Parts 9108-4020 7-06-07 ANSI English PDF
Parts 9108-4020 7-06-07 ANSI English PDF
Parts 9108-4020 7-06-07 ANSI English PDF
Models
522
524
S/N 0177005 thru 0177427
P/N - 9108-4020
Revised July 6, 2007
INTRODUCTION
Table of Contents
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-15-94
SECTION 1 INTRODUCTION
Table of Contents ................................................................................................................... 1-1 thru 1-4
Alphabetical Index .................................................................................................................. 1-5 thru 1-8
Service Kits ........................................................................................................................................... 1-9
Part Number Index ............................................................................................................ 1-10 thru 1-15
SECTION 2 CHASSIS & ATTACHING PARTS
Frame Shrouding & Trim ...................................................................................................................... 2-1
Rear Axle & Attaching Parts ................................................................................................................. 2-2
Front Axle Mounting ............................................................................................................................. 2-3
Cab Glass ............................................................................................................................................ 2-4
SECTION 3 BOOM
First Boom Section .............................................................................................................................. 3-1
Second Boom Section .......................................................................................................................... 3-2
Quick Switch ......................................................................................................................................... 3-3
SECTION 4 ATTACHMENTS
Carriage Assembly .............................................................................................................................. 4-1
Quick Switch Mounted Carriage Assembly ......................................................................................... 4-2
Buckets ................................................................................................................................................ 4-3
Slope Piler Carriage ............................................................................................................................ 4-4
SECTION 5 ENGINE & ATTACHING PARTS
Engine Left Side View (522) ................................................................................................................. 5-1
Engine Right Side View (522) ............................................................................................................. 5-2
Engine Left Side View (524) ................................................................................................................ 5-3
Engine Right Side View (524) ............................................................................................................. 5-4
Fuel Tank & Lines ................................................................................................................................ 5-5
Radiator & Hoses ................................................................................................................................ 5-6
Air Cleaner Piping ................................................................................................................................ 5-7
Air Cleaner ........................................................................................................................................... 5-8
Exhaust System ................................................................................................................................... 5-9
SECTION 6 DRIVE TRAIN
Front Axle Assembly ............................................................................................................................ 6-1
Front Axle Housing .............................................................................................................................. 6-2
RS
1-1
INTRODUCTION
Table of Contents
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-14-96
1-2
INTRODUCTION
Table of Contents
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-14-96
1-3
INTRODUCTION
Table of Contents
Starting Serial No. 0177005
Original Issue 1-90
Revised 8-12-99
1-4
INTRODUCTION
Alphabetical Index
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-3-94
1-5
INTRODUCTION
Alphabetical Index
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-3-94
1-6
INTRODUCTION
Alphabetical Index
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-3-94
HYDRAULIC
HYDRAULIC
HYDRAULIC
HYDRAULIC
1-7
INTRODUCTION
Alphabetical Index
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-3-94
RS
1-8
INTRODUCTION
Service Kits
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-15-94
SECTION
PAGE NO.
PART NUMBER
DESCRIPTION
RS
1-9
INTRODUCTION
Service Kits
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-8-95
SECTION
PAGE NO.
PART NUMBER
DESCRIPTION
RS
1-10
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 8-1-99
INDEX
PART NUMBER
PAGE
PART NUMBER
PAGE
PART NUMBER
PAGE
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
PAGE
PART NUMBER
PAGE
8364-1359 ......................................13-4
8364-1675 ......................................12-1
8365-1133 ....................................... 9-4
8366-1145 ......................................13-8
8366-1316 .................... 4-4, 9-1, 13-14
8366-1336 .................................... 13-21
8366-2008 ....................................... 9-1
8366-3097 .......................... 13-5, 13-21
8368-3175 ....................................... 5-9
8368-3181 ......................................13-8
8368-3254 ............................ 11-1, 11-2
8368-3291 ....................................... 2-1
8368-3308 ....................................... 5-6
8368-4127 ....................................... 6-5
8381-4054 .................................... 10-23
8381-4056 .................................... 10-23
8392-4123 ........................ 10-16, 10-17
8392-4135 ........................ 10-16, 10-17
8452-1056 ....................................... 5-6
8452-1062 .................................... 13-14
8471-2738 ....... 5-1, 5-2, 5-3, 5-4, 9-4,
........................................................ 9-5
8471-2739 ................................9-4, 9-5
8471-2746 ................................5-4, 5-5
8471-4006 ................................5-2, 9-5
8471-6358 ................................8-3, 8-4
8471-6426 .................................... 13-11
8471-6434 ............................ 4-4, 13-14
8471-6726 ................................8-3, 8-4
8471-7458 ............................ 9-11, 13-9
8471-7460 ................ 8-3, 8-4, 9-4, 9-5
8471-7519 ............................ 9-11, 13-9
8471-7537 ............................ 8-4, 13-27
8471-7563 .................. 9-8, 13-7, 13-13
8471-7597 ....................................... 9-4
8471-7640 .................................... 13-17
8471-7803 ....................................... 9-1
8471-7810 ...................... 9-2, 9-3, 9-10
8471-7816 ................................9-2, 9-3
8471-7817 ................................8-3, 8-4
8471-7824 ....................................... 9-4
8471-7830 ................................9-4, 9-5
8471-7832 ........................ 9-1, 9-4, 9-5
8471-7835 ................ 9-2, 9-3, 9-4, 9-5
8471-7839 ................................9-2, 9-3
8471-7851 ........................ 5-1, 5-3, 9-1
8471-7852 ........................ 8-3, 8-4, 9-5
8471-7853 ................................8-3, 8-4
8471-7854 ......................................9-10
8471-7858 ......................................9-10
8471-7860 ....................................... 9-6
* Complete revision of index.
PART NUMBER
8471-7861
8471-7862
8471-7863
8471-7865
8471-7869
8471-7872
8471-7878
8471-7884
8471-7885
8471-7886
8471-7887
8471-7888
8471-7889
8471-7890
8471-7892
8471-7893
8471-7896
8471-7905
8471-7906
8471-7908
8471-7930
8471-7931
8471-7946
8471-8021
8471-8026
8471-8032
8471-8040
8471-8041
8471-8067
8471-8077
8471-8129
8471-8153
8471-8181
8471-8182
8471-8183
8471-8187
8471-8188
8471-8202
8471-8207
8471-8208
8471-8221
8471-8280
8471-8281
8471-8476
8471-8657
8471-8760
8471-8861
8471-8903
8471-8925
8471-8926
8471-8930
PAGE
....................................... 9-9
.................................... 13-24
.................................... 13-24
................................9-4, 9-5
................................8-3, 8-4
............ 5-6, 9-2, 9-3, 13-32
....................................... 9-4
....................................... 9-7
....................................... 9-7
....................................... 9-8
.................................... 13-11
.................................... 13-11
................................8-3, 8-4
................................8-3, 8-4
....................................... 8-3
............................ 8-4, 13-27
.................................... 13-24
....................................... 8-3
.................... 9-2, 9-3, 13-32
................................9-2, 9-3
........................ 5-4, 9-2, 9-4
....................................... 9-1
................................9-4, 9-5
........................ 6-1, 8-1, 8-4
............... 13-7, 13-13, 13-28
.......................... 13-7, 13-13
.................................... 13-13
........................ 13-13, 13-28
........................ 13-18, 13-20
................................6-1, 8-1
....................................... 5-3
........................ 6-1, 8-3, 8-4
....................................... 9-4
....................................... 9-4
....................................... 9-4
......................................9-10
......................................9-10
......................................9-10
................................5-3, 9-4
................................5-4, 9-4
.................... 5-4, 9-4, 13-27
............. 13-13, 13-24, 13-28
............. 13-13, 13-24, 13-28
....................................... 9-4
................................9-4, 9-5
................................9-4, 9-5
................................9-4, 9-5
................ 6-1, 8-1, 8-3, 8-4
.................................... 13-32
.................................... 13-32
................................9-4, 9-5
1-12
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
PAGE
PART NUMBER
PAGE
PART NUMBER
PAGE
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
PAGE
PART NUMBER
PAGE
PART NUMBER
PAGE
....................................................... 9-10
8859-1204 ....... 5-2, 5-4, 6-1, 8-1, 8-3,
............. 8-4, 9-2, 9-4, 9-5, 9-10, 9-11,
.................... 13-9, 13-18, 13-20, 13-27
8859-1205 ....... 6-1, 8-3, 8-4, 9-4, 9-5,
...... 9-7, 9-8, 9-10, 10-8, 10-18, 13-11,
.............................. 13-18, 13-24, 13-25
8859-1206 ....... 5-3, 6-1, 8-3, 8-4, 9-4,
............. 9-6, 9-7, 9-8, 9-9, 9-10, 10-8,
................................ 13-7, 13-13, 13-28
8859-1207 ....... 5-4, 8-3, 8-4, 9-1, 9-2,
.......... 9-3, 9-4, 9-5, 9-8, 13-24, 13-32
8859-1209 ........ 5-1, 5-3, 5-4, 9-1, 9-4
8859-1210 ........................ 5-1, 5-3, 9-1
8859-1506 ....................................... 5-3
8859-1508 ....................................... 9-4
8859-1509 ....................................... 9-5
8861-3064 ....................................... 8-3
8863-1301 .................. 7-11, 7-12, 7-13
8863-1302 ............... 13-7, 13-13, 13-28
8863-1318 ......................................7-13
8863-1338 ......................................7-11
8863-1343 ......................................13-6
8863-1449 ........................ 13-18, 13-20
8863-1509 ....................................... 3-3
8863-3001 ..... 7-13, 13-7, 13-13, 13-28
8866-1009 ....................................... 9-4
8866-1010 .................... 9-2, 9-3, 13-14
8866-1013 ..... 4-4, 13-17, 13-18, 13-20
8866-1016 .................................... 13-17
8866-1065 ............... 13-7, 13-13, 13-28
8866-1109 ................................8-3, 9-4
8866-1110 ......................................13-6
8866-1180 .................................... 13-17
8866-1204 .................................... 13-27
8866-1305 ........................ 8-1, 8-3, 8-4
8866-1341 ....................................... 9-9
8866-1345 ........................ 5-6, 9-2, 9-3
8866-1348 ............... 13-7, 13-13, 13-28
8866-1362 ................................9-2, 9-3
8866-1364 ........................ 8-3, 8-4, 9-3
8866-1384 ....................................... 9-5
8866-1406 ....................................... 9-9
8866-1407 ............... 13-7, 13-13, 13-28
8866-1408 ........................ 5-6, 9-2, 9-3
8866-2003 ....... 8-3, 8-4, 9-4, 9-5, 9-9,
....................................................... 9-10
8866-2005 ....... 5-4, 6-1, 8-1, 8-3, 8-4,
.................. 9-2, 9-4, 9-11, 13-9, 13-27
8866-2006 .............................. 6-1, 9-10
8866-2007 ................................9-6, 9-7
1-14
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
PAGE
PART NUMBER
PAGE
PART NUMBER
PAGE
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
PAGE
9020-3502 ......................................7-12
9020-3543 ....................................... 6-5
9020-3840 ......................................13-8
9020-4007 ............................ 4-4, 13-14
9020-4057 ......................................7-14
9020-4096 ............ 8-3, 8-4, 9-11, 13-9
9020-4097 ........................ 13-18, 13-20
9020-4244 ........ 4-4, 13-6, 13-7, 13-13,
....... 13-14, 13-17, 13-18, 13-20, 13-28
9020-4245 ........ 4-4, 13-6, 13-7, 13-13,
...................13-14, 13-18, 13-20, 13-28
9020-5126 ......................................13-6
9020-5205 ............ 5-2, 5-4, 11-1, 11-2
9020-5663 ....................................... 5-8
9020-5686 ......... 11-3, 11-4, 11-6, 11-7
9020-5687 ......... 11-3, 11-4, 11-6, 11-7
9020-5688 ............................ 11-3, 11-4
9020-5792 ....... 5-1, 5-2, 5-3, 5-4, 9-4,
........................................................ 9-5
9020-5870 ........... 3-1, 3-2, 4-4, 13-14,
..................................................... 13-24
9020-5891 ....................................... 2-3
9020-5918 ....................................... 5-6
9020-6023 ......................................13-8
9020-6046 ....................................... 4-5
9020-6090 ........................ 13-33, 13-34
9020-6124 ............ 5-2, 5-4, 11-1, 11-2
9020-6134 ......................................13-8
9020-6169 ......................................13-8
9020-6194 .......... 2-1, 9-11, 13-4, 13-7,
.................... 13-9, 13-13, 13-24, 13-28
9020-6198 ......................................7-16
9020-6199 ................ 9-11, 13-7, 13-13,
......................................... 13-24, 13-28
9020-6262 ........ 5-1, 5-2, 5-3, 5-4, 5-8
9020-6548 ......................................10-8
9020-6549 ......................................10-8
9020-6550 ......................................10-8
9020-6552 ......................................10-8
9020-6553 ......................................10-8
9020-6554 ......................................10-8
9020-6555 ......................................10-8
9020-6556 ......................................10-8
9020-6557 ......................................10-8
9020-6558 ......................................10-8
9020-6559 ......................................10-8
9020-6560 ......................................10-8
9020-6561 ......................................10-8
9020-6562 ......................................10-8
9020-6564 ......................................10-8
9020-6567 .................................... 10-20
JJ
PART NUMBER
PAGE
PART NUMBER
PAGE
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
PAGE
9103-1521 ......................................13-8
9103-3011 ......................................12-1
9103-3018 ......................................12-1
9103-3023 ......................................12-2
9103-3028 ....................................... 5-7
9103-3029 ....................................... 2-1
9103-3032 .......................... 13-5, 13-21
9103-3037 .................................... 10-22
9103-3038 ................. 3-3, 13-18, 13-20
9103-3039 ........................ 13-18, 13-20
9103-3084 ............................ 11-3, 11-4
9103-3096 .................................... 10-13
9103-3102 .............................. 2-1, 12-1
9103-3104 ....................................... 6-8
9103-3111 ......................................11-3
9103-3137 ....................................... 5-6
9103-3185 .................................... 13-24
9103-3186 ........... 3-1, 3-2, 4-4, 13-14,
..................................................... 13-24
9103-3187 .................................... 13-24
9103-3189 ....................................... 3-1
9103-3230 .................................... 13-11
9103-3240 ......................................10-8
9103-3246 ............ 5-1, 5-3, 11-1, 11-2
9103-3247 ......... 11-3, 11-4, 11-6, 11-7
9103-3251 ......................................13-3
9103-3252 ......................................13-3
9103-3281 ......................................7-13
9103-3317 ............................ 11-3, 11-4
9103-3320 ......................................12-1
9103-3360 .......................... 13-5, 13-21
9103-3366 .................................... 13-19
9103-3387 .................................... 13-13
9103-3391 .................................... 13-13
9103-3394 .................................... 13-13
9103-3417 .......................... 13-7, 13-28
9103-3430 .................. 10-1, 10-2, 10-3
9103-3445 .................................... 13-24
9103-3464 ......................................13-8
9103-3465 ......................................13-8
9103-3485 ....................................... 2-1
9103-4001 ......................................12-1
9103-4018 .................................... 10-13
9103-4156 .................................... 13-15
9103-4168 ......................................10-4
9103-4178 ......................................10-6
9103-4280 ............................ 10-1, 10-4
9103-4281 ......................................10-1
9103-4286 .......................... 10-3, 13-12
9103-4297 ......................................10-3
9103-4301 .................................... 13-19
JJ
PART NUMBER
PAGE
PART NUMBER
9104-3186
9104-3199
9104-3209
9104-3210
9104-3211
9104-3214
9104-3215
9104-3221
9104-3222
9104-3246
9104-3247
9104-3286
9104-3298
9104-3303
9104-3353
9104-3429
9104-3446
9104-4002
9104-4099
9104-4100
9104-4101
9104-4103
9104-4104
9104-4105
9104-4106
9104-4107
9104-4109
9104-4111
9104-4112
9104-4113
9104-4274
9104-4278
9104-4282
9104-4311
9104-4320
9104-4330
9104-4331
9104-4332
9104-4333
9104-4334
9104-4353
9104-4360
9104-4361
9104-4462
9104-4463
9104-4464
9104-4465
9104-4466
9104-4467
9104-4468
9104-4469
PAGE
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
PAGE
PART NUMBER
9108-1332
9108-1354
9108-1368
9108-1369
9108-1371
9108-1384
9108-1388
9108-1396
9108-1397
9108-1415
9108-1432
9108-1433
9108-1445
9108-1447
9108-1448
9108-1457
9108-1461
9108-1462
9108-1475
9108-1480
9108-1491
9108-1499
9108-1517
9108-1522
9108-1523
9108-1541
9108-1545
9108-1554
9108-1573
9108-1574
9108-1577
9108-1582
9108-1594
9108-1601
9108-1602
9108-1603
9108-1606
9108-1607
9108-1608
9108-1609
9108-1610
9108-1612
9108-1613
9108-1614
9108-1622
9108-1626
9108-1640
9108-1654
9108-1660
9108-1661
9108-1665
PAGE
......................................7-17
......................................7-11
....................................... 4-1
....................................... 4-1
............................ 11-3, 11-4
....................................... 2-2
................................5-1, 5-3
....................................... 9-9
....................................... 3-1
............................ 2-2, 13-36
....................................... 9-6
....................................... 9-6
.................................... 10-10
............................ 3-2, 13-24
....................................... 3-2
....................................... 3-2
....................................... 2-2
............................ 11-1, 11-2
....................................... 2-1
............................ 11-3, 11-4
.................................... 10-18
......................................13-8
......................................13-1
.................... 2-2, 9-4, 13-36
.................... 2-2, 9-4, 13-36
....................................... 5-6
......................................13-8
............................ 4-4, 13-14
......................................13-6
......................................13-6
............................ 4-4, 13-14
......................................13-3
............................ 4-4, 13-14
......................................13-1
......................................13-4
......................................13-4
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
.................................... 13-21
............................ 4-4, 13-14
....................................... 2-1
............................ 11-5, 13-1
....................................... 5-6
.................................... 13-21
.................................... 13-21
.................................... 13-21
PART NUMBER
PAGE
9108-1671 ......................................13-8
9108-1675 ......................................13-8
9108-1676 ......................................13-3
9108-1680 ......................................13-8
9108-1681 ....................................... 2-1
9108-1686 .................................... 13-21
9108-1687 .................................... 13-21
9108-1688 .................................... 13-21
9108-1689 .................................... 13-21
9108-1691 ....................................... 2-2
9108-1693 .................2-2, 13-35, 13-36
9108-1695 ............................ 2-2, 13-36
9108-1709 ....................................... 2-1
9108-3012 ................................5-1, 5-3
9108-3013 .................................... 10-15
9108-3019 ................................5-1, 5-3
9108-3040 ....................................... 9-4
9108-3044 .................................... 10-16
9108-3048 ............................ 11-1, 11-2
9108-3050 ....................................... 9-6
9108-3053 .................................... 10-20
9108-3055 ......................................10-7
9108-3063 ............................ 3-1, 13-24
9108-3065 ....................................... 5-6
9108-3066 ....................................... 5-6
9108-3072 ....................................... 5-3
9108-3077 .................................... 10-19
9108-3081 ......................................7-14
9108-3084 ......................................11-4
9108-3085 ....................................... 5-6
9108-3094 ....................................... 5-6
9108-3095 ........................ 5-4, 9-4, 9-5
9108-3104 ....................................... 9-5
9108-3106 ....... 5-1, 5-2, 5-3, 5-4, 9-4,
........................................................ 9-5
9108-3107 ......................................13-2
9108-3110 ......................................11-3
9108-3111 ............................ 11-1, 11-2
9108-3113 ....................................... 5-4
9108-3114 .............................. 5-4, 11-5
9108-3115 .............................. 5-4, 11-5
9108-3118 ....................................... 9-1
9108-3122 ....................................... 5-2
9108-3124 ....................................... 5-7
9108-3126 ....................................... 5-7
9108-3127 ....................................... 5-7
9108-3128 ....................................... 5-7
9108-3129 ....................................... 5-7
9108-3136 ........ 7-11, 7-12, 7-17, 13-7,
......................................... 13-13, 13-28
9108-3143 ................................5-1, 5-3
1-18
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
9108-3144
9108-3145
9108-3155
9108-3173
9108-3189
9108-3191
9108-3194
9108-3212
9108-3213
9108-3216
9108-3218
9108-3221
9108-3222
9108-3224
9108-3225
9108-3226
9108-3227
9108-3228
9108-3230
9108-3232
9108-3233
9108-3235
9108-3241
9108-3242
9108-3245
9108-3246
9108-3248
9108-3249
9108-3250
9108-3253
9108-3259
9108-3260
9108-3262
9108-3263
9108-3266
9108-3267
9108-3268
9108-3269
9108-3270
9108-3281
9108-3282
9108-3283
9108-3285
9108-3286
9108-3290
9108-3291
9108-3292
9108-3293
9108-3294
9108-3296
9108-3297
JJ
PAGE
PART NUMBER
PAGE
PART NUMBER
9108-3400
9108-3401
9108-3404
9108-3405
9108-3406
9108-3417
9108-3418
9108-3419
9108-3420
9108-3424
9108-3425
9108-3426
9108-3427
9108-3428
9108-3429
9108-3431
9108-3432
9108-3434
9108-3437
9108-3440
9108-3441
9108-3442
9108-3449
9108-3450
9108-3454
9108-3455
9108-3456
9108-3461
9108-3462
9108-3463
9108-3464
9108-3465
9108-3466
9108-3468
9108-3471
9108-3473
9108-3474
9108-3475
9108-3480
9108-3481
9108-3482
9108-3484
9108-3486
9108-3487
9108-3490
9108-3491
9108-3492
9108-3493
9108-3494
9108-3497
9108-3499
PAGE
.................................... 13-21
.................................... 10-21
...................... 5-1, 5-3, 7-13
............................ 4-4, 13-14
............................ 11-1, 11-2
......................................10-7
................................5-4, 9-4
................ 5-1, 5-3, 9-4, 9-5
.......................... 13-7, 13-29
............................ 9-2, 10-23
.................................... 13-27
............................ 9-5, 13-27
....................................... 5-9
............................ 7-14, 12-1
.................................... 13-31
.................................... 13-24
.................................... 13-24
......................................13-8
.................................... 13-13
............................ 11-1, 11-2
.................................... 10-23
.................................... 10-23
....................................... 9-4
......................................13-8
......................................7-14
....................................... 5-4
................................5-2, 5-4
.................................... 10-15
....................................... 6-6
....................................... 9-4
....................................... 9-4
....................................... 9-4
....................................... 9-4
......................................10-2
.................................... 13-15
......................................10-3
....................................... 4-4
........................ 5-1, 5-3, 9-4
....................................... 2-3
................................5-2, 5-4
................................5-2, 5-4
.................................... 13-31
......................................12-1
......................................12-1
.................................... 13-27
.............................. 5-5, 7-14
......................................12-1
................................5-1, 5-3
......................................12-1
......................................12-1
.................................... 10-15
1-19
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
9108-3501
9108-3503
9108-3504
9108-3509
9108-3510
9108-3513
9108-3520
9108-3521
9108-3522
9108-3532
9108-3534
9108-3539
9108-3540
9108-3541
9108-3542
9108-3543
9108-3548
9108-3560
9108-3573
9108-4001
9108-4002
9108-4003
9108-4004
9108-4005
9108-4006
9108-4007
9108-4008
9108-4009
9108-4010
9108-4011
9108-4012
9108-4013
9108-4014
9108-4015
9108-4016
9108-4017
9108-4018
9108-4019
9108-4021
9108-4022
9108-4023
9108-4024
9108-4029
9108-4031
9108-4032
9108-4033
9108-4034
9108-4035
9108-4036
9108-4038
9108-4039
JJ
PAGE
....................................... 5-5
................................5-2, 5-4
................................5-2, 5-4
......................................12-1
......................................12-1
......................................10-3
......................................10-5
......................................10-9
......................................12-1
......................................10-6
.................................... 13-27
......................................12-1
.................................... 13-34
.................................... 13-34
.................................... 13-34
........................ 13-33, 13-34
......................................12-1
....................................... 5-9
....................................... 5-6
................ 5-1, 5-2, 5-3, 5-4
.................... 5-4, 11-1, 11-2
.................... 5-4, 11-1, 11-2
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................10-7
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................10-7
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................10-7
......................................10-7
......................................10-7
......................................10-7
.................................... 10-19
.................................... 10-19
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
................. 10-15, 11-1, 11-2
.................................... 10-15
PART NUMBER
9108-4042
9108-4043
9108-4044
9108-4045
9108-4046
9108-4047
9108-4048
9108-4049
9108-4050
9108-4051
9108-4052
9108-4053
9108-4054
9108-4055
9108-4056
9108-4057
9108-4058
9108-4059
9108-4060
9108-4061
9108-4062
9108-4063
9108-4064
9108-4065
9108-4066
9108-4067
9108-4068
9108-4069
9108-4070
9108-4071
9108-4072
9108-4073
9108-4074
9108-4075
9108-4076
9108-4077
9108-4078
9108-4079
9108-4080
9108-4081
9108-4082
9108-4083
9108-4084
9108-4085
9108-4086
9108-4087
9108-4088
9108-4089
9108-4090
9108-4091
9108-4092
PAGE
.................................... 10-10
.................................... 10-10
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-2
....................................... 6-3
....................................... 6-3
....................................... 6-4
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
PART NUMBER
9108-4093
9108-4094
9108-4095
9108-4097
9108-4098
9108-4099
9108-4101
9108-4102
9108-4103
9108-4104
9108-4105
9108-4106
9108-4107
9108-4108
9108-4109
9108-4110
9108-4111
9108-4112
9108-4113
9108-4114
9108-4115
9108-4116
9108-4117
9108-4118
9108-4119
9108-4120
9108-4121
9108-4122
9108-4123
9108-4124
9108-4125
9108-4126
9108-4127
9108-4128
9108-4129
9108-4130
9108-4131
9108-4132
9108-4134
9108-4135
9108-4136
9108-4137
9108-4138
9108-4139
9108-4140
9108-4141
9108-4142
9108-4143
9108-4144
9108-4145
9108-4146
PAGE
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
....................................... 6-5
.................................... 10-15
.................................... 10-15
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
.................................... 10-14
1-20
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
9108-4147
9108-4151
9108-4152
9108-4153
9108-4154
9108-4155
9108-4156
9108-4157
9108-4158
9108-4159
9108-4160
9108-4161
9108-4162
9108-4163
9108-4164
9108-4165
9108-4166
9108-4167
9108-4169
9108-4170
9108-4171
9108-4172
9108-4173
9108-4176
9108-4177
9108-4179
9108-4180
9108-4181
9108-4182
9108-4183
9108-4184
9108-4185
9108-4186
9108-4187
9108-4188
9108-4189
9108-4190
9108-4191
9108-4192
9108-4193
9108-4194
9108-4198
9108-4199
9108-4200
9108-4201
9108-4202
9108-4203
9108-4204
9108-4206
9108-4207
9108-4210
JJ
PAGE
.................................... 10-14
....................................... 8-2
....................................... 8-2
....................................... 8-2
....................................... 8-2
......................................10-9
......................................10-9
......................................10-9
......................................10-9
......................................10-9
......................................10-9
......................................10-9
................................5-2, 5-4
....................................... 6-3
....................................... 6-5
......................................10-4
......................................10-4
............................ 10-1, 10-4
......................................10-4
......................................10-1
......................................10-1
......................................10-1
......................................10-1
................. 10-3, 10-5, 13-15
......................................10-6
......................................10-6
......................................10-6
......................................10-6
......................................10-6
......................................10-6
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
......................................10-2
......................................10-2
......................................10-2
......................................10-2
.......................... 10-6, 13-19
....................................... 5-6
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.................................... 13-29
......................................10-7
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................12-1
PART NUMBER
9108-4211
9108-4212
9108-4213
9108-4214
9108-4215
9108-4216
9108-4217
9108-4218
9108-4219
9108-4220
9108-4221
9108-4222
9108-4223
9108-4224
9108-4225
9108-4226
9108-4227
9108-4228
9108-4229
9108-4230
9108-4231
9108-4232
9108-4233
9108-4234
9108-4235
9108-4236
9108-4237
9108-4238
9108-4239
9108-4240
9108-4268
9108-4269
9108-4270
9108-4271
9108-4272
9108-4273
9108-4274
9108-4276
9108-4277
9108-4278
9108-4279
9108-4280
9108-4281
9108-4282
9108-4283
9108-4284
9108-4285
9108-4286
9108-4287
9108-4288
9108-4289
PAGE
....................................... 6-4
....................................... 6-4
....................................... 6-4
.................................... 10-21
.................................... 10-21
......................................10-3
......................................10-3
.................................... 10-14
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
.......................... 10-5, 13-15
............... 10-5, 10-22, 13-15
........................ 10-12, 13-16
........................ 10-12, 13-16
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
......................................7-14
......................................7-14
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.......................... 10-7, 13-29
.................................... 13-29
.................................... 13-29
............................ 10-4, 13-2
......................................12-1
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
PART NUMBER
9108-4290
9108-4291
9108-4292
9108-4293
9108-4294
9108-4295
9108-4296
9108-4297
9108-4298
9108-4299
9108-4300
9108-4301
9108-4302
9108-4303
9108-4305
9108-4306
9108-4308
9108-4311
9108-4312
9108-4314
9108-4315
9108-4317
9108-4318
9108-4319
9108-4320
9108-4321
9108-4322
9108-4323
9108-4324
9108-4325
9108-4326
9108-4327
9108-4328
9108-4329
9108-4330
9108-4331
9108-4332
9108-4342
9108-4344
9108-4345
9108-4347
9108-4348
9108-4349
9108-4350
9108-4351
9108-4352
9108-4353
9108-4354
9108-4355
9108-4356
9108-4357
PAGE
.................................... 10-23
.......................... 10-3, 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.......................... 10-3, 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
......................................10-6
......................................10-2
.................................... 13-15
................................5-1, 5-3
................................5-1, 5-3
........................ 10-16, 10-17
........................ 10-16, 10-17
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.......................... 10-5, 10-15
......................................10-5
......................................10-5
......................................7-14
......................................10-2
......................................10-2
......................................10-2
......................................10-2
......................................10-2
......................................10-2
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
........................................ 6-3
1-21
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
9108-5003
9108-5013
9108-5016
9108-5025
9108-5045
9108-5046
9108-5047
9108-5049
9108-5050
9108-5051
9108-5053
9108-5054
9108-5055
9108-5056
9108-5057
9108-5058
9108-5059
9108-5060
9108-5062
9108-5064
9108-5071
9108-5072
9108-5073
9108-5074
9108-5080
9108-5081
9108-5082
9108-5091
9108-5102
9108-5104
9108-5105
9108-5106
9108-5107
9108-5109
9108-5110
9108-5111
9108-5120
9108-5139
9108-5143
9108-6031
9108-6034
9108-6041
9108-6054
9108-6055
9108-6060
9108-6063
9108-6064
9108-6073
9108-6081
9108-6088
9108-6089
JJ
PAGE
....................................... 4-1
....................................... 5-6
....................................... 5-5
............................ 11-1, 11-2
............................ 7-17, 11-2
......................................13-2
......................................13-7
....................................... 3-3
......................................13-8
.................................... 10-18
................ 5-1, 5-2, 5-3, 5-4
......................................13-1
......................................13-4
......................................13-6
......................................13-8
.................................... 13-14
......................................13-3
.................................... 13-13
.................................... 13-21
....................................... 9-4
.................................... 13-27
.................................... 13-27
.................................... 13-31
................................5-3, 5-4
.................................... 13-25
.................................... 13-24
.................................... 13-28
....................................... 3-3
......................................13-4
.................................... 13-21
......................................13-1
.................................... 13-13
.................................... 13-27
................................5-3, 5-4
....................................... 6-1
.............................. 2-1, 7-16
.................................... 13-34
....................................... 5-6
................................5-3, 5-4
......................................7-12
................................5-1, 5-3
....................................... 5-6
....................................... 2-1
........................ 5-2, 5-4, 5-9
....................................... 2-1
......................................7-12
......................................7-12
....................................... 3-3
......................................7-11
....................................... 2-1
......................................13-2
PART NUMBER
9108-6090
9108-6101
9108-6102
9108-6111
9108-6112
9108-6113
9108-6115
9108-6116
9108-6119
9108-6121
9108-6122
9108-6130
9108-6131
9108-6132
9108-6133
9108-6138
9108-6139
9108-6140
9108-6141
9108-6142
9108-6151
9108-6152
9108-6155
9108-6162
9108-6174
9108-6175
9109-1001
9109-3001
9109-3002
9109-3003
9109-3004
9109-3005
9109-3006
9109-3008
9109-3012
9109-3013
9109-3016
9109-3017
9109-3021
9109-3022
9109-3023
9109-3024
9109-3037
9109-4001
9109-4003
9109-4004
9109-4008
9109-4013
9109-4015
9109-4020
9109-4021
PAGE
......................................7-17
....................................... 3-1
....................................... 3-2
......................................7-11
......................................7-11
......................................7-12
......................................13-8
....................................... 4-1
......................................13-6
.................................... 13-14
............................ 4-4, 13-14
................................5-2, 5-4
................................5-2, 5-4
............................ 7-13, 7-17
....................................... 5-4
.................................... 13-25
.................................... 13-25
.................................... 13-24
.................................... 13-24
.................................... 13-24
....................................... 3-3
....................................... 3-3
....................................... 2-1
....................................... 2-1
....................................... 5-6
....................................... 2-1
....................................... 5-2
................................5-4, 9-5
.................................... 10-17
......................................12-2
............................ 12-1, 12-2
......................................12-1
....................................... 6-7
....................................... 5-2
......................................12-1
......................................12-1
.................................... 10-17
................................5-2, 9-5
........................ 13-33, 13-34
.................................... 13-33
.................................... 13-33
.................................... 13-33
......................................11-6
....................................... 6-7
....................................... 6-7
....................................... 6-7
....................................... 6-7
....................................... 6-7
....................................... 6-7
.................................... 10-16
.................................... 10-17
PART NUMBER
9109-4023
9109-4024
9109-4025
9109-4026
9109-4027
9109-4028
9109-4029
9109-4030
9109-4031
9109-4032
9109-4033
9109-4034
9109-4035
9109-4036
9109-4037
9109-4038
9109-4039
9109-4040
9109-5010
9109-5020
9109-5022
9109-5023
9109-5024
9109-5025
9109-5026
9109-5027
9109-5036
9109-5043
9109-5053
9111-1002
9111-3003
9112-0003
9112-0004
9112-1013
9112-1017
9112-1018
9112-1022
9112-1023
9112-1024
9112-1041
9112-1045
9112-1066
9112-1079
9112-1080
9112-1081
9112-1082
9112-1083
9112-1091
9112-1122
9112-1125
9112-1134
PAGE
......................................10-7
......................................10-7
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
.................................... 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
......................................12-1
....................................... 6-1
......................................7-16
....................................... 6-1
.............................. 2-1, 7-16
................................5-1, 5-2
........................ 13-33, 13-34
.................................... 13-33
................................5-1, 5-2
......................................12-1
......................................7-16
.................................... 13-11
.................................... 13-11
............................ 2-2, 13-36
............................ 2-2, 13-36
.................................... 13-11
.................................... 13-11
.................................... 13-11
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
............................ 2-2, 13-36
.................................... 13-24
........................ 13-24, 13-28
............. 13-13, 13-24, 13-28
1-22
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
9112-1138
9112-1139
9112-1145
9112-1146
9112-1148
9112-1149
9112-1150
9112-1151
9112-1152
9112-1153
9112-1154
9112-1157
9112-1171
9112-1176
9112-1178
9112-1179
9112-1180
9112-1181
9112-1186
9112-1187
9112-1188
9112-1189
9112-1190
9112-1191
9112-1192
9112-1193
9112-1196
9112-1197
9112-1210
9112-1212
9112-1215
9112-1216
9112-1239
9112-1240
9112-1308
9112-1309
9112-1310
9112-3016
9112-3018
9112-3019
9112-3021
9112-3022
9112-3026
9112-3027
9112-3028
9112-3029
9112-3030
9112-3031
9112-3032
9112-3033
9112-3035
JJ
PAGE
.................................... 13-13
.................................... 13-13
......................................13-5
.......................... 13-5, 13-21
......................................13-5
......................................13-5
.......................... 13-5, 13-21
............... 13-5, 13-21, 13-22
.......................... 13-5, 13-21
.................................... 13-22
.......................... 13-5, 13-21
.................................... 13-24
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
......................................13-5
.......................... 13-5, 13-21
.......................... 13-5, 13-21
......................................13-5
.......................... 13-5, 13-21
.......................... 13-5, 13-21
......................................13-5
......................................13-5
.......................... 13-5, 13-21
.................................... 13-24
.................................... 13-24
......................................7-13
....................................... 2-1
.................................... 13-22
........................ 13-21, 13-22
............................ 2-2, 13-36
............................ 2-2, 13-36
....................................... 3-3
....................................... 3-3
....................................... 3-3
........................ 13-24, 13-28
.................................... 13-24
.................................... 13-24
.................................... 13-24
.................................... 13-24
....................................... 8-4
................. 2-2, 13-35, 13-36
................. 2-2, 13-35, 13-36
................. 2-2, 13-35, 13-36
................. 2-2, 13-35, 13-36
............................ 2-2, 13-36
....................................... 5-2
....................................... 5-2
......................................12-1
PART NUMBER
9112-3037
9112-3038
9112-3042
9112-3043
9112-3050
9112-3051
9112-3054
9112-3055
9112-3056
9112-3061
9112-3062
9112-3064
9112-3065
9112-3066
9112-3075
9112-3078
9112-3080
9112-3081
9112-3082
9112-3083
9112-3084
9112-3085
9112-3086
9112-3089
9112-3092
9112-3102
9112-3110
9112-3116
9112-3117
9112-3119
9112-3124
9112-3125
9112-3126
9112-3127
9112-3130
9112-3131
9112-3145
9112-3165
9112-3166
9112-3176
9112-4001
9112-4002
9112-4003
9112-4004
9112-4005
9112-4006
9112-4007
9112-4008
9112-4009
9112-4010
9112-4011
PAGE
......................................12-2
......................................12-2
......................................12-2
......................................12-2
............... 13-7, 13-13, 13-28
.................................... 13-13
............. 13-13, 13-24, 13-28
.................................... 13-13
.................................... 13-13
............... 13-7, 13-13, 13-28
..... 13-2, 13-7, 13-13, 13-28
.......................... 13-5, 13-21
.......................... 13-5, 13-21
......................................13-5
.......................... 13-9, 13-29
.................................... 13-10
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
.................................... 13-25
....................................... 9-4
.................................... 13-24
......................................12-1
.................................... 13-24
......................................12-1
....................................... 6-2
....................................... 2-1
......................................13-8
.......................... 7-15, 10-20
....................................... 6-1
....................................... 6-1
.................................... 10-10
....................................... 6-6
....................................... 5-9
................................5-1, 5-3
......................................13-3
....................................... 6-6
....................................... 6-6
....................................... 6-6
................................6-6, 6-7
....................................... 6-7
....................................... 6-7
................................6-6, 6-7
....................................... 6-7
................................6-6, 6-7
................................6-6, 6-7
....................................... 6-7
PART NUMBER
9112-4014
9112-4016
9112-4024
9112-4025
9112-4027
9112-4028
9112-4055
9112-4056
9112-4057
9112-4058
9112-4059
9112-4060
9112-4061
9112-4063
9112-4064
9112-4065
9112-4066
9112-4067
9112-4069
9112-4070
9112-4076
9112-4077
9112-4078
9112-4083
9112-4084
9112-4085
9112-4086
9112-4087
9112-4088
9112-4089
9112-4090
9112-4092
9112-4093
9112-4094
9112-4096
9112-4107
9112-4108
9112-4110
9112-4112
9112-4113
9112-4114
9112-5002
9112-5003
9112-5007
9112-5018
9112-5021
9112-5023
9112-5030
9112-5031
9112-5042
9112-5047
PAGE
....................................... 6-6
....................................... 6-7
....................................... 6-6
....................................... 6-6
................................6-6, 6-7
................................6-6, 6-7
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
.................................... 13-10
......................................10-3
......................................10-3
......................................10-3
.................................... 13-15
.................................... 13-15
.................................... 13-15
.................................... 13-15
......................................10-6
......................................10-6
......................................10-6
......................................10-6
.................................... 10-20
.................................... 10-20
....................................... 6-4
......................................10-6
....................................... 2-1
......................................10-6
....................................... 6-4
....................................... 6-4
....................................... 6-6
....................................... 6-6
....................................... 6-8
....................................... 6-8
.................................... 13-11
......................................13-5
.................................... 13-22
......................................13-9
.................................... 13-24
.................................... 13-24
.................................... 13-22
....................................... 6-1
1-23
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
9112-5053
9112-5056
9112-5083
9112-5101
9112-5104
9112-5109
9112-6008
9112-6009
9112-6010
9112-6023
9112-6024
9112-6025
9112-6026
9112-6027
9112-6029
9112-6030
9112-6031
9112-6032
9112-6035
9112-6050
9112-6051
9112-6080
9113-3001
9114-1182
9114-1183
9114-1193
9114-1197
9114-1198
9114-1218
9114-1232
9114-1256
9114-1257
9114-1258
9114-1259
9114-1265
9114-1266
9114-1307
9114-1316
9114-1329
9114-1332
9114-1350
9114-1364
9114-1374
9114-1424
9114-1429
9114-1459
9114-1511
9114-1513
9114-3051
9114-3055
9114-3087
JJ
PAGE
......................................7-16
.................................... 13-32
.................................... 13-13
......................................13-3
....................................... 5-5
....................................... 5-6
............. 13-13, 13-24, 13-28
.................................... 13-24
.................................... 13-24
............... 13-7, 13-13, 13-28
.................................... 13-13
............... 13-7, 13-13, 13-28
.......................... 13-7, 13-28
............... 13-7, 13-13, 13-28
.................................... 13-13
.................................... 13-24
.................................... 13-13
.................................... 13-13
............................ 9-11, 13-9
......................................7-16
............................ 7-16, 7-17
........................ 13-13, 13-28
......................................12-1
......................................13-5
......................................13-5
............................ 11-3, 11-4
.......................... 13-5, 13-21
....................................... 2-1
....................................... 2-1
....................................... 2-1
.................................... 13-21
.................................... 13-21
......................................13-5
.......................... 13-5, 13-22
.......................... 13-5, 13-21
......................................13-5
......................................9-11
....................................... 9-9
....................................... 2-1
......................................13-8
........................ 13-18, 13-20
......................................13-5
......................................13-8
................. 2-2, 13-35, 13-36
......................................11-5
......................................13-8
....................................... 6-2
............................ 11-3, 11-4
....................................... 2-1
................ 5-1, 5-3, 9-4, 9-5
........................ 5-1, 5-3, 9-1
PART NUMBER
PAGE
9114-3090 ......................................13-8
9114-3099 ......................................11-5
9114-3108 ........ 11-8, 11-9, 13-3, 13-5,
................................ 13-8, 13-21, 13-22
9114-3114 ............................ 11-6, 11-7
9114-3117 .......................... 13-5, 13-21
9114-3118 ......................................7-13
9114-3120 ......................................12-1
9114-3122 ................................5-2, 5-4
9114-3124 ......................................11-5
9114-3127 ............................ 11-6, 11-7
9114-3128 ............................ 11-6, 11-7
9114-3129 ............................ 11-6, 11-7
9114-3130 ............................ 11-6, 11-7
9114-3134 ......................................7-14
9114-3136 ......................................13-3
9114-3137 ............................ 11-6, 11-7
9114-3138 ............................ 11-6, 11-7
9114-3140 .................................... 10-13
9114-3141 ......................................7-17
9114-3144 .................................... 10-19
9114-3160 .................................... 10-19
9114-3163 ............................ 13-1, 13-3
9114-3164 ......................................13-3
9114-3172 ....................................... 6-1
9114-3182 ......................................12-1
9114-3189 ....................................... 2-1
9114-3190 ......................................13-8
9114-3192 ............ 5-1, 5-3, 11-1, 11-2
9114-3193 ......... 11-3, 11-4, 11-8, 11-9
9114-3201 .................................... 10-10
9114-3202 ......................................13-1
9114-3210 ......................................13-5
9114-3220 ......................................13-8
9114-3221 ............................ 11-6, 11-7
9114-3269 ....................................... 5-6
9114-3270 ......................................13-5
9114-3275 ......................................13-6
9114-3276 ......................................13-6
9114-3277 .................. 11-6, 11-7, 13-6
9114-3280 ......................................12-1
9114-3281 ......................................12-1
9114-3282 ............................ 12-1, 12-2
9114-3283 ............................ 12-1, 12-2
9114-3284 ......................................12-1
9114-3285 ......................................12-1
9114-3286 ......................................12-1
9114-3287 ......................................12-1
9114-3288 ......................................12-1
9114-3289 ......................................12-1
9114-3290 ......................................12-2
* Complete revision of index.
