustable via code "62".
5862730GB
DHW cylinder goes cold

(set value 2.5K; adjustable via
coding address "59"),
H The set boiler water temperature is
adjusted 20K higher than the set
DHW temperature (adjustable via
coding address"60").
H The cylinder primary pump is
switched ON.
H The threeway mixing valve opens

and then regulates to the defaulted
set value.
H The cylinder primary pump cycles
(short term ON and OFF) until the
set flow temperature has been
reached (set DHW temperature
+ 5K), then it runs constantly.
If, during cylinder heating, the
actual value stays below the
required set temperature, then the
cylinder primary pump will
temporarily cycle again.
126
Components
Components from the parts list

For parts list, see page 153.
Main PCB 230 V~
Electronics PCB
The main PCB comprises:

H Relays and outputs for controlling
pumps, actuators and the burner
H Slot for power supply unit and
boiler control unit
Microprocessor with software

When replacing the PCB:
1. Record the codes and adjustments
made at the control unit.
2. Replace the PCB.

The main PCB comprises:
H Connection plug for sensors,
communication connections and
external hookup
H Slots for electronics PCB, power
supply PCB, LON communication
module, programming unit, boiler
coding card and Optolink PCB
Power supply unit PCB

The power supply unit PCB
comprises the low voltage supply for
all electronic equipment.
Safety assembly
Optolink/emissions test
switch PCB
The PCB comprises:
H Burner standby display
H Fault display
H Optolink laptop interface
H Emissions test switch
Emissions test switch for testing flue
gas with briefly raised boiler water
temperature.
The following functions are triggered
in position "h":
H Burner startup
(may be delayed through fuel oil
preheating, Vitoair draught
stabiliser or flue gas damper)
H Starting all pumps
H Control of the boiler water
temperature by the"R" control
thermostat
5862730GB
The safety assembly comprises:

H High limit safety cutout
H Control thermostat
H Fuses
H ON/OFF switch
H TEST key
3. Set code "8A:176", and coding

address "92" to "92:160".
127
Components
Components from the parts list (cont.)

Programming unit
LON communication module

(accessories)
Setting the:
H Heating program
H Set values
H Coding
Displaying:
H Temperatures
H Operating conditions
H Faults
Fuses
F1: 6.3 A (slow), 250 V,
max. power loss x 2.5 W,
to protect the actuators, pumps, and
all electronics
F2: 6.3 A (slow), 250 V,
max. power loss x 2.5 W,
to protect the burner
Burner connecting cables

For boilers with
H Pressurejet oil/gas burners,
connection see page 89.
H Atmospheric burner,
connection see page 91.
Plug aB

H Type STB 56.10525.570, make EGO,
DIN STB 10602000
or
EM80VTK/b71 60002843,
make JUMO, DIN STB 82699
or
Type 965.122X6.01A, make T&G,
DINSTB98103
H In the delivered condition
set to 120 C, adjustable to
110 and 100 C (see page 61)
H Electromechanical temperature
switch according to the liquid
expansion principle with lockout
H Intrinsically safe; also lockout in
case of capillary tube leaks or
ambient temperatures below 10 C
H Limits the boiler water temperature
to the maximum permissible value
by shutdown and lockout
H Central fixing M10, capillary tube
3600 mm long
probe 3 mm, 180 mm long
H Electrical test in accordance with
VDE0701 (or local regulations)
H Function test with TEST key
(see page98)
5862730GB
For the connection of external safety

equipment, see page 84.
Electronics PCB for data exchange

with additional control units or
Vitocom300.
A communications interruption will
be indicated.
128
Components

TEST key
For testing the high limit safety
cutout.
Control thermostat
H Type TR 55.18029.020, make EGO,
DINTR 110302
or
EM1TK/b1 60002846, make
JUMO, DIN TR 77703
or
Type 751.X32X6.01A, make T&G,
DINTR96803
H Set to 95C in the delivered
condition; adjustable
to 100 and 110C (see page 65)
5862730GB
Note
Adjust downwards at least 20K
higher than the DHW temperature,
upwards at least 15K lower than
the high limit safety cutout.
H Electromechanical temperature
switch according to the liquid
expansion principle
H Controls the maximum boiler
water temperature (e.g. in
emissions test mode)
H Flattened 6 mm settings axis,
setting tools pushed onto the front
of the axis
H Capillary tube 3600 mm long
probe 3 mm, 180 mm long
H Electrical test in accordance with
VDE0701 (or local regulations)
H Function test with emissions test
key (see page97)
129
Components

Boiler water temperature sensor and cylinder temperature sensor
Connection
See page 66.
Checking sensor
1. Pull plug or %.
760
740
720
2. Check the sensor resistance at

terminals "1" and "2" or "2" and
"3" (if a second cylinder
temperature sensor has been
connected) of the plug.
700
680
660
640
Resistance in
620
600
580
560
540
Specification
Protection:
IP 32
Permiss. ambient
temperature
H during operation
boiler water
temperature sensor: 0 to +130 C
cylinder
temperature sensor: 0 to + 190 C
H during storage
and transport:
20 to + 170 C
5862730GB
0 20 40
0 60 80 100 120 140
Boiler water or
cylinder temperature in C
3. Compare the test result with the

actual temperature (for scanning,
see page107).
Check the installation and replace
sensor, if necessary, in case of
severe deviation.
130
Components

