Hazop
Hazop
Hazop
Heating jacket
Temperature
Lower
Higher
Flow
Stirrer motor
malfunction
Low steam
supply
flowrate.
High steam
supply
flowrate.
Possible
consequences
Possible
accumulation of
unreacted solid
waste
None controller
handles
Action required
Temperature
increases.
Higher
Control valve
fails open.
Temperature
increases.
Lower
Control valve
fails to
respond.
Temperature
decreases.
No
Controller fails
and closes
valve.
Control valve
fails to
respond.
Loss of heating,
possible runaway.
Pump fails to
respond.
No reaction occurs in
the reactor.
Flow
Pump
Possible causes
No
Higher
Loss of heating,
possible runaway.
Plugged flow
line.
Power failure.
Pump fails
Reactor overflows.
open.
Hazards and Operability Review
None
The potential process modifications resulting from the review are the following:
1. Install a high-temperature shutdown system. Where this system would automatically shut
down the process in the event of a high reactor temperature.
2. Periodically inspect the heating jacket to ensure its integrity.
3. Install a steam flowmeter and low-flow alarm.
4. Install a level control system in the reactor.
5. Install a temperature control system.