PART NUMBER
9114-3307
9114-3314
9114-3315
9114-3316
9114-3331
9114-3342
9114-3349
9114-3357
9114-3361
9114-4009
9114-4010
9114-4011
9114-4012
9114-4013
9114-4014
9114-4015
9114-4017
9114-4093
9114-4094
9114-4095
9114-4098
9114-4099
9114-4128
9114-4149
9114-4150
9114-4151
9114-4152
9114-4153
9114-4157
9114-4158
9114-4159
9114-4175
9114-4178
9114-4179
9114-4180
9114-4181
9114-4182
9114-4183
9114-4184
9114-4185
9114-4186
9114-4187
9114-4188
9114-4189
9114-4190
9114-4191
9114-4192
9114-4196
9114-4197
9114-4198
9114-4248
PAGE
....................................... 2-1
................................5-2, 5-4
................................5-1, 5-3
................................5-4, 5-5
......................................11-7
......................................7-13
.................. 11-3, 11-4, 11-9
....................................... 2-1
......................................13-8
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.................................... 10-23
.......................... 10-2, 13-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................................... 10-15
.................10-3, 10-6, 13-15
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
........................ 10-16, 10-17
.................................... 10-11
.................................... 10-11
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
....................................... 6-6
......................................7-15
......................................7-15
......................................7-15
......................................7-13
......................................7-13
......................................7-13
........................ 10-16, 10-17
1-24
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
9114-4326
9114-4327
9114-4328
9114-4329
9114-4330
9114-4331
9114-4332
9114-4333
9114-4334
9114-4335
9114-4336
9114-4337
9114-4338
9114-4339
9114-4340
9114-4341
9114-4342
9114-4343
9114-4344
9114-4345
9114-4346
9114-4347
9114-4348
9114-4349
9114-4350
9114-4351
9114-4352
9114-4353
9114-4354
9114-4355
9114-4356
9114-4357
9114-4358
9114-4359
9114-4360
9114-4361
9114-4362
9114-4363
9114-4364
9114-4365
9114-4366
9114-4367
9114-4368
9114-4369
9114-4370
9114-4371
9114-4372
9114-4373
9114-4374
9114-4376
9114-4377
JJ
PAGE
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
.......................................
6-2
6-2
6-2
6-2
6-2
6-2
6-2
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-5
6-4
6-4
6-4
6-4
6-4
6-4
6-4
6-4
PART NUMBER
9114-4378
9114-4379
9114-4380
9114-4381
9114-4382
9114-4383
9114-4384
9114-4385
9114-4386
9114-4387
9114-4388
9114-4389
9114-4390
9114-4391
9114-4392
9114-4393
9114-4394
9114-4395
9114-4396
9114-4397
9114-4398
9114-4399
9114-4400
9114-4401
9114-4402
9114-4403
9114-4404
9114-4405
9114-4406
9114-4407
9114-4408
9114-4438
9114-4439
9114-4442
9114-4448
9114-5021
9114-5030
9114-5031
9114-5033
9114-5034
9114-5035
9114-5050
9114-5096
9114-5130
9114-5134
9114-5135
9114-5136
9114-6012
9114-6047
9114-6052
9114-6053
PAGE
....................................... 6-4
....................................... 6-4
....................................... 6-4
....................................... 6-4
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 6-3
....................................... 2-1
....................................... 2-1
....................................... 6-4
......................................7-15
......................................13-5
......................................7-14
......................................11-7
......................................13-3
......................................13-3
......................................13-3
......................................13-8
......................................13-8
....................................... 6-2
.................................... 13-35
.................................... 13-35
.................................... 13-35
....................................... 2-1
......................................9-11
............................ 3-2, 13-24
........................ 13-18, 13-20
PART NUMBER
9114-6054
9114-6058
9114-6059
9114-6111
9114-6112
9115-3031
9115-5016
9116-3012
9116-3013
9116-3044
9116-3093
9116-3121
9116-3129
9116-3137
9116-3191
9116-3201
9116-4017
9116-4023
9116-6012
9116-6062
9116-6063
9120-4460
9123-3012
9130-1020
9130-1064
9130-1065
9130-1083
9130-1086
9130-3021
9130-3038
9130-3041
9130-3047
9130-3049
9130-3056
9130-3057
9130-3059
9130-3067
9130-3465
9130-4021
9130-4022
9130-4023
9130-4024
9130-5016
9130-6030
9131-5001
9131-5007
9132-3001
9132-3002
9132-3003
9133-5026
9136-3025
PAGE
INTRODUCTION
Part Number Index
Original Issue 12-95
Revised 6-25-99
INDEX
PART NUMBER
9136-4004
9136-4005
9136-4006
9136-4007
9136-4008
9913-3139
JJ
PAGE
PART NUMBER
PAGE
PART NUMBER
PAGE
1-26
Item
Part No.
Qty.
1
2
3
14
9108-1259
7714-3003
9103-3485
9112-4107
9103-3029
8820-1050
8667-1164
8850-1007
7714-3006
9108-1258
9108-1210
9108-1475
9108-1626
9020-6194
1440-2248
8820-1017
1
33
1
1
1
2
2
2
8
1
1
1
1
16"
AR
4
15
16
17
18
19
8855-1010
8856-1003
9108-6060
9108-3173
8855-1007
4
4
1
3
3
4
5
6
7
8
9
10
11
12
13
KG
Description Of Part
REAR CAB COVER
WHIZ-LOK SCREW, 5/16-18X5/8
SEAT
SLIDE ADJ. KIT
SEAT BELT
HEX HD CAPSCREW, 7/16-14X1, GR5
SPACER
HEX NUT, 7/16-14
WHIZ-LOK NUT
BELLY PAN
VALVE ACCESS COVER
HEATER COVER PLATE
MAINTENANCE DECK
TRIM-LOK
3M ADHESIVE
HEX HD CAPSCREW, 5/16-18X5/8,
GR5
LOCKWASHER, 5/16
FLAT WASHER, 5/16
FRONT ENGINE COVER
RUBBER HD SCREW BUMPER
LOCKWASHER, #10
Item
Part No.
Qty.
Description Of Part
20
21
22
8850-1612
9108-6088
8820-1017
3
1
2
23
24
25
8855-1010
8856-1003
8830-1093
2
2
4
26
27
28
29
30
31
8855-4900
8859-1200
9103-3102
9130-3021
9020-7458
8830-1193
4
4
1
1
3
3
32
33
34
35
36
8855-1007
8850-1613
9108-6054
8850-1612
8368-3291
3
3
1
4
1
* 37
9114-3051
2-1
Item
1
2
3
4
5
6
7
8
*9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9108-6155
7714-3003
9103-3485
9112-4107
8820-1050
9103-3029
8850-1007
7714-3006
9108-1475
9108-1709
8897-1003
9114-1329
9108-1681
9020-6194
9112-3124
8856-1003
9108-6060
9108-3173
8855-1007
8850-1612
9108-6162
1
42
1
1
2
1
2
4
1
1
3
1
1
AR
4
4
1
5
5
5
1
25
26
27
28
29
8855-1007
8850-1613
9108-1276
8832-1030
8368-3291
17
6
1
4
1
30
31
32
33
34
35
36
37
38
8855-4900
9114-6012
7149-2134
9112-1212
8820-1020
8856-1003
8855-1010
8850-1005
4
1
45"
1
4
5
5
4
Ref
39
9114-1198
9114-1218
9114-3189
9114-1232
9114-3051
2492-1393
2492-1394
2492-1395
8820-1017
1
1
3
1
1
1
1
1
1
LOCKWASHER, #10
HEX NUT, #10
REAR SHEET METAL
SELF-TAP SCREW
MIRROR
(includes attachment hardware)
INTERNAL TOOTH WASHER
CAB WELDMENT
SPLIT LOOM, 3/4
VALVE SUPPORT
HEX HD CAPSCREW, 5/16-18 x 1
FLAT WASHER, 5/16
LOCKWASHER, 5/16
HEX NUT, 5/16-18
FLOOR PLATE ASSY (see page 7-6
for details)
REAR CAB COVER
HINGE
NUT RETAINER
HINGE
BUSHING
HORN
HORN BRACKET
NUT
HEX HD CAPSCREW, 5/16-18X5/8,
GR5
9103-3102
9130-3021
9020-7458
8830-1193
1
1
3
12
PCN-960048, 960049 MB
* 40
41
* 42
43
* 44
* 45
* 46
* 47
* Removed item 20, changed part numbers on items 9 & 40, changed part
number & location on item 42, added items, added items 44 thru 47.
2-1
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
9108-6155
7714-3003
9103-3485
9112-4107
8820-1050
9103-3029
8850-1007
7714-3006
9108-1475
9108-1709
9108-1329
9108-1681
9020-6194
9112-3124
8856-1003
9108-6060
9108-3173
8855-1007
8850-1612
9108-6175
1
34
1
1
2
1
2
4
1
1
1
1
AR
4
4
1
5
5
5
1
25
26
27
28
29
8855-1007
8850-1613
9108-1276
8832-1030
8368-3291
17
6
1
4
1
30
31
32
33
34
35
36
37
38
20
21
22
23
24
8521-1040
9103-3102
9130-3021
9020-7458
8830-1193
1
1
1
3
12
39
40
41
42
43
44
8855-4900
9114-6012
7149-2134
9112-1212
8820-1020
8856-1003
8855-1010
8850-1005
9109-5024
9108-5111
9114-1198
9114-1218
9114-3189
9114-3307
9114-3051
9114-3357
4
1
45"
1
4
5
5
4
1
1
1
1
3
1
1
1
45
9114-4438
9114-4439
8820-1017
1
1
1
Item
1
2
3
MB
Description Of Part
LOCKWASHER, #10
HEX NUT, #10-32
REAR SHEET METAL
SELF-TAP SCREW
MIRROR (includes attachment
hardware)
INTERNAL TOOTH WASHER
CAB WELDMENT
SPLIT LOOM, 3/4
VALVE SUPPORT
HEX HD CAPSCREW, 5/16-18 x 1
FLAT WASHER, 5/16
LOCKWASHER, 5/16
HEX NUT, 5/16-18
FLOOR PLATE ASSY, 522
FLOOR PLATE ASSY, 524
REAR CAB COVER
HINGE
NUT RETAINER
HINGE
BUSHING
HORN ASSY (includes horn
& bracket)
HORN
BRACKET
HEX HD CAPSCREW , 5/16-18x5/8,
GR5
2-1
FRONT OF MACHINE
2-2
* NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total
max. gap of 1/16".
* NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as
required to maintain no more than 1/16" gap. Must have a minimum of one shim.
* NOTE #4: All machines need to bore Steering Knuckles to use items 62 & 63. See diagram on previous page. Unless
you have purchased new Steering Knuckles part number, 9112-0003 & 9112-0004.
* NOTE #5: You may have to use item 37 in place of items 28 & 64, unless you have purchased new Steering Knuckles
part number, 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details.
* NOTE #6: See option section for details on the Rear Axle Rework Kit and the Rear Axle Advantage Kit.
Item
Part No.
Qty.
9103-5240
Ref
9104-5152
Ref
9116-6012
2
3
4
5
6
7
9108-1177
9002-0247
8856-1119
8510-1098
2460-1570
1
1
1
1
2
2
2
8821-2321
8850-1110
9104-3222
2
4
* 12
9112-3031
8320-1006
2
12
13
14
15
* 16
8668-1572
9116-6063
9104-3247
9112-0003
12
1
2
1
* 17
9112-0004
* 10
11
18
19
20
* 21
8820-1065
9108-1461
9108-1384
2
2
2
22
23
24
* 25
9020-1918
8822-1701
8855-1013
8852-1312
2
2
2
2
Description Of Part
STEERING KNUCKLE KIT, (includes
items 26 thru 28; 32 thru 37; 41 thru 52;
four of item 54, 56, 57, 58, 62, 63, & 64 one kit does both sides)
STEERING CYLINDER PIN KIT,
(includes one each of items 25, 26, 27,
29, 30, 31, 49, & 57 - one kit
needed for each side)
REAR AXLE, (includes items 11, 35,
& 47)
REAR AXLE PIN
HEX HD CAPSCREW, 1-1/4-7X6
FLAT WASHER, 1-1/4
HEX NUT, 1-1/4-7
LIP SEAL
DRIVE HUB, 524 ONLY, (see page 6-6
for details)
NON DRIVING HUB, 522 ONLY,
(See page 6-7 for details)
SOCKET HEAD CAPSCREW,
5/8-11X3-3/4, GR8
HEX NUT, 5/8-11
12 PT. SCREW, 3/4-10X2, (torque to
270-290 ft. lbs.)
BUSHING
HEX HD CAPSCREW, 3/4-10X2, (torque
to 270-290 ft. lbs.)
HARDENED WASHER, 3/4
TIE ROD, (includes item 15)
SELF ALIGNING BUSHING
L.H. STEERING KNUCKLE, (see
note #4)
R.H. STEERING KNUCKLE, (see
note #4)
STEERING CYLINDER ASSY, (see page
10-6 for details)
HEX HD CAPSCREW, 1/2-13X1, GR5
WASHER, 3/16"
STEERING CYLINDER PIVOT PIN, (see
note # 1)
SHIM, (10 gauge, see note #2)
SET SCREW, 3/8-16X1/2"
LOCKWASHER, 1/2
HEX LOCKNUT, 3/4-10, (torque to
160-175 ft. lbs.)
Item
Part No.
Qty.
Description Of Part
26
27
* 28
29
30
* 31
9108-1415
9104-1732
8852-1208
9104-1481
9104-1459
8850-1416
2
2
2
2
2
2
32
33
34
35
36
* 37
9108-1693
9112-3030
8859-1032
9112-3028
8692-1268
8821-1117
2
4
4
2
2
2
38
39
8855-1109
9104-1439
8320-1140
2
2
2
40
41
42
43
44
45
46
47
48
* 49
50
51
8852-1306
9114-1424
9104-1449
9104-1450
9104-1451
9112-3030
8859-1032
9112-3027
9112-3029
8859-1104
9112-1091
8821-2321
2
2
4
4
6
2
2
2
2
4
2
2
52
53
54
55
56
57
58
59
60
61
* 62
* 63
* 64
8855-1153
8867-1001
8867-1022
8867-1033
8858-1323
8859-1019
9104-1596
9103-1009
9108-1691
9020-6846
9112-1239
9112-1240
8821-1121
2
4
4
4
4
2
4
1
1
1
2
4
2
DIRT SHIELD
SPACER
HEX LOCKNUT, 1/2-13, (see note #5)
STEERING CYLINDER PIN
WASHER
HEX JAM NUT, 1-14, (torque to
225-250 ft.lbs.)
UPPER KING PIN
BACK-UP RING
O-RING
BUSHING
LIP SEAL
SOCKET HD CAPSCREW,
1/2-13X4-1/2, GR8
LOCKWASHER, 1/2, (see note #5)
TIE ROD PIN
HEX HD CAPSCREW, 3/8-16X2-3/4,
GR8
LOCKNUT, 3/8-16
LOWER KING PIN
SHIM, (.060 thick, see note #2)
SHIM, (.0478 thick, see note #2)
SHIM, (.106 thick, see note #2)
BACK-UP RING
O-RING
BUSHING
O-RING
O-RING
THRUST BUSHING
SLOT HD CAPSCREW, 5/8-11X3-3/4,
GR8
LOCKWASHER, 5/8
LUBE FITTING, STRAIGHT, 1/8
LUBE FITTING, 30 DEGREES, 1/8
LUBE FITTING, STRAIGHT, 1/4-28
RETAINING RING
O-RING
SHIM, (20 gauge, see note #2)
SHIM, (.0500 thick)
SHIM, (.1046 thick)
SHIM, (.1345 thick)
BUSHING, (see note #4)
BUSHING, (see note #4)
SOCKET HD CAPSCREW,
1/2-13X6-1/2, (see note #5)
2-2
FRONT OF MACHINE
2-2
* NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base
end as required to maintain a total max. gap of 1/16".
* NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as
required to maintain no more than 1/16" gap. Must have a minimum of one shim.
* NOTE #3: All machines need to bore Steering Knuckles to use items 58 & 59. See diagram on previous page.
Unless you have purchased new Steering Knuckles part number, 9112-0003 & 9112-0004.
* NOTE #4: You may have to use items 60 & 61 in place of item 32, unless you have purchased new Steering Knuckles
part number, 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details.
* NOTE #5: See option section for details on the Rear Axle Rework Kit and the Rear Axle Advantage Kit.
Item
Part No.
Qty.
9103-5240
9104-5152
Ref
2
2
* 2
9112-0004
8821-2321
* 4
9104-3222
* 5
8320-1006
12
6
7
8
9104-3247
8668-1572
9116-6012
2
12
1
9
10
11
12
13
14
15
9108-1177
9002-0247
9020-6846
8510-1098
8850-1006
8855-1011
8320-1144
1
1
1
1
2
2
2
16
17
18
* 19
20
8867-1001
9108-1695
9108-1691
9104-1598
6
2
1
2
2
* 21
* 22
9020-1918
8852-1312
2
2
23
24
25
* 26
9108-1415
9104-1732
8859-1019
8855-1104
2
2
2
2
Description Of Part
STEERING KNUCKLE KIT, (includes
items 23 thru 26, 28 thru 32, 35, 36, 40
thru 51, & 58 thru 61 - one kit does both
sides)
STEERING CYLINDER PIN KIT,
(includes one each of items 22 thru 27,
33, & 34 -one kit needed for each side)
DRIVE HUB, 524 ONLY, (see page 6-6
for details )
NON DRIVE HUB, 522 ONLY, (see
page 6-7 for details)
R.H. STEERING KNUCKLE,
(see note #3)
SOCKET HD CAPSCREW,
5/8-11X3-3/4, GR8
CAPSCREW, 12 PT., 3/4-10X2,
(torque to 270-290 ft. lbs.)
HEX HD CAPSCREW, 3/4-10X2, (torque
to 270-290 ft. lbs.)
SELF-ALIGNING BUSHING
HARDENED WASHER, 3/4
REAR AXLE WELDMENT,
(includes items 30, 46, & 55)
REAR AXLE MOUNTING PIN
HEX HD CAPSCREW, 1-1/4-7X6
SHIM, (.1345 thick)
HEX NUT, 1-1/4-7
HEX NUT, 3/8-16
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/8-16X5-3/4,
GR5
LUBE FITTING, STRAIGHT, 1/8
STEERING CYLINDER PIVOT PIN
SHIM, (.1046 thick)
SHIM, (see note #1)
STEERING CYLINDER ASSY,
(see page 10-6 for details)
SHIM, (10 gauge , see note #1)
HEX LOCKNUT, 3/4-10, (torque to
160-175 ft. lbs.)
DIRT SHIELD
SPACER
O-RING
O-RING
Item
Part No.
Qty.
Description Of Part
27
28
29
30
31
* 32
9104-1481
9112-3030
8859-1032
9112-3028
8692-1268
8821-1121
2
4
4
2
2
2
33
* 34
8852-1208
9104-1459
8850-1416
2
2
2
35
36
37
38
8667-1022
9108-1693
9104-1439
8320-1140
4
2
2
2
39
40
41
* 42
* 43
* 44
* 45
46
47
48
8852-1306
8858-1323
9114-1424
9104-1596
9104-1449
9104-1450
9104-1451
9112-3027
9112-3029
8821-2321
2
4
2
4
4
4
6
2
2
2
49
50
51
* 52
8855-1153
8859-1104
9112-1091
9112-0003
2
2
2
1
53
54
55
56
57
* 58
* 59
* 60
9116-6063
2460-1570
9112-3031
8850-1110
9103-1009
9112-1239
9112-1240
8821-1117
1
2
2
2
1
2
4
2
* 61
8855-1109
2-2
1
2
21
22
23
20
19
(3)HOLES 125
2.377
DIA
2.378
12
18
20
19
8
9
17
24
25
NEW HOLES
26
27
BOTTOM HOLE
UPPER
28
29
30
31
15
16
LOWER
15
10
14
42
35
11
12
13
41
ENLARGED VIEW
LEFT
SIDE
40
37
38
39
43
44
UPPER
45
48
34
50
35
49
46
36
15
LOWER
33
37
47
51
RIGHT
SIDE
52
64
63
53
37
32
62 52
61
60
59
55
54
56
57
58
FRONT OF
MACHINE
2-2
NOTE #1: Cylinder base end must be free to rotate. Shim steer cylinder base
end as required to maintain a total max. gap of 1/16".
NOTE #2: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as
required to maintain no more than 1/16" gap. Must have a minimum of one shim.
NOTE #3: All machines need to bore Steering Knuckles to use items 4 & 7. See diagram on previous page. Unless
you have purchased new Steering Knuckles part number, 9112-0003 & 9112-0004.
NOTE #4: You may have to use items 63 & 64 in place of items 43 & 48, unless you have purchased new Steering
Knuckles part number, 9112-0003 & 9112-0004. See engieering print that comes with Steering Knuckle Kit for details
NOTE #5: See option section for details on the Rear Axle Rework Kit and the Rear Axle Advantage Kit.
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
9103-5240
33
9112-0004
34
35
36
8850-1006
8855-1011
8320-1144
2
6
2
37
38
39
40
8867-1001
9108-1695
9104-1598
6
2
AR
Ref
41
42
43
9108-1523
9108-1522
8820-1035
8821-1121
1
1
4
2
44
9112-0003
45
46
47
9104-3247
8668-1572
8320-1006
2
12
12
48
49
8852-1208
9104-3222
2
4
50
51
52
9020-1918
8855-1153
8821-2321
AR
2
4
53
54
55
56
57
58
59
60
61
62
63
9108-1177
8510-1098
9116-6063
9103-1009
9108-1691
9020-6846
9002-0247
2460-1570
9112-3031
8850-1110
8821-1117
1
1
1
AR
AR
AR
1
2
2
2
2
64
8855-1109
9104-5152
AR
8852-1312
2
3
4
5
6
7
8
9
10
11
12
13
14
15
9108-1415
9104-1481
9112-1239
9104-1439
8852-1306
9112-1240
9112-3030
8859-1032
9112-3027
9112-3029
8859-1104
9112-1091
9104-1733
9116-6012
2
2
2
2
2
4
4
4
2
2
4
2
AR
1
16
17
18
19
20
21
22
23
24
25
8692-1268
9112-3028
9108-1693
8858-1323
8867-1022
9104-1732
9104-1438
8859-1019
9104-1459
8850-1416
2
2
2
4
4
2
AR
2
2
2
26
8320-1140
27
28
29
30
31
32
9114-1424
9104-1449
9104-1450
9104-1451
9104-1596
2
AR
AR
AR
AR
Ref
Ref
Description Of Part
R.H. STEERING KNUCKLE,
(see note #3)
HEX NUT, 3/8-16
LOCK WASHER, 3/8
HEX HD CAPSCREW, 3/8-16X5-3/4,
GR8
LUBE FITTING, STRAIGHT, 1/8
STEERING CYLINDER PIVOT PIN
SHIM, (.060 thick, see note #1)
STEERING CYLINDER ASSY, (see
page 10-6 for details)
L.H. TUBE SUPPORT, 524 ONLY
R.H. TUBE SUPPORT, 524 ONLY
HEX HD CAPSCREW, 3/8-16X1, GR5
SOCKET HD CAPSCREW,
1/2-13X6-1/2, GR8, (see note #4)
L.H. STEERING KNUCKLE,
(see note #3)
SELF-ALIGNING BUSHING
HARDENED WASHER, 3/4
HEX HD CAPSCREW, 3/4-10X2, GR8,
(torque to 270-290 ft. lbs.)
HEX LOCKNUT, 1/2-13, (see note #4)
CAPSCREW 12PT, 3/410X2, GR8,
(torque to 270-290 ft. lbs.)
SHIM, (10 gauge, see note #1)
LOCK WASHER, 5/8
SOCKET HD CAPSCREW,
5/8-11X3-3/4, GR8
REAR AXLE MOUNTING PIN
HEX NUT, 1-1/4-7
TIE ROD, (includes item 45)
SHIM, (.0598 thick)
SHIM, (.1046 thick)
SHIM, (.1345 thick)
HEX HD CAPSCREW, 1-1/4-7X6, GR5
LIP SEAL
BUSHING
HEX NUT, 5/8-11
SOCKET HD CAPSCREW,
1/2-13X4-1/2, GR8, (see note #4)
LOCKWASHER, (hi coller), 1/2,
(see note #4)
2-2
Item
Part No.
1
2
3
4
5
6
KG
9108-1176
9020-5891
9103-1014
8320-1031
8852-1016
Qty.
Description Of Part
1
2
1
1
1
2-3
Item
Part No.
1
2
3
4
5
6
7
PCN 950594-KG
9108-1176
9020-5891
9103-1014
8320-1031
8852-1016
9108-3480
Qty.
Description Of Part
2-3
STANDARD
2 11"RAD.
16
(TYP)
36 3"
32
REAR WINDOW
7"
29 8
26
11" RAD.
2 16
(TYP)
3"
4
29 3"
8
42 25"
32
43
17"
32
11"
RAD.
16
(TYP)
28 3"
4
1"
27 16
OPTIONAL
21 3"
4
TOP WINDOW
(Clear Lexan, 1/4" thick)
10
26
11"
16
LEFT SIDE
WINDOW
28 11"
16
23
3"
8
7"
RAD.
8
(2) PLACES
1"
2
=2
16 11"
16
34"
= 3 1" RAD.
8
(6) PLACES
3"
26 4
KG
FRONT WINDOW
11
1"
2
3511/16
211/16
Rad. Typ.
265/8
RIGHT SIDE WINDOW
LEFT
SIDE
WINDOW
411/2
103/8
421/4
34
2811/16
2611/16
231/2
DOOR
SLIDING WINDOW ASSY
(9130-3067)
1611/16
FRONT WINDOW
111/2
263/4
417/8
413/8
313/8
1 /2
101/2
2015/16
271/16
211/16
Rad. Typ.
1 /2
75/8
75/8
311/2
TOP WINDOW
REAR WINDOW
(STANDARD ON ALL UNITS)
263/4
75/8
16 Holes
5
/16 Dia.
75/8
293/8
PCN 940484 RS
2-4
BOOM
First Boom Section
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-7-96
Item
Part No.
Qty.
1
2
3
4
5
9108-6101
9108-1148
8820-1107
8850-1010
8820-1532
8820-1533
9002-7470
9103-3186
9103-1236
9020-5870
9103-3189
8820-1568
8820-1569
1
1
1
1
8
AR
8
2
4
4
2
4
AR
12
13
14
15
16
17
18
9002-7471
9108-3063
9108-1172
9108-1171
9108-3298
9108-1397
8820-1607
4
2
2
2
2
1
2
19
9002-7473
6
7
8
9
10
11
PCN 920495-KG
Description Of Part
FIRST BOOM SECTION
PIN
HEX HD CAPSCREW, 5/8-11X5
HEX NUT, 5/8-11
HEX HD CAPSCREW, 3/8-24X3/4,GR5
HEX HD CAPSCREW, 3/8-24X7/8,GR5
HARDENED FLATWASHER, 3/8
BEARING PAD
SPACER
SHIM
BEARING PAD
HEX HD CAPSCREW, 1/2-20X2, GR5
HEX HD CAPSCREW, 1/2-20X2-1/4,
GR5
HARDENED FLATWASHER, 1/2
BEARING PAD
SPACER
SHIM
BUSHING
BEARING PLATE
HEX HD CAPSCREW, 3/4-16X1-1/4,
GR5
WASHER
3-1
BOOM
Second Boom Section
Starting Serial No. 0177005
Original Issue 1-90
Revised 10-17-97
Item
Part No.
Qty.
1
2
3
4
5
6
7
10
11
12
9108-6102
8820-1564
9002-7471
9108-3297
9108-1447
9108-1448
8820-1532
8820-1533
9002-7470
9103-3186
9103-1236
9020-5870
8820-1537
1
4
4
2
2
AR
4
AR
4
2
2
AR
4
13
14
15
16
17
18
9108-1457
9108-3307
9114-6052
8855-1013
8820-1065
8362-1283
2
2
1
1
1
1
* 9
PCN 920495 MB
Description Of Part
SECOND BOOM SECTION
HEX HD CAPSCREW, 1/2-20X1,GR5
HARDENED WASHER
BEARING PAD
SPACER
SHIM
HEX HD CAPSCREW, 3/8-24X3/4,GR5
HEX HD CAPSCREW, 3/8-24X7/8,GR5
HARDENED FLAT WASHER
BEARING PAD
SPACER
SHIM
HEX HD CAPSCREW, 3/8-24X1-3/4,
GR5
SPACER
BEARING PAD
PIN WELDMENT
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13 x 1
SPECIAL WASHER
3-2
BOOM
(9108-5049) Quick Switch Option
Starting Serial No. 0177005 thru 0177090
Original Issue 1-90
Revised 2-4-98
Item
PCN 940033-JH
Part No.
Qty.
9108-5049
Ref
9104-5095
1
2
3
4
5
6
*7
*8
9
10
11
12
13
14
15
9104-6074
9108-6073
9020-7902
9103-3038
8863-1509
8867-1008
9103-1136
8820-1107
9108-1324
8850-1010
9020-7046
8820-1065
8855-1013
8830-1193
1
1
1
1
1
1
Ref
2
1
1
1
1
2
2
1
16
8856-1105
Description Of Part
QUICK SWITCH OPTION ( includes
9104-5095 plus items 9,10, &11)
QUICK SWITCH ASSY (includes items 1
thru 6, 15 & 16)
QUICK SWITCH WELDMENT
PLUNGER WELDMENT
QUICK RELEASE PIN
JACK CHAIN, 8" LONG, SIZE 12
ROLL PIN, 1/4"X2
LUBE FITTING, STRAIGHT, 1/4-28
SECOND BOOM SECTION (see page 3-2)
BUSHING
HEX HD CAPSCREW, 5/8-11X5, GR5
PIN
HEX NUT, 5/8-11
TILT CYLINDER PIN
HEX HD CAPSCREW, 1/2-13X1, GR5
LOCKWASHER, 1/2
ROUND HD MACHINE SCREW,
#10-32X1/2
FLAT WASHER, #10
*Added new page for service, updated parts are not interchangeable.
Referenced item 7 and changed Qty. on item 8.
3-3
BOOM
(9108-5049) Quick Switch Option
Starting Serial No. 0177091
Original Issue 2-98
Item
JH
Part No.
Qty.
9108-5049
Ref
9108-5091
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
9108-6152
9108-6151
9020-7902
9103-3038
8863-1509
8867-1008
9103-1136
9112-1308
9104-1365
9112-1309
9116-6062
8320-1123
8856-1111
8830-1193
1
1
1
1
1
1
Ref
2
1
1
1
1
2
2
1
16
17
8856-1105
9112-1310
1
2
Description Of Part
QUICK SWITCH OPTION ( includes
9108-5091 plus items 9,10, &11)
QUICK SWITCH ASSY (includes items 1
thru 6, 15 & 16)
QUICK SWITCH WELDMENT
PLUNGER WELDMENT
QUICK RELEASE PIN
JACK CHAIN, 5" LONG, SIZE 12
ROLL PIN, 1/4"X2
LUBE FITTING, STRAIGHT, 1/4-28
SECOND BOOM SECTION (see page 3-2)
BUSHING
HEX HD CAPSCREW, 5/8-11X5, GR5
PIN
HEX NUT, 5/8-11 (torque to 185-200 ft. lbs.)
TILT CYLINDER PIN
HEX HD CAPSCREW, 1/2-13X1, GR8
WASHER, 1/2
ROUND HD MACHINE SCREW,
#10-32X1/2
FLAT WASHER, #10
WASHER, 5/8
3-3
ATTACHMENTS
(9108-5033) Carriage Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 11-29-00
NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE
AVAILABLE FOR THE CARRIAGE
ASSEMBLIES USED ON 522/524C. PLEASE
SEE FORK INFORMATION PAGE, (4-5)
FOR LIST OF FORKS.
Item
Part No.
Qty.
9108-5033
Ref
1
2
3
4
5
*6
*7
*8
9
9108-6116
9108-1369
9108-1368
8820-1066
8855-1013
9045-1058
8820-1105
8852-1310
9045-3002
9060-0390
9020-0003
9020-7046
9015-3001
8834-1022
9112-1124
1
1
1
2
2
1
2
2
2
* 10
* 11
* 12
* 13
* 14
SVC
2
Ref
1
4
1
Description Of Part
CARRIAGE ASSY, (includes items 1 thru 8 &
10 thru 14)
CARRIAGE
HEAD PIN
RETAINER BAR
HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
LOCKWASHER, 1/2
FORK PIN
HEX HD CAPSCREW, 5/8-11X4, GR5
HEX LOCKNUT, 5/8-11
FORK
CUBING FORK
COLLAR
TILT PIN
SERIAL NUMBER PLATE
DRIVE SCREW, #10X3/8
SLEEVE
* Revised fork note, inclusion note on 9108-5033, part number on item 6, Qty. on
item 7 & 8, & description on item 7; added items 10 thru 14.
4-1
ATTACHMENTS
(9045-5007) and (9045-5008) Q.S. Carriage Assemblies
Starting Serial No. 0177005
Original Issue 3-90
Revised 11-29-00
NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE
AVAILABLE FOR THE CARRIAGE
ASSEMBLIES USED ON 522/524C. PLEASE
SEE FORK INFORMATION PAGE, (4-5)
FOR LIST OF FORKS.
Item
1
2
3
4
5
*6
7
SVC
Part No.
Qty.
Description Of Part
9045-5007
9080-1315
8820-1105
9020-0003
8852-1310
9040-2477
9015-3001
8834-1022
1
2
2
2
1
1
4
Item
1
2
3
4
*5
*6
7
Part No.
Qty.
Description Of Part
9045-5008
9080-1314
8820-1105
9020-0003
8852-1310
9040-2478
9015-3001
8834-1022
1
2
2
2
1
1
4
4-2
ATTACHMENTS
Buckets
Starting Serial No. 0177005
Original Issue 3-90
Item
Part No.
Qty.
9045-5049
Description Of Part
60" BUCKET (3/4yard capcity)
Item
Part No.
Qty.
9055-5020
Description Of Part
74" BUCKET (1-1/4 yard capacity)
4-3
ATTACHMENTS
(9130-5016) 66" Slope Piler Carriage
Starting Serial No. 0177005
Original Issue 8-94
Revised 6-19-06
Item
Part No.
9130-5016
9108-3405
9108-3474
1
2
3
9130-6030
9108-6122
4
6
7
8
9
* 10
11
* 12
9108-3248
3423263
9020-4007
9103-3186
9108-1577
9108-1594
9020-5870
9103-1236
8820-1535
* 13
8820-1534
14
15
16
17
* 18
19
20
21
22
9108-1313
8820-1065
8855-1013
8852-1016
8867-1022
8856-1109
8850-1016
0510-1441
9108-1622
*5
Qty.
Description Of Part
Item
23
24
* 25
Part No.
Qty.