Contact temperature sensor and immersion temperature sensor
For recording the return temperature.
Connection
See page 66.
Checking sensor
1. Pull plug aJ.
740
720
700
680
660
640
600
580
560
540
20 30 40 50 60 70 80 90 100
Return temperature in C

see page 107).
severe deviation.
Specification
Protection:
IP 32
Permiss. ambient
temperature
H during operation: 0 to +100 C
H during storage and
transport:
20 to + 70 C
5862730GB
Resistance in
620

terminals "1" and "2" of the plug.
131
Components
Flue gas temperature sensor, part no. 7450 630

The sensor records the flue gas temperature and monitors the set limit.
Connection
See page 66.
Checking the flue gas temperature
sensor
1. Pull plug aG.
1020

terminals "1" and "2" of the plug.
980

see page107).
severe deviation.
940
900
860
820
780
Specification
Protection:
IP 60
Permiss. ambient
temperature
H during operation:
0 to +600 C
H during storage
and transport:
20 to + 70 C
740
700
620
580
540
500
0 40 80 120 160 200 240 280

Flue gas temperature in C
5862730GB
Resistance in
660
132
Components
Boiler coding card

To match the control unit function to the boiler (see page 60).
Function extension 010V, part no. 7174718
24V
5V
To default an additional set system temperature via a

010 V input for a range from 10 to 100C or 30 to 120C.
For signalling reduced mode.
Electronics
F1
250mA
(slow)
ON
OFF 1 2 3 4
L1
S P
1 2 3
1 2 3
40
230V~

A
f
aVF
aVG
aBJ
Power supply
010 V input
KM BUS
Zero volt contact
DIP switch
144
145
A Mains isolator (if required)

B DIP switch (see table)
Function
ON
OFF
Set value default 10 to 100C

Set value default 30 to 120C
5862730GB
4
4
157
133
Components
Function extension 010V (cont.)

Boiler system with
Function
Condition at Vitotronic
Vitotronic100
Demands to the boiler

in accordance with the
set operating mode and
set temperature; the
010 V hookup creates
an additional set value
Code "01:1"
Multiboiler system with

external cascade
Function
Preconditions
Vitotronic100 with
enable command via
010 V signal
Boiler control via 010 V

hookup:
0 to 1V
H Boiler blocked
H Butterfly valve closed
H Boiler circuit or shunt
pump OFF
1 to 10V
H Boiler water
temperature default
H Enable boiler; the
boiler is held at its
minimum
temperature
H Butterfly valve open
H Boiler circuit or shunt
pump enabled
Code "01:3" at
Vitotronic100
Vitotronic100 with
The boiler is enabled;
010V signal and enable the boiler is held at its
via switching outputaVH minimum temperature
110V additional
temperature default
Note
On the lead boiler, the
voltage must be higher
than 1V.
H Code "01:3" at
Vitotronic100
H Contact at terminal2
and 3 of plugaVH
closed
5862730GB
Note
This contact must
always be closed on the
lead boiler.
134
Components
Plugin adaptor for external safety equipment, part no. 7143 526
For the connection of external safety equipment to DIN 47512
H Low water indicator
H Maximum pressure limiter
H Minimum pressure limiter
H Additional high limit safety cutout
In addition for the connection of
H Controlled external burner shutdown
H Three external fault messages.
Upper part of the plugin adaptor

B
Zero volt contact on plug aD.

The plugin adaptor is automatically
recognised by the control unit as a
KM BUS user.
Any central fault message module
connected to plug g (230 V~) will
also be switched ON.
103
103
103
DE1
DE2
DE3
103
103
103
C
A
145
5862730GB
A Wiring chamber
B External fault message
C KM BUS cable to the control unit
135
Components
Plugin adaptor for external safety equipment (cont.)

Lower part of the plugin adaptor
B
C
X8
150
150
150
ON
ON
ON
ON
TR
ON
TR
ON
TR
ON
TR
ON
TR
TR
TR
TR
X7 D
X2 D
X3 D
6 5 4 3 2 1 X6 6 5 4 3 2 1 X4
G
150
X1 E
X5
A
136
H Remove the corresponding jumper

when connecting the external
safety equipment.
H When connecting a motorised flue
gas damper, plugaB of the flue
gas damper is inserted into
socket"X1" of the plugin adaptor.
Note
Every socket "X1", "X2", "X3" and
"X7" must contain a plug aB.
5862730GB
A Wiring chamber
B External safety equipment
X1 Additional high limit safety
cutout, temperature limiter
or flue gas damper
X2 Minimum or maximum
pressure limiter
X3 Maximum pressure limiter
X7 Low water indicator
C External controlled shutdown
D Plug aB
E Plug aB of the control unit
F To the control panel or to the
reporting facility
G Connection for cable with
plug aB to the control unit
Components
Vitoair draught stabiliser, part no. 7338 725 and 7339 703
A To the burner
B To the control unit
Function check
Press the motor rotary selector and
turn it to its central position.
H Enable burner from control unit
The rotary selector should move
towards"3".

