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    MMM Experiment No.3 PDF

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    অর্ঘ্য রায়
    The document describes how to measure an unknown taper angle using a sine bar. A sine bar is a precision tool used with slip gauges to accurately measure or set angles. The procedure involves placing the component on a surface plate and setting up slip gauges and the sine bar to determine the height difference across the component. This height difference is then used to calculate the unknown taper angle based on the sine function and dimensions of the sine bar. Precautions like using a longer sine bar to reduce errors and not exceeding an angle of 60 degrees are also discussed.

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    MMM Experiment No.3 PDF

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    অর্ঘ্য রায়
    447 views5 pages
    The document describes how to measure an unknown taper angle using a sine bar. A sine bar is a precision tool used with slip gauges to accurately measure or set angles. The procedure involves placing the component on a surface plate and setting up slip gauges and the sine bar to determine the height difference across the component. This height difference is then used to calculate the unknown taper angle based on the sine function and dimensions of the sine bar. Precautions like using a longer sine bar to reduce errors and not exceeding an angle of 60 degrees are also discussed.

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    The document describes how to measure an unknown taper angle using a sine bar. A sine bar is a precision tool used with slip gauges to accurately measure or set angles. The procedure involves placing the component on a surface plate and setting up slip gauges and the sine bar to determine the height difference across the component. This height difference is then used to calculate the unknown taper angle based on the sine function and dimensions of the sine bar. Precautions like using a longer sine bar to reduce errors and not exceeding an angle of 60 degrees are also discussed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    447 views5 pages

    MMM Experiment No.3 PDF

    Uploaded by

    অর্ঘ্য রায়
    The document describes how to measure an unknown taper angle using a sine bar. A sine bar is a precision tool used with slip gauges to accurately measure or set angles. The procedure involves placing the component on a surface plate and setting up slip gauges and the sine bar to determine the height difference across the component. This height difference is then used to calculate the unknown taper angle based on the sine function and dimensions of the sine bar. Precautions like using a longer sine bar to reduce errors and not exceeding an angle of 60 degrees are also discussed.

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    S.Y.B.Tech.

    Measurement Of Taper Angle using Sine Bar

    Experiment No. 3
    MEASUREMENT OF TAPER ANGLE USING SINE BAR

    Aim:To determine unknown angle using sine bar.

    Apparatus:Sine bar, surface plate, dial indicator, slip gauges.

    Introduction:Sine bar is used in conjunction with slip gauges for precise angular measurement.
    Sine bar is used either to measure angle very accurately or face locating any work to a
    given angle. Sine bars are made from high chromium, corrosion resistant steel, hardened,
    ground and stabilized.

    Figure: Sine Bar

    Two cylinders of equal dia. are attached at ends. The axes of these two cylinders are
    mutually parallel to each other and also parallel to and at equal distance from the upper
    surfaces of the sine bar. Accuracy up to 0.01mm /m length of sine bar can be obtain.

    -1-

    S.Y.B.Tech.

    Measurement Of Taper Angle using Sine Bar

    Application of sine bar :-

    A] Checking of unknown angles of small workpiece.

    Figure. Checking of unknown angles of small workpiece.

    B] Checking of unknown angles of heavy component.

    L
    H2
    H1

    Figure. Checking of unknown angles of heavy component.


    -2-

    S.Y.B.Tech.

    Measurement Of Taper Angle using Sine Bar

    Slip Gauges:Introduction:Slip gauges are rectangular blocks of steel having a cross-section of about 30 by
    10mm. These gauges are used to provide end standard of specific length by temporarily
    combining a number of individual gauge by wringing, each representing a dimension
    (standard) into a single gauge bar. Here the basic requirements are formation of a bar in
    reasonable cohesion between individual element and its dimension truly within specific
    limits representing the desired nominal dimensions.

    Accuracy:Accuracy up to 10 millionth of an inch for flatness and parallelism can be obtained


    in slip gauges.

    Grading:Grading according to accuracy and application.


    AA

    - for master slip gauges.

    - for reference purpose.

    - for working slip gauges.

    Grade 2

    - Workshop grade

    Grade 1

    - Tool-room grade (More precise work)

    Grade 0

    - Inspection grade

    Grade 00

    - Standard-room grade

    Calibration grade

    - Special grade (Prepared on chart)

    Slip Gauge Table:Sr. No.

    Slip gauge value or range

    1
    2
    3
    4
    5

    1.005
    1.01 to 1.49
    0.5 to 9.5
    10 to 40
    50 to 100

    Step
    (mm)
    0.01
    0.5
    10
    25

    -3-

    Nos.
    01
    49
    19
    04
    03
    Total = 76

    S.Y.B.Tech.

    Measurement Of Taper Angle using Sine Bar

    Precaution in use of sine bar :1) The sine bar should not be used for angle greater than 60o.
    2) A compound angle should not be formed by mis-aligning the component with sine
    bar.
    3) Accuracy of sine bar should be ensured.
    4) As far as possible longer sine bar should be used since many errors are reduced by
    using longer sine bars.

    Wringing:-

    Figure. wringing

    The term wringing refers to condition of intimate and complete contact and of
    permanent adhesion between measuring faces. Wringing is done by hand though sliding
    and twisting motions. One gauge is placed perpendicular to other using standard gauging
    pressure and rotary motion is then applied until the blocks are lined up. In this way air is
    expelled from between the gauge faces causing the blocks to adhere. This adherence is
    caused partly by molecular attraction and partly by atmospheric pressure. Similarly, for
    separating two wring slip gauges, combined sliding and twisting motion should be used.

    -4-

    S.Y.B.Tech.

    Measurement Of Taper Angle using Sine Bar

    Procedure:1) Surface plate is placed on a horizontal surface.


    2) Build up slip gauges of a proper height by wringing.
    3) Place one of the cylinders of sine bar on surface plate and other on slip gauges.
    4) Dial indicator is set at one end of the component and moved to the other end.
    5) Note the deviation in dial reading.
    6) Again slip gauges are so adjusted that dial indicator reads zero deviation across the
    work surface if deviation is h over length l1, change slip gauge height by (h x
    L / l1 )
    Where L is standard sine bar length
    7) Again take dial indicator reading to assure zero deviation.
    8) Read slip gauge height and perform calculation

    Reading:A]

    h=
    L=

    B]

    h1=
    h2=
    L=

    Calculations:A]

    Sin = h/L
    = Sin-1 ( h/L )
    =

    B]

    Sin = h1-h2 / L
    = Sin-1 ( h1-h2 / L)
    =

    Results:The unknown angle of component is

    -5-

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