8471-6434
8366-1316
8866-1010
2
2
2
Description Of Part
28
29
30
31
* 32
33
8834-1022
9015-3001
9104-3125
9104-3126
8866-2105
34
8820-1040
35
36
37
38
39
* 40
* 41
8855-1011
9130-1083
9020-0003
8820-1105
8852-1310
8452-1062
7714-3015
HOSE ASSY
CONNECTOR
CONNECTOR, (Before S/N
2005283-01)
2 CONNECTOR, (S/N 2005283-01 &
After)
1 MALE QUICK DISCONNECT,
(Before S/N 2005283-01)
1 MALE QUICK DISCONNECT,
(S/N 2005283-01 & After)
1 FEMALE QUICK DISCONNECT,
(Before S/N 2005283-01)
1 FEMALE QUICK DISCONNECT,
(S/N 2005283-01 & After)
4 DRIVE SCREW, #10X3/8
1 SERIAL NUMBER PLATE
1 DUST PLUG
1 DUST CAP
2 ELBOW, 90 DEGREES, (swivel nut)
Ref DUAL P.O. CHECK VALVE, (see page
13-16 for details)
3 HEX HD CAPSCREW, 3/8-16X2-1/4,
GR5
3 LOCKWASHER, 3/8
1 FORK PIN
2 COLLAR
2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 LOCKNUT, 5/8-11
1 SUPPORT CLAMP
1 WHIZ-LOK NUT, 3/8-16
4-4
8866-2018
* 26
9116-3138
9140-3414
* 27
9116-3139
9140-3413
NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINES CAPACITY DECREASE CAPACITY OF THE
ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINES CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINES CAPACITY.
NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS
APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.
Item
TT
Part No.
Qty.
Description Of Part
9060-0390
9060-1819
9045-3002
9055-3005
9055-3008
9060-1015
9116-3269
9045-3045
Item
* Revised page.
Part No.
Qty.
9055-3018
9112-3132
9060-0832
9060-1873
9060-0833
9060-1219
9060-1874
H045-3002
9055-3018
Description Of Part
72" PALLET FORK, 2X6, 10,000 lbs.,
(B, C & D series)
72" PALLET FORK, 2X6, 10,000 lbs.,
(B, C & D series)
48" PALLET FORK, 2-1/4X8, 16,000 lbs.,
(used on the 542, 552, & 554)
48" PALLET FORK, 2-1/4X7, 15,000 lbs.,
(used on the 542, 552, & 554)
60" PALLET FORK, 2-1/4X8, 16,000 lbs.,
(used on the 542, 552 & 554)
60" PALLET FORK, 2-1/2X8, 16,000 lbs.,
(used on the 542, 552 & 554)
60" PALLET FORK, 2-1/4X7, 15,000 lbs.,
(used on the 542, 552 & 554)
96 PALLET FORK, 2X6, 7500 lbs.
loaded center, (B, C & D series)
72 PALLET FORK, 2X6, 10,000 lbs.,
(B, C & D series)
4-5
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
1
2
9108-3012
1
Ref
3
4
5
6
9108-3143
8319-1010
9108-3233
8866-2010
8859-1209
9108-3144
8866-2011
8859-1210
7713-3089
9108-6034
8319-1032
2
2
1
1
1
1
1
1
1
2
8
28
29
30
31
32
33
34
35
36
9002-7187
9108-1243
8820-1005
8855-1009
8850-1616
9002-7908
8850-1613
18"
5
1
2
2
2
1
1
Ref
12
13
14
15
8319-1010
9108-3419
9108-3106
8
1
1
Ref
16
17
8471-2738
8320-1135
2
4
18
19
20
21
22
23
24
25
26
27
8855-1012
4
52"
1
56"
1
1
1
1
1
2
CUMMINS ENGINE
MAIN HYDRAULIC PUMP,
(see page 10-14 for details)
HEX HD CAPSCREW, M12X1.75X75
LOCKWASHER, M12
TUBE ASSY
CONNECTOR, (includes o-ring)
O-RING
SUCTION TUBE
CONNECTOR, (includes o-ring)
O-RING
TEST FITTING
REAR ENGINE MOUNT
HEX HD CAPSCREW, M12X1.75X35,
(torque to 58-68 ft.lbs.)
LOCKWASHER, M12
TUBE ASSY
O-RING
HYDROSTATIC TRANS. PUMP,
(see page 10-15 for details)
SPLIT FLANGE CLAMP
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
LOCKWASHER, 7/16
FUEL LINE HOSE, 7/32" I.D.
THROTTLE CABLE
FUEL LINE HOSE, 5/16" I.D.
SUPPORT CLAMP
HOSE NIPPLE
OIL PRESSURE SWITCH
TAPPED BAR
OIL PRESSURE SENDER
TUBE FITTING
37
38
39
40
41
42
43
44
* 45
* 46
47
48
49
50
9002-7187
9130-3056
8319-1041
8856-1108
7738-3202
7738-3203
9002-7471
9108-3338
9134-4048
9108-4312
9108-1158
8688-1227
8852-1010
8820-1106
1
1
4
4
1
1
2
1
1
1
4
3
2
2
51
52
53
54
55
9020-5792
9108-3493
9108-3475
9112-4125
9108-3019
1
10"
2
1
1
7
8
9
10
11
JD
9108-3404
2486-1170
9003-0271
2474-1047
9108-1388
9103-3246
8688-3075
5-1
Item
JD
Part No.
Qty.
Description Of Part
9108-5053
9108-4001
7738-3202
7738-3203
1
1
1
9108-3218
9020-6262
1
1
5-1
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
JD
Part No.
Qty.
9109-5025
Ref
9108-3012
9130-3056
9114-3192
9002-7187
1
1
1
6
78"
2
1
1
1
2
2
2
1
1
1
2
18"
1
1
1
1
56"
1
1
2
4
4
1
2
10
8
1
1
1
1
1
1
1
8688-3106
9002-7908
8850-1613
9108-1243
8820-1005
8855-1009
8850-1616
2474-1047
9103-3246
9108-1388
8688-3075
9003-0271
9108-3404
9002-8977
9002-1552
9114-3055
9108-3106
8471-2738
8320-1135
8855-1012
9020-5792
9108-6034
8319-1010
8319-1032
7713-3089
9108-3144
8866-2011
8859-1210
9108-3233
8866-2010
8859-1209
Description Of Part
Item
Part No.
Qty.
Description Of Part
8471-7851
9108-3493
1
10"
Ref
8319-1057
9002-7471
8319-1041
8856-1108
9134-4048
9108-4312
2
4
4
1
1
Ref
8821-1068
8855-1011
8820-1112
8
2
8855-1016
8866-2011
8859-1210
9108-3246
9002-8695
9114-3087
9105-3020
7738-3202
7738-3203
2
1
1
1
2
1
2
1
1
9108-3338
9108-1158
8688-1227
8852-1010
8820-1106
9112-4125
9108-3019
1
4
3
2
2
1
1
HOSE ASSY
SPLIT FLEX LOOM, 1/2 ID
MAIN PUMP, (see page 10-14 for
details)
SOCKET HD CAPSCREW,
M12 x 1.75 x 75
HARDENED WASHER
HEX HD CAPSCREW, M8X1.25X70
WASHER, 5/16
PUMP MOUNT PLATE
COUPLING ASSY, (bolts included)
HYDROSTATIC TRANSMISSION,
(see page 10-15 for details)
SOCKET HD CAPSREW, 3/8-16X5/8,
(torque to 40-45 ft.lbs.)
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/4-10X2-1/4,
(torque to 240-265 ft.lbs.)
LOCKWASHER, 3/4
CONNECTOR, (includes o-ring)
O-RING
HOSE
BAND CLAMP
INTAKE TUBE
TEST COUPLING
PRIMARY FUEL FILTER ELEMENT
SECONDARY FUEL FILTER
ELEMENT
HEX HD CAPSCREW, M16X2X120
SPECIAL WASHER
LORD MOUNT
LOCKNUT, 5/8-11
HEX HD CAPSCREW, 5/8-11X4-1/2
DIPSTICK
PUMP MOUNT & FLYWHEEL
COUPLING, (includes items 44 & 45)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
5-1
Item
Part No.
9109-5036
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
KG
9108-3012
9130-3056
9112-3166
9002-7187
8688-3106
9002-7908
8850-1613
9108-1243
8820-1005
8855-1009
8850-1616
2474-1047
9114-3315
9108-1388
8688-3075
9003-0271
9108-3404
9002-8977
9002-1552
9114-3055
9108-3106
8471-2738
8320-1135
8855-1012
9020-5792
9108-6034
8319-1010
8319-1032
7713-3089
9108-3144
8866-2011
8859-1210
9108-3233
Qty.
Description Of Part
Item
Part No.
Qty.
36
8866-2010
8859-1209
8471-7851
9108-3493
1
1
1
10"
Ref
37
38
39
40
8319-1057
41
42
43
44
45
46
9002-7471
8319-1041
8856-1108
9108-4311
9108-4312
47
8821-1068
48
49
8855-1011
8820-1112
50
51
52
53
54
55
56
57
8855-1016
8866-2011
8859-1210
9108-3246
9002-8695
9114-3087
9105-3020
7738-3202
7738-3203
58
59
60
61
62
* 63
* 64
9108-3338
9108-1158
8688-1227
8852-1010
8820-1106
9112-4125
9108-3019
Description Of Part
5-1
Item
Item
1
2
3
4
* 5
6
7
8
* 9
* 10
* 11
* 12
13
14
*
15
* 16
* 17
* 18
* 19
* 20
21
Part No.
Qty.
Description Of Part
9108-5053
9108-4001
7738-3202
7738-3203
1
1
1
9108-3218
9020-6262
1
1
Part No.
Qty.
Description Of Part-
8471-2738
8320-1135
8855-1012
9109-3008
9108-3106
9108-6130
9108-6131
8319-1021
8319-1013
8856-1108
9112-3032
9112-3033
9108-4001
9108-4162
9108-3503
9108-3504
9108-3456
8319-1006
9109-1001
8820-1018
2486-1170
8319-1021
8319-1013
2
4
4
1
1
1
1
4
8
1
1
1
1
1
1
1
1
1
1
2
2
9
8
Item
22
23
* 24
* 25
* 26
* 27
28
29
* 30
* 31
* 32
* 33
* 34
* 35
* 36
* 37
* 38
* 39
* 40
* 41
42
43
44
Part No.
Qty.
Description Of Part
9020-6124
8871-1384
8856-1109
8319-1011
8319-1004
8319-1010
8856-1111
8584-1150
8319-1005
8850-1005
9002-8660
8855-1010
8319-1007
8594-1016
9020-5205
9040-2427
9002-7187
9020-5792
8471-4006
9108-6055
8209-2118
9003-0271
8688-3106
1
1
3
1
2
2
1
1
2
2
2
2
1
1
1
1
1
1
2
1
18"
1
2
* Changed part numbers on items 4, 6, 9, 10, 11, 14, 17, 18, 19 & 25.
Changed quantities on items 8, 16, 20, 24, 26 & 27. Added items 30 thru 44.
5-2
Item
Item
Qty.
Description Of Part
9108-5053
9108-4001
7738-3202
7738-3203
9108-3218
9020-6262
1
1
1
1
1
Part No.
Qty.
Description Of Part
9109-5025
Ref
1
2
3
4
* 5
6
7
8
9
10
11
12
13
14
* 15
8319-1021
8319-1013
9108-6131
9108-6130
8856-1109
8319-1006
8319-1005
8471-2738
8320-1135
8855-1012
8855-1010
9002-8660
8850-1005
2486-1170
8820-1018
13
16
1
1
3
1
2
2
4
4
2
2
2
2
2
16
17
18
19
20
21
9109-1001
9020-5205
9108-6055
9040-2427
9020-6124
8871-1384
1
1
1
1
1
1
SVC
Part No.
Item
* 22
23
24
25
26
27
28
29
30
31
* 32
* 33
34
35
* 36
37
38
39
40
41
* 42
Part No.
Qty.
8856-1108
8319-1011
8319-1007
8594-1016
9108-3503
9108-3504
9108-3481
8319-1004
8319-1010
9108-3482
8856-1111
9114-3122
9002-7187
9108-3456
8871-1284
9020-5792
9109-3017
9108-3106
9108-4162
9108-4001
8866-2064
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
8859-1204
Description Of Part
FLAT WASHER, 5/16
LOCKWASHER, M8
HEX HD CAPSCREW, M8X1.25X16
SUPPORT CLAMP
ALTERNATOR, (includes item 27)
REGULATOR
NEGATIVE BATTERY CABLE
HEX HD CAPSCREW, M12X1.75X30
LCKWASHER, M12
POSITIVE BATTERY CABLE
FLAT WASHER, 1/2
SUPPORT CLAMP
TIE WRAP
STARTER
HEX SOCKET PIPE PLUG, 3/4
CUSHION CLAMP
TUBE ASSY
O-RING
FAN/ALTERNATOR BELT
OIL FILTER ELEMENT
ELBOW - 90 DEGREES, (includes
o-ring)
O-RING
5-2
Item
Item
Part No.
9109-5036
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
MB
8319-1021
8319-1013
9108-6131
9108-6130
8856-1109
8319-1006
8319-1005
8471-2738
8320-1135
8855-1012
8855-1010
9002-8660
8850-1005
2486-1170
8820-1018
9109-1001
9020-5205
9108-6055
9040-2427
9114-3314
8871-1384
Qty.
Part No.
Qty.
Description Of Part
9108-5053
9108-4001
7738-3202
7738-3203
1
1
1
9108-3218
9020-6262
1
1
Description Of Part-
Item
Part No.
Qty.
Description Of Part
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
8856-1108
8319-1011
8319-1007
8594-1016
9108-3503
9108-3504
9108-3481
8319-1004
8319-1010
9108-3482
8856-1111
9114-3122
9002-7187
9108-3456
8871-1284
9020-5792
9109-3017
9108-3106
9108-4162
9108-4001
8866-2064
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
8859-1204
WASHER, 5/16
LOCKWASHER, M8
HEX HD CAPSCREW, M8 x 1.25 x 16
SUPPORT CLAMP
ALTERNATOR (includes item 27)
REGULATOR
NEGATIVE BATTERY CABLE
HEX HD CAPSCREW, M12 x 1.75 x 30
LCKWASHER, M12
POSITIVE BATTERY CABLE
WASHER, 1/2
SUPPORT CLAMP
TY-RAP
STARTER
PIPE PLUG, 3/4
CUSHION CLAMP
TUBE ASSY
O-RING
FAN/ALTERNATOR BELT
OIL FILTER ELEMENT
ELBOW, 90 DEGREES (includes
o-ring)
O-RING
5-2
Item
Part No.
Qty.
1
2
9108-3012
1
Ref
3
4
5
6
9108-3143
8319-1010
9108-3233
8866-2010
8859-1209
9108-3144
8866-2011
8859-1210
7713-3089
9108-6034
8319-1004
8319-1010
9108-3419
9108-3106
2
2
1
1
1
1
1
1
1
2
8
8
1
1
Ref
7
8
9
10
11
12
13
14
15
16
17
8471-2738
8320-1135
2
4
18
19
20
21
22
23
24
25
26
27
28
29
8855-1012
4
52"
1
56"
1
1
1
1
1
2
18"
1
KG
9108-3404
8471-8129
9003-0271
2474-1047
9108-1388
9103-3246
8688-3075
9002-7187
Description Of Part
CUMMINSENGINE
MAIN HYDRAULIC PUMP,
(see page 10-14 for details)
HEX HD CAPSCREW, M12X1.75X75
LOCKWASHER, M12
TUBE ASSY
CONNECTOR (includes o-ring)
O-RING
SUCTIONTUBE
CONNECTOR (includes o-ring)
O-RING
TESTFITTING
REARENGINEMOUNT
HEX HD CAPSCREW, M12X1.75X30
LOCKWASHER, M12
TUBE ASSY
O-RING
HYDROSTATIC TRANS. PUMP
(see page 10-15 for details)
SPLIT FLANGE CLAMP
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
LOCKWASHER, 7/16
FUEL LINE HOSE, 7/32" I.D.
THROTTLECABLE
FUEL LINE HOSE, 5/16" I.D.
HOSE ASSY
HOSENIPPLE
OILPRESSURESWITCH
TAPPED BAR
OILPRESSURESENDER
TUBEFITTING
3/8 NYLON TUBE
TY-RAP
Item
Part No.
Qty.
Description Of Part
30
31
32
33
34
35
36
9108-1243
8820-1005
8855-1009
8850-1616
9002-7908
8850-1613
1
2
2
2
1
1
Ref
37
38
39
40
41
42
43
44
9002-7187
9108-3072
8319-1041
8856-1108
7738-3202
7738-3203
2486-1170
1
1
4
4
1
1
2
Ref
45
46
47
48
49
50
*51
8471-8129
8540-1340
8859-1506
9108-3338
9108-4311
9108-4312
8866-2440
2
2
4
1
1
1
2
*52
8859-1506
8866-2330
2
2
*53
*54
8859-1506
8471-7597
8866-2018
2
1
1
*55
8859-1205
8866-2239
1
1
5-3
Item
Part No.
9108-5074
1
2
9108-3012
3
4
5
6
9108-3143
8319-1010
9108-3233
8866-2010
8859-1209
9108-3144
8866-2011
8859-1210
7713-3089
9108-6034
8319-1032
8319-1010
9108-3419
9108-3106
7
8
9
10
11
*12
13
14
15
16
17
8471-2738
8320-1135
18
19
20
21
22
23
24
25
26
27
8855-1012
9108-3404
9003-0271
2474-1047
9108-1388
9103-3246
8688-3075
PCN 950279 RS
Qty.
Description Of Part
Item
Part No.
Qty.
28
29
30
31
32
33
34
35
9002-7187
9108-1243
8820-1005
8855-1009
8850-1616
9002-7908
8850-1613
5
1
2
2
2
1
1
Ref
36
37
38
39
40
41
*42
*43
44
*45
46
47
48
49
50
51
52
53
54
55
9002-7187
9130-3056
8319-1041
8856-1108
7738-3202
7738-3203
9108-3493
9002-7471
9108-3338
9108-4311
8471-8207
9108-3306
8859-1206
8594-1017
8856-1109
9020-5792
8688-1227
9108-1158
8852-1010
8820-1106
1
1
4
4
1
1
10"
2
1
1
1
1
1
1
1
1
3
4
2
2
*56
*57
*58
9108-4312
9108-3475
2486-1170
1
2
2
Description Of Part
TY-RAP
THROTTLE CABLE BRACKET
HEX HD CAPSCREW, 1/4-20X1, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
BALL JOINT
HEX NUT, #10-32
ENGINE WIRING HARNESS (see
page 11-2 for details)
TY-RAP
FAN ASSY
HEX HD CAPSCREW, M8X1.25X70
FLAT WASHER, 5/16
PRIMARY FUEL FILTER ELEMENT
SECONDARY FUEL FILTER ELEMENT
FLEX LOOM, 1/2" I.D.
WASHER
HEX HD CAPSCREW, M16X2X120
MOUNTING PLATE
HOSE ASSY
STRAIGHT THREAD CONNECTOR
O-RING
SUPPORT CLAMP
WASHER, 3/8
CUSHION CLAMP
SHOCK MOUNT
SPECIAL WASHER
LOCKNUT
HEX HD CAPSCREW, 5/8-11X4-1/2,
GR5
COUPLER (bolts included)
TEST COUPLING
SUPPORT CLAMP
* Changed part numbers on items 11, 42, 43, & 45. Added items 56 & 57.
5-3
Item
Part No.
Qty.
Description Of Part
9108-5053
9108-4001
7738-3202
7738-3203
1
1
1
9108-3218
9020-6262
1
1
5-3
Item
Part No.
9108-5109
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
9108-3012
9130-3056
9114-3192
9002-7187
8688-3106
9002-7908
8850-1613
9108-1243
8820-1005
8855-1009
8850-1616
2474-1047
9103-3246
9108-1388
8688-3075
9003-0271
9108-3404
9002-8977
9002-1552
9108-3306
8859-1206
9114-3055
9108-3106
7713-3447
8471-2738
8320-1135
8855-1012
8594-1017
8856-1109
9020-5792
9108-6034
8319-1010
8319-1032
7713-3089
9108-3144
Qty.
Description Of Part
Item
Part No.
Qty.
8866-2011
8859-1210
9108-3233
8866-2010
8859-1210
8471-7851
9108-3493
1
1
1
1
1
1
10"
Ref
8319-1057
9002-7471
8319-1041
8856-1108
9108-4311
9108-4312
8821-1068
8855-1011
8820-1112
8855-1016
8866-2011
8859-1210
9114-3087
9108-3246
9002-8695
9105-3020
7738-3202
7738-3203
9108-1158
8688-1227
8852-1010
8820-1106
9108-3338
Description Of Part
5-3
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
JD
Part No.
Qty.
9108-5143
Ref
9108-3012
9130-3056
9112-3166
9002-7187
1
1
1
6
78"
2
1
1
1
2
2
2
1
1
1
2
18"
1
1
1
1
56"
1
1
1
1
1
1
2
4
4
1
1
1
2
10
8
1
1
8688-3106
9002-7908
8850-1613
9108-1243
8820-1005
8855-1009
8850-1616
2474-1047
9114-3315
9108-1388
8688-3075
9003-0271
9108-3404
9002-8977
9002-1552
9108-3306
9108-3338
8859-1206
9114-3055
9108-3106
7713-3447
8471-2738
8320-1135
8855-1012
8594-1017
8856-1109
9020-5792
9108-6034
8319-1010
8319-1032
7713-3089
9108-3144
Description Of Part
Item
Part No.
Qty.
Description Of Part
8866-2011
8859-1210
9108-3233
8866-2010
8859-1210
8471-7851
9108-3493
1
1
1
1
1
1
10"
Ref
8319-1057
9002-7471
8319-1041
8856-1108
9134-4048
9108-4312
8821-1068
2
4
4
1
1
8
8855-1011
8
Ref
8820-1112
8855-1016
8866-2011
8859-1210
9114-3087
9108-3246
9002-8695
9105-3020
7738-3202
7738-3203
9108-1158
8688-1227
8852-1010
8820-1106
9108-3019
2
1
1
1
1
2
2
1
1
4
3
2
2
1
5-3
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
1
2
8471-2738
8320-1135
2
4
3
4
5
6
7
8
9
10
11
12
13
14
8855-1012
9109-3001
9108-3106
9108-1285
8319-1021
8319-1013
9108-3115
9108-3113
9108-3114
9108-4001
9108-4162
9108-4002
4
1
1
1
9
4
1
1
1
1
1
1
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
9108-4003
8319-1006
8668-3480
8688-3260
1
4
1
1
8319-1021
8319-1013
9020-6124
8871-1384
8856-1109
8319-1032
8319-1004
8319-1010
8856-1111
8584-1150
8
8
1
1
4
1
1
1
1
1
STARTER
HEX HD CAPSCREW, M10X1.5X40
BUTT CONNECTOR
3/8 EYELET
WIRE, #16 RED
HEX HD CAPSCREW, M10X1.5X30
LOCKWASHER, M10
WATER TEMPERATURE SENDER
REDUCING BUSHING, 1/2X1/4
FLAT WASHER, 3/8
HEX HD CAPSCREW, M12X1.75X35
HEX HD CAPSCREW, M12X1.75X30
LOCKWASHER, M12
FLAT WASHER, 1/2
SUPPORT CLAMP
Item
Part No.
Qty.
9108-5053
Ref
9108-4001
7738-3202
7738-3203
9108-3218
9020-6262
1
1
1
1
1
Description Of Part
CUMMINS ENGINE FILTER KIT
(includes all items)
OIL FILTER
PRIMARY FUEL, FILTER ELEMENT
SECONDARY FUEL, FILTER ELEMENT
FUEL FILTER
AIR FILTER ELEMENT
5-4
VIEW A - A
PCN 940794 / 950279 RS
* Changed part numbers on items 16, 17, 18, 23, 24, 27, 28, 29, 44 & 45.
Added items 46 thru 53. Changed quantity of item 2.
5-4
Item
Item
Part No.
9108-5074
1
2
8471-2738
8320-1135
3
4
5
6
7
8
9
10
11
12
13
14
15
* 16
* 17
* 18
19
20
21
22
* 23
* 24
25
26
* 27
8855-1012
9108-3418
9108-3106
9002-7187
9108-6055
8319-1021
8319-1013
9020-6124
8871-1384
8319-1007
8594-1016
8856-1108
8319-1011
9108-3482
9002-8660
8866-2005
8319-1004
8319-1010
8856-1111
8584-1150
9108-3481
8859-1204
8871-1284
9020-5792
8866-2224
Qty.
Part No.
Qty.
9108-5053
Ref
9108-4001
7738-3202
7738-3203
9108-3218
9020-6262
1
1
1
1
1
Description Of Part
CUMMINS ENGINE FILTER KIT,
(includes all items)
OIL FILTER
PRIMARY FUEL FILTER ELEMENT
SECONDARY FUEL FILTER ELEMENT
FUEL FILTER
AIR FILTER ELEMENT
Description Of Part
Item
Part No.
Qty.
* 28
* 29
30
31
32
33
8471-8221
9108-3266
9108-3095
8866-2018
8866-2119
1
1
1
1
1
Ref
34
8820-1066
35
36
37
38
39
40
41
42
43
* 44
* 45
* 46
8855-1013
9108-6133
8319-1006
8856-1109
9108-6130
8319-1005
9108-6131
9108-4001
9108-4162
9108-3455
9108-3456
8866-2421
2
1
5
7
1
2
1
1
1
1
1
2
* 47
* 48
* 49
* 50
* 51
* 52
* 53
8859-1207
9040-2427
9020-5205
8320-1155
8209-2118
9003-0271
8688-3106
2
1
1
12
18"
1
2
Description Of Part
HOSE ASSY
TUBE ASSY
TUBE ASSY
STRAIGHT THREAD CONNECTOR
ELBOW, 45 DEGREES (swivel nut)
TRACTION LOCK VALVE (see page
10-23 for details)
HEX HD CAPSCREW, 1/2-13X1-1/4,
GR5
LOCKWASHER, 1/2
FLOW DIVIDER BRACKET
HEX HD CAPSCREW, M10X1.50X40
FLAT WASHER, 3/8
TUBE SUPPORT
HEX HD CAPSCREW, M10X1.5X45
TUBE SUPPORT
OIL FILTER
FAN/ALTERNATOR BELT
ALTERNATOR
STARTER
ELBOW, 45 DEGREES (includes item
47)
O-RING
STARTER SOLENOID
JUMPER WIRE
HEX HD CAPSCREW, 7/16-14 x 1 3/4
HOSE, 5/16
HOSE BARB
HOSE CLAMP
* Changed part numbers on items 16, 17, 18, 23, 24, 27, 28, 29, 44 & 45.
Added items 46 thru 53. Changed quantity of item 2.
5-4
Item
Part No.
Qty.
Description Of Part
9108-5053
9108-4001
7738-3202
7738-3203
1
1
1
9108-3218
9020-6262
1
1
5-4
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
9108-5109
Ref
1
2
3
4
5
6
7
8
9
8866-2105
8471-8208
8471-2738
8320-1155
8855-1012
9108-3418
9108-3106
9108-3266
8866-2421
1
1
8
12
16
1
4
1
2
8859-1207
8866-2005
8859-1204
9002-8660
8850-1005
2486-1170
8820-1020
8855-1010
9108-6055
8319-1021
8319-1013
9020-5205
9040-2427
9020-6124
8871-1384
9108-3503
9108-3504
8594-1016
2
2
2
2
2
2
2
2
1
9
16
1
1
1
1
1
1
1
27
28
29
30
31
32
33
34
35
36
37
38
39
40
8319-1007
8856-1108
8319-1011
9108-3481
8319-1004
8319-1010
8856-1111
9114-3122
9002-7187
9108-3482
9108-3456
8871-1284
9020-5792
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
1
1
1
2
2
3
1
1
1
1
1
1
Ref
41
42
43
44
45
46
47
48
49
50
51
52
53
8820-1066
8855-1013
8866-2224
8471-8221
9114-6058
8319-1006
8856-1109
8320-1135
9108-6130
8319-1005
9116-3201
9108-6131
8866-2064
2
2
1
1
1
5
7
4
1
2
1
1
1
8859-1209
Description Of Part
HEX HD CAPSCREW, M8 x 1.25 x 16
WASHER, 5/16
LOCKWASHER, M8
NEGATIVE BATTERY CABLE
HEX HD CAPSCREW, M12 x 1.75 x 30
LOCKWASHER, M12
WASHER, 1/2
SUPPORT CLAMP, 5/8
TY-RAP
POSITIVE BATTERY CABLE
STARTER
PIPE PLUG, 3/4
CUSHION CLAMP
TRACTION LOCK VALVE (see page
10-23 for details)
HEX HD CAPSCREW, 1/2-13 x 1-1/4
LOCKWASHER, 1/2
SWIVEL NUT BRANCH TEE
HOSE ASSY
FLOW DIVIDER BRACKET
HEX HD CAPSCREW, M10 x 1.5 x 40
WASHER, 3/8
HEX HD CAPSCREW, 7/16-14 x 1-1/2
TUBE SUPPORT
HEX HD CAPSCREW, M10 x 1.5 x 45
TUBE ASSY
TUBE SUPPORT
ELBOW, 90 DEGREES (includes
o-ring)
O-RING
5-4
Item
MB
Part No.
Qty.
Description Of Part
9108-5053
9108-4001
7738-3202
7738-3203
1
1
1
9108-3218
9020-6262
1
1
5-4
Item
Part No.
9108-5143
1
2
3
4
5
6
7
8
9
8866-2105
8471-8208
8471-2738
8320-1155
8855-1012
9108-3418
9108-3106
9108-3266
8866-2421
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
8859-1207
8866-2005
8859-1204
9002-8660
8850-1005
2486-1170
8820-1020
8855-1010
9108-6055
8319-1021
8319-1013
9020-5205
9040-2427
9114-3314
8871-1384
9108-3503
9108-3504
8594-1016
MB
Qty.
Description Of Part
Item
Part No.
Qty.
27
28
29
30
31
32
33
34
35
36
37
38
39
40
8319-1007
8856-1108
8319-1011
9108-3481
8319-1004
8319-1010
8856-1111
9114-3122
9002-7187
9108-3482
9108-3456
8871-1284
9020-5792
1
1
1
1
2
2
3
1
1
1
1
1
1
Ref
41
42
43
44
45
46
47
48
49
50
51
52
53
8820-1066
8855-1013
8866-2224
8471-8221
9114-6058
8319-1006
8856-1109
8320-1135
9108-6130
8319-1005
9116-3201
9108-6131
8866-2064
2
2
1
1
1
5
7
4
1
2
1
1
1
54
8859-1209
8471-7930
1
1
Description Of Part
HEX HD CAPSCREW, M8 x 1.25 x 16
WASHER, 5/16
LOCKWASHER, M8
NEGATIVE BATTERY CABLE
HEX HD CAPSCREW, M12 x 1.75 x 30
LOCKWASHER, M12
WASHER, 1/2
SUPPORT CLAMP, 5/8
TY-RAP
POSITIVE BATTERY CABLE
STARTER
PIPE PLUG, 3/4
CUSHION CLAMP
TRACTION LOCK VALVE (see page
10-23 for details)
HEX HD CAPSCREW, 1/2-13 x 1-1/4
LOCKWASHER, 1/2
SWIVEL NUT BRANCH TEE
HOSE ASSY
FLOW DIVIDER BRACKET
HEX HD CAPSCREW, M10 x 1.5 x 40
WASHER, 3/8
HEX HD CAPSCREW, 7/16-14 x 1-1/2
TUBE SUPPORT
HEX HD CAPSCREW, M10 x 1.5 x 45
TUBE ASSY
TUBE SUPPORT
ELBOW, 90 DEGREES (includes
o-ring)
O-RING
HOSE ASSY
5-4
Item
Part No.
Qty.
9115-5016
9115-3031
9114-3316
3
4
5
6
7
MB
8654-1381
8688-3106
Description Of Part
Item
Part No.
Qty.
8
9
10
11
12
8348-3497
8471-2746
8871-1283
8820-1095
1
60"
2
1
4
13
14
8856-1008
8855-1015
4
4
Description Of Part
HOSE CLAMP
FUEL LINE HOSE, 5/16 I.D.
HOSE NIPPLE, 90 DEGREES, 1/2X3/8
HEX SOCKET PIPE PLUG, 1/2
HEX HD CAPSCREW, 5/8-11X1-1/2,
GR5
WASHER, 5/8
LOCKWASHER, 5/8
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
5-4
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
Description Of Part
9108-5016
Ref
9108-3501
8654-1381
8871-1283
8871-2011
8874-1805
8871-1385
8471-2746
9040-0654
8348-3497
MPC 1867-AK
1
1
1
1
1
1
1
1
5
4
Item
11
12
13
14
* 15
* 16
* 17
Part No.
Qty.
Description Of Part
8820-1095
11"
1
56"
56"
4
8856-1008
8855-1015
4
4
9108-3218
5-5
Item
Part No.
Qty.
Description Of Part
1
2
3
4
5
6
7
8
9
10
11
12
13
14
9108-3323
8654-1381
8871-1283
8871-2011
8874-1805
7738-6065
8871-2013
9002-7331
9040-0654
1
1
1
1
1
1
1
1
1
5
3
11"
1
56"
8348-3497
9108-3218
5-5
Item
Part No.
Qty.
9112-5104
9115-3031
9114-3316
3
4
5
6
7
9108-3491
8654-1381
8688-3106
8
9
8348-3497
MB
Description Of Part
Item
Part No.
Qty.
10
11
12
8471-2746
8871-1283
8820-1095
1
1
4
13
14
15
16
17
8856-1008
8855-1015
8871-2011
8874-1805
8871-1385
4
4
1
1
1
Description Of Part
HOSE NIPPLE, 90 DEGREES, 1/2X3/8
HEX SOCKET PIPE PLUG, 1/2
HEX HD CAPSCREW, 5/8-11X1-1/2,
GR5
WASHER, 5/8
LOCKWASHER, 5/8
STREET ELBOW, 90 DEGREES, 1/8
HOSE NIPPLE, 1/8
PIPE BUSHING, 1/2X1/8
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
5-5
Item
Part No.
Qty.
9108-5013
Ref
1
2
3
4
5
6
9108-3065
9108-4198
9108-3094
8507-1128
9108-3364
8820-1016
1
1
1
2
1
17
7
8
9
10
11
12
13
8856-1108
8855-1010
8368-3308
9020-5918
8852-1206
8452-1056
2486-1170
12
17
2
2
2
1
1
971217-KG
Description Of Part
RADIATOR ASSY (includes items 1, 2, 6,
thru 14, 19, 20, 21 & 22)
RADIATOR (includes item 2)
RADIATOR CAP, 15 PS1
UPPER RADIATOR HOSE
HOSE CLAMP
LOWER RADIATOR HOSE
HEX HD CAPSCREW, 5/16-18x1/2,
GR5
FLAT WASHER, 5/16
LOCKWASHER, 5/16
SHOCK MOUNT
WASHER
HEX LOCKNUT, 3/8-16
DRAIN COCK
CLAMP
Item
Part No.
Qty.
14
15
16
17
18
9108-1181
9103-3137
8856-1003
8852-1205
9108-3066
9112-5109
1
1
2
2
1
1
19
20
21
22
23
24
25
8688-3327
9108-1541
9108-3085
9108-6041
8856-1006
8855-1013
8820-1067
2
1
1
1
4
4
4
Description Of Part
MOUNTING BRACKET
SHOCK MOUNT
FLAT WASHER, 5/16
HEX LOCKNUT, 5/16-18
OIL COOLER (No Longer Available)
OIL COOLER KIT (includes one
9108-3573 oil cooler and one
8471-9110 hose assy)
HOSE CLAMP
MOUNTING BRACKET
RADIATOR SHROUD
RADIATOR MOUNT
FLAT WASHER, 1/2
LOCKWASHER, 1/2
HEX HD CAPSCREW,1/2-13X1-1/2,
GR5
5-6
Item
Item
Part No.
Qty.
Description Of Part
9108-5013
Ref
1
2
3
4
5
6
9108-3065
9108-4198
9108-3094
8507-1128
9108-3364
8820-1016
1
1
1
2
1
16
7
8
9
10
11
12
13
14
15
16
17
8856-1003
8855-1010
8368-3308
9020-5918
8852-1206
8452-1056
8471-7872
9108-1181
9103-3137
8856-1003
8852-1205
12
16
2
2
2
1
1
1
1
2
2
971217-KG
Part No.
Qty.
* 18
9108-3066
9112-5109
1
1
19
20
21
22
23
24
25
8688-3327
9108-1541
9108-3085
9108-6041
8856-1006
8855-1013
8820-1067
2
1
1
1
4
4
4
26
27
28
29
9130-1086
9130-3057
8856-1003
8820-1021
1
1
4
4
30
31
32
33
34
35
36
8820-1020
7714-3006
9108-1654
9003-0271
8866-2227
8866-1345
8866-1408
2
6
2
1
1
1
1
Description Of Part
OIL COOLER (No Longer Available)
OIL COOLER KIT (includes one
9108-3573 oil cooler and one
8471-9110 hose assy)
HOSE CLAMP
MOUNTING BRACKET
RADIATOR SHROUD
RADIATOR MOUNT
FLAT WASHER, 1/2
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-1/2,
GR5
FLAT BAR
DUST SHIELD
FLATWASHER, GR5
HEX HD CAPSCREW, 5/16-18X1-1/4,
GR5
HEX HD CAPSCREW, 5/16-18X1, GR5
WHIZ LOCKNUT, 5/16-18
BAR
FITTING
SWIVEL NUT BRANCH TEE, 3/4TUBE
TUBE END REDUCER, 3/4X3/8
NUT
5-6
Item
Part No.
Qty.
9108-5139
Ref
1
2
3
4
5
6
9114-3269
9108-4198
9108-3094
8507-1128
9108-3364
8820-1016
1
1
1
2
1
16
7
8
9
10
11
12
* 13
14
15
16
17
18
19
8856-1003
8855-1010
8368-3308
9020-5918
8852-1206
8452-1056
8471-9109
9108-1181
9103-3137
8866-1408
8852-1205
9108-3573
8688-3327
20
16
2
2
2
1
1
1
2
1
4
1
2
SVC
Description Of Part
RADIATOR ASSY, (includes items
1 thru 6,12 of item 7, 8, 12, 13, 14,
16, 18 thru 21, 28, 33 & 34)
RADIATOR, (includes item 2)
RADIATOR CAP, 15 PSI
UPPER RADIATOR HOSE
HOSE CLAMP
LOWER RADIATOR HOSE
HEX HD CAPSCREW, 5/16-18X1/2,
GR5
FLAT WASHER, 5/16
LOCKWASHER, 5/16
SHOCK MOUNT
WASHER
HEX LOCKNUT, 3/8-16
DRAIN COCK
HOSE ASSY
MOUNTING BRACKET
SHOCK MOUNT
NUT
HEX LOCKNUT, 5/16-18
OILCOOLER
HOSE CLAMP
Item
Part No.
Qty.
20
21
22
23
24
25
9108-1541
9108-3085
9108-6174
8856-1006
8855-1013
8820-1067
1
1
1
4
4
4
26
27
28
29
9130-1086
9130-3057
8866-1345
8820-1021
1
1
1
4
30
31
32
33
34
35
36
37
38
39
40
8820-1020
7714-3006
9108-1654
9003-0271
8866-2227
7713-3306
7713-3139
7732-3029
7713-3140
7713-3390
7713-3177
2
6
2
1
1
1
1
1
1
1
1
Description Of Part
MOUNTING BRACKET
RADIATOR SHROUD
RADIATOR MOUNT
FLAT WASHER, 1/2
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-1/2,
GR5
FLAT BAR
DUST SHIELD
REDUCER ADAPTER
HEX HD CAPSCREW, 5/16-18X1-1/4,
GR5
HEX HD CAPSCREW, 5/16-18X1, GR5
WHIZ LOCKNUT, 5/16-18
BAR
FITTING
SWIVEL NUT RUN TEE, 3/4 TUBE
STACK BOLT
HOSE CLAMP
HOSE CLAMP
COVER PLATE
SAFETY CLIP
HEX HD CAPSCREW, 5/16-18X1-3/8
5-6
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
1
2
3
4
5
6
7
8
9
10
11
12
9103-3028
7738-3154
8871-1210
8870-1023
9002-7713
9108-3129
9108-3127
9108-3128
9108-3124
9108-3126
7710-3138
Ref
1
1
1
1
6
1
1
1
1
1
2
13
14
15
16
17
18
19
9108-1327
8820-1020
8856-1108
8852-1305
2492-1332
1
6
8
6
1
1
2
BRACKET
HEX HD CAPSCREW, 5/16-18X1, GR5
FLAT WASHER, 5/16
HEX LOCKNUT, 5/16-18
MUFFLER CLAMP
BRIDGE
NUT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
5-7
Item
Part No.