BK
black
GN/YE
green/yellow
H Burner OFF
The rotary selector should move
towards"5".
In emergency mode
5862730GB
Press rotary selector on the motor

and turn clockwise to the limit stop
beyond position "3".
137
Components
Motorised flue gas damper, part no. 9586 973 and 9586 974
When connecting, remove jumper
"TR" "ON/TR".
150
STB
ON ON
N STB TR TR
1 2 3
F
M
~
You can check the switch function by

measuring its voltage:
Flue gas damper closed (switch
open) no voltage at terminal 3.
Flue gas damper open (switch
closed) voltage at terminal 3.
5862730GB
Function check
The burner may only start after the
flue gas damper has opened 90% of
the pipe crosssection and the limit
switch has been activated.
A To control unit
B Flue gas damper motor
C Limit switch
138
Coding
Resetting codes to the delivered condition

1. Press L and G simultaneously
for approx. 2s, until the first two
arrows appear in the display.
2. Press e.
Code 1
Calling up code 1
1. Press K and L simultaneously
for approx. 2s, until the first arrow
appears in the display.
Access to coding level 1.
3. Change the value with a or b;

confirm with d.
The value is saved and does not
flash for approx. 2s. Then the
display flashes again. Further
addresses can now be selected
with a or b.
2. Select the required coding address

with a or b,
the address flashes;
confirm with d,
the value flashes.
4. Press K and L simultaneously

for approx. 1s.
Exit coding level 1.
Summary
Coding in the delivered condition
Possible change
System design
00 : 1

Boiler control without

DHW heating
g
00 : 0

set automatically, if "01 : 2" or

"01 : 3" has been programmed

00 : 2
Boiler control with DHW

heating
01 : 2

cascade control via LON BUS
(e.g. Vitotronic333, typeMW1)
01 : 3

external cascade control via
switching contacts
(inputaVD and aVH)

System type
01 : 1

Single boiler system

5862730GB

139
Coding
Code 1 (cont.)
Boiler/burner
02 : 1 Twostage
g burner

Possible change
02 : 0
02 : 2
03 : 1

03 : 0 Gas fired operation

03 : 2

Burner (mod.) (see page 103)

05 : 70 Burner curve

05 : 0
05 : 1
to
05 : 99

Single stage burner

Modulating burner
Oil fired operation
(irreversible)
Set automatically, if incorrect
boiler coding card inserted
Linear burner curve
Nonlinear burner
curve (see page 103):
PT in kW
100 %
Pmax in kW
= PT in %
Partial load at g
of the actuator
operating time
Pmax Maximum output
PT
Boiler/burner
06 : 87 Max. boiler water temperature 06 : 20
limit 87C
to
06 : 127

Boiler
07 : 1 Consecutive boiler number in
multiboiler systems
(in conjunction with coding
address"01")
General
40 : 125 Operating time for butterfly
valve actuator, threeway mixer
or mixer motor in conjunction
with return temp. control 125s
77 : 1 LON user number

07 : 2
to
07 : 4
Consecutive boiler number

in multiboiler systems
address"01")
40 : 5
to
40 : 199
Operating time adjustable

from 5 to 199s
77 : 2
to
77 : 99
LON user number,

adjustable from 1 to 99
Note
Allocate each number only
once.

140
Maximum boiler water

temperature limit
adjustable from 20 to
127C
5862730GB

Coding
Code 2
Calling up code 2
for approx. 2s, until the first two
arrows appear in the display;
confirm with d.
Access to coding level 2.
3. Change the value with a or b;

confirm with d.
The value is saved and does not
flash for approx. 2s. Then the
display flashes again. Further
addresses can now be selected
with a or b.
2. Select the required coding address

with a or b,
the address flashes;
confirm with d,
the value flashes.

for approx. 1s.
Exit coding level 2.
Overview
Possible change
System design
00 : 1
Boiler control without
DHW heating
g
00 : 0

00 : 2
Boiler control with DHW

heating
01 : 2
01 : 3

cascade control via LON BUS
(e.g. Vitotronic333, typeMW1)
cascade control via switching
contacts
(inputaVD and aVH)
02 : 0
02 : 2
Single stage burner

Modulating burner
03 : 1
03 : 2
Oil fired operation (irreversible)

Set automatically, if an
incorrect boiler coding card is
inserted

Boiler/burner
02 : 1
Twostage
g burner

03 : 0

Gas fired operation

p

5862730GB

System type
01 : 1
Single boiler system
Set automatically, if "01 : 2" or

"01 : 3" has been programmed
141
Coding
Code2 (cont.)
Possible change
Boiler/burner (cont.)
04 : *1
Switching
g hysteresis
y
(Note see page 151)

04 : 0

04 : 1

04 : 2

Switching hysteresis 4K

Heat demanddependent
switching hysteresis:
ERB50 function
(values from 6 to 12K)
ERB80 function
(values from 6 to 20K)
Burner (mod.) (see page 103)

05 : 70

Burner curve
05 : 0
Linear burner curve
05 : 1
to
05 : 99
Nonlinear burner
curve:

PT in kW
100 %
Pmax in kW
= PT in %
Partial output at
g of the actuator
operating time
Pmax Maximum output
PT
Boiler/burner
06 : 87


temperature limit 87C
06 : 20
to
06 : 127

temperature limit
127C
07 : 2
to
07 : 4

address"01")
08 : 0
to
08 : 199
Maximum output
199kW;
1 step1kW

Boiler
07 : 1


address"01")

08 : *1

Maximum burner output

in kW

*1The
142
delivered condition is defaulted by the boiler coding card.
5862730GB
Burner (twostage/mod.) (see page 102)
Coding
Code2 (cont.)
Possible change
Burner (twostage/mod.) (see page 102) (cont.)

09 : *1
Maximum burner output

in kW

09 : 0
to
09 : 199
Maximum output
19900kW;
1 step100kW
0A : 0
to
0A : 100
PG in kW
100 %
Pmax in kW

0A : *1
Burner base output in

percent

= PG in %
PG Base load
Pmax Maximum output
Boiler
0C : 5

Butterfly
y valve modulating
g
independently of the set
boiler water temperature
0C : 0
No function
0C : 1
Constant control of return

temperature
0C : 2
Timecontrolled butterfly
valve
0C : 3
Butterfly valve controlled

via boiler water temp.
0C : 4
Butterfly valve modulating

subject to the set boiler
water temperature
0d : 0
0d : 1
With ThermControl, affects

the mixers of downstream
heating circuits
Shutdown differential in K
The burner is switched OFF
when the set boiler water
temperature is exceeded
13 : 0
Without shutdown differential
13 : 2
to
13 : 20
Shutdown differential,
adjustable
from 2 to 20K
Minimum operating time in

min
14 : 0
to
14 : 15
Minimum operating time

adjustable from 0 to 15min

0d : 2

With ThermControl, affects

the butterfly valve
(function inactive, if
"0C : 1" has been
programmed)

Boiler/burner
13 : *1

Burner
14 : *1
5862730GB

*1The
143
Coding
Code2 (cont.)
Possible change
Boiler/burner (mod.) (see page 103)

15 : 10

Actuator operating time

10s
15 : 5
to
15 : 199


from 5 to 199s; for
Vitocrossal300, type CV3,
with MatriX burner set
"15 : 19"

Burner (twostage/mod.)
16 : *1

Burner offset in K
16 : 0
temporary reduction of the to
set boiler water temperature 16 : 15
after burner start
Adjustable offset for

startup optimisation
from 0 to 15K
Startup optimisation
in min
Adjustable startup
optimisation
from 0 to 60min

1A : *1

1A : 0
to
1A : 60

Burner
1b : 60

Time from burner ignition to 1b : 0

control unit start 60s
to
1b : 199

Controller delay, adjustable

from 0 to 199s

1C : 120

Do not adjust
Boiler
1F : 0

With flue gas temp. sensor:

The flue gas temperature is
not monitored for burner
maintenance indication
1F : 1
to
1F : 50
A maintenance requirement
is indicated when this flue
gas temperature is
exceeded; adjustable
from 10 to 500C;
1step10C
21 : 1
to
21 : 100
Number of burner hours

run before a service is
required; adjustable from
100 to 10000h;
1step 100h

Boiler/burner
21 : 0

No hours run interval for

burner maintenance


5862730GB
*1The
144
Coding
Code2 (cont.)
Possible change
Boiler/burner
23 : 0

No time interval for burner

maintenance
23 : 1
to
23 : 24
Adjustable time interval

from 1 to 24months
24 : 1
Maintenance indication in
display (address is
automatically set and must
be manually reset after
maintenance)
26 : 1
to
26 : 99
27 : 1
to
27 : 199
Input of 0.1 to 9.9;

1step 0.1litres or
gallons/h*1
Input of 10 to 1 990;
1step 10litres or
gallons/h*1
28 : 1
The burner will be force

started for 30s after 5h
29 : 1
to
29 : 99
2A : 1
to
2A : 199
Input of 0.1 to 9.9;

1step 0.1litres or
gallons/h*1
Input of 10 to 1 990;
1step 10litres or
gallons/h*1
2b : 0
2b : 1
to
2b : 60
2C : 0
2C : 1
to
2C : 60
No preheating time
Preheat time adjustable
from 1 to 60min

24 : 0

No maintenance display
Boiler/burner (twostage)
Burner fuel consumption
26 : 0
(stage 1);
no count,, if "26 : 0" and
"27 : 0" have been
27 : 0
programmed

Boiler/burner
28 : 0

No burner interval ignition
Boiler/burner (twostage)
Burner fuel consumption
29 : 0
(stage 2);
no count,, if "29 : 0" and
2A : 0 "2A : 0" have been
programmed

General
2b : 5

Maximum p
preheating
g time
of the butterfly valve
5min

2C : 5
5862730GB

Maximum runon time of

butterfly valve 5min

No runon time
Runon time adjustable
from 1 to 60min

*1The
fuel consumption can only be scanned in conjunction with Vitosoft or Vitocom.
145
Coding
Code2 (cont.)
Possible change

Boiler
2d : 0
Shunt pump control

function only ON if boiler is
enabled
2d : 1
Shunt pump control

function ON, independent
of whether boiler is enabled
or not
Operating time for butterfly

valve actuator, threeway
mixer or mixer motor in
conjunction with return
temperature control 125s
40 : 5
to
40 : 199

from 5 to 199s
4A : 0
SensoraJA not installed
4A : 1
SensoraJA installed (e.g.