1
2
3
4
5
* 6
7
8
9
10
11
12
9103-3028
7738-3154
8871-1210
8870-1023
9116-3129
9108-3129
9108-3127
9108-3128
9108-3124
9108-3126
7710-3138
PCN 950647 MB
Qty.
Description Of Part
Item
13
14
15
16
17
18
* 19
Part No.
Qty.
8820-1018
8856-1108
8852-1305
2492-1332
4
4
4
1
1
2
1
9116-3137
Description Of Part
HEX HD CAPSCREW, 5/16-18 x 3/4
FLAT WASHER, 5/16
HEX LOCKNUT, 5/16-18
MUFFLER CLAMP (includes 17 & 18)
BRIDGE
NUT
BAND CLAMP
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
5-7
Item
1
2
3
4
5
KG
Part No.
Qty.
9020-5663
9020-6606
9020-6262
9020-1414
9020-0807
1
1
1
1
1
1
* Corrected artwork.
5-8
* NOTE:
Item
Part No.
Qty.
9108-3560
8368-3175
1
2
3
4
* 5
6
7
9108-3253
8855-1011
8820-1031
2
4
2
4
4
9108-3250
* 1
* 2
MB
Description Of Part
TAIL PIPE
MUFFLER CLAMP (includes items
3 & 4)
BRIDGE
NUT
MUFFLER BRACKET (see above note)
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/8-16X1-1/2,
GR5
MUFFLER
Item
* 9
10
11
12
13
14
Part No.
Qty.
9108-3427
9108-6055
8319-1013
8319-1021
9104-1016
7721-3031
1
1
4
4
1
2
Description Of Part
FLEXIBLE CONNECTOR
EXHAUST TUBE
LOCKWASHER M10
HEX HD CAPSCREW, M10X1.5X30
EXHAUST SLEEVE
SEAL CLAMP
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
* Changed part numbers on items 1, 2 & 9, Added items 13 & 14 and service note.
5-9
Item
Part No.
Qty.
1
2
9108-3560
2492-1332
1
3
9108-3250
9112-3165
7721-3031
9104-3150
9108-6055
8319-1013
8319-1021
2
4
2
1
2
1
1
4
4
3
4
5
6
7
8
9
10
11
Description Of Part
TAIL PIPE
MUFFLER CLAMP (includes items
3 & 4)
BRIDGE
NUT
MUFFLER
EXHAUST PIPE
CLAMP (includes hardware)
FLEXIBLE TUBING
EXHAUST TUBE
LOCKWASHER, M10
HEX HD CAPSCREW, M10X1.5X30
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
MB
5-9
DRIVE TRAIN
(9108-3267) Front Axle Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92
Item
Part No.
Qty.
9108-3267
Ref
Ref
Ref
Ref
Description Of Part
FRONT AXLE ASSY (includes items 1
thru 4)
AXLE HOUSING ASSY (see page 6-2
for details)
WHEEL END ASSY (see page 6-5 for
details)
CARRIER ASSY (see page 6-3 for
details)
BRAKE ASSY ( see page 6-4 for
details)
6-1
DRIVE TRAIN
(9109-5023) Front Axle Assembly - 522
(9112-5047) Front Axle Assembly - 524
Starting Serial No. 0177165
Original Issue 3-96
TO BRAKE
LINE SEE
PAGE 8-1
Item
Part No.
Qty.
9109-5023
9112-5047
1
2
3
4
5
6
7
8859-1205
8866-2006
8859-1204
8866-2005
9112-3130
Description Of Part
Item
Part No.
Qty.
Description Of Part
8
9
10
8866-2106
9112-3127
8866-2224
1
1
1
11
12
13
14
9114-3172
8850-1012
9002-7473
8320-1058
1
4
4
4
15
8866-2194
16
17
8859-1206
8471-8153
8471-8021
1
1
1
6-1
DRIVE TRAIN
(9109-5020) Front Axle Assembly - 522
(9108-5110) Front Axle Assembly - 524
Starting Serial No. 0177189
Original Issue 6-96
Revised 10-17-97
TO BRAKE
LINE SEE
PAGE 8-1
Item
Part No.
Qty.
9109-5020
9108-5110
1
2
3
4
5
6
7
8859-1205
8866-2006
8859-1204
8866-2005
9112-3130
PCN 960108 MB
Description Of Part
Item
Part No.
Qty.
Description Of Part
8
9
10
8866-2106
9112-3127
8866-2224
1
1
1
11
12
13
14
9114-3172
8850-1012
9002-7473
8320-1058
1
4
4
4
15
8866-2194
* 16
*17
8859-1206
8471-8903
8471-8077
1
1
1
6-1
DRIVE TRAIN
(9108-4044) Front Axle Housing
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92
Item
1
2
3
4
5
6
7
8
Part No.
Qty.
9108-4044
8307-3699
9108-4045
7710-4289
9108-4046
9108-4047
9108-4048
9108-4049
Description Of Part
Item
Part No.
Qty.
9
10
11
12
9108-4050
9108-4051
9108-4052
7710-4343
2
4
2
1
Description Of Part
CAPSCREW
WASHER
CAPSCREW
DRAIN PLUG
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
6-2
DRIVE TRAIN
(9112-3119) Front Axle
Starting Serial No. 0177165
Original Issue 3-96
Revised 4-12-04
SERVICE NOTE: When servicing this axle, it is recommended that on machines with starting serial numbers prior to
0177336, that you:
1). Replace the old style cover plate with the new cover plate kit, p/n 9114-5130.
2). Then refill the axle with 40 pints of mobil 424 fluid instead of 33 pints.
Item
Qty.
Description Of Part
9112-3119
9114-5130
Ref
Ref
9114-4326
Ref
Ref
6
7
8
9
10
* 11
*12
13
LK
Part No.
9114-4327
9114-4328
9114-4329
9108-4046
9108-4047
3
1
2
2
2
1
9114-1511
9114-4331
8871-1284
9114-4332
6-2
DRIVE TRAIN
(9108-4163) Front Axle Differential Carrier
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-27-07
JM
6-3
DRIVE TRAIN
(9108-4163) Front Axle Differential Carrier
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-27-07
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
- 23
24
25
JM
Part No.
Qty.
9108-4163
9108-4053
9108-4054
Ref
1
1
Ref
1
8
8
1
1
1
1
9108-4056
9108-4057
9108-4058
9108-4059
9108-4060
9108-4061
9108-4062
9108-4063
9108-4064
9108-4065
9108-4066
9108-4067
9108-4068
9108-4069
9108-4070
9108-4071
9108-4072
9108-4073
9108-4074
9108-4059
9108-4075
9108-4076
9108-4077
9108-4078
9108-4079
9108-4080
8307-3699
9108-4081
9108-4082
9108-4083
4
4
4
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
AR
AR
AR
1
1
1
1
4
4
1
Description Of Part
Item
26
CARRIER ASSY, (includes all items)
27
NUT
28
WASHER
BRAKE ASSY, (see page 6-4 for details) 29
30
OIL SEAL
CAPSCREW
WASHER
THRUSTWASHER
31
PINION BEARING CONE, (outer)
32
PINION BEARING CAP, (outer)
33
PINION BEARING CAGE, (includes
items 9 & 15)
NUT
WASHER
STUD
34
.125 SPACER
35
.126 SPACER
36
.127 SPACER
37
.128 SPACER
38
.129 SPACER
39
.130 SPACER
* 40
.136 SPACER
41
.142 SPACER
42
.148 SPACER
43
.154 SPACER
44
.158 SPACER
45
PINION BEARING CUP
46
PINION BEARING CONE
47
PINION
48
.003 SHIM
49
.005 SHIM
50
.010 SHIM
51
REAR PINION BEARING
52
REAR PINION LOCKRING
53
DIFFERENTIAL CARRIER ASSY
PLUG
THRUSTWASHER
PINION
SPIDER
Part No.
Qty.
9108-4084
9108-4085
9108-4086
9108-4087
9108-4088
9108-4089
9108-4090
9108-4091
9108-4092
9108-4093
9108-4094
2
2
2
2
AR
AR
AR
AR
16
1
1
9108-4095
9108-4097
9108-4098
9108-4099
2
2
2
4
4
4
2
2
12
12
12
14
1
12
12
1
1
1
1
1
8348-3441
9108-4101
9108-4102
7710-4297
9108-4103
9108-4104
9108-4102
9108-4360
9108-4354
9108-4355
9108-4356
9108-4357
Description Of Part
GEAR
THRUSTWASHER
CLUTCH SPACER
CLUTCH DISC
.005 SHIM
.010 SHIM
.013 SHIM
.015 SHIM
CLUTCH DISC
GEAR ASSY, (includes item 17)
FLANGE HALF DIFF. CASE ASSY,
(includes items 1,19,20,23 thru 31, 33
& 42 thru 48)
DIFFERENTIAL CASE ASSY,
(includes items 23 thru 31, 45 thru 48)
BEARING CONE
BEARING CUP
ADJUSTING RING
DOWEL PIN
WASHER
CAPSCREW
COTTER PIN
BEARING CAP, (includes item 37)
CAPSCREW
WASHER
NUT
CLUTCH DISC
PLAIN HALF DIFF. CASE
CAPSCREW
WASHER
SPLINED SHAFT
INNER SPLINE ADAPTER
OUTER COLLAR
EXTERNAL SNAP RING
INTERNAL SNAP RING
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE
6-3
DRIVE TRAIN
Carrier Assembly
Starting Serial No. 0177165
Original Issue 3-96
Revised 10-24-03
Item
Part No.
Qty.
9114-4382
Ref
9114-4383
9114-4384
9114-4385
1
2
3
4
5
* 6
7
8
9
10
9114-4386
9114-4387
9114-4388
8307-3828
9114-4389
9114-4390
9114-4391
8348-3584
9114-4392
11
12
13
14
15
16
17
18
19
GP
9114-4393
9114-4394
9114-4395
9114-4396
8348-3584
Description Of Part
Item
Part No.
Qty.
Description Of Part
20
21
22
23
9114-4397
9020-7204
9020-0440
24
9114-4398
12
1
1
4
2
3
1
1
25
26
27
9114-4399
9114-4400
28
29
30
31
32
33
34
35
36
9114-4401
9114-4402
9114-4403
8348-3584
9114-4404
9114-4405
9114-4406
9114-4407
9114-4408
CAPSCREW, M10X1.5X80.0
BEARING CONE
BEARING CUP
SHIM (0.05) (included in shim kit)
SHIM (0.125) (included in shim kit)
SHIM (0.20) (included in shim kit)
SHIM (0.50) (included in shim kit)
PINION CAGE ASSY (includes
items 22 & 29)
WASHER
CAPSCREW, M12X1.75X40.0
SHIM (1.20) (included in shim kit)
SHIM (1.25) (included in shim kit)
SHIM (1.30) (included in shim kit)
SHIM (1.35) (included in shim kit)
SHIM (1.40) (included in shim kit)
SHIM (1.45) (included in shim kit)
SHIM (1.50) (included in shim kit)
BEARING CONE
BEARING CUP
MOTOR ADAPTER FLANGE
WASHER
CAPSCREW, .3750-16UNC-2AX1.25
DRIVEN SLEEVE
PINION NUT, M24X1.5
DRIVE SLEEVE
SNAP RING
8
8
1
1
1
1
1
1
1
1
1
1
8
8
1
1
1
1
6-3
DRIVE TRAIN
(9108-4055) Brake Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-25-97
Item
1
2
3
4
5
6
7
8
9
10
11
KG
Part No.
Qty.
9108-4055
9108-4211
9108-4212
9108-4213
1
1
1
4
1
2
6
7
4
2
1
8
Description Of Part
BRAKE ASSY (includes items
1 thru 18)
SPRING KIT (includes items
9 & 11)
SEAL KIT (includes items 9,
& items 13 thru 18)
LINING KIT (includes items 4, 5,
6, 7 & 9)
COVER PLATE
SPLINED SHAFT
SOCKET HD SHOULDER BOLT
PRIMARY DISC
ROTOR DISC (thick)
ROTOR DISC
STATOR DISC
SOCKET HD CAPSCREW
CASE GASKET
SPRING PLATE
SPRING
Item
12
13
14
15
16
17
18
Part No.
Qty.
1
1
1
1
1
1
4
Description Of Part
PISTON
BACK-UP RING
O-RING
BACK-UP RING
O-RING
PRESSURE PLATE
SOCKET HD BOLT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
NOTE: ALL REPAIR KITS CONTAIN
TWO TYPES OF GASKETS
(ITEM 9). BE SURE TO
USE THE CORRECT
GASKETS FOR YOUR
MODEL
* Removed items 1 thru 4 from old page that didn't apply. Re-numbered entire page. Art
redrawn to match parts list.
6-4
DRIVE TRAIN
Brake Assembly
Starting Serial No. 0177165
Original Issue 3-96
Revised 5-26-05
Item
Part No.
9114-4442
9114-4369
9114-4370
9114-4371
JD
9114-4372
2
3
9114-4373
9114-4374
9112-4094
6
7
9112-4110
9112-4111
Qty.
Description Of Part
Item
Part No.
9
10
11
12
13
14
15
16
17
18
19
20
9114-4376
9114-4377
9114-4378
8688-1421
9114-4379
9112-4112
9114-4380
9114-4381
Qty.
8
8
8
8
2
24
16
16
16
2
2
8
8
2
6
42
Description Of Part
SHIM (0.075) (included in shim kit)
SHIM (0.125) (included in shim kit)
SHIM (0.255) (included in shim kit)
SHIM (0.555) (included in shim kit)
BRAKE PISTON
SPRING
SPRING
WASHER
RETURN SPRING BOLT
O-RING
BRAKE ACTUATING PLATE
FRICTION DISC
STATIONARY DISC
BRAKE REACTION PLATE
BRAKE DISC LOCKPIN
CAPSCREW, M6X1.0X12.0 (allen)
NOTE: QUANTITIES SHOWN ARE
FOR BOTH SIDES.
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
6-4
DRIVE TRAIN
(9108-4164) Front Axle Shaft & Planetary Wheel End
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-7-97
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
KG
Part No.
Qty.
Description Of Part
9108-4164
7710-4343
9108-4105
9108-4106
9108-4107
9108-4108
9108-4109
9108-4110
9108-4111
2
2
2
2
2
2
2
2
2
2
9108-4112
9108-4113
9108-4114
9108-4115
9108-4116
9108-4117
9108-4118
9108-4119
32
32
6
6
6
6
6
2
Item
*18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
Qty.
8368-4127
9108-4120
9108-4121
9108-4122
8308-1152
9108-4123
9108-4124
9108-4125
9108-4126
9108-4127
9108-4128
9108-4129
9108-4130
9108-4131
2
2
2
2
24
24
2
2
24
14
14
28
28
2
Description Of Part
BEARING CUP (pressed into hub)
WHEEL HUB (includes item 18)
OIL SEAL
BRAKE DISC
WASHER
CAPSCREW
SPINDLE
BRAKE ADAPTER
WHEEL STUD
CAPSCREW
CAPSCREW (w/o brake adapter)
WASHER
NUT
AXLE SHAFT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
6-5
DRIVE TRAIN
(9114-4339) (9114-4337) Left/Right Housing Assembly
(9114-4333) (9114-4335) Axle Shaft and Wheel Flange Assembly
Starting Serial No. 0177165
Original Issue 3-96
Revised 5-7-97
Item
Part No.
Qty.
Description Of Part
9114-4333
2
3
9114-4334
9114-4335
28
2
4
5
6
7
8
9020-3543
9114-4336
8698-4451
8698-4452
9114-4337
24
2
2
2
1
9114-4338
Ref
9114-4339
9114-4340
Ref
9114-4341
9114-4342
9114-4343
9114-4344
4
32
8
14
9114-4345
14
9114-4346
9114-4347
2
4
9
10
11
12
* 13
KG
Item
Part No.
Qty.
9114-4348
9114-4349
16
17
18
19
9114-4350
9114-4351
9114-4352
9114-4353
9114-4354
9114-4355
2
2
2
2
2
2
20
21
22
23
24
25
26
27
28
9114-4356
9114-4357
9114-4358
9114-4359
9114-4360
9114-4361
9114-4362
9114-4363
9114-4364
6
6
6
6
6
6
6
6
1
9114-4365
9114-4366
9114-4367
9114-4368
2
2
2
*14
*15
29
30
31
Description Of Part
CAPSCREW - USE W/26mm SPACER,
M14X1.5X85 (position at 7 & 5 oclock)
CAPSCREW - USE W/19mm SPACER,
M14X1.5X78 (position at 12 oclock)
STUD - RIGHT SIDE, M14X1.5X232.0
STUD - LEFT SIDE, M14X1.5X112.0
BUSHING
BEARING CUP
BEARING CONE
SPIDER ASSY (includes items
20 & 24)
CAPSCREW, M10X23.0
THRUSTWASHER
KIT ROLLER
SPACER
PLANETARY PINION SHAFT
WASHER
SNAP RING
PLANETARY PINION
SUN GEAR (287.0mm) - RIGHT SIDE
(shown)
SUN GEAR (247.0mm) - LEFT SIDE
(not shown)
RING GEAR
ADJUSTING NUT
CAPSCREW (adjusting nut lock)
NOTE: QUANTITIES SHOWN ARE
FOR BOTH SIDES.
6-5
DRIVE TRAIN
(9112-3024) Rear Steering Axle Drive Hub (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-15-07
Item
1
2
* 3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
LK
Part No.
Qty.
9112-3024
9104-4462
9112-4001
9112-4002
1
Ref
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
9112-4004
9112-4010
9112-4009
9112-4007
9112-4008
9112-4006
9112-4005
9112-4011
9112-4012
9112-4013
9112-4014
9112-4015
9112-4016
9112-4017
Description Of Part
REAR DRIVE HUB (includes all items)
SEAL KIT (includes items 4, 7 & 19)
COUPLING
INPUT SHAFT
SPINDLE
OIL SEAL
BEARING CONE
BEARING CUP
SEAL
HUB
BEARING CUP
BEARING CONE
THRUSTWASHER
THRUSTWASHER
SPRING
RETAINING RING
RING GEAR
MAGNETIC PLUG
SECONDARY CARRY ASSY, (includes
items 18 & 19)
Item
Part No.
Qty.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
9109-4003
9106-4010
9112-4018
9112-4019
9112-4020
9112-4021
9104-4105
9112-4023
9112-4024
9112-4025
9112-4026
9112-4027
9112-4028
9104-4311
1
1
1
1
1
1
1
1
1
2
12
12
1
12
Description Of Part
LOCKNUT
LOCKSCREW
PRIMARY CARRIER ASSY
PRIMARY SUN GEAR
DISENGAGE PLUNGER
O-RING
THRUSTWASHER
COVER
DISENGAGE COVER
BOLT
BOLT
FLATWASHER
PIPE PLUG
WHEEL BOLT
6-6
DRIVE TRAIN
(9108-3462) Rear Steering Axle Drive Hub (524)
Starting Serial No. 0177106
Original Issue 1-90
Revised 2-15-07
Item
Part No.
Qty.
9108-3462
9104-4462
9112-4001
9112-4002
9104-4278
1
2
3
* 4
5
6
7
8
9
10
11
12
13
9020-2501
9020-2500
9104-4360
9106-4006
9106-4005
9106-4007
9104-4100
9104-4282
14
15
9109-4003
9106-4010
LK
Description Of Part
Item
Part No.
Qty.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
9104-4103
9104-4104
9104-4106
9104-4107
9104-4109
9104-4361
9112-4027
9104-4111
9104-4105
9104-4112
9104-4113
9104-4101
1
1
1
1
1
1
12
12
1
1
2
1
1
12
1
9104-4311
9104-4099
Description Of Part
PRIMARY CARRIER ASSY
PRIMARY SUN GEAR
DISENGAGE PLUNGER
O-RING
COVER
PIPE PLUG
FLAT WASHER
HEX HD CAPSCREW, 3/8-16
THRUSTWASHER
DISENGAGE COVER
HEX HD BOLT, 5/16-18X1/2
MAGNETIC PLUG
SEAL
WHEEL BOLT
RETAINING RING
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
6-6
DRIVE TRAIN
(9112-3145) Rear Steering Axle Drive Hub
Starting Serial No. 0177419
Original Issue 11-97
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
MB
Part No.
Qty.
9112-3145
9112-4001
9112-4113
9112-4114
9112-4007
9112-4004
9112-4010
9112-4009
9104-4311
9114-4178
9114-4179
9114-4180
9114-4181
9114-4182
9114-4183
9112-4014
9103-4390
9114-4175
Description Of Part
Item
Part No.
Qty.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
9114-4184
9104-4101
9114-4185
9114-4186
9114-4187
9104-4105
9104-4106
9104-4107
9114-4188
9114-4189
9112-4027
9112-4028
9112-4024
9112-4025
1
1
1
1
1
1
1
1
1
12
12
1
1
2
Description Of Part
RING GEAR
MAGNETIC PLUG
SECONDARY CARRIER ASSY
PRIMARY CARRIER ASSY
PRIMARY SUN GEAR
THRUSTWASHER
PLUNGER
O-RING
COVER
HEX HD BOLT, GR8
FLAT WASHER
PIPE PLUG
DISENGAGE COVER
HEX HD BOLT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
QUANTITIES SHOWN ARE FOR
ONE HUB ASSEMBLY ONLY.
6-6
DRIVE TRAIN
(9109-3006) Rear Steering Axle Non Drive Hub (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-20-93
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
Qty.
9109-3006
9104-4311
9109-4008
9112-4007
9112-4004
9112-4010
9112-4009
9112-4008
9112-4005
9112-4006
9112-4011
9109-4004
9109-4015
9109-4003
9109-4001
9112-4016
9112-4028
9109-4013
9112-4027
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
12
Description Of Part
NON-DRIVING HUB ASSY
(includes all items)
WHEEL BOLT
OUTPUT SHAFT
SEAL BOOT
OIL SEAL
BEARING CONE
BEARING CUP
HUB
BEARING CONE
BEARING CUP
THRUSTWASHER
SPLINED SPACER
LOCKSCREW
LOCKNUT
COVER
MAGNETIC PLUG
PIPE PLUG
HEX HD BOLT
WASHER
6-7
DRIVE TRAIN
Wheels & Tires
Starting Serial No. 0177005
Original Issue 1-90
Revised 10-17-97
PCN 970966 MB
Item
Part No.
Qty.
1
2
3
4
9112-5002
9112-5003
9104-3298
9104-3146
9108-3385
9103-3104
1
1
1
12
1
1
Description Of Part
R.H. TIRE ASSY (includes items 1,3, & 4)
L.H. TIRE ASSY (includes items 1,3, & 4)
WHEEL
LUG NUT
VALVE
TIRE (not illustrated)
6-8
CONTROLS
Tilt & Sway
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-93
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
9020-0638
9108-6111
9108-6112
9002-8662
8856-1113
9108-1354
8863-1338
8882-1004
8850-1406
9002-7987
9108-6081
9002-1552
8863-1301
9108-3136
2
1
1
3
AR
1
1
2
2
2
2
2
2
4
Description Of Part
KNOB
LEVER ASSY, SWAY
LEVER ASSY TILT
WAVE BEND WASHER
FLAT WASHER, 5/8
SHAFT
COTTER PIN, 3/16X1-3/4
YOKE END
HEX JAM NUT, 3/8-24
SPRING CLEVIS
ROD LINKAGE
CLEVIS PIN
COTTER PIN, 1/16X1/2
BUSHING
7-1
CONTROLS
Lift & Crowd
Starting Serial No. 0177005
Original Issue 1-90
Revised 1-26-94
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
9108-6113
9020-0638
9108-3136
9002-8662
8856-1113
8850-1008
9108-6064
9020-0406
8850-1406
1
1
6
3
AR
1
1
3
4
RS
Description Of Part
HANDLE WELDMENT
KNOB
BUSHING
WAVE BEND WASHER
FLAT WASHER, 5/8
HEX NUT, 1/2-13
BELLCRANK
BALL JOINT
HEX JAM NUT, 3/8-24
Item
Part No.
Qty.
10
11
12
13
14
15
16
17
18
9040-0543
9108-6031
9020-3502
9106-6021
9106-6020
9002-1152
8863-1301
9108-6063
8850-1108
1
1
2
1
1
2
2
1
1
Description Of Part
ROD
BELL CRANK
SOCKET HD SHOULDER BOLT
LINKAGE ROD
LINKAGE ROD
CLEVIS PIN
COTTER PIN, 1/16X1/2
BELLCRANK
HEX JAM NUT, 1/2-13
7-2
CONTROLS
Accelerator Linkage
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-4-99
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
*1
2
3
4
5
6
9103-6022
9108-6132
9103-1088
8850-1404
8668-3118
8825-1018
1
1
1
2
3
1
7
8
9
10
11
9002-8946
8856-1111
9103-1087
9103-3281
8856-1109
2
1
1
1
1
12
13
14
15
16
17
18
19
20
21
22
23
8850-1105
9002-1584
8863-1318
9108-3404
9002-8977
8863-3001
8863-1301
8820-1005
8855-1009
8850-1616
9020-7801
9108-1243
1
1
1
1
1
1
1
2
2
2
1
1
KG
Description Of Part
HEAVY HEX JAM NUT, 5/16-18
CLEVIS PIN
COTTER PIN 1/8X1
THROTTLE CABLE
YOKE
YOKE PIN, 1/4
COTTER PIN, 1/16X1/2
HEX HD CAPSCREW, 1/4-20X1, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
SPRING
THROTTLE CABLE BRACKET
7-3
CONTROLS
(9114-3118) Accelerator Pedal Assy
Starting Serial No. 0177122
Original Issue 12-95
Revised 1-18-02
7
8
6
13
14
15
10
11
13
14
15
16
13
14
15
Item
* 2
* 3
* 4
5
* 6
7
8
SVC
3
17
18
4
5
12
TO ENGINE
Part No.
Part No.
Qty.
Description Of Part
Item
9114-3118
9114-4196
9
10
11
12
9114-4197
9114-4198
1
1
9112-1210
9020-7801
1
1
1
1
1
1
1
1
Qty.
Description Of Part
1
1
2
Ref
JAM NUT
HEEL REST
SCREW, (self tap)
THROTTLE CABLE, (see pages 5-1
& 5-3 for details)
HEX HD CAPSCREW, 1/4-20X3/4,
GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
FLAT WASHER, 1/4
CLEVIS
CLEVIS PIN
13
8820-1003
14
15
16
* 17
* 18
8855-1009
8850-1004
8856-1107
9002-8977
9002-1552
5
5
1
1
1
7-3
CONTROLS
(9114-3342) Accelerator Pedal Assy
Starting Serial No. 0177368
Original Issue 1-98
Revised 1-18-02
7
8
6
13
14
15
10
11
13
14
15
16
13
14
15
3
17
18
Description Of Part
Item
9114-3342
9114-4432
9
10
11
12
9114-4197
9114-4433
1
1
9112-1210
9020-7801
1
1
1
1
1
1
1
1
* 6
7
8
SVC
TO ENGINE
Qty.
* 2
* 3
* 4
12
Part No.
Item
4
5
Part No.
Qty.
Description Of Part
1
1
2
Ref
JAM NUT
HEEL REST
SCREW, (self tap)
THROTTLE CABLE, (see pages 5-1
& 5-3 for details)
HEX HD CAPSCREW, 1/4-20X3/4,
GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
FLAT WASHER, 1/4
CLEVIS
CLEVIS PIN
13
8820-1003
14
15
16
* 17
* 18
8855-1009
8850-1004
8856-1107
9002-8977
9002-1552
5
5
1
1
1
* Revised illustration, Cable Attach Kit, part number on Heel Rest Kit and
items 2, 3, 4, 6 & 17; added item 18 and note above parts list.
7-3
CONTROLS
Steering Column
Starting Serial No. 0177005
Original Issue 1-90
Revised 10-16-96
Item
Part No.
9108-3081
KG
3
4
9108-1264
8820-1008
8820-1037
6
7
8
9
8855-1011
8820-1033
8855-1011
Qty.
Description Of Part
Item
10
REVERSING MASTER SWITCH ASSY
11
(includes items 18, 19 & 20)
12
Ref STEERING COLUMN
13
(see page 7-5 for details)
14
1 SHIFT BRACKET
15
4 HEX HD CAPSCREW, 1/4-20X1-3/4,
16
GR5
17
2 HEX HD CAPSCREW, 3/8-16X1-1/2,
18
GR5
2 LOCKWASHER, 3/8
* 19
2 HEX HD CAPSCREW, 3/8-16X3/4, GR5 * 20
2 LOCKWASHER, 3/8
Ref STEERING ORBITROL,
(see page 10-20 for details)
1
Part No.
Qty.
9020-4057
9108-3235
8668-3480
8903-1196
8348-3113
8348-3114
30"
1
5
9
1
1
6"
1
2
1
1
9108-4240
9108-4268
9108-3428
9108-4345
Description Of Part
MULTIPLE CONDUCTOR CABLE
ROMEX CONNECTOR
BUTT CONNECTOR
PRESSURE TERMINAL
3-WAY CONNECTOR (female)
3-WAY CONNECTOR (male)
16 GA. WIRE
KNOB
FORWARD/REVERSE SWITCH
FORWARD/REVERSE DECAL
HANDLE ASSY W/KNOB
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE
7-4
CONTROLS
Steering Column
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-17-97
Item
Part No.
Qty.
9114-5030
9108-3081
2
3
4
9108-1264
8820-1008
*5
6
7
8820-1035
8855-1011
8820-1033
8
9
10
9108-4240
9108-3491
PCN 960007 MB
Description Of Part
Item
Part No.
Qty.
11
12
13
14
9108-3454
9108-3235
9114-3134
8096-3057
2
1
1
1
15
16
17
8096-3068
8096-3066
8096-3059
5
5
1
18
19
20
9108-3428
9108-4268
9108-4345
1
2
1
Description Of Part
BUS BAR WIRE
ROMEX CONNECTOR
FWD/REV HARNESS
2-WAY CONNECTOR (tower end)
(includes 2 of items 15 and 16)
FEMALE PIN TERMINAL
CABLE SEAL
3-WAY CONNECTOR (tower end)
(includes 3 of items 15 and 16)
FORWARD/REVERSE DECAL
FORWARD/REVERSE SWITCH
HANDLE ASSY
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
7-4
CONTROLS
Steering Column
Starting Serial No. 0177005
Original Issue 1-90
Item
Part No.
Qty.
1
2
3
4
5
6
7
9060-0274
9020-0266
9020-2230
8830-1311
8850-1616
9060-0273
9060-0267
1
1
1
2
2
1
1
8
9
10
11
12
9020-1347
9020-1346
9020-1348
9020-1349
9020-1350
1
2
1
1
1
Description Of Part
STEERING CAP
STEERING WHEEL NUT
SPINNER KNOB (includes items 4 & 5)
FLAT HD MACHINE SCREW,1/4-20X1
HEX NUT, 1/4-20
STEERING WHEEL
STEERING COLUMN ASSY (includes
items 8 thru 12)
RETAINING RING
RETAINING RING
BEARING
SHAFT
TUBE & FLANGE
7-5
CONTROLS
Steering Column & Attaching Parts
Starting Serial No. 0177368
Original Issue 1-98
Revised 8-2-00
Item
Part No.
Qty.
1
2
3
9114-4190
9114-4448
9060-0274
9114-4191
8830-1311
Ref
1
1
1
2
4
5
6
7
8
9020-2230
8850-1616
9060-0273
9114-4192
9116-3012
9136-3025
9114-4458
8319-1059
* 10
11
12
13
14
15
8820-1035
8855-1011
9112-3126
Description Of Part
JP
7-5
CONTROLS
(9109-5053) Floorplate Assembly(524)
(9131-5010) Floorplate Assembly(522)
Starting Serial No. 0177122
Original Issue 12-95
Item
Part No.
Qty.
9109-5053
1
2
9020-6198
AR
Ref
9112-6051
9112-6050
1
1
Ref
PCN 950256 RS
Description Of Part
FLOORPLATE ASSY (includes items 1,
3 thru 9)
TRIM-LOK
DASH HARNESS(see page 11-7 for
details)
FLOORPLATE WELDMENT(524)
FLOORPLATE WELDMENT(522)
INCHING VALVE(see page 10-16 for
details)
Item
5
6
7
8
9
Part No.
Qty.
Description Of Part
Ref
7-6
CONTROLS
(9109-5022) Floorplate Assembly - 522
(9112-5053) Floorplate Assembly - 524
Starting Serial No. 0177165
Original Issue 3-96
NOT USED
ON 522
NOT USED
ON 522
Item
Part No.
Qty.
9109-5022
9112-5053
1
2
9020-6198
3
4
9112-6051
Description Of Part
Item
5
6
7
8
9
Part No.
Qty.
Description Of Part
7-6
CONTROLS
(9109-5024) Floorplate Assembly - 522
(9108-5111) Floorplate Assembly - 524
Starting Serial No. 0177189
Original Issue 6-96
NOT USED
ON 522
NOT USED
ON 522
Item
Part No.
Qty.
9109-5024
9108-5111
1
2
9020-6198
3
4
9112-6051
Description Of Part
Item
5
6
7
8
9
Part No.
Qty.
Description Of Part
7-6
BRAKES
Brake & Inching Linkage
Starting Serial No. 0177005
Original Issue 1-90
Revised 8-93
Item
Part No.
1
2
3
9108-6132
8820-1022
4
5
6
7
8
9
10
11
12
13
14
8855-1010
8850-1005
9108-6090
9108-1322
8858-1303
9108-3312
8855-1010
8850-1405
9104-3286
9108-1332
8850-1406
Qty.
Description Of Part
Item
Part No.
15
16
17
8822-1004
9002-7987
18
8821-2228
19
20
21
22
23
9108-3136
9108-5045
9108-3336
9108-3311
8820-1020
24
25
8850-1110
8820-1103
Qty.
Description Of Part
2 YOKE END
2 CLEVIS PIN
Ref INCHING VALVE,
(see page 10-13 for details)
2 SOCKET HD CAPSCREW,
5/16-18x1-1/4, GR8
4 BUSHING
1 SWITCH CABLE
1 CORD CONNECTOR
1 FOOT SWITCH
3 HEX HD CAPSCREW, 5/16-18X1,
GR5
2 JAM NUT, 5/8-11
1 HEX HD CAPSCREW, 5/8-11X3-1/2,
GR5
7-7
CONTROLS
Brake & Inching Linkage
Starting Serial No. 0177122
Original Issue 12-95
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Ref
BRAKE VALVE,
(see page 10-10 for details)
FLOOR PLATE WELDMENT
HEX HD CAPSCREW, 5/16-18X1-1/2,
GR5
LOCKWASHER, 5/16(Qty.= 4 on 522)
HEX NUT 5/16-18(Qty. = 3 on 522)
BRAKE PEDAL
SHAFT
SQUARE HD CAPSCREW,
1/4-20X1/2
CAM ROLLER
HEX JAM NUT, 5/16-24
SPRING
LINKAGE ROD
HEX JAM NUT, 3/8-24
YOKE END
15
16
9002-7987
17
8821-2228
18
19
9108-3136
20
21
22
9108-3336
9108-3311
8820-1024
23
24
8850-1110
8820-1103
25
8826-1024
2
3
9112-6051
8820-1022
1
3
4
5
6
7
8
8855-1010
8850-1005
9114-6059
9020-0284
8844-1001
7
6
1
1
2
9
10
11
12
13
14
9108-3312
8850-1405
9104-3286
9108-1332
8850-1406
8882-1004
1
1
1
1
2
2
PCN 950255 RS
Qty.
Description Of Part
2 CLEVIS PIN
Ref INCHING VALVE,
(see page 10-16 for details)
2 SOCKET HD CAPSCREW,
5/16-18X1-1/4, GR8
4 BUSHING
Ref DASH HARNESS
(see page 11-6for details)
1 CORD CONNECTOR(524 only)
1 FOOT SWITCH(524 only)
3 BUTTON HD CAPSCREW, 5/16-18X1,
GR5(524 only)
2 JAM NUT, 5/8-11(524 only)
1 HEX HD CAPSCREW, 5/8-11X3-1/2,
GR5(524 only)
3 BUTTON HD CAPSCREW, 5/16-11 x 3 1/2,
GR5(524 only)
7-7
CONTROLS
Brake & Inching Linkage
Starting Serial No. 0177165
Original Issue 3-96
Revised 6-4-96
Item
Part No.
1
2
3
9112-6051
8820-1022
8855-1010
8850-1005
6
7
8
9114-6059
9020-0284
8844-1001
9
10
9108-3312
8820-1103
11
8850-1405
KG
Qty.
Description Of Part
Item
12
Ref BRAKE VALVE, (see page 10-10 for
13
details)
14
1 FLOOR PLATE WELDMENT
3 HEX HD CAPSCREW, 5/16-18X1-1/2, 15
16
GR5
17
7 LOCKWASHER, 5/16 (qty. of 4 used
on 522)
18
6 HEX NUT 5/16-18 (qty. of 3 used on
522)
19
1 BRAKE PEDAL
20
1 SHAFT
2 SQUARE HD SET SCREW,
21
1/4-20X1/2
22
1 CAM ROLLER
1 HEX HD CAPSCREW, 5/8-11X3-1/2, *23
GR5 (524)
24
1 HEX JAM NUT, 5/16-24
Part No.
Qty.
9104-3214
9108-1332
8850-1406
8882-1004
9002-7987
1
1
2
2
2
Ref
8821-2228
9108-3136
9114-3141
9108-3311
8826-1024
8850-1110
Description Of Part
SPRING
LINKAGE ROD
HEX JAM NUT, 3/8-24
YOKE END
CLEVIS PIN
INCHING VALVE, (see page 10-13
for details)
2 SOCKET HD CAPSCREW,
5/16-18X1-1/4, GR8
4 BUSHING
Ref DASH HARNESS (see page 11-3 for
522 & 11-4 for 524 details)
1 CORD CONNECTOR (524 only)
1 FOOT SWITCH (524 only)
3 BUTTON HD CAPSCREW, 5/16-18X1,
GR5 (524 only)
2 JAM NUT, 5/8-11 (524 only)
7-7
CONTROLS
Brake & Inching Linkage
Starting Serial No. 0177368
Original Issue 1-98
Item
Part No.
1
2
3
9112-6051
8820-1022
8855-1010
8850-1005
6
7
8
9114-6059
9020-0284
8844-1001
9
10
9108-3312
8820-1103
11
8850-1405
MB
Qty.
Description Of Part
Item
Part No.
Qty.
12
13
14
15
16
17
9104-3214
9108-1332
8850-1406
8882-1004
9002-7987
1
1
2
2
2
Ref
18
8821-2228
19
20
9108-3136
21
22
23
8850-1110
9116-3093
8826-1024
Description Of Part
SPRING
LINKAGE ROD
HEX JAM NUT, 3/8-24
YOKE END
CLEVIS PIN
INCHING VALVE, (see page 10-13
for details)
2 SOCKET HD CAPSCREW,
5/16-18X1-1/4, GR8
4 BUSHING
Ref DASH HARNESS (see page 11-3 for
522 & 11-4 for 524 details)
2 JAM NUT, 5/8-11 (524 only)
1 FOOT SWITCH (524 only)
3 BUTTON HD CAPSCREW, 5/16-18X1,
GR5 (524 only)
7-7
BRAKES
Service Brake Lines
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-93
Item
Part No.
1
2
3
4
5
9020-7856
8363-3002
8866-2105
7713-3089
Qty.
Description Of Part
Item
Part No.
Qty.
6
7
8
9
10
11
9104-3163
8471-8021
8866-1305
9108-3303
9108-3302
1
1
1
1
2
2
Description Of Part
TUBE
HOSE ASSY
UNION TEE, 1/4 TUBE
BRAKE LINE
BRAKE LINE
BRAKE ASSY (see page 8-2 for details)
8-1
BRAKES
Service/Park Brake Lines
Starting Serial No. 0177165
Original Issue 3-96
Revised 10-17-97
TO PARK BRAKE
SEE PAGE 6-1
TO SERVICE BRAKE
SEE PAGE 6-1
Item
Part No.
1
2
* 3
8866-2005
8859-1204
8471-8903
4
5
6
7
* 8
PCN 960108 MB
9020-7856
8363-3002
8866-2105
8471-8077
Qty.