ThermControl temp. sensor);
automatic recognition
4b : 0
SensoraJB not installed
4b : 1
SensoraJB installed (e.g.

temperature sensorT 2);

General
40 : 125

4C : 2

Connection to plugsA 1:
ThermControl switching
contact
4C : 1
Primary pump cylinder

storage system
4C : 3
Circulation pump flue

4d : 2
Boiler circuit pump
4d : 3
Boiler circuit pump with

butterfly valve function
4E : 1

cylinder storage system
4F : 0
No pump runon
4F : 1
to
4F : 60

from 1 to 60min
54 : 1
With Vitosolic100;

4d : 1

Connection on plugsL:
Shunt p
pump
p

4E : 0

4F : 5

Connection on pluggS:
Butterfly valve or threeway
mixing valve for raising the
return temperature
Runon time shunt,, boiler
circuit or distribution pump
5min

54 : 0

146
Without solar control unit

5862730GB

Coding
Code2 (cont.)
Possible change
DHW
55 : 0

Cylinder heating,
hysteresis2.5K
55 : 1
Adaptive cylinder heating

active (speed of temp. rise
for cylinder temperature is
taken into account during
DHW heating)
55 : 2
control with 2cylinder
temperature sensors
55 : 3
control

56 : 0
Setting range for DHW

temperature 10 to 60C
56 : 1
DHW temperature setting

range 10 to 95C
Notes
H Observe the max.
permissible DHW
temperature
H Change control
thermostat"R"
58 : 0
Without auxiliary function

for DHW heating
58 : 1
to
58 : 95
Input of a secondset DHW

value; adjustable from
1 to 95C (observe coding
address"56" and section
"Additional function" on
page124)

59 : 0
Cylinder heating:
Starting point 2.5KK
Shutdown point+2.5K
59 : 1
to
59 : 10
Starting point adjustable

from 1 to 10K below the set
value
5A : 0
No function
5A : 1
Flow temperature demand

of DHW cylinder is
maximum system value
60 : 20
During DHW heating, boiler

water temperature is max.
20K higher than set DHW
temperature
60 : 10
to
60 : 50
The difference between the

boiler water temperature
and the set DHW
temperature is adjustable
from 10 to 50K

5862730GB

147
Coding
Code2 (cont.)
Possible change
DHW (cont.)
61 : 1
The cylinder primary pump

starts immediately
61 : 0

will be switched ON subject
to the boiler water
temperature
62 : 10

will run on for a max. of
10min
62 : 0

without runon
62 : 1
to
62 : 15

from 1 to 15min

63 : 0

Without auxiliary function

for DHW heating
g
63 : 1
Additional function:
1daily
63 : 2
to
63 : 14
every 2days
to
every 14days
63 : 15
2daily
67 : 0
Without a third set DHW

temperature

67 : 40

68 : 8

With Vitosolic:
Third set DHW temperature
p
at 40C. Reheating will be
suppressed above the
selected temperature. The
DHW cylinder is heated
exclusively by the solar
heating system.
With 2cylinder temperature
sensors (coding "55 : 2"):
cylinder heating switchoff
point with set value0.8

67: 1 Input of a third set DHW

to
value; adjustable from
67 : 95 1 to 95C (subject to the
setting of coding
address"56")

68 : 2
to
68 : 10
Factor adjustable
from 0.2 to 1;
1step0.1
69 : 1
to
69 : 9
Factor adjustable
from 0.1 to 0.9;
1step0.1

69 : 7

With 2cylinder temperature

sensors (coding "55 : 2"):
cylinder heating starting
point with set value0.7

5862730GB

148
Coding
Code2 (cont.)
Possible change
General
76 : 0

Without communication
module
76 : 1
With LON communication

module;
will be recognised
automatically
76 : 2
Do not adjust.
77 : 2
to
77 : 99
LON user number,

adjustable from 1 to 99
Note
Allocate each number only
once.

77 : 1

LON user number

78 : 1
Enable LON communication 78 : 0
Disable LON
communication
79 : 0
Control unit is not fault

manager
79 : 1
Control unit is fault

manager
80 : 1
A fault message
g is
displayed, providing a fault
is active for at least 5s
80 : 0
Immediate fault message
80 : 2
to
80 : 199
The minimum fault

duration before a fault
message is issued, is
adjustable from 10 to 995s;
1step 5s
88 : 0
Temperature displayed in C 88 : 1

(Celsius)
Temperature displayed in F
(Fahrenheit)
8A : 175
Do not adjust
92 : 160
Do not adjust
Address will only be displayed if "8A : 176" has been programmed.

93 : 0
Emissions test function and 93 : 1

service indication do not
affect central fault messages
Emissions test function/

service indication does
affect central fault
messages
94 : 0
Without plugin adaptor for

external safety equipment
With plugin adaptor for

external safety equipment;
will be recognised
automatically

94 : 1

5862730GB

149
Coding
Code2 (cont.)
Possible change
General (cont.)
98 : 1

9b : 0

9C:20
9d : 0
98 : 1
to
98 : 5
System number adjustable

from 1 to 5
External default of the

set flow temperature via
plug aVH
9b : 1
to
9b : 127
Set flow temperature in

case of external demand via
plug aVH adjustable from
1 to 127C
LON user monitoring

When there is no response
from a user, values
defaulted by the control unit
continue to be used for a
further 20min. Only then
will a fault message be
triggered.
9C:0
No monitoring
9C:5
to
9C:60
Time adjustable
from 5 to 60min
Without function extension

010V
9d : 1
With function extension;


5862730GB

Viessmann system number

(in conjunction with
monitoring of several
systems via Vitocom 300)
150
Coding
Burner switching hysteresis
Burner
Switching hysteresis 4 K (04:0)

ON
Time
OFF
+2
set
2
low
heat demand
average
heat demand
high
heat demand
Heatdemand dependent switching hysteresis (only with outside temp. sensor)
Burner
ERB50 function (04:1)

Subject to heat demand, values between 6 and 12 K result.
ON
Time
OFF
+9
+3
set
3
low
heat demand
average
heat demand
high
heat demand
Burner
ERB80 function (04:2)

Subject to heat demand, values between 6 and 20 K result.
ON
Time
OFF
+17
5862730GB
+3
set
3
low
heat demand
average
heat demand
high
heat demand
The heat demanddependent switching hysteresis, therefore, takes the boiler

load into account.
The switching hysteresis, i.e. the burner operating time, is varied subject to
the current heat demand.
151
5862730GB
Coding
152
Parts list
Parts list
When ordering spare parts
Quote the part no. and serial no. (see
type plate A) as well as the item no.
of the required parts (as per this
parts list).
Obtain standard parts from your
local supplier.
052
054
056
065
Parts
001 Hinge
004 Rotary selector
control thermostat
005 Cover plug for high limit safety
cutout
006 Stop dial for control thermostat
008 Support stay
011 Safety valve with wiring
013 Housing front with frame
(with item 001)
014 PCB cover
015 Front flap
016 Casing back
018 Programming unit
024 Fuse holder cap for control fuse
025 Fuse holder for control fuse
030 High limit safety cutout
031 Control thermostat
037 Key, singlepole
("TV" test key)
038 2pole switch (ON/OFF switch)
042 Boiler water temperature sensor
with plug
043 Cylinder temperature sensor
with plug %
049 Main PCB low voltage
050 Electronics PCB
051 Optolink and
emissions test switch
067
068
071
074
092
Main PCB 230V~

Communication module LON
Burner supply cable with
plugfA (for boilers with
pressurejet oil/gas burners)
and burner supply cable with
plug l
Immersion temperature sensor
Returncontact temperature
sensor
Burner supply cable with
plugfA (for boilers with
intermittent ignition system)
and burner supply cable with
plug l
Connecting cable
Fuse6.3A (slow)/250V~
Parts not shown

081 Operating instructions
084 Installation and service
instructions
093 LON cable
094 Terminator (2 pieces)
100 Plugs for sensors (3 pieces)
101 Plugs for pumps (3 pieces)
102 PlugsgS (3 pieces)
103 Mains output plugs aBH
(3 pieces)
104 Mains supply plugs f
(3 pieces)
105 Plug aB
106 Plugs g (3 pieces)
108 Plugs aVD, aVG and aVH
109 Burner plugs fA, l, aBA
and a:A
5862730GB
A Type plate
153
Parts list
Parts list (cont.)

051
018
074
001
013
008
015
001
004
006 037
011
038
030
031
005
025
092
024
043
065
5862730GB
042
154
Parts list
Parts list (cont.)

049
016
050
056
052
054
014
014
013
A
067
071
5862730GB
068
155
Connection and wiring diagrams
5862730GB
Summary
156
Summary (cont.)
A2
A3
A6
A7
5862730GB
A8
A9
A10
A11
A12

Main PCB 230 V~
Programming unit
Optolink/emissions
test switch PCB
Electronics PCB
Boiler coding card
LON communication module
Boiler control unit
157
5862730GB
A10
A7
A2
A6
A9
A8
22.5V
5.7V
A11
158
Main PCB low voltage (cont.)
5862730GB

sensor
%
(accessories) / cylinder
temperature sensor 2 for a
aG
(accessories)
aJA Temperature sensor of
ThermControl
or
aJB Temperature sensor T2
or
Temperature sensor
aVD External hookup
aVG KM BUS user (accessories)
aVH External hookup
LON Interconnecting cable for data
exchange between control
units
S3
Emissions test switch "S"
V1
Fault indicator (red)
V2
ON indicator (green)
159
5862730GB
F1
6.3A
(slow)
250V
F2
6.3A
(slow)
250V
Main PCB 230V~
160
Main PCB 230V~ (cont.)