Description Of Part
8-1
BRAKES
Service Brake
Starting Serial No. 0177005 Thru 0177164
Original Issue 1-90
Revised 5-31-05
!
Item
1
2
3
4
5
6
7
8
JD
NOTE: FOR MACHINES WITH S/N 0177165 AND AFTER, SEE SECTION
6 FOR BRAKE INFORMATION.
Part No.
Qty.
9108-4151
Ref
9108-4152
9102-4051
9102-4052
9102-4053
9102-4054
9102-4055
9102-4056
9102-4057
1
2
4
4
4
4
2
2
Description Of Part
BRAKE CALIPER ASSY (includes items 1
thru 13)
HOUSING
BLEEDER SCREW
DUST SEAL
PISTON
BACK-UP RING
O-RING
O-RING
CAP
Item
Part No.
Qty.
9
10
11
12
* 13
9102-4058
9102-4059
9102-4060
9102-4061
9102-4062
1
4
4
8
2
14
15
9108-4153
9108-4154
8
8
Description Of Part
PLUG
PLUG
HOUSING PLATE
CAPSCRW
LINING ASSY (includes lining
compound & backing plate),
(enough to service one caliper)
WASHER
CAPSCREW
8-2
BRAKES
Brake & Inching Linkage
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-13-96
GO TO THE CONTROLS
SECTION, PAGE 7-7 FOR
DETAILS.
KG
* This page has been moved to the controls section page 7-7.
8-3
BRAKES
Inching & Parking Brake (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-13-96
Item
Part No.
1
2
3
4
5
6
7
8859-1202
8866-2003
8471-7869
8866-2103
8866-2017
8859-1204
8
9
8820-1008
10
11
8855-1009
8866-2064
8859-1204
8866-2005
8859-1204
8471-7852
8866-2239
9105-3426
12
13
14
15
16
KG
Qty.
Description Of Part
Item
Part No.
Qty.
17
18
19
9108-3213
8471-7817
8866-1109
1
1
1
20
21
22
23
24
8859-1204
8866-2139
8471-7889
25
26
27
28
29
9105-3426
8471-7853
8866-2105
9108-3306
30
31
32
33
34
35
9108-3310
8471-7892
8471-7890
8866-1305
8866-1364
8471-6358
Description Of Part
CONNECTOR
HOSE ASSY
ELBOW, 90 DEGREES
(includes o-ring)
Ref INCHING VALVE
(see page 10-13 for details)
1 O-RING
1 RUN TEE (includes item 21)
1 HOSE ASSY
Ref FLOW DIVIDER VALVE
(see page 10-19 for details)
1 CONNECTOR
1 HOSE ASSY
1 ELBOW, 90 DEGREE, (swivel nut)
1 CONNECTOR
Ref BRAKE VALVE ASSY
(see page 10-10 for details)
2 ELBOW, 90 DEGREES
1 HOSE ASSY
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
1 CAP
1 HOSE ASSY
8-4
BRAKES
Inching & Parking Brake Lines (522)
Starting Serial No. 0177064
Original Issue 4-93
Revised 3-13-96
Item
Part No.
1
2
3
4
5
* 6
8859-1202
8866-2003
8471-7869
8866-2017
8859-1204
7
* 8
9
10
11
12
13
14
15
16
KG
8866-2064
8859-1204
8471-7889
8866-2139
8859-1204
8861-3064
8471-7817
8866-2017
Qty.
Description Of Part
Item
Part No.
Qty.
17
18
19
20
21
22
9105-3426
8866-2239
8471-7852
9020-4096
8866-2105
8820-1008
1
1
1
1
1
2
23
24
8855-1009
25
26
27
28
9105-3426
8471-7853
9108-3306
29
30
31
32
33
9108-3310
8866-1305
8471-7890
8471-6358
7713-3197
Description Of Part
CONNECTOR
CONNECTOR
HOSE ASSY
HOSE ASSY
ELBOW, 90 DEGREE, (swivel nut)
HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 LOCKWASHER, 1/4
Ref FLOW DIVIDER VALVE
(see page 10-19 for details)
1 CONNECTOR
1 HOSE ASSY
1 CONNECTOR
Ref BRAKE VALVE ASSY
(see page 10-10 for details)
2 ELBOW, 90 DEGREES
1 UNION TEE, 3/8 TUBE
2 HOSE ASSY
1 HOSE ASSY
1 HOSE ASSY
8-4
BRAKES
Inching & Parking Brake Lines (522)
Starting Serial No. 0177165
Original Issue 3-96
Revised 6-4-96
TO
JO
YS
TIC
TO
JO
CE
ERVI
TO S E SEE
K
YS
BRA 8-1
TIC
AGE
P
K
UMP
TO D ge 9-2)
pa
(see
ARK
TO P E SEE
K
A
R
B
E 6-1
PAG
Item
C
AULI
YDR
TO H RVOIR
RESE
Part No.
1
2
3
4
5
6
7
8
9
10
8859-1204
8866-2017
9105-3426
8859-1207
8866-2239
8471-7905
8471-7852
8866-2139
8471-7889
11
12
13
14
8471-6726
8866-1305
8471-7890
9108-3310
15
8866-2064
16
8859-1206
KG
Qty.
Description Of Part
Item
Part No.
17
18
7713-3197
19
20
21
22
9108-3306
8866-2105
8471-7853
23
24
8471-8153
25
8866-2005
8859-1204
26
27
8820-1008
28
29
30
8856-1107
8855-1009
9020-4096
Qty.
Description Of Part
1 HOSE ASSY
Ref BRAKE VALVE (see page 10-10
for details)
1 CONNECTOR (includes item 16)
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
Ref FLOW DIVIDER VALVE (see page
10-9 for details)
1 HOSE ASSY
Ref FRONT DRIVE MOTOR (see page
10-17 for details)
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE ASSY (see
page 10-11 for details)
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 FLAT WASHER
2 LOCKWASHER, 1/4
1 HOSE ASSY
8-4
BRAKES
Inching & Parking Brake Lines (522)
Starting Serial No. 0177189
Original Issue 6-96
Revised 10-24-97
TO
JO
YS
TIC
CE
ERVI
TO S E (see
K
BRA -1)
8
e
g
a
p
UMP
TO D ge 9-2)
pa
(see
ARK
TO P E (see
K
BRA -1)
8
e
g
pa
C
AULI
YDR
TO H RVOIR
RESE
TO JOYSTICK
Item
Part No.
1
2
3
4
5
6
7
8
9
10
8859-1204
8866-2018
9105-3426
8859-1207
8866-2239
8471-7460
8471-7852
8866-2139
8471-7889
11
12
13
14
8471-6726
8866-1305
8471-7890
9108-3310
15
8866-2064
16
17
8859-1206
7713-3197
MB
Qty.
Description Of Part
Item
Part No.
18
19
20
21
22
9108-3306
8866-2105
8471-7853
*23
8471-8903
25
8866-2005
8859-1204
24
26
27
8820-1008
28
29
30
31
8856-1107
8855-1009
9020-4096
9108-3222
32
33
8859-1207
8859-1205
Qty.
Description Of Part
8-4
BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-13-96
Item
Part No.
1
2
3
4
5
6
* 7
8859-1202
8866-2003
8471-7869
8866-2103
8866-2017
8859-1204
8
9
10
11
12
13
14
9108-3212
8866-2105
8471-7852
8866-2239
9105-3426
15
16
17
18
9108-3213
8471-7817
8866-1109
19
20
21
8859-1204
8866-2139
8471-7890
KG
Qty.
Description Of Part
Item
Part No.
22
23
9108-3310
24
25
26
27
28
9108-3306
8866-2105
8471-7853
9105-3426
29
30
31
32
33
34
8471-7890
8866-1305
8471-6358
8471-7893
8471-7890
8866-2064
35
36
37
38
39
8859-1204
8471-7537
7713-3430
8866-2005
8859-1204
9112-3026
40
8820-1008
41
42
8855-1009
8866-1364
Qty.
Description Of Part
2 ELBOW, 90 DEGREES
Ref BRAKE VALVE ASSY (see page
10-10 for details)
1 CONNECTOR
2 ELBOW, 90 DEGREES(swivel nut)
1 HOSE ASSY
1 CONNECTOR
Ref FLOW DIVIDER ASSY (see page
10-9 for details)
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
1 HOSE ASSY
1 HOSE ASSY
1 HOSE ASSY
3 ELBOW, 90 DEGREES(includes
o-ring)
1 O-RING
1 HOSE ASSY
1 HOSE ASSY
1 CONNECTOR (includes item 38)
1 O-RING
1 DIFFERENTIAL LOCK VALVE
(9108-3424)
4 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
4 LOCKWASHER, 1/4
1 CAP
8-5
BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177064
Revised 3-13-96
Item
Part No.
1
2
3
4
5
* 6
8859-1202
8866-2003
8471-7869
8866-2017
8859-1204
7
* 8
9
10
11
12
13
14
8866-2064
8859-1204
8471-7890
9108-3213
8471-7893
8866-2139
8859-1204
15
8866-2064
16
17
18
8471-7817
8866-2017
19
9105-3426
KG
Qty.
Description Of Part
Item
Part No.
Qty.
20
21
22
23
24
8866-2239
8471-7852
9020-4096
8866-2105
8820-1008
2
1
1
3
4
25
26
27
28
29
8855-1009
8471-7537
7713-3430
8866-2005
9112-3026
30
31
32
33
34
9105-3426
8471-7853
9108-3306
35
36
37
38
9108-3310
8866-1305
8471-6358
7713-3197
Description Of Part
8-5
BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177074
Revised 3-13-96
Item
Part No.
1
2
3
4
5
* 6
8859-1202
8866-2003
8471-7869
8866-2017
8859-1204
7
* 8
9
8866-2064
8859-1204
8820-1008
10
11
12
13
14
15
16
17
18
8855-1009
8866-2239
9020-4096
8471-7852
8471-7890
8471-7889
8866-2139
8859-1204
19
7713-3089
KG
Qty.
Description Of Part
Item
Part No.
Qty.
20
8866-2064
21
22
23
24
25
7713-3197
8471-7817
8866-2017
9104-3163
26
27
28
29
30
31
9105-3426
8471-6726
8866-1305
8471-8021
9108-3310
32
33
34
35
36
9108-3306
8866-2105
8471-7853
9105-3426
37
* 38
9020-7856
8866-2005
8859-1204
Description Of Part
ELBOW, 90 DEGREES
(includes item 17)
1 HOSE ASSY
1 HOSE ASSY
1 CONNECTOR (includes item 17)
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
ASSY ( see page 10-15 for details)
1 CONNECTOR
1 HOSE ASSY
1 UNION TEE, 3/8 TUBE
1 HOSE ASSY
2 ELBOW, 90 DEGREES
Ref BRAKE VALVE,
(see page 10-10 for details)
1 CONNECTOR
2 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
1 CONNECTOR
Ref FLOW DIVIDER VALVE
(see page 10-19 for details)
1 COPPER GASKET
1 CONNECTOR (includes o-ring)
1 O-RING
8-5
BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177165
Original Issue 3-96
TO
JO
YS
TIC
K
TO
JO
CE
ERVI
TO S E SEE
K
YS
BRA 8-1
TIC
AGE
P
K
UMP
TO D ge 9-2)
pa
(see
ARK
TO P E SEE
K
A
BR
E 6-1
PAG
Item
Part No.
1
2
3
4
5
6
7
8
9
10
8859-1204
8866-2017
9105-3426
8859-1207
8866-2239
8471-7817
8471-7852
8866-2139
8471-7889
11
12
13
14
8471-6726
8866-1305
8471-7890
9108-3310
15
8866-2064
16
8859-1206
KG
C
AULI
YDR
TO H RVOIR
RESE
Qty.
Description Of Part
Item
Part No.
17
18
7713-3197
19
20
21
22
9108-3306
8866-2105
8471-7853
23
24
8471-8153
25
8866-2005
8859-1204
26
27
8820-1008
28
29
30
8856-1107
8855-1009
9020-4096
Qty.
Description Of Part
1 HOSE ASSY
Ref BRAKE VALVE (see page 10-10
for details)
1 CONNECTOR (includes item 16)
1 ELBOW, 90 DEGREES (swivel nut)
1 HOSE ASSY
Ref FLOW DIVIDER VALVE (see page
10-9 for details)
1 HOSE ASSY
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
1 CONNECTOR (includes o-ring)
1 O-RING
Ref SOLENOID VALVE ASSY (see
page 10-11 for details)
2 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
2 FLAT WASHER
2 LOCKWASHER, 1/4
1 HOSE ASSY
8-5
BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177189
Original Issue 6-96
TO
JO
YS
TIC
K
TO
JO
CE
ERVI
TO S E SEE
K
YS
BRA 8-1
TIC
AGE
P
K
UMP
TO D ge 9-2)
pa
(see
ARK
TO P E SEE
K
A
BR
E 6-1
PAG
Item
Part No.
1
2
3
4
5
6
7
8
9
10
8859-1204
8866-2018
9105-3426
8859-1207
8866-2239
8471-7460
8471-7852
8866-2139
8471-7889
11
12
13
14
8471-6726
8866-1305
8471-7890
9108-3310
15
8866-2064
16
17
8859-1206
7713-3197
IC
AUL
YDR OIR
H
TO
ERV
RES
Qty.
Description Of Part
Item
Part No.
18
19
20
21
22
9108-3306
8866-2105
8471-7853
23
24
8471-8153
25
8866-2005
8859-1204
26
27
8820-1008
28
29
30
31
8856-1107
8855-1009
9020-4096
9108-3222
32
33
8859-1207
8859-1205
Qty.
Description Of Part
8-5
BRAKES
Inching & Parking Brake Lines (524)
Starting Serial No. 0177189
Original Issue 6-96
TO
JO
YS
TIC
CE
ERVI
TO S E (see
K
BRA -1)
8
page
UMP
TO D ge 9-2)
pa
(see
ARK
TO P E (see
K
A
BR
8-1)
page
C
AULI
YDR
TO H RVOIR
RESE
TO JOYSTICK
Item
Part No.
1
2
3
4
5
6
7
8
9
10
8859-1204
8866-2018
9105-3426
8859-1207
8866-2239
8471-7460
8471-7852
8866-2139
8471-7889
11
12
13
14
8471-6726
8866-1305
8471-7890
9108-3310
15
8866-2064
16
17
8859-1206
7713-3197
MB
Qty.
Description Of Part
Item
Part No.
18
19
20
21
22
9108-3306
8866-2105
8471-7853
*23
8471-8903
25
8866-2005
8859-1204
24
26
27
8820-1008
28
29
30
31
8856-1107
8855-1009
9020-4096
9108-3222
32
33
8859-1207
8859-1205
Qty.
Description Of Part
8-5
HYDRAULIC CIRCUITS
Oil Supply & Pressure Lines
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-93
Qty.
Ref
2
3
4
5
6
9108-3245
9108-3118
9002-8695
9108-3246
1
1
2
1
Ref
7
8
9
10
11
8866-2067
8859-1207
9108-3232
8471-7931
8866-2061
1
1
1
1
1
12
13
8859-1209
1
Ref
14
8866-2061
15
16
17
18
19
8859-1209
8366-1316
9108-3293
8471-7803
8366-2008
1
1
1
1
1
20
8859-1207
Description Of Part
HYDROSTATIC DRIVE TRANSMISSION
(see page 10-15 for details)
STR. THREAD CONNECTOR
INTAKE TUBE
BAND CLAMP
HOSE ASSY
MAIN HYDRAULIC CONTROL VALVE,
(see page 10-7 for details)
ELBOW, 90 DEGREES (includes item 8)
O-RING
TUBE ASSY
HOSE ASSY
ELBOW, 90 DEGREES
(includes item 12)
O-RING
PRIORITY FLOW CONTROL VALVE,
(see page 10-8 for details)
ELBOW, 90 DEGREES
(includes item 15)
O-RING
STR. THREAD CONNECTOR
TUBE ASSY
HOSE ASSY
STR. THREAD CONNECTOR
(includes item 20)
O-RING
Item
Part No.
21
22
23
24
25
26
8866-2106
8688-3469
8866-2239
8471-7832
1
1
1
1
Ref
27
28
29
30
31
32
33
34
35
36
9108-3306
8866-2239
8866-2008
8859-1207
8471-7851
9108-3233
7713-3089
8866-2010
8859-1209
1
1
1
1
1
1
1
1
1
Ref
37
38
39
40
41
42
43
8866-2011
8859-1210
9108-3144
9002-8482
7713-3166
9108-3145
1
1
1
2
1
1
Ref
9-1
HYDRAULIC CIRCUITS
Oil Supply & Pressure Lines
Starting Serial No. 0177189
Original Issue 6-96
Qty.
Ref
8866-2011
8859-1210
9114-3087
9002-8695
9108-3246
1
1
2
1
Ref
7
8
9
10
11
8866-2067
8859-1207
9108-3232
8471-7931
8866-2061
1
1
1
1
1
12
13
8859-1209
1
Ref
14
8866-2061
15
16
17
18
19
8859-1209
8366-1316
9108-3293
8471-7803
8366-2008
1
1
1
1
1
20
8859-1207
Description Of Part
HYDROSTATIC DRIVE TRANSMISSION
(see page 10-15 for details)
STR. THREAD CONNECTOR,
(includes o-ring)
O-RING
INTAKE TUBE
BAND CLAMP
HOSE ASSY
MAIN HYDRAULIC CONTROL VALVE,
(see page 10-7 for details)
ELBOW, 90 DEGREES (includes item 8)
O-RING
TUBE ASSY
HOSE ASSY
ELBOW, 90 DEGREES
(includes item 12)
O-RING
PRIORITY FLOW CONTROL VALVE,
(see page 10-8 for details)
ELBOW, 90 DEGREES
(includes item 15)
O-RING
STR. THREAD CONNECTOR
TUBE ASSY
HOSE ASSY
STR. THREAD CONNECTOR
(includes item 20)
O-RING
Item
Part No.
21
22
23
24
25
26
8866-2106
8688-3469
8866-2239
8471-7832
1
1
1
1
Ref
27
9105-3426
8859-1207
8866-2239
8866-2008
8859-1207
8471-7851
9108-3233
7713-3089
8866-2010
8859-1209
1
1
1
1
1
1
1
1
1
Ref
8866-2011
8859-1210
9108-3144
9002-8482
7713-3166
9108-3145
1
1
1
2
1
1
Ref
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
9-1
HYDRAULIC CIRCUITS
Dump Circuit (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-23-98
Item
SERVICE NOTE:
If oil cooler 9108-3066 has been replaced with
9112-5109 oil cooler kit, be sure when replacing
item 23, the correct hose is used.
Part No.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
8866-2142
8859-1207
8471-7839
9108-3424
8866-2005
8859-1204
8471-7930
8866-2239
8471-7816
9130-3059
8866-1362
8471-7835
8866-2239
9108-3306
17
8866-2064
KG
Qty.
Description Of Part
Item
Part No.
18
19
20
21
22
* 23
8471-7872
8866-2227
8866-1345
8471-7810
8471-7906
8471-9110
24
25
26
27
28
8866-2108
8866-2008
8859-1207
Qty.
Description Of Part
9-2
HYDRAULIC CIRCUITS
Dump Circuit (524)
Starting Serial No. 0177189
Original Issue 6-96
Revised 2-23-98
TO STEERING
ORBITROL (see
page 9-10)
SERVICE NOTE:
If oil cooler 9108-3066 has been replaced with
9112-5109 oil cooler kit, be sure when replacing
item 23, the correct hose is used.
Item
Part No.
1
2
3
4
5
8866-2008
8859-1207
8471-7839
6
7
8
9
10
11
12
13
14
15
8866-2005
8859-1204
8471-7930
8866-2239
8471-7908
9130-3059
8866-1362
8471-7835
8866-2239
9105-3426
8859-1207
16
17
8866-2064
8859-1204
18
PCN 971217-KG
Qty.
Description Of Part
Item
Part No.
Qty.
19
20
21
8471-7872
8866-2227
8866-1345
1
1
1
22
23
8866-1408
8471-7810
8471-7906
8471-9110
24
25
26
27
28
8866-2108
8866-2008
8859-1207
29
30
31
32
33
8866-1010
8866-2242
7713-3053
7713-3052
8820-1010
34
35
36
8850-1004
8855-1009
8856-1107
Description Of Part
HOSE ASSY
SWIVEL NUT BRANCH TEE, 3/4 TUBE
TUBE END REDUCER, 3/4X3/8,
(includes nut)
1 NUT
1 HOSE ASSY
1 HOSE ASSY (use with 9108-3066)
1 HOSE ASSY (use with oil cooler kit,
9112-5109)
Ref OIL COOLER ASSY,
(see page 5-6 for details)
2 ELBOW, 90 DEGREES, SWIVEL NUT
1 CONNECTOR, (includes item 27)
1 O-RING
Ref MAIN CONTROL VALVE ASSY (see
page 10-7 for details)
1 MALE CONNECTOR, 3/8X1/2 TUBE
1 SWIVEL NUT RUN TEE
1 CLAMP SET
1 COVER PLATE
2 HEX HD CAPSCREW, 1/4-20X2-1/4,
GR5
2 HEX NUT, 1/4-20
2 LOCKWASHER, 1/4
2 FLAT WASHER, 1/4
9-2
HYDRAULIC CIRCUITS
Dump Circuit (524)
Starting Serial No. 0177368
Original Issue 2-98
Revised 12-20-02
TO STEERING
ORBITROL (see
page 9-10)
Item
Part No.
1
2
* 3
4
5
6
* 7
8
* 9
10
11
12
13
* 14
* 15
8866-2008
8859-1207
8471-7839
8866-2005
8859-1204
8471-7930
8866-2239
8471-7908
9130-3059
8866-1362
8471-7835
8856-1107
9105-3426
16
* 17
SVC
Qty.
Description Of Part
Item
Ref
HYDROSTATIC DRIVE
TRANSMISSION, (see page 10-15 for
details)
CONNECTOR, (includes item 3)
O-RING
HOSE ASSY
DIFFERENTIAL-LOCK VALVE, (see
page 10-23 for details)
CONNECTOR, (includes item 7)
O-RING
HOSE ASSY
SWIVEL NUT RUN TEE, 3/8 TUBE
HOSE ASSY
TUBE ASSY
HEX CAP, 1/4 TUBE
HOSE ASSY
FLAT WASHER, 1/4
STRAIGHT THREAD ADAPTER,
(includes item 3)
FRONT DRIVE MOTOR ASSY,
(see page 10-16 for details)
ELBOW, 90 DEGREES, (includes
item 7)
18
1
3
1
Ref
1
2
2
9
1
1
1
1
2
1
Ref
8866-2064
* 19
Part No.
Qty.
Ref
8471-9109
8866-2227
8866-1345
1
1
1
8866-1408
8471-7810
8471-9110
1
1
1
Ref
* 26
* 27
8866-2108
8866-2008
8855-1009
2
1
2
Ref
29
30
31
32
33
8866-1010
8866-2242
7713-3053
7713-3052
8820-1010
1
1
1
1
2
34
8850-1004
20
21
22
23
24
25
28
Description Of Part
SOLENOID VALVE, (see page 10-11
for details)
HOSE ASSY
SWIVEL NUT BRANCH TEE, 3/4 TUBE
TUBE END REDUCER, 3/4X3/8,
(includes nut)
NUT
HOSE ASSY
HOSE ASSY
OIL COOLER ASSY, (see page 5-6 for
details)
ELBOW, 90 DEGREES, (swivel nut)
CONNECTOR, (includes item 3)
LOCKWASHER, 1/4
MAIN CONTROL VALVE ASSY, (see
page 10-7 for details)
MALE CONNECTOR, 3/8X1/2 TUBE
SWIVEL NUT RUN TEE, 3/4 TUBE
CLAMP SET
COVER PLATE
HEX HD CAPSCREW, 1/4-20X2-1/4,
GR5
HEX NUT, 1/4-20
9-2
HYDRAULIC CIRCUITS
Dump Circuit (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-23-98
Item
SERVICE NOTE:
If oil cooler 9108-3066 has been replaced with
9112-5109 oil cooler kit, be sure when replacing
item 16, the correct hose is used.
Part No.
1
2
3
4
5
6
7
8
9
10
11
8866-2142
8859-1207
8471-7839
9108-3189
8471-7816
8866-1362
8471-7835
8866-2239
9108-3306
12
8471-7872
PCN 950978-KG
Qty.
Description Of Part
Item
13
14
15
*16
Part No.
Qty.
8866-2227
8866-1345
8471-7810
8471-7906
8471-9110
1
1
1
1
1
17
18
19
20
21
8866-2108
8866-2008
8859-1207
22
8866-1364
Description Of Part
9-3
HYDRAULIC CIRCUITS
Dump Circuit (522)
Starting Serial No. 0177189
Original Issue 6-96
Revised 2-23-98
Item
SERVICE NOTE:
If oil cooler 9108-3066 has been replaced with
9112-5109 oil cooler kit, be sure when replacing
item 16, the correct hose is used.
Part No.
1
2
3
4
5
6
7
8
9
10
8866-2008
8859-1207
8471-7839
9130-3059
8471-7908
8866-1362
8471-7835
8866-2239
9105-3426
8859-1207
11
12
13
14
8471-7872
8866-2227
8866-1345
8866-1408
PCN 971217-JH
Qty.
Description Of Part
Item
Part No.
Qty.
15
8471-7810
8471-7906
8471-9110
1
1
1
*16
17
18
19
20
21
8866-2108
8866-2008
8859-1207
22
23
24
25
26
8866-1364
8866-1010
7713-3053
7713-3052
8820-1010
27
28
29
8850-1004
8855-1009
8856-1107
Description Of Part
HOSE ASSY
HOSE ASSY (use with 9108-3066)
HOSE ASSY (use with oil cooler kit,
9112-5109)
Ref OIL COOLER ASSY,
(see page 5-6 for details)
2 ELBOW, 90 DEGREES (swivel nut)
1 CONNECTOR (includes item 20)
1 O-RING
Ref MAIN CONTROL VALVE, (see page
10-7 for details)
1 HEX CAP, 3/8 TUBE
1 MALE CONNECTOR, 3/8X1/2 TUBE
1 CLAMP SET
1 COVER PLATE
2 HEX HD CAPSCREW, 1/4-20X2-1/4,
GR5
2 HEX NUT, 1/4-20
2 LOCKWASHER, 1/4
2 FLAT WASHER, 1/4
9-3
HYDRAULIC CIRCUITS
Dump Circuit (522)
Starting Serial No. 0177368
Original Issue 2-98
Item
Part No.
1
2
3
4
5
6
7
8
9
10
8866-2008
8859-1207
8471-7839
9130-3059
8471-7908
8866-1362
8471-7835
8866-2239
9105-3426
8859-1207
11
12
13
14
8471-7872
8866-2227
8866-1345
8866-1408
PCN 971217-JH
Qty.
Description Of Part
Item
Part No.
15
16
17
8471-7810
8471-9110
18
19
20
21
8866-2108
8866-2008
8859-1207
22
23
24
25
26
8866-1364
8866-1010
7713-3053
7713-3052
8820-1010
27
28
29
8850-1004
8855-1009
8856-1107
Qty.
Description Of Part
1 HOSE ASSY
1 HOSE ASSY
Ref OIL COOLER ASSY,
(see page 5-6 for details)
2 ELBOW, 90 DEGREES (swivel nut)
1 CONNECTOR (includes item 20)
1 O-RING
Ref MAIN CONTROL VALVE, (see page
10-7 for details)
1 HEX CAP, 3/8 TUBE
1 MALE CONNECTOR, 3/8X1/2 TUBE
1 CLAMP SET
1 COVER PLATE
2 HEX HD CAPSCREW, 1/4-20X2-1/4,
GR5
2 HEX NUT, 1/4-20
2 LOCKWASHER, 1/4
2 FLAT WASHER, 1/4
9-3
HYDRAULIC CIRCUITS
(524) Drive Circuit - Front
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-22-95
TO
DUMP
CIRCUIT
(see page 9-2)
TO
FLOW
DIVIDER
VALVE
(see page 9-1)
Item
Part No.
Qty.
1
2
3
4
9020-5792
8471-2738
9108-3418
8320-1135
2
10
1
20
5
6
7
8855-1012
9108-3106
8
9
10
8471-7911
8866-2239
11
12
13
14
9108-3339
8471-7866
9108-3419
KG
Description Of Part
CUSHION CLAMP
SPLIT FLANGE CLAMP
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
20 LOCKWASHER, 7/16
3 O-RING
Ref TRACTION LOCK VALVE (see page
10-23 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE, 3/8 TUBE
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
2 O-RING
2 HOSE ASSY
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
Item
Part No.
Qty.
Description Of Part
15
8866-2062
16
17
18
19
20
21
8859-1202
8471-7856
8866-2003
8859-1202
8471-2739
8856-1013
8320-1120
2
2
2
2
4
8
8
9108-3342
8471-7946
8866-2018
8859-1205
8866-2119
9108-3095
9108-3306
8471-7832
1
1
1
1
1
1
1
1
22
23
24
25
26
27
28
* Drive circuit (front & rear) separated & re-drawn to make circuits easier to follow.
Also multiple hose & tubing changes.
9-4
HYDRAULIC CIRCUITS
(524) Drive Circuit - Front
Starting Serial No. 0177074
Original Issue 7-93
Revised 5-22-95
TO DUMP CIRCUIT
(see page 9-2)
TO FLOW DIVIDER
VALVE (see page 9-1)
Item
Part No.
Qty.
1
2
3
4
9020-5792
8471-2738
9108-3418
8320-1135
2
10
1
20
5
6
7
8855-1012
9108-3106
8
9
10
8471-7835
8866-2239
11
12
13
14
9108-3339
8471-8476
9108-3419
15
8866-2062
8859-1202
KG
Description Of Part
CUSHION CLAMP
SPLIT FLANGE CLAMP
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
20 LOCKWASHER, 7/16
3 O-RING
Ref TRACTION LOCK VALVE (see page
10-23 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE, 3/8 TUBE
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
2 O-RING
2 HOSE ASSY
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
2 ELBOW, 90 DEGREES (includes
o-ring)
2 O-RING
Item
Part No.
Qty.
Description Of Part
16
17
18
19
20
21
8471-7865
8866-2003
8859-1202
8471-2739
8856-1013
8320-1120
2
2
2
4
8
8
22
23
24
9108-3342
8471-7946
8866-2018
8859-1205
8866-2119
9108-3475
9108-3306
8471-7832
9108-3095
1
1
1
1
1
2
1
1
1
HOSE ASSY
CONNECTOR (includes item 18)
O-RING
SPLIT FLANGE CLAMP
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
STRAIGHT THREAD CONNECTOR
HOSE ASSY
CONNECTOR (includes o-ring)
O-RING
ELBOW, 45 DEGREES (swivel nut)
TEST COUPLING
STRAIGHT THREAD ADAPTER
HOSE ASSY
TUBE ASSY
25
26
27
28
29
* Drive circuit (front & rear) separated & re-drawn to make circuits easier to follow.
Also multiple hose & tubing changes.
9-4
HYDRAULIC CIRCUITS
(524) Drive Circuit - Front
Starting Serial No. 0177165
Original Issue 3-96
TO DUMP CIRCUIT
(see page 9-2)
TO FLOW DIVIDER
VALVE (see page 9-1)
Item
Part No.
Qty.
1
2
3
4
9020-5792
8471-2738
9108-3418
8320-1155
2
10
1
8
5
6
7
8855-1012
9108-3106
8
9
10
8471-7835
8866-2239
11
12
13
14
9108-3339
8471-8760
9108-3419
15
8866-2062
8859-1202
KG
Description Of Part
CUSHION CLAMP
SPLIT FLANGE CLAMP
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-3/4,
GR8
20 LOCKWASHER, 7/16
3 O-RING
Ref TRACTION LOCK VALVE (see page
10-23 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE, 3/8 TUBE
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
2 O-RING
2 HOSE ASSY
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
2 ELBOW, 90 DEGREES (includes
o-ring)
2 O-RING
Item
Part No.
Qty.
16
17
18
19
20
21
8471-7865
8866-2003
8859-1202
8471-2739
8856-1013
8320-1120
2
2
2
8
16
16
22
23
24
9108-3342
8471-7946
8866-2018
8859-1205
8866-2119
9105-3020
9108-3306
8471-7832
9108-3095
8320-1135
1
1
1
1
1
2
1
1
1
8
25
26
27
28
29
30
Description Of Part
HOSE ASSY
CONNECTOR (includes item 18)
O-RING
SPLIT FLANGE CLAMP
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
STRAIGHT THREAD CONNECTOR
HOSE ASSY
CONNECTOR (includes o-ring)
O-RING
ELBOW, 45 DEGREES (swivel nut)
TEST COUPLING
STRAIGHT THREAD ADAPTER
HOSE ASSY
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
9-4
HYDRAULIC CIRCUITS
(524) Drive Circuit - Front
Starting Serial No. 0177189
Original Issue 6-96
TO FLOW DIVIDER
VALVE (see page 9-1)
CUIT
P CIR 2)
M
U
TO D page 9(see
Item
Part No.
Qty.
1
2
3
4
9020-5792
8471-2738
9108-3418
8320-1155
2
10
1
8
5
6
7
8855-1012
9108-3106
8
9
10
8471-7835
8866-2239
11
12
13
14
9108-3339
8471-8657
9114-3055
15
9002-7906
16
8859-1204
8471-8861
Description Of Part
CUSHION CLAMP
SPLIT FLANGE CLAMP
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-3/4,
GR8
20 LOCKWASHER, 7/16
4 O-RING
Ref TRACTION LOCK VALVE (see page
10-23 for details)
1 HOSE ASSY
1 SWIVEL NUT RUN TEE, 3/8 TUBE
Ref FRONT DRIVE MOTOR (see page
10-16 for details)
4 O-RING
2 HOSE ASSY
1 TUBE ASSY
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
2 ELBOW, 90 DEGREES (includes
o-ring)
2 O-RING
2 HOSE ASSY
Item
Part No.
Qty.
17
18
19
20
21
8866-2003
8859-1202
8471-2739
8856-1013
8320-1120
2
2
8
16
16
22
23
24
25
8866-2017
8471-8930
8859-1204
8866-2064
1
1
2
1
26
27
9105-3020
9105-3426
2
1
28
29
30
8471-7832
9116-3201
8320-1135
1
1
8
31
32
33
34
8859-1207
8859-1205
8866-2018
8471-7460
1
1
1
1
Description Of Part
CONNECTOR (includes item 18)
O-RING
SPLIT FLANGE CLAMP
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
CONNECTOR (includes item 24)
HOSE ASSY
O-RING
ELBOW, 90 DEGREES (includes
item 24)
TEST COUPLING
STRAIGHT THREAD ADAPTER
(includes item 31)
HOSE ASSY
TUBE ASSY
HEX HD CAPSCREW, 7/16-14X1-1/2,
GR8
O-RING
O-RING
CONNECTOR (includes item 32)
HOSE ASSY
9-4
HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-19-98
RIGHT
LEFT
H
RIG
FR
KG
T
ON
OF
MA
IN
CH
* Added item 63
TR
EA
T
LEF
RE
AR
9-4
HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-19-98
Item
Part No.
1
2
3
4
5
6
9108-3213
8866-2237
8471-8181
8471-7597
8820-1008
7
8
9
10
11
8856-1001
8855-1009
8471-7830
7713-3089
8866-2421
12
13
14
15
16
8859-1020
8471-7878
9108-3266
9108-3106
8866-1009
17
8320-1135
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
8855-1012
8471-2738
9104-3163
8866-2008
8859-1207
8866-2142
8365-1133
8866-2240
8471-8182
8471-8183
9108-3095
9108-3419
8859-1508
9108-3194
9108-3465
KG
Qty.
Description Of Part
Item
Part No.
Qty.
9108-3040
8866-2425
1
2
9108-3463
9108-3466
9108-5064
8866-2306
8859-1209
8866-2087
9108-1522
9108-1523
8820-1036
9108-1201
9002-7470
8855-1011
8850-1006
9112-3092
9002-7470
9108-3449
8820-1035
9020-5792
8859-1205
8866-2018
8866-2239
8471-7597
9105-3426
9108-3306
8859-1206
9108-3191
8471-7824
9002-3155
Description Of Part
TUBE ASSY
ELBOW, 45 DEGREES (includes
item 39)
1 TUBE ASSY
1 TUBE ASSY
2 RESTRICTOR
2 CONNECTOR, (includes item 39)
4 O-RING
1 ELBOW, 45 DEGREES (includes
item 22)
1 R.H. TUBE SUPPORT
1 L.H. TUBE SUPPORT
4 HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
4 TUBE CLAMP
4 HARDENED WASHER, 3/8
12 LOCKWASHER, 3/8
4 HEX NUT, 3/8-16
4 STUD
4 HARD WASHER
4 HEX NUT, 1/2-13
4 HEX HD CAPSCREW, 3/8-16X1, GR5
Ref REAR DRIVE MOTOR (see page
10-21 for details)
1 CUSHION CLAMP
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
1 O-RING
1 CONNECTOR (includes item 54)
2 SWIVEL NUT RUN TEE, 3/8 TUBE
1 HOSE ASSY
1 STRAIGHT THREAD REDUCING
CONNECTOR (includes item 22)
1 STRAIGHT THREAD CONNECTOR
1 O-RING
1 TUBE ASSY
2 HOSE ASSY
2 O-RING (one each side)
9-4
HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177074
Original Issue 7-93
Revised 2-19-98
RIGHT
LEFT
FR
KG
O
NT
FM
AC
E
HIN
T
IGH
RE
AR
T
LEF
RE
AR
9-4
HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177074
Original Issue 7-93
Revised 2-19-98
Item
Part No.
1
2
3
4
5
6
8866-2017
8866-2237
8471-8181
8866-1109
8820-1008
7
8
9
10
11
8856-1001
8855-1009
8471-7930
8866-2239
8866-2421
12
13
14
15
8859-1020
8471-7878
9108-3266
9108-3106
8866-2005
16
17
8320-1135
18
19
20
21
22
23
24
25
26
27
28
29
30
31
8855-1012
8471-2738
8859-1204
8866-2008
8859-1207
8866-2242
8365-1133
8866-2240
8471-8182
8471-8183
9108-3095
9108-3419
8859-1508
8471-7824
KG
Qty.
Description Of Part
Item
Part No.
Qty.
9108-3465
9108-3464
8866-2425
1
1
2
9108-3463
9108-3466
9108-5064
8866-2306
8859-1209
8866-2087
9108-1522
9108-1523
8820-1036
9108-1201
9002-7470
8855-1011
8850-1006
9112-3092
9002-7471
9108-3449
8820-1035
9020-5792
9108-3475
9105-3426
8471-8221
8471-8207
9108-3306
8859-1206
8866-2224
9002-3155
Description Of Part
TUBE ASSY
TUBE ASSY
ELBOW, 45 DEGREES (includes
item 39)
1 TUBE ASSY
1 TUBE ASSY
2 RESTRICTOR
2 CONNECTOR (includes item 39)
4 O-RING
1 ELBOW, 45 DEGREES (includes
item 22)
1 R.H. TUBE SUPPORT
1 L.H. TUBE SUPPORT
4 HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
4 TUBE CLAMP
4 HARDENED WASHER, 3/8
12 LOCKWASHER, 3/8
4 HEX NUT, 3/8-16
4 STUD
4 HARD WASHER
4 HEX NUT, 1/2-13
4 HEX HD CAPSCREW, 3/8-16X1, GR5
Ref REAR DRIVE MOTOR (see page
10-21 for details)
1 CUSHION CLAMP
2 TEST COUPLING
Ref HYDROSTATIC TRANSMISSION
PUMP (see page 10-15 for details)
1 STRAIGHT THREAD REDUCING
CONNECTOR (includes item 18)
1 HOSE ASSY
1 HOSE ASSY
1 STRAIGHT THREAD CONNECTOR
1 O-RING
1 SWIVEL NUT BRANCH TEE,
3/8 TUBE
2 O-RING (one each side)
9-4
HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Starting Serial No. 0177189
Original Issue 6-96
Revised 2-19-98
RIGHT
LEFT
FR
KG
ON
F
TO
MA
E
HIN
T
IGH
RE
AR
T
LEF
RE
AR
9-4
HYDRAULIC CIRCUITS
(524) Drive Circuit - Rear
Item
Part No.