s
F1
Fuse for electronics, pumps

and accessories (via
plugaBH)
F2
Fuse for burner
F6
High limit safety
cutout"E" 120C
(100 or 110C)
F7
Control thermostat"R"
95C
(100C, 110C)
K1K10 Relays
S1
ON/OFF switch"8"
S2
TEST key
5862730GB
Switching output
or
Primary pump, cylinder storage
system
or
Circulation pump, flue
sA Cylinder primary pump
sL Shunt or boiler circuit pump
(on site)
f Power supply, 50Hz
fA Oil/gas burner, connection
to DIN4791
g Central fault message (on site)
gS Butterfly valve
or
Constant return
temperature control
or
Mixing valve, cylinder storage
system
l Burner stage 2/mod.
aB External connections
a External safety equipment
(remove jumper
when connecting safety
equipment)
b External controlled
shutdown
(remove jumper when
connecting
these devices)
c External burner start
(stage 1)
aBA Safety chain 230V
aBH Power supply for accessories
161
Specification
Specification
Rated voltage: 230 V~
Rated frequency: 50 Hz
Rated current: 2 (6) A ~
Power
consumption: 5 W
Safety class:
I
Protection level: IP 20 D to EN60529,
safeguard through
appropriate design
and installation
Function:
Type 1 B to
EN607301
Permissible
ambient temperature
H in operation: 0 to 40 C
Use in living space
and boiler rooms
(standard ambient
conditions)
H during storage
and transport: 20 to 65 C
Rated capacity of relay outputs

at 230 V~ for
H Switching output
or
Primary pump
cylinder storage
system
or
Circulation pump
Flue gas/
water heat
exchanger s: 4 (2) A 230 V~*1
H Cylinder
primary
pump sA:
4 (2) A 230 V~*1
H Shunt
or boiler
circuit
pump sL:
4 (2) A 230 V~*1
H Central
fault
message g:
4 (2) A 230 V~*1
H Butterfly
valve gS:
1 (0.5) A 230 V~*1
or
Constant return
temperature
control
or
Threeway valve
cylinder storage
system gS:
0.2 (0.1) A 230 V~*1
H Burner
plug fA:
6 (3) A 230 V~
plug l:
twostage:
1 (0.5) A 230 V~
modulating: 0.2 (0.1) A 230 V~
max. 6 A 230 V~.
5862730GB
*1 Total
162
Keyword index
Keyword index
A
AC burner connection,89
Actuators,68
Actuators, checking,104
Adaptive cylinder heating, 125, 147
Additional function for DHW heating,
124, 147
Applicability, 168
B
Boiler circuit pump,67
Boiler coding card
H Inserting and summary,60
H Scanning, 107
Boiler water temperature,107, 109
Boiler water temperature control, 122
H Component, 130
Boiler water temperature sensor
H Installing,66
Brief scans, 108
Burner,
H Connecting,89
H Connecting cables, 128
H Programming,141
H Switching hysteresis, 151
H Without fan, 91
Burner connecting cables,128
Butterfly valve,68
5862730GB
C
Capacity,4
Central fault message, 85
Circulation pump, flue gas/water
heat exchanger,67
Code1
H Calling up,139
H Summary,139
Code 2
H Calling up,141
H Overview,141
Coding,
H Matching to system version, 101
H Overview, 141
H Resetting to the delivered
condition, 139
Collector temperature,109
Communication module LON,86,128
Components, 127
Connecting external safety
equipment, 84, 135
H Main PCB 230 V~, 160
H Main PCB low voltage, 158
H Summary,156
Connecting threephase burner,92
Contact temperature sensor, 131
Control thermostat
H Changing, 65
H Component, 129
Control unit
H Integrating into a LON BUS
system,98
H Matching to modulating burner,103
H Matching to system version,101
H Matching to twostage burner,102
H Opening,96
Control unit front installation,95
Cylinder primary pump,67
Cylinder storage system, 53, 124, 147,
146
Cylinder temperature,107, 109
H Component, 130
H Installing,66
Cylinder thermostat, 124
163
Keyword index
Keyword index (cont.)

D
Danger,2
DHW heating, 124
Diagnostics, 112
Draught stabiliser, Vitoair, 137
E
Electrical connections, 57
Electronics PCB, 127
Emissions test switch, 127
External controlled shutdown,136
External connections on plugaB,84
External hookup,69
H
Hiding a fault display, 112
H Additional,135
H Changing, 61
H Checking, 98
H Component,128
Heating system designs, 7
Hours run, 109, 110
I
Immersion temperature sensor,131
Initial startup,97
Inserting cables and applying strain
relief,59
Interconnecting cable for data
exchange between control units, 87,
128
L
LON cable, 87, 128
LON communication module,86,128
LON system,98
LON user list update,98
LON user number, 98, 109
Low water indicator, 84,136
5862730GB
F
Fault codes, 112
Fault display, 112
Fault history, 121
Fault manager,98,120
Fault memory, 121
Fault message, calling up, 112
Faults, displayed, 112
Flue gas damper, 138
Flue gas smell, 3
Flue gas temperature,107,109
H Component, 132
H Installing, 66
Flue gas/water heat exchanger, 55
Fuel consumption, 145
H Boiler water temperature control,122
H Cylinder thermostat,124
Function extension,133, 150
Fuses, 127, 128
G
Gas smell,2
164
Keyword index