1
2
3
4
5
8866-2017
8866-2237
8471-8181
8866-2064
8859-1204
8820-1008
7
8
9
10
11
8856-1001
8855-1009
8471-7930
8866-2239
8866-2421
12
13
14
15
8859-1207
8471-7878
9108-3266
9108-3106
8866-2005
16
17
8320-1135
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
8855-1012
8471-2738
8859-1204
8866-2008
8859-1207
8866-2242
8365-1133
8866-2240
8471-8182
8471-8183
9116-3201
9114-3055
8859-1508
9108-3191
9108-3465
9108-3464
8866-2425
35
36
37
38
39
40
9108-3463
9108-3466
9108-5064
8866-2306
8859-1209
8866-2087
41
9108-1522
9108-1523
8820-1036
42
43
44
45
46
47
48
49
50
51
9108-1201
9002-7470
8855-1011
8850-1006
9112-3092
9002-7471
9108-3449
8820-1035
52
9020-5792
KG
Qty.
Description Of Part
9-4
HYDRAULIC CIRCUITS
Drive Circuit (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92
Item
Part No.
1
2
8320-1135
3
4
5
6
7
8
9
10
11
8855-1012
8471-2738
9108-3426
8866-2239
9108-3104
9109-3001
8471-4006
8471-7865
8866-2062
8859-1202
9108-3339
8866-2062
8859-1202
13
14
Qty.
Description Of Part
Item
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
8471-7830
9104-3163
7713-3089
8866-2105
8866-1384
2486-1170
8820-1003
8855-1009
8859-1509
8850-1008
8855-1013
9002-8660
8856-1111
8820-1066
Description Of Part
9-5
HYDRAULIC CIRCUITS
Drive Circuit (522)
Starting Serial No. 0177165
Original Issue 3-96
Item
Part No.
1
2
8320-1135
3
4
5
6
7
8
9
10
11
8855-1012
8471-2738
9105-3426
8866-2239
9108-3419
9020-5792
8471-4006
8471-7865
8866-2062
12
13
14
15
16
17
KG
8859-1202
8471-8760
9108-3339
8866-2003
8471-7830
9104-3163
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
18
19
20
21
22
7713-3089
8866-2105
8866-1384
2486-1170
8820-1003
1
1
2
2
2
23
24
25
26
27
28
8855-1009
8662-1230
8859-1202
8471-2739
8856-1013
8320-1120
2
1
2
8
16
16
29
30
31
32
9108-3342
8471-7946
8866-2119
8866-2018
8859-1205
9105-3020
9108-3106
8859-1207
8471-7852
9108-3095
1
1
1
1
1
2
2
1
1
1
TEST COUPLING
ELBOW, 90 DEGREES (swivel nut)
HEX CAP, 3/8 TUBE
TUBE CLIP
HEX HD CAPSCREW, 1/4-20X3/4,
GR5
LOCKWASHER, 1/4
TUBE CLIP
O-RING
FLANGE HALF
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-3/4,
GR5
STRAIGHT THREAD CONNECTOR
HOSE ASSY
ELBOW, 45 DEGREES (swivel nut)
CONNECTOR (includes o-ring)
O-RING
STAUFF TEST COUPLING
O-RING
O-RING
HOSE ASSY
TUBE ASSY
33
34
35
36
37
9-5
HYDRAULIC CIRCUITS
Drive Circuit (522)
Starting Serial No. 0177189
Original Issue 6-96
To Flow
Divider Valve
(see page 9-1)
mp
To Du ge 9-2)
a
(see p
See
Item
Part No.
1
2
8320-1135
3
4
5
6
7
8
9
10
11
8855-1012
8471-2738
9108-3222
8866-2239
9114-3055
9020-5792
8471-4006
8471-8861
9002-7906
12
13
14
15
16
17
18
19
20
21
KG
8859-1204
8471-8657
9108-3339
8866-2003
8471-7830
9104-3163
7713-3089
8866-2105
8866-1384
2486-1170
Qty.
pa
ge
8-4
Description Of Part
Item
Part No.
Qty.
Description Of Part
22
8820-1003
23
24
25
26
27
28
8855-1009
8662-1230
8859-1202
8471-2739
8856-1013
8320-1120
2
1
2
8
16
16
29
8866-2017
30
31
8471-8930
8866-2064
1
1
32
33
34
35
36
37
38
39
40
41
42
43
8859-1204
9105-3020
9108-3106
8859-1207
8471-7852
9109-3017
8859-1205
8866-2018
8471-7460
8471-7835
8471-7832
9105-3426
2
2
2
2
1
1
1
1
1
1
1
1
9-5
HYDRAULIC CIRCUITS
Lift Cylinder
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-4-97
Item
Part No.
KG
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
9108-3050
8471-7860
9108-1432
9108-1433
8820-1065
8855-1013
9108-1313
7713-3139
7713-3140
7713-3177
9108-3224
9108-3225
8866-2007
8859-1206
17
7713-3240
Qty.
Description Of Part
9-6
HYDRAULIC CIRCUITS
Crowd Cylinder
Starting Serial No. 0177005
Original Issue 1-90
Revised 11-08-05
Item
Part No.
JD
Qty.
Description Of Part
Ref
8866-2065
3
4
5
6
7
8
9
10
11
12
13
8859-1205
8471-7885
8471-7884
9108-3226
9108-3230
7713-3139
7713-3140
7713-3177
8866-2007
8859-1206
14
15
16
* 17
* 18
* 19
7713-3893
7713-3052
7713-3209
8858-1140
9108-1437
9108-1438
9-7
HYDRAULIC CIRCUITS
Tilt & Tilt Compensating Cylinder
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-93
Item
Part No.
1
2
3
4
5
6
7
8
8859-1207
9105-3450
7713-3136
7713-3137
8471-7886
8852-1205
8841-1036
9
10
11
13
14
9108-3290
9002-7179
8471-7563
8866-2065
Qty.
Description Of Part
Item
15
16
8859-1205
17
18
19
20
21
9108-3227
9108-3228
8866-2019
8859-1206
22
8820-1023
23
24
25
9105-3426
8866-2105
9020-7463
Description Of Part
2 O-RING
Ref TILT COMPENSATION CYLINDER ASSY
(see page 10-4 for details)
1 TUBE ASSY
1 TUBE ASSY
2 CONNECTOR (includes item 20)
2 O-RING
Ref MAIN CONTROL VALVE
(see page 10-17 for details)
3 HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
1 CONNECTOR
1 ELBOW, 90 DEGREES (swivel nut)
2 CUSHION CLAMP
9-8
CIRCUITS
Sway Cylinder
Starting Serial No. 0177005
Revised 12-91
Item
Part No.
1
2
3
8820-1040
4
5
6
7
8855-1011
9108-1396
9020-7352
8820-1104
8
9
10
11
13
14
8850-1010
9002-8935
8866-2003
8859-1202
8866-1341
8866-2059
15
16
8859-1206
Qty.
Description Of Part
9-9
HYDRAULIC CIRCUITS
Sway Cylinder
Starting Serial No. 0177165
Original Issue 3-96
Revised 10-17-97
Item
Part No.
1
2
MPC 1945 MB
8820-1040
4
5
6
7
*8
9
10
11
12
8855-1011
9114-1316
9020-7352
9002-8935
8866-2082
8859-1202
8471-7861
8866-1341
8866-2059
13
14
8859-1206
15
8866-1406
Qty.
Description Of Part
9-9
HYDRAULIC CIRCUITS
Steering Cylinder
Starting Serial No. 0177005
Original Issue 1-90
Revised 1-12-98
Item
Part No.
1
2
3
4
5
6
8471-8187
8866-2240
8866-2026
8859-1015
8471-8202
8866-2064
7
8
8859-1204
9
10
11
12
13
14
8866-2019
8859-1206
8471-7854
8866-2003
8859-1202
8471-7858
MB
Qty.
Description Of Part
Item
Part No.
Qty.
15
8866-2062
16
17
8859-1202
18
19
20
21
22
23
8866-2006
8859-1205
8866-2018
8471-7810
8866-2065
24
25
26
27
7713-3052
7713-3209
7713-3053
8471-8188
* Page redone.
Description Of Part
9-10
HYDRAULIC CIRCUITS
Joystick Circuit
Starting Serial No. 0177122
Original Issue 11-95
Revised 10-24-97
Item
Part No.
2
3
4
* 5
8866-2005
8859-1204
9114-1307
8826-1017
8855-1009
MB
Qty.
Description Of Part
Item
8
9
10
11
* 12
13
14
15
16
17
Part No.
Qty.
8850-1004
9114-6047
7714-3006
7714-3003
9020-6199
9020-4096
7713-3197
8471-7458
8471-7519
9002-7187
4
1
2
2
AR
1
1
2
2
AR
Description Of Part
HEX NUT, 1/4-20
COVER
WHIZ LOCKNUT, 5/16-18
WHIZ-LOC SCREW, 5/16-18X5/8
TRIM LOK
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
TIE WRAP
9-11
HYDRAULIC CIRCUITS
Joystick Circuit
Starting Serial No. 0177064
Original Issue 4-93
Item
Part No.
RS
2
3
4
5
8866-2005
8859-1204
9112-6035
8826-1017
7
8
8855-1009
8850-1004
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9
10
11
9104-6056
8855-1010
8820-1018
1
4
2
12
13
14
15
16
17
18
19
8505-1384
8850-1005
9020-6194
9020-4096
7713-3197
8471-7458
8471-7519
9002-7187
2
2
AR
1
1
2
2
AR
COVER
LOCKWASHER, 5/16
HEX HD CAPSCREW, 5/16-18X3/4,
GR5
WELD STUD, 5/16-18
HEX NUT, 5/16-18
TRIM LOK
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
TIE WRAP
9-11
HYDRAULIC COMPONENTS
(9108-3283) Lift Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95
Item
Part No.
Qty.
9108-3283
9108-4173
1
2
3
4
5
6
7
8
RS
9103-3430
9108-4170
8867-1033
9103-4280
Description Of Part
Item
9
10
11
12
13
14
15
16
Part No.
Qty.
9103-4281
1
1
1
1
1
1
1
2
9108-4172
9108-4171
9108-4167
Description Of Part
PISTON
BACK-UP RING
O-RING
GLAND
SEAL
WIPER
ROD ASSY
BUSHING
NOTE: ONLY ITEMS WITH PART
NUMBER ARE AVAILABLE FOR
SERVICE.
10-1
HYDRAULIC COMPONENTS
(9108-3282) Crowd Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-13-96
Item
*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
Qty.
9108-3282
9104-4320
9103-3430
9108-4190
9103-4303
9103-4304
9108-4193
9108-4192
9108-4191
Description Of Part
KG
10-2
HYDRAULIC COMPONENTS
(9108-3468) Crowd Cylinder Assembly
Starting Serial No. 0177382
Original Issue 10-97
Item
Part No.
Qty.
9108-3468
9108-4306
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
9108-4347
9108-4348
9120-4460
9108-4349
9108-4350
9116-4023
9114-4017
9108-4351
9108-4352
Description Of Part
MB
10-2
HYDRAULIC COMPONENTS
(9108-3379) Tilt Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95
Item
Part No.
Qty.
9108-3379
9103-4297
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
9103-3430
9108-4216
8867-1033
9103-4286
9108-4291
9108-4299
9108-4217
9108-4176
Description Of Part
RS
10-3
HYDRAULIC COMPONENTS
(9108-3513) Tilt Cylinder - Iowa
Starting Serial No. 0177382
Original Issue 10-97
Revised 6-27-07
Item
* 1
2
3
4
5
6
7
8
9
10
JM
Part No.
Qty.
Description Of Part
Item
9108-3513
9108-4370
9140-4352
9114-4128
9108-3473
9112-4076
9106-4017
2
2
1
1
1
2
1
1
1
1
11
12
13
14
15
16
17
18
19
20
9104-4274
Part No.
9108-4371
9108-4372
9108-4373
9112-4078
9112-4096
Qty.
1
1
1
1
1
1
1
1
1
1
Description Of Part
BACK-UP RING
O-RING
GLAND
SNAP RING
WEAR RING
STEP SEAL
U-CUP
WIPER
SHAFT ASSY
SELF TAPPING SCREW, #10-24
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
10-3
HYDRAULIC COMPONENTS
(9108-3285) Compensating Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95
Item
Part No.
Qty.
9108-3285
9108-4169
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
9103-4168
8867-1033
9108-4167
9103-4280
9108-4165
9108-4282
9108-4166
Description Of Part
RS
10-4
HYDRAULIC COMPONENTS
(9108-3286) Sway Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95
Item
Part No.
Qty.
9108-3286
9108-4189
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
RS
9108-4185
8867-1033
9108-4176
9108-4184
9108-4219
9108-4220
9108-4221
9108-4222
9108-4186
9108-4223
9108-4224
9108-4188
9108-4225
9108-4226
9108-4187
Description Of Part
10-5
HYDRAULIC COMPONENTS
(9108-3520) Sway Cylinder Assembly
Starting Serial No. 0177165
Original Issue 3-96
Item
Part No.
Qty.
9108-3520
9108-4189
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KG
9108-4342
8867-4343
9108-4176
9108-4184
9108-4219
9108-4220
9108-4221
9108-4222
9108-4186
9108-4223
9108-4224
9108-4188
9108-4225
9108-4226
9108-4344
9108-4332
Description Of Part
10-5
HYDRAULIC COMPONENTS
(9108-3281) Steering Cylinder Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-18-95
Item
Part No.
Qty.
9108-3281
9108-4183
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
9103-4178
9108-4194
8867-1033
9108-4177
9108-4179
9108-4181
9108-4180
9108-4182
Description Of Part
RS
10-6
HYDRAULIC COMPONENTS
(9108-3532) Steering Cylinder - Iowa
Starting Serial No. 0177368
Original Issue 1-98
Item
1
2
3
4
5
6
7
8
9
MB
Part No.
Qty.
9108-3532
9108-4305
9112-4087
9112-4088
9112-4096
9120-4460
1
1
1
1
9112-4089
2
1
1
1
1
Description Of Part
STEERING CYLINDER ASSY
(includes all items)
SEAL KIT (includes items 5 thru 8,
10, 11 & 13 thru 15)
BUSHING
CASE ASSY
SELF-TAPPING SCREW
LOCKNUT (lubricate & torque to
350-370 ft.lbs.)
WEAR RING
PISTON SEAL
O-RING
O-RING
PISTON
Item
10
11
12
13
14
15
16
17
18
19
Part No.
9112-4090
9112-4108
9104-3246
9114-4128
Qty.
1
1
1
1
1
1
1
1
1
1
Description Of Part
O-RING
BACK-UP RING
CYLINDER HEAD
STEP SEAL
U-CUP
WIPER
ROD ASSY
BUSHING
GREASE FITTING
HEX HD PLUG, 1/8-27 NPT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
10-6
HYDRAULIC COMPONENTS
(9108-3055) Main Hydraulic Control Valve Assembly
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-93
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9108-3055
Ref
21
9108-4004
9108-4201
9108-4200
9108-4015
2
AR
5
22
23
24
9108-4016
2
2
1
9108-4005
2
1
1
1
2
2
4
25
26
27
28
9108-4017
9108-4018
9108-4204
9108-4008
1
1
2
1
29
9108-4011
9108-4006
2
2
2
4
30
9108-4011
31
9108-4012
32
33
9108-4013
9108-4014
1
1
18
9108-4007
9108-4009
9108-4206
9108-4207
9108-4010
2
2
2
1
1
1
6
34
19
9108-4202
9108-4013
9108-4019
20
9108-4199
1
1
3
3
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
RS
35
36
10-7
HYDRAULIC COMPONENTS
(9108-3417) Main Hydraulic Control Valve Assembly
Starting Serial No. 0177064
Original Issue 3-93
Revised 1-8-96
RS
* Added part numbers for items 44 & 45. Reworked art for clarity.
10-7
HYDRAULIC COMPONENTS
(9108-3417) Main Hydraulic Control Valve Assembly
Starting Serial No. 0177064
Original Issue 3-93
Revised 1-8-96
Item
Part No.
Qty.
Description Of Part
Item
9108-3417
9108-4019
9108-4015
1
5
25
26
27
28
29
9108-4008
2
3
9108-4009
9108-4206
9108-4207
1
1
1
3
3
2
4
5
6
9108-4277
7
8
9108-4010
9108-4202
6
6
9
10
11
12
13
14
15
16
17
18
19
20
9108-4230
9108-4231
9108-4232
9108-4229
9108-4233
9108-4234
9108-4235
9108-4236
9108-4237
9108-4238
9108-4239
9108-4012
16
16
4
4
4
2
2
2
2
2
2
1
21
22
23
24
RS
9108-4013
9108-4004
2
2
4
4
Part No.
Qty.
9108-4005
2
2
4
2
4
9108-4006
4
4
4
2
34
35
36
9108-4199
4
4
2
37
9108-4201
9108-4200
AR
9108-4014
9108-4278
2
2
1
30
31
32
33
38
39
40
41
42
43
44
9108-4279
9109-4024
1
1
2
45
9109-4023
Description Of Part
BONNET
SPOOL COLLAR
SPRING COLLAR
SPRING
SPOOL SEAL KIT
(includes items 30,31 & 32)
RETAINER
WASHER
SEAL
SPOOL RETAINER
(includes items 34 & 35)
WASHER
SCREW
RELIEF-2800 P.S.I.
(includes one of item 38)
RELIEF SEAL KIT
(one required per relief)
RELIEF SERVICE KIT, NOT
ILLUSTRATED
(includes relief poppet & piston ring)
VALVE SECTION ASSY(Sway)
(includes 2 of item 7, plus items
21,22,29 & 33)
PRESSURE SEAL
PRESSURE SEAL
R.H. END COVER ASSY (includes item
42)
PLUG (includes item 43)
O-RING
HYDRAULIC REMOTE POSITIONER
(includes items 9 thru 19)
HYDRAULIC REMOTE POSITIONER
(includes items 9 thru 13)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
* Added part numbers for items 44 & 45. Reworked art for clarity.
10-7
HYDRAULIC COMPONENTS
Priority Flow Control Valve
Starting Serial No. 0177005
Original Issue 1-90
Item
Part No.
Qty.
Description Of Part
9103-3240
1
2
3
4
5
6
9020-6548
9020-6549
9020-6550
8859-1206
9020-6552
9020-6553
1
1
1
1
1
1
9020-6554
8
9
10
11
12
13
14
15
16
17
9020-6555
9020-6556
9020-6557
9020-6558
9020-6559
9020-6560
9020-6561
9020-6562
8859-1205
9020-6564
1
1
1
1
1
1
1
1
1
1
10-8
HYDRAULIC COMPONENTS
(9108-3292) Flow Divider Valve
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-12-96
KG
Item
Part No.
Qty.
9108-3292
2
3
4
5
6
7
8
9
9108-4155
9108-4156
9108-4160
9108-4158
9108-4159
1
1
1
1
1
1
1
1
9108-4157
9108-4161
Description Of Part
FLOW DIVIDER VALVE - 850 PSI
(includes items 2 thru 9)
SPOOL
SPRING
PLUG (includes item 5)
O-RING
RELIEF (includes item 7)
O-RING
PLUG (includes item 9)
O-RING
10-9
HYDRAULIC COMPONENTS
(9108-3521) Flow Divider Valve
Starting Serial No. 0177165
Original Issue 3-96
KG
Item
Part No.
Qty.
9108-3521
2
3
4
5
6
7
8
9
9108-4155
9108-4156
9108-4160
9108-4158
9108-4159
1
1
1
1
1
1
1
1
9108-4157
9108-4161
Description Of Part
FLOW DIVIDER VALVE - 625 PSI
(includes items 2 thru 9)
SPOOL
SPRING
PLUG (includes item 5)
O-RING
RELIEF (includes item 7)
O-RING
PLUG (includes item 9)
O-RING
10-9
HYDRAULIC COMPONENTS
(9112-3131) Brake Valve
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-12-96
Item
1
2
3
4
5
6
7
8
9
10
KG
Part No.
Qty.
Description Of Part
Item
9108-3294
9112-3131
9108-4043
9108-4042
1
1
11
12
13
14
15
16
17
18
19
20
21
22
23
1
1
1
1
1
1
1
1
Part No.
Qty.
8850-1408
9108-1445
1
1
1
1
1
1
1
1
1
3
3
1
1
Description Of Part
SPRING
CUP
PISTON RING
SLEEVE & PISTON ASSY
PISTON & POPPET ASSY
O-RING
RING SEAL
SPRING
END CAP
LOCKWASHER
HEX HD CAPSCREW
HEX JAM NUT, 1/2-20
PUSH ROD
10-10
HYDRAULIC COMPONENTS
(9114-3201) Brake Valve
Starting Serial No. 0177165
Original Issue 3-96
Item
1
2
Part No.
Qty.
Description Of Part
Item
9114-3201
9108-4043
9108-4042
1
1
13
14
15
16
17
18
19
20
21
22
23
3
4
5
6
7
8
9
10
1
1
1
1
1
1
1
1
11
12
1
1
KG
Part No.
Qty.
8850-1408
9108-1445
1
1
1
1
1
1
1
3
3
1
1
Description Of Part
PISTON RING
SLEEVE & PISTON ASSY
PISTON & POPPET ASSY
O-RING
RING SEAL
SPRING
END CAP
LOCKWASHER
HEX HD CAPSCREW
HEX JAM NUT, 1/2-20
PUSH ROD
10-10
HYDRAULIC COMPONENTS
Solenoid Valve
Starting Serial No. 0177005
Original Issue 1-90
Item
1
2
3
4
5
Part No.
Qty.
9020-6739
9020-8066
9020-8067
7738-4267
9020-8071
9020-8072
1
1
1
1
1
Description Of Part
3 WAY SOLENOID VALVE
(includes all items)
NUT
NAME PLATE
COIL
VALVE ASSY (3-way-2 pos.)
VALVE BODY
10-11
HYDRAULIC COMPONENTS
(9104-3446) Solenoid Valve
Starting Serial No. 0177122
Original Issue 12-95
Item
1
2
3
4
PCN 940484 RS
Part No.
Qty.
Description Of Part
9104-3446
9020-8066
9114-4158
9114-4159
8093-4035
1
1
1
1
10-11
HYDRAULIC COMPONENTS
(9108-3262) Dual P.O. Check Valve
Starting Serial No. 0177005
Original Issue 1-90
Revised 12-91
Item
1
2
3
4
Part No.
Qty.
Description Of Part
9108-3262
9104-4002
Ref
1
2
2
2
7713-3248
9108-4227
9108-4228
10-12
HYDRAULIC COMPONENTS
Inching Valve
Starting Serial No. 0177005
Original Issue 1-90
Item
Part No.
Qty.
9103-3096
9103-4018
1
Ref
Description Of Part
INCHING VALVE
SEAL KIT
10-13
HYDRAULIC COMPONENTS
Inching Valve
Starting Serial No. 0177189
Original Issue 6-96
Item
Part No.
Qty.
Description Of Part
1
2
3
4
5
6
9114-3140
8093-4423
8093-4202
1
1
1
1
1
2
8821-2228
10-13
HYDRAULIC COMPONENTS
Main Hydraulic Pump
Starting Serial No. 0177005
Original Issue 1-90
Revised 11-90
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Qty.
9108-3296
9108-4218
1
1
9108-4144
9108-4137
9108-4138
9108-4146
9108-4145
9108-4139
9108-4140
9108-4142
9108-4143
9108-4147
9108-4141
9108-4135
9108-4136
1
1
1
1
1
1
1
1
2
1
1
8
8
Description Of Part
MAIN HYDRAULIC PUMP
SEAL KIT
(includes items 2, 3, 6, 7, 8, & 11)
REAR COVER
SEAL
THRUST PLATE
DRIVE GEAR
DRIVEN GEAR
WEAR PLATE
SEAL
SEAL SPACER
DOWEL PIN
BODY
SHAFT SEAL
HEX HD CAPSCREW
FLAT WASHER
10-14
HYDRAULIC COMPONENTS
(9108-3013) Hydrostatic Transmission Pump
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-28-96
KG
10-15
HYDRAULIC COMPONENTS
(9108-3013) Hydrostatic Transmission Pump
Starting Serial No. 0177005
Original Issue 1-90
Revised 5-28-96
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
KG
Part No.
Qty.
Description Of Part
Item
9108-3013
9108-4132
9108-4269
9108-4023
9108-4270
9108-4271
9108-4272
9108-4273
9108-4024
9108-4274
9108-4029
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
9
1
1
1
1
1
1
8
8
1
2
5
1
1
4
1
1
Part No.
Qty.
37
38
39
40
41
42
43
44
45
46
47
8093-4416
9108-4036
2
4
2
4
2
1
1
1
1
2
1
48
49
9108-4038
8
1
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
*69
70
71
72
73
74
75
76
77
78
79
9108-4039
2
2
2
4
1
1
1
9108-4035
9108-4031
8866-2195
9108-4032
1
1
1
2
1
1
1
2
2
1
2
4
1
1
1
2
9108-4134
9108-4276
9108-4033
9108-4034
1
1
2
1
2
4
4
Description Of Part
SEAL LOCKNUT, M12X1.5
JAM NUT, M12X1.5
O-RING
SPRING COLLAR W/ BUSHING
SPRING
SPACER BUSHING
PISTON
PISTON ROD
STROKING PISTON COVER
STROKING TIME ORIFICE
CONTROL VALVE ASSY
(includes items 48 thru 56)
SOCKET HD CAPSCREW, M4X65
PLUG IN CONNECTOR
(solenoid B-Blk)
SPRING
SPRING RETAINER
O-RING
SOCKET HD CAPSCREW, M6X45
CONTROL MODULE GASKET
VALVE HOUSING
PLUG IN CONNECTOR (solenoid
A-Gray)
O-RING
REAR SHAFT BEARING
RETAINING RING
O-RING
SPRING PIN
PIN
PUMP COUPLING
PLUG
PRESSURE OVERRIDE VALVE
PLUG
PLUG
SOCKET HD CAPSCREW, M16X90
CONTROL PIPE KIT (includes fittings)
RELIEF VALVE
PLUG
HIGH PRESSURE RELIEF VALVE
(5000 PSI)
O-RING
CONTROL CARTRIDGE
O-RING
CHARGE PUMP ASSY (includes
items 75, 77, 78 & 79)
PIN
LOCKWASHER, M8
SOCKET HD CAPSCREW, M8X50
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
10-15
HYDRAULIC COMPONENTS
(9108-3461) Hydrostatic Transmission Pump
Starting Serial No. 0177107
Original Issue 6-95
Revised 11-7-97
MB
10-15
HYDRAULIC COMPONENTS
(9108-3461) Hydrostatic Transmission Pump
Starting Serial No. 0177107
Original Issue 6-95
Revised 11-7-97
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
MB
Part No.
Qty.
Description Of Part
Item
9108-3461
9108-4132
9108-4269
9108-4023
9108-4270
9108-4271
9108-4272
9108-4273
9108-4024
9108-4274
9108-4029
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
9
1
1
1
1
1
1
8
8
1
2
5
1
1
4
1
1
Part No.
Qty.
37
38
39
40
41
42
43
44
45
46
47
8093-4416
9108-4036
2
4
2
4
2
1
1
1
1
2
1
48
49
9108-4038
8
1
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
*69
70
71
72
73
74
75
76
9108-4039
2
2
2
4
1
1
1
9108-4035
9108-4031
8866-2195
9108-4032
1
1
1
2
1
1
1
2
2
1
2
4
1
1
1
2
9108-4134
9108-4276
9108-4033
9108-4034
77
78
79
1
1
2
1
2
4
4
Description Of Part
SEAL LOCKNUT, M12X1.5
JAM NUT, M12X1.5
O-RING
SPRING COLLAR W/ BUSHING
SPRING
SPACER BUSHING
PISTON
PISTON ROD
STROKING PISTON COVER
STROKING TIME ORIFICE
CONTROL VALVE ASSY (includes
items 48 thru 56)
SOCKET HD CAPSCREW, M4X65
PLUG IN CONNECTOR
(solenoid B-Blk)
SPRING
SPRING RETAINER
O-RING
SOCKET HD CAPSCREW, M6X45
CONTROL MODULE GASKET
VALVE HOUSING
PLUG IN CONNECTOR
(solenoid A-Gray)
O-RING
REAR SHAFT BEARING
RETAINING RING
O-RING
SPRING PIN
PIN
PUMP COUPLING
PLUG
PRESSURE OVERRIDE VALVE
PLUG
PLUG
SOCKET HD CAPSCREW, M16X90
CONTROL PIPE KIT (includes fittings)
RELIEF VALVE
PLUG
HIGH PRESSURE RELIEF VALVE
(5500 PSI)
O-RING
CONTROL CARTRIDGE
O-RING
CHARGE PUMP ASSY
(includes items 75, 77, 78 & 79)
PIN
LOCKWASHER, M8
SOCKET HD CAPSCREW, M8X50
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
10-15
HYDRAULIC COMPONENTS
(9108-3499) Hydrostatic Transmission Pump
Starting Serial No. 0177189
Original Issue 5-96
Revised 1-17-07
LK
10-15
HYDRAULIC COMPONENTS
(9108-3499) Hydrostatic Transmission Pump
Starting Serial No. 0177189
Original Issue 5-96
Revised 1-17-07
Item
*2
3
4
5
6
7
8
9
10
LK
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9108-3499
1
AR
23
24
25
26
27
28
29
30
31
32
9114-4095
9108-4326
9108-4317
HYDROSTATIC TRANSMISSION
PUMP (includes all items)
SEAL KIT (includes items 2, 6, 7, 14,
15, 22, 25, 27, 28, 31, 32, 33, 34, 35,
36, 38, 41 plus additional items not
illustrated)
SNAP RING
SHAFT SEAL
SHAFT ASSY
HOUSING ASSY
PIN
PLUG
O-RING
BUSHING
STROKING PISTON ASSY
STROKING PISTON COVER KIT
(includes items 7 & 11)
CAPSCREW, M8X20
PLUG (includes item 36)
STROKING ORIFICE
O-RING
DA CONTROL ASSY (includes
items 16 & 17)
HERSHMAN CONNECTOR (black)
HERSHMAN CONNECTOR (gray)
O-RING
PLUG (includes item 18)
STROKING PISTON COVER KIT
(includes items 7 & 11)
JAM NUT
SEAL NUT
1
1
1
3
1
1
1
1
1
2
ECCENTRIC SCREW
ROTARY GROUP ASSY
O-RING
PLUG
O-RING
O-RING
POR ASSY (includes items 27 & 28)
PLUG (includes item 31)
O-RING
RELIEF VALVE (includes one each of
items 33 thru 35)
O-RING
O-RING
O-RING
O-RING
WEAR PLATE
O-RING
CHARGE PUMP ASSY (includes
items 37, 38, 40 & 41)
CAPSCREW, M12X35
O-RING
DA CARTRIDGE ASSY
CHARGE PRESSURE RELIEF
VALVE (includes item 35)
PORT BLOCK ASSY (includes
items 25, 26, 27, 28 & 29)
ROLLER BEARING
8093-4052
9108-4389
9108-4318
9108-4319
9108-4320
9108-4321
9108-4322
9108-4323
11
12
13
14
15
8093-4077
8093-4084
9114-4093
16
17
18
19
20
9108-4038
9108-4039
21
22
9114-4094
9108-4324
8093-4082
9108-4325
2
1
1
1
2
4
4
2
1
1
8
5
2
1
1
1
1
2
2
1
1
1
33
34
35
36
37
38
39
9108-4327
9108-4328
8093-4340
9108-4032
9108-4329
9108-4330
3
2
3
5
1
1
1
40
41
42
43
9108-4331
9114-4099
9114-4098
4
1
1
1
44
9108-4332
* 45
9108-4390
10-15
HYDRAULIC COMPONENTS
Front Drive Motor (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 9-6-95
1
2
3
4
5
6
7
8
9
10
11
12
13
14
KG
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9108-3044
15
9114-4153
9114-4152
1
4
1
1
1
1
1
1
1
1
1
1
1
1
16
17
18
9114-4157
3
8
1
19
20
21
9109-4020
9114-4151
3
1
1
9108-4314
9114-4150
9108-4315
9114-4149
22
23
24
25
8392-4135
9114-4248
8392-4123
2
2
1
1
10-16
HYDRAULIC COMPONENTS
(9116-3044) Front Drive Motor (524)
Starting Serial No. 0177189
Original Issue 5-96
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KG
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9116-3044
1
AR
17
18
19
8093-4080
9109-4025
9109-4033
4
1
1
9109-4026
9109-4027
1
1
1
1
1
1
1
1
2
1
1
1
1
6
2
1
20
21
9114-4248
9109-4034
2
1
22
23
24
9109-4035
9116-4017
8
1
1
25
26
27
28
29
9109-4037
9109-4038
9109-4039
8392-4123
9109-4040
4
1
1
1
2
CAPSCREW
SEAL NUT
DA1 CONTROL KIT (includes items
16, 17, 18 & 20)
FITTING
REAR COVER ASSY (includes item
22)
CAPSCREW, M16X45
O-RING
FLUSHING VALVE ASSY (includes
items 23, 25, 26, 27 & 29)
CAPSCREW, M8X50
FLUSHING ORIFICE
PLUG
SWIVEL TIME ORIFICE
PLUG
9109-4028
9109-4029
8091-4241
9109-4030
9109-4031
9109-4032
8091-4235
10-16
HYDRAULIC COMPONENTS
Front Drive Motor (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 9-6-95
1
2
3
4
5
6
7
8
9
10
11
12
13
14
KG
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9109-3002
15
9114-4153
9114-4152
1
4
1
1
1
1
1
1
1
1
1
1
1
1
16
17
18
9114-4157
3
8
1
19
20
21
9109-4021
9114-4151
3
1
1
9108-4314
9114-4150
9108-4315
9114-4149
22
23
24
25
8392-4135
9114-4248
8392-4123
2
2
1
1
10-17
HYDRAULIC COMPONENTS
(9109-3016) Front Drive Motor (522)
Starting Serial No. 0177189
Original Issue 5-96
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KG
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9109-3016
1
AR
17
18
19
8093-4080
9109-4025
9109-4033
4
1
1
9109-4026
9109-4027
1
1
1
1
1
1
1
1
2
1
1
1
1
6
2
1
20
21
9114-4248
9109-4034
2
1
22
23
24
9109-4035
9109-4036
8
1
1
25
26
27
28
29
9109-4037
9109-4038
9109-4039
8392-4123
9109-4040
4
1
1
1
2
CAPSCREW
SEAL NUT
DA1 CONTROL KIT (includes items
16, 17, 18 & 20)
FITTING
REAR COVER ASSY (includes item
22)
CAPSCREW, M16X45
O-RING
FLUSHING VALVE ASSY (includes
items 23, 25, 27 & 29)
CAPSCREW, M8X50
FLUSHING ORIFICE
PLUG
SWIVEL TIME ORIFICE
PLUG
9109-4028
9109-4029
8091-4241
9109-4030
9109-4031
9109-4032
8091-4235
10-17
HYDRAULIC COMPONENTS
Manifold Assembly
Starting Serial No. 0177005
Original Issue 1-90
Item
1
2
3
Part No.
Qty.
Description Of Part
9108-5051
9108-1491
8866-2175
8859-1205
9108-3345
1
1
1
1
2
10-18
HYDRAULIC COMPONENTS
(9108-5015) Hydraulic Reservoir & Filter
Starting Serial No. 0177005
Original Issue 1-90
Revised 11-2-95
Item
* 1
2
3
4
5
6
7
8
9
10
* 11
12
* 13
Part No.
Qty.
Description Of Part
9108-5015
9114-3133
9108-3301
9108-3200
9108-3069
9108-3070
1
1
1
1
1
1
9130-3058
9108-1679
8856-1003
8820-1020
2
2
2
1
1
4
4
PCN 940177 RS
Item
Part No.
Qty.
Description Of Part
* 14
15
16
9114-3160
9108-4021
9108-3077
1
1
1
17
18
19
20
9108-4022
9108-3241
9108-3242
8820-1036
1
1
1
3
21
22
23
* 24
8856-1004
8855-1011
8850-1006
9114-3144
6
3
3
1
* Changed part number on item 1, 11 & 13, changed quantity on item 14 & added item 24.
10-19
HYDRAULIC COMPONENTS
(9112-3126) Steering Orbitrol
Starting Serial No. 0177122
Original Issue 12-95
Item
1
2
3
4
5
6
Part No.
Qty.
Description Of Part
Item
9112-3126
9112-4092
STEERING ORBITROL
(includes all items)
SEAL KIT
(includes items 1, 6, 14, 17 and 19)
DUST SEAL RING
CHECK VALVE
HOUSING (includes items 9 & 12)
BALL, 8.5mm
THREAD BUSHING
O-RING/KIN-RING,
O-RING/ROTO GLYD RING
BEARING ASSY
RING
SPOOL
SPRING SET
CROSS PIN
SLEEVE
13
14
15
16
17
18
19
20
21
22
23
9112-4093
7
8
9
10
11
12
PCN 950255 RS
1
1
1
1
1
1
1
1
1
1
1
1
Part No.
Qty.
1
1
1
1
2
1
7
1
6
1
2
Description Of Part
CARDON SHAFT
O-RING
DISTRIBUTOR PLSTE
GEAR WHEEL SET
O-RING
END COVER
WASHER
SCREW W/PIN
SCREW
NAME PLATE
DRIVE SCREW
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
10-20
HYDRAULIC COMPONENTS
Steering Orbitrol
Starting Serial No. 0177005
Original Issue 1-90
Item
Part No.
9108-3053
9020-6567
Qty.
Description Of Part
10-20
HYDRAULIC COMPONENTS
(9108-3401) Rear Drive Motor
Starting Serial No. 0177005
Original Issue 1-90
Revised 9-8-00
Item
Part No.
Qty.
9108-3401
2
3
4
5
6
7
8
9
10
9108-4358
9108-4214
9108-4215
9002-3155
9108-4365
9108-4364
9108-4366
9108-4367
1
2
1
2
2
1
10
1
7
Description Of Part
REAR DRIVE MOTOR, (includes all
items)
SEAL KIT
LIP SEAL
RETAINING RING
O-RING
GASKET
5 BOLT COVER
PLUG
BOLT, (torque to 4 ft. lbs.)
7 BOLT COVER
BOLT
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE
SVC
10-21
HYDRAULIC COMPONENTS
(9130-3037) Joystick Assembly
Starting Serial No. 0177064
Original Issue 3-93
Revised 11-03-05
2
8
9
7
10
16
4
11
12
13
17
14
15
!
NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK
HANDLE SWITCH IS NOT A FIELD SERVICEABLE
COMPONENT. ANY ATTEMPT BY NON-FACTORY
AUTHORIZED PERSONNEL TO REPAIR OR REPLACE
THE SWITCH WILL VOID THE WARRANTY AND CAN
RESULT IN A JOYSTICK MALFUNCTION.
Item
1
2
3
4
5
6
*7
8
9
10
JD
Part No.
Qty.
Description Of Part
Item
9130-3037
9140-4326
8093-4658
8093-4656
8093-4241
8026-4140
8093-4498
9140-4327
9150-4028
4
4
1
11
12
13
14
15
16
17
9130-4026
9150-4029
1
1
1
1
1
1
AR
1
1
Part No.
Qty.
1
1
2
1
1
1
1
Description Of Part
O-RING
O-RING
PIN
O-RING
SCREW
UPPER BODY
LOWER BODY
10-22
HYDRAULIC COMPONENTS
(9108-3424) Traction Lock Valve (524)
Starting Serial No. 0177074
Original Issue 2-94
Item
Part No.
Qty.
9108-3424
9108-4284
1
2
3
4
5
6
9108-4285
9108-4286
9108-4287
9108-4288
9108-4289
7
8
9
10
11
12
13
14
15
16
17
KG
9108-4290
9108-4291
9108-4292
9108-4293
9108-4294
9108-4295
9108-4296
Description Of Part
Item
Part No.
Qty.
Description Of Part
18
19
9108-4297
2
2
O-RING
RELIEF VALVE CARTRIDGE
(includes items 16, 17 & 18)
PLUG(includes item 21)
O-RING
ORIFICE
SPOOL
(not sold separately, order P/N 9108-3424)
O-RING
O-RING
HEX HD CAPSCREW, M6 x 30
COVER
O-RING
O-RING
O-RING
SOLENOID VALVE(includes items 28,
29 & 30)
CONNECTOR
TERMINAL
20
21
22
23
9108-4298
24
25
26
27
28
29
30
31
9108-4300
9108-4303
8093-4205
9108-4301
9108-4302
1
1
2
1
1
1
1
1
32
33
9108-3441
9108-3442
1
2
9108-4299
1
1
1
1
10-23
HYDRAULIC COMPONENTS
(9108-3459) Traction Lock Valve (524)
Starting Serial No. 0177105
Original Issue 6-95
Item
Part No.
Qty.
9108-3459
9108-4284
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KG
9108-4286
9108-4285
9108-4287
9108-4288
9108-4289
9108-4290
9114-4009
9108-4291
9108-4292
9108-4293
9108-4294
9108-4295
9108-4296
9108-4297
Description Of Part
Item
Part No.
Qty.
17
18
19
20
21
22
23
24
25
26
8381-4056
9114-4010
8381-4054
9108-4298
9114-4011
9108-4299
8093-4205
9108-4301
9108-4300
2
4
2
1
1
1
2
1
1
1
27
28
9108-4303
9108-4302
1
1
29
30
31
32
9114-4012
9114-4013
9114-4014
9114-4015
1
1
1
1
Description Of Part
O-RING
BACK-UP RING
O-RING
PLUG (includes item 21)
O-RING
ORIFICE
HEX HD CAPSCREW, M6X30
COVER
O-RING
SPOOL (not sold separately,
order P/N 9108-3459)
O-RING
SOLENOID VALVE
(includes items 29, 30 & 31)
O-RING
O-RING
O-RING
CONNECTOR
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
10-23
ELECTRICAL
Engine Wiring (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92
Item
Part No.
1
2
3
4
9108-4002
9020-6124
2492-1393
5
6
7
8
9
10
11
9040-0654
9040-2427
9108-1462
9020-5205
9108-4003
8203-3996
Qty.
Ref
Ref
Ref
Ref
Description Of Part
ALTERNATOR
WATER TEMP. SENDER
HORN
FUEL SHUT-OFF VALVE
(included w/ engine)
Ref FUEL LEVEL SENDER
Ref STARTER SOLENOID RELAY
1 JUMPER WIRE
1 JUMPER WIRE
Ref STARTER
57" WIRE LOOM
Ref TRAVEL ALARM GROUND WIRE
(included w/ travel alarm)
Item
Part No.
Qty.
12
13
14
15
16
17
9123-3012
9108-3406
9020-7319
Ref
1
1
Ref
Ref
1
18
19
20
21
22
2474-1047
9103-3246
9108-3111
9108-5025
9020-6739
9108-3048
Description Of Part
TRAVEL ALARM
PUMP HARNESS
JUMPER WIRE
FWD/REV. SWITCH GROUND
PLUG-IN CONNECTORS
ENGINE WIRING HARNESS
(includes item 15)
Ref PRESSURE SWITCH
Ref OIL PRESSURE SENDER
1 DASH WIRING HARNESS
Ref FWD/REV. SWITCH
2 VALVE
11-1
ELECTRICAL
(9114-3192) Engine Wiring
Starting Serial No. 0177122
Original Issue 12-95
NOT USED
Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
FUL SOL
REV-B
SNSR
ALT BAT
GND-1
GND-2
GND-3
GND-4
GND-5
STRT-SOL
Remarks
RED
ALT.(BAT.) TO IGN. SW. (BAT.)
BLU/RED
OIL PRESS. SW. TO HR. METER
VIOLET/YELO HORN
BLU/BLK
FUEL GAUGE
VIOLET/BRN STARTER RELAY
VIOLET/RED ALTERNATOR EXCITER (ALT. PLUG)
ORNG/YELO OIL PRESS. SW.
BLU/BRN
OIL PRESS. GAUGE
BLU/VIOLET WATER TEMP. GAUGE
BRN/YELO
FWD/REV VALVE
BRN/WHITE FWD/REV VALVE
BRN
4x4 VALVE
BRN/GREY
TRACTION LOCK VALVE
VIOLET
FUEL SOLENOID
BLU
BACKUPALARM
RED/BLK
SNSR (ALT. PLUG)
RED/WHITE ALTRNTR TO STARTER BAT. POST
BLK
FWD/REV VALVE TO GROUND
BLK
FWD/REV VALVE TO GROUND
BLK
4x4 VALVE TO GROUND
BLK
TRACTION LOCK VLV TO GROUND
BLK
BACKUPALARM TO GROUND
RED/VIOLET ALT BAT TO STARTER SOLENOID
PCN 940484 RS
Item
Part No.
Qty.
Description Of Part
9114-3192
2
3
4
5
6
8348-1286
8348-1285
9108-3440
9108-4038
8368-3254
9002-6803
8096-3057
8096-3058
1
1
1
2
1
3
2
2
7
8
11-1
ELECTRICAL
Engine Wiring (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 4-92
Item
Part No.
Qty.
1
2
3
4
9108-4002
9020-6124
2492-1393
Ref
Ref
Ref
Ref
5
6
7
8
9
10
11
9040-0654
9040-2427
9108-1462
9020-5205
9108-4003
8203-3996
Ref
Ref
1
1
Ref
57"
Ref
12
13
14
9123-3012
9108-3406
9020-6739
Ref
1
1
Description Of Part
ALTERNATOR
WATER TEMP. SENDER
HORN
FUEL SHUT-OFF VALVE
(included w/ engine)
FUEL LEVEL SENDER
STARTER SOLENOID RELAY
JUMPER WIRE
JUMPER WIRE
STARTER
WIRE LOOM
TRAVEL ALARM GROUND WIRE
(included w/ travel alarm)
TRAVEL ALARM
PUMP HARNESS
2WD/4WD VALVE
Item
15
16
17
9108-3048
18
19
20
21
22
23
24
25
2474-1047
9103-3246
9108-3111
9108-5025
9020-6739
9020-7719
9108-5045
9108-3311
Description Of Part
11-2
ELECTRICAL
(9114-3192) Engine Wiring
Starting Serial No. 0177122
Original Issue 12-95
Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
FUL SOL
REV-B
SNSR
ALT BAT
GND-1
GND-2
GND-3
GND-4
GND-5
STRT-SOL
Remarks
RED
ALT.(BAT.) TO IGN. SW. (BAT.)
BLU/RED
OIL PRESS. SW. TO HR. METER
VIOLET/YELO HORN
BLU/BLK
FUEL GAUGE
VIOLET/BRN STARTER RELAY
VIOLET/RED ALTERNATOR EXCITER (ALT. PLUG)
ORNG/YELO OIL PRESS. SW.
BLU/BRN
OIL PRESS. GAUGE
BLU/VIOLET WATER TEMP. GAUGE
BRN/YELO
FWD/REV VALVE
BRN/WHITE FWD/REV VALVE
BRN
4x4 VALVE
BRN/GREY
TRACTION LOCK VALVE
VIOLET
FUEL SOLENOID
BLU
BACKUP ALARM
RED/BLK
SNSR (ALT. PLUG)
RED/WHITE ALTRNTR TO STARTER BAT. POST
BLK
FWD/REV VALVE TO GROUND
BLK
FWD/REV VALVE TO GROUND
BLK
4x4 VALVE TO GROUND
BLK
TRACTION LOCK VLV TO GROUND
BLK
BACKUP ALARM TO GROUND
RED/VIOLET ALT BAT TO STARTER SOLENOID
PCN 940484 RS
Item
Part No.
Qty.
Description Of Part
9114-3192
2
3
4
5
6
8348-1286
8348-1285
9108-3440
9108-4038
8368-3254
9002-6803
8096-3057
8096-3058
1
1
1
2
1
3
2
2
7
8
11-2
ELECTRICAL
Dash Panel (522)
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-27-07
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
9108-1371
9020-5687
9103-3247
9020-5686
7738-3709
9020-5688
9103-3084
9108-3259
9103-3317
7738-4578
7716-3144
9020-0434
1
1
1
1
1
1
1
1
1
1
1
1
*
10
11
JM
Description Of Part
DASH PANEL
WATER TEMP. GAUGE
OIL PRESSURE GAUGE
FUEL GAUGE
VOLTMETER
HOURMETER
BRAKE WARNING LIGHT
ROCKER SWITCH
IGN. START SWITCH
KEY
BLANK PLUG
BUTTON SWITCH
Item
12
13
9108-1480
8830-1141
1
4
14
15
16
17
18
19
20
21
22
8855-1010
9108-3260
9103-3111
8855-4917
8850-1613
9108-3110
8348-3114
8698-3188
9108-3221
4
1
1
4
4
1
1
16
1
Description Of Part
COVER PLATE
ROUND HD MACHINE SCREW,
5/16-18X3/4
LOCKWASHER, 5/16
15A CIRCUIT BREAKER
10A CIRCUIT BREAKER
LOCKWASHER, #10
HEX NUT, #10-32
DASH WIRING HARNESS
3-WAY CONNECTOR
EYELET #10
BUTTON PLUG
11-3
ELECTRICAL
Dash Panel
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-27-07
TRC LOK
NOT USED
STEERING
COLUMN
MOUNT
GND-2
GND-3
TO REVERSE
MASTER SWITCH.
IGN-C
PRK IGN
ACC-A
ACC-B
IGN-A
IGN-B
ALT EXC-A
VLT GAG
ACC-A
START-A
BAT
BAT
BAT
BAT
BAT
IGN-C
IGN-A
Item
Part No.
1
2
9114-1193
3
4
9114-3193
5
6
7714-3003
7714-3006
JM
Qty.
Description Of Part
1 DASH PANEL
Ref GAUGE PANEL WIRING HARNESS
(see page 11-6 for details)
1 DASH PANEL WIRING HARNESS
Ref GAUGE PANEL (see page 11-6
for details)
7 WHIZ-LOC SCREW
4 WHIZ-LOC NUT
Item
Part No.
7
8
9
10
8826-1022
2486-1170
8850-1006
11
9103-3317
7738-4578
7736-3268
*
12
Qty.
Description Of Part
11-3
ELECTRICAL
Dash Panel (522)
Starting Serial No. 0177368
Original Issue 1-98
Revised 6-27-07
Item
Part No.
1
2
9114-1513
3
4
9114-3349
5
6
7
8
9
10
7714-3003
7714-3006
8826-1022
2486-1170
8850-1006
11
9103-3317
7738-4578
7736-3268
2477-1004
8832-1029
*
12
13
14
JM
Qty.
Description Of Part
1 DASH PANEL
Ref GAUGE PANEL WIRING HARNESS
(see page 11-6 for details)
1 DASH PANEL WIRING HARNESS
Ref GAUGE PANEL (see page 11-6
for details)
7 WHIZ-LOC SCREW
4 WHIZ-LOC NUT, 5/16
4 HEX HD CAPSCREW, 5/16-18 x 3/4
2 CLAMP
3 HEX NUT, 3/8-16
Ref ENGINE WIRING HARNESS
(see page 11-1 for details)
1 IGNITION SWITCH
1
KEY
4 15 AMP FUSE
1 HORN BUTTON
1 SELF TAP SCREW, #10-24X5/16
11-3
ELECTRICAL
Dash Panel
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-27-07
TRC LOK
4X4
STEERING
COLUMN
MOUNT
GND-2
GND-3
TO REVERSE
MASTER SWITCH.
IGN-C
PRK IGN
ACC-A
ACC-B
IGN-A
IGN-B
START-A
BAT
BAT
ALT EXC-A
VLT GAG
ACC-A
BAT
BAT
BAT
IGN-C
IGN-A
Item
Part No.
1
2
9114-1193
3
4
9114-3193
5
6
7714-3003
7714-3006
JM
Qty.
Description Of Part
1 DASH PANEL
Ref GAUGE PANEL WIRING HARNESS
(see page 11-7 for details)
1 DASH PANEL WIRING HARNESS
Ref GAUGE PANEL (see page 11-7
for details)
7 WHIZ-LOC SCREW
4 WHIZ-LOC NUT
Item
Part No.
7
8
9
10
8826-1022
2486-1170
8850-1006
11
9103-3317
7738-4578
7736-3268
*
12
Qty.
Description Of Part
11-4
ELECTRICAL
Dash Panel (524)
Starting Serial No. 0177368
Original Issue 1-98
Revised 6-27-07
Item
Part No.
Qty.
1
2
9114-1513
1
Ref
3
4
9114-3349
5
6
7
8
9
10
7714-3003
7714-3006
8826-1022
2486-1170
8850-1006
11
9103-3317
7738-4578
7736-3268
2477-1004
8832-1029
*
12
13
14
JM
Description Of Part
DASH PANEL
GAUGE PANEL WIRING HARNESS
(see page 11-7 for details)
1 DASH PANEL WIRING HARNESS
Ref GAUGE PANEL (see page 11-7
for details)
7 WHIZ-LOC SCREW
4 WHIZ-LOC NUT, 5/16
4 HEX HD CAPSCREW, 5/16-18 x 3/4
2 CLAMP
3 HEX NUT, 3/8-16
Ref ENGINE WIRING HARNESS
(see page 11-2 for details)
1 IGNITION SWITCH
1
KEY
4 15 AMP FUSE
1 HORN BUTTON
1 SELF TAP SCREW, #10-24X5/16
11-4
ELECTRICAL
Dash Panel (524)
Starting Serial No. 0177005
Original Issue 1-90
Revised 6-27-07
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
9108-1371
9020-5687
9103-3247
9020-5686
7738-3709
9020-5688
9103-3084
9108-3259
9103-3317
7738-4578
9108-3084
9020-0434
1
1
1
1
1
1
1
1
1
1
1
1
*
10
11
JM
Description Of Part
DASH PANEL
WATER TEMP. GAUGE
OIL PRESSURE GAUGE
FUEL GAUGE
VOLTMETER
HOURMETER
BRAKE WARNING LIGHT
ROCKER SWITCH
IGN. START SWITCH
KEY
ROCKER SWITCH
BUTTON SWITCH
Item
12
13
9108-1480
8830-1141
1
4
14
15
16
17
18
19
20
21
22
8855-1010
9108-3260
9103-3111
8855-4917
8850-1613
9108-3110
8348-3114
8698-3188
9108-3221
4
1
1
4
4
1
1
16
1
Description Of Part
COVER PLATE
ROUND HD MACHINE SCREW,
5/16-18X3/4
LOCKWASHER, 5/16
15A CIRCUIT BREAKER
10A CIRCUIT BREAKER
LOCKWASHER, #10
HEX NUT, #10-32
DASH WIRING HARNESS
3-WAY CONNECTOR
EYELET #10
BUTTON PLUG
11-4
ELECTRICAL
Battery & Cables
Starting Serial No. 0177005
Original Issue 1-90
Item
Part No.
Qty.
1
2
3
4
5
6
9108-3291
9108-1640
9108-1517
7714-3006
9108-3114
9108-3115
1
2
1
2
1
1
Description Of Part
BATTERY
HOLD-DOWN STUD
BATTERY HOLD-DOWN
WHIZ LOCKNUT 5/16-18
POSITIVE BATTERY CABLE
NEGATIVE BATTERY CABLE
11-5
ELECTRICAL
Battery & Cables
Starting Serial No. 0177122
Original Issue 12-95
Revised 9-21-05
2
2
5
8
10
5
7
Item
Part No.
Qty.
* 1
8097-3021
2
3
4
5
6
7
8
9
10
7738-3567
9114-3124
9114-3099
8594-1017
9108-1640
9114-1429
7714-3006
7714-3015
7714-3003
1440-3416
2
1
1
4
2
1
2
1
2
AR
Description Of Part
BATTERY (12 volt, 1000 CCA) TOP
STUD, 3/8-16 UNC THREAD, BCI
GROUP 31
BATTERY POST TERMINAL
NEGATIVE BATTERY CABLE
POSITIVE BATTERY CABLE
SUPPORT CLAMP
HOLD DOWN STUD
BATTERY HOLD DOWN
WHIZ LOCKNUT, 5/16-18
WHIZ LOCKNUT, 3/8-16
WHIZ LOCK SCREW, 5/16-18X5/8
DI-ELECTRIC GREASE (add to caps of
jump terminals on battery cables)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
JD
11-5
ELECTRICAL
(9131-5007) Gauge Panel Assembly(522)
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-24-97
Item
1
2
3
4
5
6
7
8
9
Part No.
Qty.
9131-5007
9114-3138
9114-3137
7738-3709
9114-3137
9114-3114
7738-3470
2477-1004
9114-3130
9105-3419
9114-3128
1
1
1
1
1
2
1
1
2
2
PCN 950861 MB
Description Of Part
GAUGE PANEL ASSY (includes all
items)
FORMICA DASH PANEL
PANEL WIRING HARNESS
VOLTMETER
PANEL WIRING HARNESS
TOGGLE - DPDT
BOOT
BUTTON
HOUR METER
TIE WRAP
AMBER DASH LIGHT
Item
10
11
12
13
14
* 15
16
17
18
19
20
Part No.
Qty.
9114-3127
9114-3129
9020-5686
9020-5687
9103-3247
9114-3221
9114-3277
8830-1075
8856-1104
8850-1610
9100-3065
1
3
1
1
1
1
4
4
4
4
1
Description Of Part
RED DASH LIGHT
TINNERMAN NUT
FUEL GAUGE
WATER TEMP. GAUGE
OIL PRESSURE GAUGE
GAUGE PROTECTOR
RUBBER SPACER
MACHINE SCREW, #8-32X1"
STEEL PUNCHED WASHER
HEX NUT, #8-32
PLUG BUTTON
11-6
ELECTRICAL
(9131-5007) Gauge Panel Assembly
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-24-97
PCN 950861 MB
11-6
ELECTRICAL
(9109-3037) Gauge Panel Assembly
Starting Serial No. 0177368
Original Issue 1-98
MB
Item
Part No.
Qty.
Description Of Part
9109-3037
9136-4004
1
1
2
3
4
5
6
9136-4005
9136-4008
9114-3114
9136-4006
9136-4007
1
1
1
1
1
11-6
ELECTRICAL
(9114-5031) Gauge Panel Assembly
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-24-97
Item
1
2
3
4
5
6
7
8
9
Part No.
Qty.
9114-5031
9114-3138
9114-3137
7738-3709
9114-3137
9114-3114
7738-3467
7738-3470
2477-1004
9114-3130
9105-3419
1
1
1
1
1
1
2
1
1
2
Description Of Part
GAUGE PANEL ASSY (includes all
items)
FORMICA DASH PANEL
PANEL WIRING HARNESS
VOLTMETER
PANEL WIRING HARNESS
TOGGLE - DPDT
TOGGLE - SPST
BOOT
BUTTON
HOUR METER
TIE WRAP
Item
10
11
12
13
14
15
* 16
17
* 18
19
20
Part No.
Qty.
9114-3128
9114-3127
9114-3129
9020-5686
9020-5687
9103-3247
9114-3221
9114-3277
8830-1077
8856-1104
8850-1610
2
1
3
1
1
1
1
4
4
4
4
Description Of Part
AMBER DASH LIGHT
RED DASH LIGHT
TINNERMAN NUT
FUEL GAUGE
WATER TEMP. GAUGE
OIL PRESSURE GAUGE
GAUGE PROTECTOR
RUBBER SPACER
MACHINE SCREW, #8-32X1"
STEEL PUNCHED WASHER
HEX NUT, #8-32
11-7
ELECTRICAL
(9114-5031) Gauge Panel Assembly
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-24-97
11-7
ELECTRICAL
(9114-3331) Gauge Panel Assembly
Starting Serial No. 0177368
Original Issue 1-98
Revised 1-8-99
JH
Item
Part No.
Qty.
Description Of Part
9114-3331
9136-4004
1
1
2
3
4
5
6
7
* 8
* 9
* 10
9136-4005
7738-3467
9114-3114
9136-4006
9136-4007
9136-4008
7738-3470
9114-3128
9114-3127
1
1
1
1
1
1
2
2
1
11-7
ELECTRICAL
(9114-3193) Dash Harness
Starting Serial No. 0177122
Original Issue 12-95
Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
PRK BRK
GND-2
GND-3
SPL ACC
SHT IGN
PRK IGN
ACC-C
ACC-A
ACC-B
IGN-A
IGN-B
START-A
START-B
ALT EXC-A
IGN-C
SFL ACC2
RED
BLU/RED
VIOLET/YELO
BLU/BLK
VIOLET/BRN
VIOLET/RED
ORNG/YELO
BLU/BRN
BLU/VIOLET
BRN/YELO
BRN/WHITE
BRN
BRN/GREY
VIOLET
BLK
BLK
ORANGE
ORNG/BRN
ORNG/BLK
ORNG/RED
ORNG/TAN
ORNG/BLU
ORNG/GREY
ORNG/LT.GRN
VIOLET/BRN
VIOLET/BRN
VIOLET/RED
ORNG/DK GRN
ORNG/VIOLET
PCN 940484 RS
Remarks
ALT.(BAT.) TO IGN. SW. (BAT.)
OIL PRESS. SW. TO HR. METER
HORN
FUEL GAUGE
STARTER RELAY
ALTERNATOR EXCITER (ALT. PLUG)
OIL PRESS. SW.
OIL PRESS. GAUGE
WATER TEMP. GAUGE
FWD/REV VALVE
FWD/REV VALVE
4x4 VALVE
TRACTION LOCK VALVE
PARK BRAKE VALVE
FWD/REV VALVE TO GROUND
2/4x4 VALVE TO GROUND
FREE, FUSED ACC
POWER TO SHIFTER
POWER TO PARK BRAKE
ACCESSORY POWER
POWER TO ACC FUSE
FUSED POWER TO ACC
POWER TO IGN FUSE
FUSED POWER TO IGN
PARK BRAKE SWITCH
PARK BRAKE SWITCH
INDICATOR LIGHT
FUSED POWER TO IGN
FREE, FUSED ACC
Item
Part No.
Qty.
Description Of Part
1
2
3
4
5
6
7
8
9114-3193
9114-3108
8096-3057
8096-3068
8096-3066
8096-3060
8096-3069
8096-3058
7736-3225
1
3
1
2
3
1
5
1
1
9
10
11
7736-3264
7736-3263
8348-1289
1
1
1
11-8
ELECTRICAL
(9114-3349) Dash Harness - 522
Starting Serial No. 0177368
Original Issue 1-98
Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
PRK BRK
GND-2
GND-3
SPL ACC
SHT IGN
PRK IGN
ACC-C
ACC-A
ACC-B
IGN-A
IGN-B
START-A
START-B
ALT EXC-A
IGN-C
SFL ACC2
N-START
GND
BAT-HN
HN-AC
MB
RED
BLU/RED
VIOLET/YELO
BLU/BLK
VIOLET/BRN
VIOLET/RED
ORNG/YELO
BLU/BRN
BLU/VIOLET
BRN/YELO
BRN/WHITE
BRN
BRN/GREY
VIOLET
BLK
BLK
ORANGE
ORNG/BRN
ORNG/BLK
ORNG/RED
ORNG/TAN
ORNG/BLU
ORNG/GREY
ORNG/LT.GRN
VIOLET/BRN
VIOLET/BRN
VIOLET/RED
ORNG/DK GRN
ORNG/VIOLET
BRN/LT. GRN
BLACK
RED
ORNG/VIOLET
Remarks
ALT.(BAT.) TO IGN. SW. (BAT.)
OIL PRESS. SW. TO HR. METER
HORN
FUEL GAUGE
STARTER RELAY
ALTERNATOR EXCITER (ALT. PLUG)
OIL PRESS. SW.
OIL PRESS. GAUGE
WATER TEMP. GAUGE
FWD/REV VALVE
FWD/REV VALVE
2/4 WHEEL DRIVE VALVE
TRACTION LOCK VALVE
PARK BRAKE VALVE
FWD/REV VALVE TO GROUND
2/4x4 VALVE TO GROUND
FREE, FUSED ACC
POWER TO SHIFTER
POWER TO PARK BRAKE
ACCESSORY POWER
POWER TO ACC FUSE
FUSED POWER TO ACC
POWER TO IGN FUSE
FUSED POWER TO IGN
PARK BRAKE SWITCH
PARK BRAKE SWITCH
INDICATOR LIGHT
FUSED POWER TO IGN
FREE, FUSEDACC
BOSCH RELAY TO FNR SHIFTER
BOSCH RELAY TO GROUND
HORN BUTTON
HORN BUTTON
Item
Part No.
Qty.
Description Of Part
1
2
3
4
5
6
7
8
9
10
9114-3349
9114-3108
8096-3065
7736-3225
7736-3264
7736-3263
8096-3057
8096-3068
8096-3057
8348-1286
8348-1285
1
3
1
1
1
1
1
1
2
1
1
11-8
ELECTRICAL
(9114-3193) Dash Harness
Starting Serial No. 0177122
Original Issue 12-95
Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
PRK BRK
GND-2
GND-3
SPL ACC
SHT IGN
PRK IGN
ACC-C
ACC-A
ACC-B
IGN-A
IGN-B
START-A
START-B
ALT EXC-A
IGN-C
SFL ACC2
RED
BLU/RED
VIOLET/YELO
BLU/BLK
VIOLET/BRN
VIOLET/RED
ORNG/YELO
BLU/BRN
BLU/VIOLET
BRN/YELO
BRN/WHITE
BRN
BRN/GREY
VIOLET
BLK
BLK
ORANGE
ORNG/BRN
ORNG/BLK
ORNG/RED
ORNG/TAN
ORNG/BLU
ORNG/GREY
ORNG/LT.GRN
VIOLET/BRN
VIOLET/BRN
VIOLET/RED
ORNG/DK GRN
ORNG/VIOLET
PCN 940484 RS
Remarks
ALT.(BAT.) TO IGN. SW. (BAT.)
OIL PRESS. SW. TO HR. METER
HORN
FUEL GAUGE
STARTER RELAY
ALTERNATOR EXCITER (ALT. PLUG)
OIL PRESS. SW.
OIL PRESS. GAUGE
WATER TEMP. GAUGE
FWD/REV VALVE
FWD/REV VALVE
4x4 VALVE
TRACTION LOCK VALVE
PARK BRAKE VALVE
FWD/REV VALVE TO GROUND
2/4x4 VALVE TO GROUND
FREE, FUSED ACC
POWER TO SHIFTER
POWER TO PARK BRAKE
ACCESSORY POWER
POWER TO ACC FUSE
FUSED POWER TO ACC
POWER TO IGN FUSE
FUSED POWER TO IGN
PARK BRAKE SWITCH
PARK BRAKE SWITCH
INDICATOR LIGHT
FUSED POWER TO IGN
FREE, FUSED ACC
Item
Part No.
Qty.
Description Of Part
1
2
3
4
5
6
7
8
9114-3193
9114-3108
8096-3057
8096-3068
8096-3066
8096-3060
8096-3069
8096-3058
7736-3225
1
3
1
2
3
1
5
1
1
9
10
11
7736-3264
7736-3263
8348-1289
1
1
1
11-9
ELECTRICAL
(9114-3349) Dash Harness
Starting Serial No. 0177368
Original Issue 1-98
Wire
Wire
Designation Color/Stripe
BAT
HR MTR
HORN
FUL GAG
START-C
ALT EXC-B
PS IGN
OIL GAG
CLT TMP
REV
FWD
4x4
TRC LOK
PRK BRK
GND-2
GND-3
SPL ACC
SHT IGN
PRK IGN
ACC-C
ACC-A
ACC-B
IGN-A
IGN-B
START-A
START-B
ALT EXC-A
IGN-C
SFL ACC2
N-START
GND
BAT-HN
HN-AC
MB
RED
BLU/RED
VIOLET/YELO
BLU/BLK
VIOLET/BRN
VIOLET/RED
ORNG/YELO
BLU/BRN
BLU/VIOLET
BRN/YELO
BRN/WHITE
BRN
BRN/GREY
VIOLET
BLK
BLK
ORANGE
ORNG/BRN
ORNG/BLK
ORNG/RED
ORNG/TAN
ORNG/BLU
ORNG/GREY
ORNG/LT.GRN
VIOLET/BRN
VIOLET/BRN
VIOLET/RED
ORNG/DK GRN
ORNG/VIOLET
BRN/LT. GRN
BLACK
RED
ORNG/VIOLET
Remarks
ALT.(BAT.) TO IGN. SW. (BAT.)
OIL PRESS. SW. TO HR. METER
HORN
FUEL GAUGE
STARTER RELAY
ALTERNATOR EXCITER (ALT. PLUG)
OIL PRESS. SW.
OIL PRESS. GAUGE
WATER TEMP. GAUGE
FWD/REV VALVE
FWD/REV VALVE
2/4 WHEEL DRIVE VALVE
TRACTION LOCK VALVE
PARK BRAKE VALVE
FWD/REV VALVE TO GROUND
2/4 VALVE TO GROUND
FREE, FUSED ACC
POWER TO SHIFTER
POWER TO PARK BRAKE
ACCESSORY POWER
POWER TO ACC FUSE
FUSED POWER TO ACC
POWER TO IGN FUSE
FUSED POWER TO IGN
PARK BRAKE SWITCH
PARK BRAKE SWITCH
INDICATOR LIGHT
FUSED POWER TO IGN
FREE, FUSED ACC
BOSCH RELAY TO FNR SHIFTER
BOSCH RELAY TO GROUND
HORN BUTTON
HORN BUTTON
Item
Part No.
Qty.
Description Of Part
1
2
3
4
5
6
7
8
9
10
9114-3349
9114-3108
8096-3065
7736-3225
7736-3264
7736-3263
8096-3057
8096-3068
8096-3057
8348-1286
8348-1285
1
3
1
1
1
1
1
1
2
1
1
11-9
MISCELLANEOUS
Complete Decal Lists by Model
For Service Only
Original Issue 12-95
MODEL 522
(All items combine to make a complete set of decals)
Item
Part No.
Qty.
1
2
9108-4283
9108-3321
9109-3004
AR
1
2
Description Of Part
COMMON DECAL KIT
CAPACITY DECAL
"522"
MODEL 524
(All items combine to make a complete set of decals)
Item
Part No.
Qty.
1
2
9108-4283
9108-3321
9108-3320
AR
1
2
Description Of Part
COMMONDECALKIT
CAPACITY DECAL
"524
MODEL 532C-6
(All items combine to make a complete set of decals)
Item
Part No.
Qty.
1
2
3
9108-4283
9112-3117
9113-3001
9103-3018
AR
1
2
2
Description Of Part
COMMON DECAL KIT
CAPACITY DECAL
"532C"
"6"
MODEL 534C-6
(All items combine to make a complete set of decals)
Item
Part No.
Qty.
1
2
3
9108-4283
9112-3117
9112-3035
9103-3018
AR
1
2
2
Description Of Part
COMMON DECAL KIT
CAPACITY DECAL
"534C"
"6"
PCN 940484 RS
Item
Part No.
Qty.
1
2
3
4
5
6
9108-4283
9112-3117
9112-3035
9103-3018
9132-3001
9132-3002
9132-3003
AR
1
2
2
1
1
1
Description Of Part
COMMONDECALKIT
CAPACITY
"534C
"6"
INSTRUCTION
"TURBO, L.H.
"TURBO, R.H.
12-1
MISCELLANEOUS
Frame Decals
Starting Serial No. 0177005
Original Issue 1-90
Revised 3-13-96
NOTE: KITS 9109-5010 & 9109-5043 INCLUDE ALL ITEMS LISTED BELOW,
EXCEPT ITEM 11, PLUS THE APPROPRIATE ITEMS ON PAGE 12-2.
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
9109-5010
9109-5043
8360-1011
9104-3215
9106-3047
9100-3044
9108-3317
9108-3318
9108-3324
9104-3209
7733-3027
9100-3030
9109-3005
Ref
Ref
1
1
1
1
1
1
1
2
1
1
1
9108-3325
9104-3211
12
KG
Description Of Part
DECAL KIT, 522 (see note)
DECAL KIT, 524 (see note)
ACCIDENT PREVENTION DECAL
LIFTING PERSONNEL DECAL
WARNING DECAL
BOOM OPERATION DECAL
TILT DECAL
SWAY DECAL
SERVICE INSTRUCTION DECAL
PINCH POINT DECAL
MADE IN U.S.A. DECAL
PATENT DECAL
SERIAL NO. & ATTACHMENTS
PLATE (522)
SERIAL NO. & ATTACHMENTS
PLATE (524)
RIDER'S WARNING DECAL
Item
Part No.
Qty.
13
14
15
16
17
18
19
20
21
22
23
7702-3007
9104-3210
9100-3052
7702-3006
9103-3011
8364-1675
9108-3321
9108-3314
9108-3270
9108-3269
9108-3268
1
1
1
1
1
2
1
1
1
1
1
Description Of Part
INSTRUCTION DECAL
COOLING SYSTEM CAUTION DECAL
FUEL WARNING DECAL
HYDRAULIC OIL DECAL
WARNING DECAL
GRADALL DECAL (white)
CAPACITY DECAL
TRACTION DECAL (524 only)
2WD-4WD DECAL (524 only)
PARK BRAKE DECAL
INSTRUMENT PANEL DECAL
NOTE: KITS 9109-5010 & 9109-5043
INCLUDE ALL ITEMS LISTED
BELOW, EXCEPT ITEM 11, PLUS
THE APPROPRIATE ITEMS ON THE
FOLLOWING PAGE.
12-1
MISCELLANEOUS
Frame Decals
Starting Serial No. 0177122
Original Issue 12-95
Revised 3-13-96
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
KG
Part No.
Qty.
Description Of Part
9108-4283
9112-3117
9108-3428
9108-3314
9114-3182
9114-3120
8360-1011
9104-3215
9108-3324
9103-3320
9104-3211
9106-3047
9112-3110
9100-3030
9108-3492
7733-3027
9103-3102
9103-4001
9103-1268
9108-4210
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Item
Part No.
Qty.
Description Of Part
20
21
22
23
24
25
26
27
28
29
30
9108-3318
9108-3317
9130-3047
9104-3209
9103-3011
9108-3494
9108-3497
9108-3510
9108-3492
9108-3509
9104-3210
1440-4645
1
1
1
2
1
1
1
1
1
1
1
AR
1440-4646
AR
SWAY DECAL
TILT DECAL
BOOM OPERATION DECAL
PINCH POINT DECAL
WARNING DECAL
BATTERY WARNING
JUMP START WARNING
FUEL WARNING PLATE
OIL WARNING DECAL
HYDRAULIC OIL PLATE
COOLING SYSTEM CAUTION DECAL
BOESHIELD METAL PROTECTANT,
12 OZ. SPRAY CAN
BOESHIELD METAL PROTECTANT,
1 GAL. CAN
12-1
MISCELLANEOUS
Frame Decals
Starting Serial No. 0177165
Original Issue 3-96
Revised 10-24-97
!
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Qty.
Description Of Part
9108-4283
9112-3117
9108-3428
9108-3314
9114-3182
9114-3120
8360-1011
9104-3215
9108-3522
9103-3320
9104-3211
9106-3047
9112-3110
9100-3030
9108-3492
7733-3027
9103-3102
9103-4001
9103-1268
9108-4210
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PCN-960534 MB
Item
20
21
22
23
24
25
26
27
28
* 29
30
Part No.
Qty.
Description Of Part
9108-3318
9108-3317
9130-3047
9104-3209
9103-3011
9108-3494
9108-3497
9108-3510
9108-3492
9114-3288
9104-3210
1440-4645
1
1
1
2
1
1
1
1
1
1
1
AR
1440-4646
AR
SWAY DECAL
TILT DECAL
BOOM OPERATION DECAL
PINCH POINT DECAL
WARNING DECAL
BATTERY WARNING
JUMP START WARNING
FUEL WARNING PLATE
OIL WARNING DECAL
HYDRAULIC OIL PLATE
COOLING SYSTEM CAUTION DECAL
BOESHIELD METAL PROTECTANT,
12 OZ. SPRAY CAN
BOESHIELD METAL PROTECTANT,
1 GAL. CAN
12-1
MISCELLANEOUS
Frame Decals
Starting Serial No. 0177368
Original Issue 1-98
!
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
MB
Qty.
Description Of Part
9108-4283
9108-3486
9108-3428
9108-3314
9114-3182
9114-3120
8060-3022
9114-3289
9108-3539
9103-3320
9114-3283
9114-3287
9108-3548
9100-3030
9108-3492
7733-3027
9103-3102
9103-4001
9103-1268
2460-4126
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Item
Part No.
Qty.
Description Of Part
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
9108-3318
9108-3317
9130-3047
9114-3282
9114-3281
9114-3284
9114-3285
9114-3286
9108-3492
9114-3288
8060-3026
9109-3012
9108-3487
9109-3013
9114-3280
1440-4645
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
AR
1440-4646
AR
SWAY DECAL
TILT DECAL
BOOM OPERATION DECAL
PINCH POINT DECAL
WARNING DECAL
BATTERY WARNING
JUMP START WARNING
FUEL WARNING PLATE
OIL WARNING DECAL
HYDRAULIC OIL PLATE
COOLING SYSTEM CAUTION DECAL
522 CAPACITY CHART (std)
524 3s CAPACITY CHART (opt)
522 3s CAPACITY CHART (opt)
WARNING DECAL
BOESHIELD METAL PROTECTANT,
12 OZ. SPRAY CAN
BOESHIELD METAL PROTECTANT,
1 GAL. CAN
12-1
MISCELLANEOUS
Boom Decals
Starting Serial No. 0177005
Original Issue 1-90
Revised 2-1-97
2 SECTION BOOM
(3 SECTION BOOM ON NEXT PAGE)
9 (108)
7 (84)
60
36
9 TYP.
57
30
6 7/8 RAD.
Item
Part No.
Qty.
1
2
9103-3023
9100-3016
9104-3134
9100-3018
9104-3135
9112-3042
9112-3043
9100-3020
9104-3136
9020-0445
1
1
1
1
1
1
1
1
1
1
3
4
5
6
Description Of Part
QUICK SWITCH DECAL
1 DECAL, WHITE
1 DECAL, BLACK
2 DECAL, WHITE
2 DECAL, BLACK
3 DECAL, WHITE
3 DECAL, BLACK
4 DECAL, WHITE
4 DECAL, BLACK
PENDULUM
Item
Part No.
Qty.
7
8
9
10
11
9020-0688
9002-6491
8856-1108
9100-3031
9108-3320
9108-3319
9109-3004
9109-3003
9112-3037
9112-3038
1
1
1
1
2
2
2
2
2
2
12
Description Of Part
BEARING
SHOULDER BOLT, 1/4-20
FLAT WASHER, 5/16
ANGLE INDICATOR DECAL
524 DECAL, WHITE
524 DECAL, BLACK
522 DECAL, WHITE
522 DECAL, BLACK
GRADALL DECAL, WHITE
GRADALL DECAL, BLACK
12-2
MISCELLANEOUS
Boom Decals
Starting Serial No. 0177005
Original Issue 1-97
Revised 2-6-97
3 SECTION BOOM
7 5 (89)
65
38 1/4
23 TYP.
17
9 1/4
TYP.
4 1/4
TYP.
57
30
6 7/8 RAD.
Item
Part No.
Qty.
9100-3016
9104-3134
7702-3009
9100-3018
9104-3135
9112-3042
9112-3043
9100-3020
9104-3136
9103-3023
9020-0445
1
1
2
1
1
1
1
1
1
1
1
2
3
4
5
6
7
Description Of Part
"1" DECAL, WHITE (standard)
"1" DECAL, BLACK (optional)
HOLE WARNING DECAL
"2" DECAL, WHITE (standard)
"2" DECAL, BLACK (optional)
"3" DECAL, WHITE (standard)
"3" DECAL, BLACK (optional)
"4" DECAL, WHITE (standard)
"4" DECAL, BLACK (optional)
QUICK SWITCH DECAL
PENDULUM
Item
Part No.
Qty.