M
Main PCB230V~,127,160
Main PCB low voltage,127,158
Mains isolator requirements,94
Maintenance display,
H Resetting,111
H Scanning,111
Maintenance,111
Maximum pressure limiter,136
Maximum demand temperature,107
Maximum temperature limit, 123, 140
Minimum pressure limiter,136
Mixer motor, 68
Modulating burner,
H Connecting,89
H Matching up control unit,103
Motorised butterfly valve,68
Motorised flue gas damper, 138
O
Optolink/emissions test switch PCB,127
Outputs, checking,104
P
Parts list, 153
PCB Optolink/emissions test
switch,127
Plugin adaptor for external safety
equipment,135
Plugs,57,67
PlugsA,57,67
PlugsL,57,67
Plugf,57,94
PlugfA,57,89
Plugg,57,85
PluggS,57,68
Plugl,57,90 to 93
PlugaVD,57,69 to 83
PlugaVH,57,69 to 83
PlugaB,57,84, 128
PlugaBA,57,92
Power supply,94
Power supply unit PCB, 127
Pressurejet oil/gas burners, 89
Product information,6
Programming unit, 128
Pumps (installation),67
5862730GB
R
Relay test, 104
165
Keyword index

System versions, 7
T
Terminator,87,128
TEST key, 129
ThermControl, 66, 143
Threeway mixing valve,68
Troubleshooting, 112
Twostage burner (matching to
control unit), 102
U
User check,100
V
Vitoair, 137
Vitocom300,99, 128
W
Wiring diagrams
H Summary,156
H Main PCB low voltage,158
H Main PCB230V~,160
Working on the heating system, 3
5862730GB
S
Safety, 2
Safety equipment, 84, 135
Safety assembly,127
Scanning, 107
Scanning actual temperatures, 109
Scanning operating conditions, 109
Scanning temperatures, 107, 109
Sensors, checking,104
Set DHW value, 107
Service levels (summary), 106
Solar circuit pump, 110
Solar energy, 110
Scanning set temperatures, 107
Scanning set values, 107
Shunt pump,67
Shutdown differential,123, 143
Specification, 162
Startup optimisation, 144
Summary
H Coding, 139, 141
H Connection and wiring diagrams,156
H Electrical connections,57
H Heating system designs,7
Switching hysteresis (burner), 151
166
167
5862730GB
Applicability
Applicability
Vitotronic 100, type GC1
Only for integration/installation on/in Viessmann boilers.
Viessmann Werke GmbH&Co KG

D35107 Allendorf
Tel:
+49 6452 700
Fax: +49 6452 702780
www.viessmann.de
Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Tel:
+44 1952 675000
Fax: +44 1952 675040
Email: infouk@viessmann.com
168
5862730GBSubject to technical modifications.
Printed on environmentally friendly,

chlorinefree bleached paper
For control unit

Part no. 7187 094

Vitotronic 100 gc1 Install + Service 1272287033

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Installation and

Please keep safe

Observe the following when working

If you notice the smell of gas

These instructions are exclusively

explosions which may lead to

Safety instructions (cont.)

Ancillary components, spare and

H Isolate the system from the mains

Heating system designs

These application examples are merely recommendations, and must

Heating system designs

Summary of system versions

Single boiler systems

Several heating circuits and one low

5 Vitogas, Vitomax, Shunt pump for raising the return temperature

Common shunt pump for raising the return

7 Vitogas, Vitomax, Distribution pump and low pressure

Distribution pump and injection control

Threeway mixing valve for raising the return

Low loss header and threeway mixing valve

Several heating circuits and one low

Several heating circuits and one low

15 Vitogas, Vitomax, Several heating circuits, one low temp. heating

Several heating circuits, one low temperature

Threeway mixing valve, several heating

Heating system designs

A Boiler with Vitotronic 100

Boiler water temperature

Heating system designs

System version 1 (cont.)

Modulating burner operation*1

Oil fired operation (irreversible)*1

ThermControl controls the mixers of downstream heating circuits

With DHW cylinder

Connecting the ThermControl temperature sensor to plugaJA

Heating system designs

System version 1 (cont.)

sA1 Mixers closed

Heating system designs

Boiler water temp. sensor

Heating system designs

System version 2 (cont.)

Modulating burner operation*1

Oil fired operation (irreversible)*1

The temperature sensor on plug aJA controls the mixers of

With DHW cylinder

Connecting temperature sensor T1 to plugaJA

Connecting temperature sensor T2 to plugaJB

Heating system designs

System version 2 (cont.)

Size the shunt pump to approx. 30 %

sA1 Mixers closed

Heating system designs

Boiler water temperature

Mains electrical connection,

Heating system designs

System version 3 (cont.)