8
9
10
11
9020-0688
9002-6491
8856-1108
9100-3031
1
1
1
1
12
9108-3320
9108-3319
9109-3004
9109-3003
9112-3037
9112-3038
2
2
2
2
2
2
13
Description Of Part
BEARING
SHOULDER BOLT, 1/4-20
SAE WASHER, 5/16
BOOM ANGLE DECAL, WHITE
(standard)
524 DECAL, WHITE (standard)
524 DECAL, BLACK (optional)
522 DECAL, WHITE (standard)
522 DECAL, BLACK (optional)
GRADALL DECAL, WHITE (standard)
GRADALL DECAL, BLACK (optional)
12-2
MISCELLANEOUS
Boom Decals
Starting Serial No. 0177368
Origiinal Issue 1-98
2 SECTION BOOM
(3 SECTION BOOM ON NEXT PAGE)
9 (108)
7 (84)
60
36
9 TYP.
57
30
6 7/8 RAD.
Item
Part No.
Qty.
1
2
9114-3290
9100-3016
9104-3134
9100-3018
9104-3135
9112-3042
9112-3043
9100-3020
9104-3136
9020-0445
9020-0688
1
1
1
1
1
1
1
1
1
1
1
3
4
5
6
7
MB
Description Of Part
QUICK SWITCH DECAL
1 DECAL, WHITE
1 DECAL, BLACK
2 DECAL, WHITE
2 DECAL, BLACK
3 DECAL, WHITE
3 DECAL, BLACK
4 DECAL, WHITE
4 DECAL, BLACK
PENDULUM
BEARING
Item
Part No.
Qty.
8
9
10
11
9002-6491
8856-1108
9100-3031
9108-3320
9108-3319
9109-3004
9109-3003
9112-3037
9112-3038
9114-3283
9114-3282
1
1
1
2
2
2
2
2
2
1
2
12
13
14
Description Of Part
SHOULDER BOLT, 1/4-20
FLAT WASHER, 5/16
ANGLE INDICATOR DECAL
524 DECAL, WHITE
524 DECAL, BLACK
522 DECAL, WHITE
522 DECAL, BLACK
GRADALL DECAL, WHITE
GRADALL DECAL, BLACK
WARNING DECAL
WARNING DECAL
12-2
MISCELLANEOUS
Boom Decals
Starting Serial No. 0177368
Original Issue 1-98
3 SECTION BOOM
7 5 (89)
65
38 1/4
23 TYP.
17
9 1/4
TYP.
4 1/4
TYP.
57
30
6 7/8 RAD.
Item
Part No.
Qty.
9100-3016
9104-3134
8060-3019
9100-3018
9104-3135
9112-3042
9112-3043
9100-3020
9104-3136
9114-3290
9020-0445
9020-0688
1
1
2
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
MB
Description Of Part
"1" DECAL, WHITE (standard)
"1" DECAL, BLACK (optional)
HOLE WARNING DECAL
"2" DECAL, WHITE (standard)
"2" DECAL, BLACK (optional)
"3" DECAL, WHITE (standard)
"3" DECAL, BLACK (optional)
"4" DECAL, WHITE (standard)
"4" DECAL, BLACK (optional)
QUICK SWITCH DECAL
PENDULUM
BEARING
Item
Part No.
Qty.
9
10
11
9002-6491
8856-1108
9100-3031
1
1
1
12
9108-3320
9108-3319
9109-3004
9109-3003
9112-3037
9112-3038
9114-3283
9114-3282
2
2
2
2
2
2
1
2
13
14
15
Description Of Part
SHOULDER BOLT, 1/4-20
SAE WASHER, 5/16
BOOM ANGLE DECAL, WHITE
(standard)
524 DECAL, WHITE (standard)
524 DECAL, BLACK (optional)
522 DECAL, WHITE (standard)
522 DECAL, BLACK (optional)
GRADALL DECAL, WHITE (standard)
GRADALL DECAL, BLACK (optional)
WARNING DECAL
WARNING DECAL
12-2
OPTIONAL EQUIPMENT
(9108-5054) Ether Starting Kit
Starting Serial No. 0177005
Original Issue 3-90
Revised 11-7-97
13-1
OPTIONAL EQUIPMENT
(9108-5054) Ether Starting Kit
Starting Serial No. 0177005
Original Issue 3-90
Revised 11-7-97
Item
Part No.
9108-5054
*2
3
4
5
6
7
8
9
10
11
12
13
14
15
9108-3361
9108-1640
9002-7187
9108-1601
8820-1005
8855-1009
8850-1004
8820-1002
7716-3117
8856-1007
9108-1517
9108-3363
8698-3195
8698-3202
Qty.
Description Of Part
13-1
OPTIONAL EQUIPMENT
(9108-5105) Ether Starting Kit
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-7-97
PCN 950068 MB
13-1
OPTIONAL EQUIPMENT
(9108-5105) Ether Starting Kit
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-7-97
Item
1
2
3
4
5
6
7
8
9
Part No.
Qty.
Description Of Part
9108-5105
9108-3361
9002-7187
9108-1601
8820-1005
8855-1009
8850-1004
8820-1002
7716-3117
8856-1107
PCN 950068 MB
1
4
1
2
6
2
4
1
3
Item
10
11
* 12
13
14
* 15
* 16
* 17
* 18
* 19
* 20
* 21
Part No.
Qty.
9108-1517
9114-3163
8698-3195
8698-3202
7738-3470
9114-3202
8096-3058
8096-3057
8096-3069
8096-3068
8096-3065
1
1
1
2
1
1
1
1
1
2
2
4
Description Of Part
BATTERY (Purchase locally)
BATTERY HOLDDOWN
TOGGLE SWITCH
WIRE CONNECTOR
WIRE CONNECTOR
BOOT
INSTRUCTION DECAL
2-WAY SHROUD CONNECTOR
2-WAY TOWER CONNECTOR
MALE PIN TERMINAL
FEMALE PIN TERMINAL
CABLE SEAL
13-1
OPTIONAL EQUIPMENT
(9108-5046) L.H. Tilt Sway Control
Starting Serial No. 0177005
Original Issue 3-90
Revised 8-30-02
Item
Part No.
Qty.
9108-5046
Ref
2
3
4
5
6
7
9108-3107
9108-4282
9108-4359
9108-6089
1100-2410
8855-1009
8850-1304
9108-3341
8826-1022
1
1
1
1
3
7
3
1
4
8
9
9112-3062
9108-3393
2
2
TT
Description Of Part
L.H. TILT SWAY CONTROL LEVER ASSY
(includes all items except four of item 4, and
items 7 & 10)
REMOTE VALVE CONTROL
KNOB
BOOT
BRACKET
HEX HD CAPSCREW, 1/4-28X4-1/2, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-28
TILT/SWAY CONTROL PLATE
ROUND HD MACHINE SCREW,
5/16-18X3/4
CABLE ADAPTER
CONTROL CABLE
13-2
OPTIONAL EQUIPMENT
(9108-5059) Glow Plug Installation
Original Issue 12-90
Revised 11-91
Item
Part No.
9108-5059
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
9108-3372
8668-3330
9108-3374
9108-3380
8870-1002
9108-3375
9108-3371
2477-1004
9103-1495
9103-1278
9103-3251
9103-3252
9108-1582
2486-1170
8820-1016
8855-1010
Qty.
Description Of Part
13-3
OPTIONAL EQUIPMENT
(9114-5033) Glow Plug Installation
Starting Serial No. 0177122
Original Issue 12-95
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9114-5033
9114-3164
9114-3163
7738-3470
9114-5034
8698-3190
9114-3108
7736-3268
9114-5035
9108-1676
9108-3374
1
1
1
1
1
1
1
1
1
1
11
12
13
14
9108-3375
9108-3371
8668-3330
9108-3380
2
2
1
2
15
16
17
18
8870-1002
9108-1582
2486-1170
8820-1016
1
1
1
1
19
20
8855-1010
9108-3372
1
1
OLIVE
TUBE NUT
FUEL CHECK VALVE
BRASS ADAPTER (includes
nut & sleeve)
CLOSE NIPPLE
SUPPORT BRACKET
CLIP
HEX HD CAPSCREW, 5/16-18 X 1/2,
GR5
LOCKWASHER, 5/16
THERMOSTART
PCN 940526 RS
13-3
OPTIONAL EQUIPMENT
(9112-5101) Glow Plug Installation
Starting Serial No. 0177368
Original Issue 8-97
Revised 12-20-02
Item
Part No.
Qty.
9112-5101
1
2
3
4
9108-3372
8668-3330
9108-3374
9108-3380
1
1
1
2
5
6
7
8
* 9
10
8870-1002
9108-1676
9108-3375
9108-3371
9112-3181
7738-3470
1
1
2
2
1
1
SVC
Description Of Part
GLOW PLUG INSTALLATION,
(includes all items)
THERMOSTAT
FUEL CHECK VALVE
BANJO CONNECTOR
BRASS ADAPTER, (includes nut &
sleeve)
CLOSE NIPPLE
STEEL TUBE
OLIVE
TUBE NUT
TOGGLE SWITCH
BOOT
Item
Part No.
Qty.
Description Of Part
11
12
13
14
15
16
17
18
19
9114-5034
9114-5035
9114-3108
7736-3268
8698-3190
9114-3164
9108-1582
2486-1170
8820-1016
1
1
1
1
1
1
1
1
1
20
21
8855-1010
9112-3176
1
1
WIRING HARNESS
WIRING HARNESS
FUSE HOLDER
15A FUSE
#10 EYELET
INSTRUCTION DECAL
SUPPORT BRACKET
CLIP
HEX HD CAPSCREW, 5/16-18X1/2,
GR5
LOCKWASHER, 5/16
START AID DECAL
13-3
OPTIONAL EQUIPMENT
(9108-5055) Vandal Cover
Starting Serial No. 0177005
Original Issue 12-90
Revised 11-7-97
Item
Part No.
9108-5055
1
2
3
4
5
6
7
8
9
10
11
* 12
MB
9108-1603
9108-1602
9108-3321
9108-3366
8830-1126
8852-1304
9108-3365
8364-1359
9020-6194
8564-1094
8696-1044
9108-3314
Qty.
Description Of Part
13-4
OPTIONAL EQUIPMENT
(9108-5102) Vandal Kit
Starting Serial No. 0177122
Original Issue 12-95
PCN 940526 RS
Item
Part No.
Qty.
1
2
3
9108-5102
9108-3365
9020-6194
8696-1044
1
1
12"
3
Description Of Part
VANDAL KIT (includes all items)
PADLOCK
TRIM-LOK
RUBBER GROMMET
13-4
OPTIONAL EQUIPMENT
(9112-5018) Work Light Package
Original Issue 12-90
Revised 10-3-00
18
14
15
16
17
1
2
4
5
6
7
8
9
11
1
3
4
5
6
7
8
9
13
21
49
20
48
13
23
25
26
27
31
32
33
50
PCN 000221-SVC
13-5
OPTIONAL EQUIPMENT
(9112-5018) Work Light Package
Original Issue 12-90
Revised 10-3-00
G
OIL
FUEL
G
S
42
TEMP
- +
41
AUX
AUX
BATT
BATT
43
46
HOURS
VOLTS
G
TO RELAY
ACC
BAT
ST
10
11
TO
IGN. SWITCH
(ACC)
51
TO CIRCUIT BREAKER
IGN
12
TO
IGN. SWITCH
(BATT)
41
ACC
BAT
IGN
TO R.H. FRONT
CAB LIGHT
TO RELAY
39
40
51
TO CAB DOME LIGHT
20
TO REAR
TAIL LIGHT
TO L.H. FRONT
CAB LIGHT
47
21
19
46
54
30
53
TO WORK
LIGHTS SWITCH,
GAUGE LIGHTS
53
30
44
TO
BACK-UP
LIGHT
30
28
Item
TO
BACK-UP
ALARM WIRE
25B OFF FWD/REV
SWITCH
52
TO 10 AMP
CIRCUIT BREAKER
29
44
TO RED WIRE IN
TAIL LIGHT PIGTAIL.
Part No.
Qty.
Description Of Part
9112-5018
9112-5110
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
8096-3050
9002-8960
9112-1148
9112-1149
9112-1150
8820-1035
8856-1109
8855-1011
8850-1006
9002-7319
9020-3376
8668-3480
8698-3188
9002-7214
9101-1009
9002-9955
8832-1022
2486-1167
7716-3102
9112-1188
9112-1151
9112-3066
8832-1039
9020-7220
8698-1178
9112-1145
9112-1146
9136-5045
1
2
1
1
2
2
2
2
2
4
1
2
1
6
1
1
2
1
2
1
1
1
2
1
1
1
1
2
9112-3065
8666-1147
8666-1149
1
38"
38"
PCN 000221-SVC
22
24
53
54
55
52
TO
STOP-LIGHT
SWITCH
45
34
35
36
37
38
Item
Part No.
Qty.
Description Of Part
28
29
30
31
8666-1152
8668-3480
8203-3996
8668-3122
9112-1193
9112-1192
9112-1191
8820-1018
38"
3
45"
2
1
1
3
2
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
8856-1108
8855-1010
8656-1326
9103-3032
8871-2232
8871-1380
8366-3097
7738-3467
7738-3470
9112-1186
9112-1152
9103-3360
9112-1190
9112-1154
9112-1189
9100-3055
8668-3122
2
2
1
1
1
1
1
1
1
1
2
4
1
1
1
1
18
49
9105-3419
13
50
51
52
53
54
55
9112-1181
9112-1187
7738-3410
8688-3071
8698-3041
7736-3191
1
1
2
2
1
1
13-5
OPTIONAL EQUIPMENT
(9108-5103) Work Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 9-29-00
13
AUX VIEW A-A
1
2
4
5
6
7
8
9
18
19
20
21
22
1
3
5
6
7
8
9
18
19
20
21
22
10
14
15
16
17
18
19
20
21
22
11
13
31
32
4
12
TO BLACK WIRE IN
TAIL LIGHT HARNESS
TO DOME
LIGHT
REV-B
ENGINE HARNESS
BACK-UP
ALARM
GRD-5
ENGINE
HARNESS
B
A
34
TO
TERMINAL C
TAIL LIGHT
HARNESS
11
TO
TERMINAL D
TAIL LIGHT
HARNESS
21
22
30
33
23
24
25
26
27
28
29
21
22
37
40
41
PCN 000221-SVC
13-5
OPTIONAL EQUIPMENT
(9108-5103) Work Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 9-29-00
BEACON
PULL
ON
ON
OFF
AUX
LIGHT
LIGHTS
ON
HIGH
OFF
LOW
HEATER
4X4
ON
15
PARK
BRAKE
ON
ALT
DATCON
0 0 0 0 0 0
4X4
HOURS 1/10
HORN
4X2
15
39
43
45
ACC-C
(#12)
15 AMP
FUSE
GND-3
86
30
ACC-C
87A
87
STOP
LIGHT
SWITCH
WORK
LIGHT
SWITCH
FWD/REV VALVE
REV-B
11
DOME
LIGHT
SWITCH
RELAY
85
(#16)
VOLTMETER
LIGHT
ACC-C
(#12)
IGNITION-START
SWITCH
(#12)
ENGINE
TEMP
GAUGE
LIGHT
GND-3
OIL
GAUGE
LIGHT
I
B
S
15 AMP
FUSE
REV
46
FUEL
GAUGE
LIGHT
(#16)
OFF
PARK
BRAKE
OFF
STARTING
AID
IG
(#16)
(#16)
ST
IG
BACK-UP
ALARM
FRONT
WORK
LIGHT
ACC
T
BA
BAT
87
AC
C
86
GND-5
47
RELAY
30
85
38
FRONT
WORK
LIGHT
35
TAIL
LIGHT
(BLACK)
TO DOME LIGHT
TO STOP LIGHT SWITCH
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part No.
Qty.
Description Of Part
9108-5103
8096-3050
9114-1182
9114-1183
9105-3419
8820-1035
8856-1109
8855-1011
8850-1006
9002-7319
8688-3260
9114-3270
8668-3122
9002-7214
9101-1009
9002-9955
8832-1022
2486-1167
8096-3055
8096-3056
8096-3068
8096-3069
8096-3066
9020-7220
9112-1145
9112-1146
9136-5045
2
1
1
AR
2
2
2
2
4
2
1
AR
8
1
1
2
1
3
3
3
9
12
1
1
1
2
PCN 000221-SVC
BACK-UP
LIGHT
(GREEN)
ELECTRICAL SCHEMATIC
STOP
LIGHT
(RED)
REAR
TAIL LIGHT
ASSEMBLY
Item
Part No.
Qty.
Description Of Part
27
9112-3065
8666-1147
8666-1149
8666-1152
8668-3480
8203-3996
8668-3122
8820-1018
1
38"
38"
38"
3
45"
2
2
8856-1108
8855-1010
8096-3058
7738-3410
8832-1039
9114-1364
9114-3210
9114-1266
2
2
1
1
1
1
1
1
AR
1
2
2
1
1
1
2
1
4
1
2
TAIL LIGHT
WIRE, 16 GAUGE, (black)
WIRE, 16 GAUGE, (green)
WIRE, 16 GAUGE, (red)
BUTT CONNECTOR
WIRE LOOM
TIE WRAP
HEX HD CAPSCREW, 5/16-18X3/4,
GR5
FLAT WASHER, 5/16
LOCKWASHER, 5/16
W. PACK CONNECTOR, (shroud)
RELAY
SELF TAPPING SCREW, #10-32X1/2
JUMPER WIRE
TAIL LIGHT HARNESS
JUMPER WIRE
WIRE LOOM, (use on all wires)
W. PACK CONNECTOR, (shroud)
JUMPER WIRE
FUSE, 15 AMP
MOUNTING TAB
STOPLIGHT SWITCH
LIGHT SWITCH
FUSE HOLDER
BOOT
GUAGE LIGHTING KIT
JUMPER WIRE
JUMPER WIRE
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
8096-3062
9114-1265
7736-3268
9114-1197
9114-3117
7738-3467
9114-3108
7738-3470
9103-3360
9114-1258
9114-1259
13-5
OPTIONAL EQUIPMENT
(9108-5056) Quick Hook Assembly
Starting Serial No. 0177005
Original Issue 12-90
Revised 7-25-06
Item
Part No.
9108-5056
1
2
8855-1011
8820-1034
3
4
5
6
7
8
9
10
11
8867-1001
9108-1574
8863-1343
9108-1573
9108-3368
9108-3367
9108-6119
9015-3001
8834-1022
12
13
9020-5126
7736-3079
8866-2006
14
15
9104-3125
9116-3139
9140-3413
Qty.
Description Of Part
Item
Part No.
Qty.
16
17
9104-3126
9116-3138
1
1
9140-3414
18
19
20
21
22
23
24
25
26
7713-3136
7713-3137
8820-1023
7713-3270
8856-1002
8820-1005
9114-3276
9114-3275
8866-1110
1
1
1
1
1
1
1
1
2
27
28
29
30
31
32
33
9002-9999
9020-1443
9114-3277
9108-1737
9106-3040
9106-3039
8820-1006
1
1
1
1
2
2
4
Description Of Part
DUST CAP
MALE HYDRAULIC COUPLING,
(Before S/N 2005283-01)
MALE HYDRAULIC COUPLING,
(S/N 2005283-01 & After)
STAUFF CLAMP SET
STAUFF COVER PLATE
HEX BOLT
STAUFF CLAMP SET
STAUFF COVER PLATE
HEX BOLT
TUBE ASSY
TUBE ASSY
MALE ELBOW, 90 DEGREES,
3/8X1/2 TUBE
WIRE ROPE CLAMP, 7/16
HOOK & BALL
L-HANDLE
WEDGE
CLAMP SET
COVER PLATE
HEX BOLT
13-6
OPTIONAL EQUIPMENT
(9108-5047) Auxiliary Hydraulics
Starting Serial No. 0177005
Original Issue 12-90
Revised 11-14-97
13-7
OPTIONAL EQUIPMENT
(9108-5047) Auxiliary Hydraulics
Starting Serial No. 0177005
Original Issue 12-90
Revised 11-14-97
Item
Part No.
9108-5047
1
2
3
4
5
9112-6026
9112-6025
9112-6027
9020-0299
8820-1036
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
8850-1006
8855-1011
9108-3136
9002-8662
9103-3417
9108-3420
8471-8026
9108-3310
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
9020-7464
9112-3050
9002-7187
8866-1065
8859-1206
9112-3062
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
25
26
27
28
9108-3343
8866-1348
8866-1407
8820-1018
2
2
2
2
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
8855-1010
8850-1005
9020-7463
8856-1004
9104-3125
9108-3290
8841-1037
8852-1205
8471-7563
9002-7179
9020-6194
1440-2248
9020-6199
9112-3061
8871-2305
9020-4244
9020-4245
8471-8032
9104-3126
7713-3139
7713-3140
7713-3177
2
1
4
2
1
1
4
4
2
4
AR
AR
13"
2
2
1
1
2
1
1
1
1
13-7
OPTIONAL EQUIPMENT
(9108-5050) Cab Enclosure
Starting Serial No. 0177005
Original Issue 12-90
Revised 5-7-97
13-8
OPTIONAL EQUIPMENT
(9108-5050) Cab Enclosure
Starting Serial No. 0177005
Original Issue 12-90
Revised 5-7-97
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
9108-5050
9002-7319
9108-1499
9020-0680
8821-1510
1
2
1
1
4
8830-1193
5
6
7
8850-1613
8855-1007
4
4
1
8
9
10
11
12
13
14
1440-3190
8820-1005
8850-1004
8856-1107
8855-1009
8859-1005
AR
14
11
10
10
10
1
37
1
2
3
4
38
39
40
41
42
43
44
45
46
47
48
49
8850-1613
8855 -1007
8856-1104
9020-6169
8688-3193
9020-6170
9108-5057
9108-3260
8855-4917
8850-1613
9108-1680
8830-1193
8
8
4
1
4
1
1
1
2
2
1
2
50
51
52
53
54
55
56
57
58
59
60
61
63
64
65
66
67
68
69
70
71
*72
*73
*74
* 75
8668-3480
9108-1675
7738-3744
9103-1490
9020-6134
9103-1494
9100-3053
7714-3004
7714-3006
9103-1521
7738-3540
9108-3155
8871-1213
8870-1070
9104-3429
8871-1383
2464-1328
8871-2034
9020-0755
9108-3378
9105-3559
9020-3840
8832-1039
9108-3263
8830-1070
3
1
1
1
1
1
1
4
4
2
1
1
1
1
1
1
1
1
AR
1
3
1
2
1
4
15
16
17
18
19
20
21
22
23
24
25
9130-3465
9103-3464
9002-7319
9020-6023
9002-7214
8869-1387
8832-1020
9020-0381
8820-1003
1
1
34
1
2
1
1
1
1
27
28
29
30
31
32
33
34
35
9108-3376
9108-3348
9108-3392
9108-1671
9002-9955
9130-3067
8366-1145
9108-6115
1
AR
AR
1
1
1
AR
1
1
36
9108-1545
KG
* 76 8852-1604
*77 8856-1104
* Added items 72 thru 77.
4
4
Description Of Part
ROUND HD MACHINE SCREW,
10-32X1/2
HEX NUT, #10-32
LOCKWASHER, #10
FLAT WASHER, #8
HEATER HOSE
HOSE CLAMP
HEATER HOSE
CAB DOOR (includes 72 thru 77)
15 AMP CIRCUIT BREAKER
LOCKWASHER, #10
HEX NUT, #10-32
JUMPER WIRE
ROUND HD MACHINE SCREW,
#10-32X1/2
CRIMP-ON CONNECTOR
JUMPER WIRE
HEATER SWITCH
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
HEATER DECAL
WHIZ LOK SCREW
WHIZ LOK NUT
HEATER MOUNTING BRACKET
COOLANT RESTRICTOR ORIFICE
TRUCK VALVE
COUPLING, 1/2"
PIPE NIPPLE, 1/2X2-1/2"
HEATER
PIPE BUSHING, 1/2X3/8"
SHUT-OFF VALVE
STREET ELBOW, 45 DEGREES, 1/2
WEATHER STRIP
INSULATION PANEL
PUSH ON INSULATION CAP
PULL HANDLE (on inside of cab door)
SELF TAPPING SCREW
FLUSH LOCK
RD.HD. MACHINE SCREW,
#8-32X1/2
LOCKNUT, #8-32
FLAT WASHER, #8
13-8
OPTIONAL EQUIPMENT
(9114-5050) Cab Enclosure
Starting Serial No. 0177122
Original Issue 12-95
Revised 5-7-97
VIEW B-B
VIEW A-A
KG
13-8
OPTIONAL EQUIPMENT
(9114-5050) Cab Enclosure
Starting Serial No. 0177122
Original Issue 12-95
Revised 5-7-97
VIEW C-C
Item
Part No.
Qty.
9114-5050
1
2
3
4
5
6
9105-3559
9108-3378
9002-9955
9108-1499
9020-0680
8821-1030
7
8
7714-3017
9
10
11
12
9114-3190
1440-3190
9002-7319
13
14
15
8366-1145
9108-6115
16
8820-1001
17
18
9108-1545
7714-3016
19
20
21
22
23
24
25
26
27
29
30
31
7714-3017
8348-3078
8096-3058
9020-6169
8668-3193
9114-1459
9108-5057
8096-3069
8096-3067
8856-1107
9108-3348
9108-3392
32
33
34
9114-1332
9105-3419
8368-3181
KG
Description Of Part
Item
Part No.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
9020-6023
9002-7214
9103-3464
9103-3465
7738-3744
8698-3188
9108-1680
8668-3480
9114-3108
7736-3268
9114-1374
2464-1328
9112-3125
7738-3540
9108-3155
7714-3004
7714-3006
9104-3429
8871-1383
9103-1521
8820-1005
57
58
8871-2034
9108-3376
59
60
61
62
63
9114-3220
9020-3840
8832-1039
9108-3263
8830-1070
64
65
8852-1604
8856-1104
Qty.
Description Of Part
13-8
OPTIONAL EQUIPMENT
(9114-5096) Cab Enclosure
Starting Serial No. 0277368
Original Issue 8-97
Revised 12-20-02
4
15
16
8
10
21
22
12
13
27
28
VIEW A-A
7
18
29
39
46
47
52
17
1
29
14
11
9
2
29
51
45
62
63
VIEW B-B
14
9
61
26
27
28
65
66
67
68
20
19
34
35
36
80
E
240
16
100
10
FUEL
TEMP
OIL
26
27
28
VOLTS
-
HEATER
HIGH
LOW
DRIVE
4X4
PARK
BRAKE
ON
23
25
24
25
QUARTZ
64
0 0 0 0 0 0
OFF
ALT
4X2
31
37
LT
GND
40
+12V
OIL
TEMP
FUEL
42
48
B
T
BA
BAT
ST
HN-AC
IG
44
ACC
HORN
AC
C
IG
VIEW C-C
33
38
LEAD
41
A
ENLARGED
FRONT VIEW
OF ENGINE
32
50
49
30
43
HEATER
FAN
SVC
WIPER
MOTOR
* Revised illustration, part number on items 30, 39 thru 44, 46, 47 & 53
thru 59 and description on item 38; added items 60 thru 68.
13-8
OPTIONAL EQUIPMENT
(9114-5096) Cab Enclosure
Starting Serial No. 0277368
Original Issue 8-97
Revised 12-20-02
55
56
57
B
RED
ORANGE
WIRE
DESIGNATION
PIN
DESIGNATION
53
54
58
59
60
Item
Part No.
Qty.
1
2
3
9114-5096
9114-1332
9108-6115
9108-5057
1
1
1
1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
* 30
31
32
33
34
35
SVC
Description Of Part
Item
Part No.
Qty.
36
37
* 38
* 39
* 40
* 41
* 42
* 43
* 44
7738-3744
7738-3540
7736-3268
9020-0680
9134-3040
9112-3182
7714-3004
9114-1374
9112-5106
2
1
2
1
1
1
4
1
1
* 46
* 47
45
9002-9955
7714-3017
8821-1030
48
49
50
51
52
* 53
* 54
* 55
* 56
* 57
* 58
* 59
7714-3006
8871-1383
2464-1328
9002-7319
9108-1499
9104-3429
8203-3996
8096-3057
8096-3068
8096-3067
9103-1521
8820-1003
* 60
* 61
* 62
* 63
* 64
* 65
* 66
8855-1009
9108-6124
9020-3480
8832-1039
7716-3064
9108-3263
8830-1070
* 67
* 68
8852-1604
8856-1104
Description Of Part
TOGGLE SWITCH
COOLANT RESTRICTOR ORIFICE
FUSE, 15 AMP
FAN
CRIMP-ON CONNECTOR
HEATER HARNESS
WHIZ LOCK SCREW
JUMPER WIRE
HEATER ASSY, (includes items 53 thru
60)
1 RUBBER GROMMET
4 WHIZ LOCK NUT, #10-24
4 SOCKET HD CAPSCREW, #10-24X
3/4, GR8
4 WHIZ LOCK NUT
1 REDUCING BUSHING
1 SHUT OFF VALVE
2 SELF TAPPING SCREW, 1/4-20X1
1 MOUNTING ANGLE
1 HEATER
6" FLEX LOOM
1 TOWER
2 FEMALE PIN TERMINAL
2 CABLE SEALS
2 HEATER MOUNTING BRACKET
4 HEX HD CAPSCREW, 1/4-20X3/4,
GR5
4 LOCKWASHER, 1/4
1 DOOR PLATE WELDMENT
1 HANDLE
2 SELF TAPPING SCREW, #10-32X1/2
169" WEATHER STRIP
1 FLUSH LOCK
4 ROUND HD MACHINE SCREW,
#8-32X1/2
4 HEX LOCKNUT, #8-32
4 FLAT WASHER, #8
* Revised illustration, part number on items 30, 39 thru 44, 46, 47 & 53
thru 59 and description on item 38; added items 60 thru 68.
13-8
OPTIONAL EQUIPMENT
(9112-5023) Joystick Installation
Original Issue 5-91
Revised 3-93
Item
Part No.
Qty.
9112-5023
1
2
3
4
5
9104-3063
8866-2005
8859-1204
9112-6035
6
7
8
9
10
8820-1004
8855-1009
8850-1004
9104-6056
8855-1010
Description Of Part
Item
11
8820-1018
12
13
14
15
16
17
18
19
20
21
8505-1384
8850-1005
8866-2239
9020-6194
9020-4096
7713-3197
8471-7458
8471-7519
9002-7187
9112-3075
2
2
2
AR
1
1
2
2
AR
2
Description Of Part
HEX HD CAPSCREW, 5/16-18X3/4,
GR5
WELD STUD, 5/16-18
HEX NUT, 5/16-18
SWIVEL NUT RUN TEE, 3/8 TUBE
TRIM LOK
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
TIE-WRAP
VALVE POSITIONER KIT
13-9
OPTIONAL EQUIPMENT
(9112-3078) Joystick
Original Issue 5-91
Revised 9-6-02
1
2
9
10
4
2
16
5
11
12
13
17
14
7
Item
1
2
3
4
5
6
7
8
9
TT
15
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
9112-3078
1
AR
1
1
1
1
1
AR
1
4
4
10
11
12
13
14
15
16
17
8093-4259
9140-4326
8093-4658
9112-4128
9112-4127
8093-4241
8026-4140
1
1
1
2
1
1
1
1
9130-4026
8093-4498
9140-4327
Description Of Part
SPRING, (pack of four)
O-RING
O-RING
DOWELL PIN
O-RING
SCREW
UPPER BODY
LOWER BODY
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
* Revised illustration & parts list; vendor will no longer supply individual components.
13-10
OPTIONAL EQUIPMENT
(9112-5007) Rear Axle Stabilizer Option
Original Issue 9-91
Revised 10-26-93
Item
Part No.
9112-5007
1
2
3
4
5
6
7
8
9
10
11
8866-2244
9103-3230
8471-6426
8866-2065
8859-1205
8320-1073
8866-2085
9111-3003
8852-1206
9111-1002
8830-1099
12
13
14
9112-1018
9002-7187
9104-5034
Qty.
Description Of Part
Item
15
16
17
18
19
20
8855-1007
9104-3199
9104-3123
9112-1013
8858-1140
2
2
1
1
2
Ref
21
8820-1044
22
23
24
25
26
27
28
8867-1008
9104-6114
9112-1017
8471-7888
8471-7887
9104-1227
9104-4475
1
1
1
1
1
1
1
Description Of Part
LOCKWASHER, #10
SQUARE NUT
SWITCH (includes item 28)
STABILIZER BRACKET
SNAP RING
STABALIZER CYLINDER
(see page 13-12 for details)
HEX HD CAPSCREW, 3/8-16X3-1/4,
GR5
LUBE FITTING, STRAIGHT 1/4-28
REAR AXLE WELDMENT
PIN
HOSE ASSY
HOSE ASSY
PIN
LEVER/ ROLLER ASSY
13-11
OPTIONAL EQUIPMENT
(9104-3303) Stabilizer Cylinder Assembly
Original Issue 9-91
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
Qty.
9104-3303
9104-4330
9104-4334
9103-4286
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9104-4331
9104-4332
9104-4333
9104-4353
8867-1033
Description Of Part
STABILIZER CYLINDER ASSY
(includes all items)
SEAL KIT(includes items 3,4,5,6,8,10 &11)
TUBE ASSY
LOCKNUT (torque to 590 ft. lbs.)
WEAR RING
SEAL
O-RING
O-RING
PISTON
O-RING
GLAND
SEAL
WIPER
ROD ASSY
BUSHING
LUBE FITTING, STRAIGHT 1/4-28
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
13-12
OPTIONAL EQUIPMENT
(9108-5060) Auxiliary Hydraulics Assembly w/Electrics
Original Issue 11-91
Revised 6-25-99
KG
* Added part breakdown and see page for item 1, 5-button handle.
13-13
OPTIONAL EQUIPMENT
(9108-5060) Auxiliary Hydraulics Assembly W/Electrics
Original Issue 11-91
Revised 6-25-99
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9108-5060
Ref
34
35
36
37
38
39
40
9108-3343
8866-1348
8866-1407
9020-7463
9108-3216
9108-3290
8841-1037
2
2
2
4
2
1
4
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
8852-1205
8471-7563
9002-7179
9020-6199
9112-3061
8871-2305
9020-4244
9020-4245
8471-8032
9112-1138
9913-3139
7713-3140
7713-3177
9112-1139
7713-3141
7713-3168
9020-7661
8820-1005
8852-1304
8594-1016
9108-3383
7868-3122
9002-8955
9002-8978
9104-3126
9104-3125
9020-6194
4
2
2
28"
1
2
1
1
2
1
1
1
2
1
1
1
1
2
2
1
1
10
1
1
1
1
8"
ELBOW, 90 DEGREES
TUBE END REDUCER, 5/8X3/4 TUBE
NUT
CUSHION CLAMP
CUSHION CLAMP
HOSE CARRIER
ROUND HEAD CARRIAGE BOLT,
5/16-18X1
HEX LOCKNUT, 5/16-18
HOSE ASSY
BULKHEAD FITTING
TRIM-LOK
BULKHEAD ELBOW
REDUCING BUSHING
MALE HYDRAULIC COUPLER
FEMALE HYDRAULIC COUPLER
HOSE ASSY
BRACKET
STAUFF CLAMP SET
STAUFF COVER PLATE
HEX HD CAPSCREW, 5/16-18X1-3/8
RECEPTICAL
WELS PLATE
CLAMP SET
CONTACT SOCKET
HEX HD CAPSCRW, 1/4-20X1, GR5
HEX LOCKNUT, 1/4-20
SUPPORT CLAMP
WIRING HARNESS
TY-WRAP
CONNECTOR BODY
CABLE CLAMP
DUST CAP
DUST PLUG
TRIM-LOCK
* 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
KG
Ref
8850-1112
9112-6024
9112-6025
8820-1036
8850-1006
8855-1011
9112-6027
9108-3136
8820-1018
8855-1010
9112-3051
9002-8956
9002-8958
9002-8978
9040-3396
9002-7187
9020-7464
8471-8040
8866-1065
8850-1005
9103-3394
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
9112-3050
9108-3310
8859-1206
9002-8662
9112-3062
1
1
1
4
4
4
1
2
2
2
1
1
6
1
1
14
12"
2
2
2
1
1
1
1
1
1
1
1
2
2
2
1
* Added part breakdown and see page for item 1, 5-button handle.
13-13
OPTIONAL EQUIPMENT
(9108-5106) Auxiliary Hydraulic Assembly w/Electric
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-25-99
LIFT
CROWD
TILT
SWAY
KG
13-13
OPTIONAL EQUIPMENT
(9108-5106) Auxiliary Hydraulic Assembly w/Electric
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-25-99
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9108-5106
Ref
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
40
41
9020-7464
8471-8040
8866-1065
8850-1005
9103-3394
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
9112-3050
9108-3310
8859-1206
9002-8662
9112-3062
9108-3343
8866-1348
8866-1407
9002-8968
9103-3391
8698-3193
2
2
2
1
1
1
1
1
1
1
1
2
2
2
1
2
2
2
1
1
1
* 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
KG
Ref
8850-1112
9112-6024
9112-6025
8820-1036
8850-1006
8855-1011
9112-6027
9108-3136
8820-1018
8855-1010
9112-3051
1440-2248
9002-8956
9002-8958
9002-8978
9040-3396
9002-7187
8203-3993
1
1
1
4
4
4
1
2
2
2
1
AR
1
6
1
1
14
12"
13-13
OPTIONAL EQUIPMENT
(9108-5106) Auxiliary Hydraulic Assembly w/Electric
Starting Serial No. 0177122
Original Issue 12-95
Revised 6-25-99
FROM
DASH
IN CAB.
TO CLAMPS
ON RIGHT
SIDE
CHIMNEY
PLATE.
PARTIAL VIEW
A-A
PARTIAL VIEW
B-B
Item
Part No.
9108-5106
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KG
9020-7463
9108-3216
9104-3125
9108-3290
8841-1037
8852-1205
8471-7563
9002-7179
9020-6194
1440-2248
9020-6199
9112-3061
8871-2305
9020-4244
9020-4245
8471-8032
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
9112-1138
7713-3139
7713-3140
7713-3177
9112-1139
7713-3141
7713-3168
9020-7661
8820-1005
8852-1304
8594-1016
9108-3383
8668-3122
9002-8955
9002-8978
9040-3396
9104-3126
1
1
2
2
1
1
1
1
2
2
1
1
10
1
1
Ref
1
13-13
OPTIONAL EQUIPMENT
(9108-5083) Auxiliary Hydraulic Assembly W/Electric
3S-Boom
Starting Serial No. 0177005
Original Issue 11-97
Revised 6-25-99
KG
13-13
OPTIONAL EQUIPMENT
(9108-5083) Auxiliary Hydraulic Assembly W/Electric
3S-Boom
Starting Serial No. 0177005
Original Issue 11-97
Revised 6-25-99
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
9112-5083
Ref
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
9020-7464
8471-8026
8866-1065
8850-1005
9103-3394
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
9112-3050
9108-3310
8859-1206
9002-8662
9112-3062
9108-3343
8866-1348
8866-1407
8698-3193
9002-8968
9103-3391
2
2
2
1
1
1
1
1
1
1
1
2
2
2
1
2
2
2
1
1
1
*1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
KG
Ref
8850-1112
9112-6024
9112-6025
8820-1036
8850-1006
8855-1011
9112-6027
9108-3136
8820-1018
8855-1010
9112-3051
1440-2248
9002-8956
9002-8958
9002-8978
9040-3396
9002-7187
8203-3993
1
1
1
4
4
4
1
2
2
2
1
AR
1
6
1
1
14
12"
Description Of Part
CUSHION CLAMP, 3/4
HOSE ASSY
UNION, 1/2 TUBE
HEX NUT, 5/16
AUXILIARY CONTROL DECAL
YOKE END
CLEVIS PIN
COTTER PIN, 1/16 x 3/4
HEX JAM NUT, 1/4-28
CABLE BRACKET WELDMENT
PUSH-PULL CABLE
ELBOW, 90 DEGREE (includes item 32)
O-RING
WAVE BEND WASHER
CABLE ADAPTER BONNET
ELBOW, 90 DEGREES
TUBE END REDUCER, 5/8 TO 3/4
NUT, 5/8
MALE BULLET
CONNECTOR
INSULATED RING TERMINAL
13-13
OPTIONAL EQUIPMENT
(9108-5083) Auxiliary Hydraulic Assembly w/Electric
3S-Boom
Starting Serial No. 0177005
Original Issue 11-97
Revised 6-25-99
Item
Part No.
9108-5083
1
2
3
4
5
6
7
8
9
10
11
12
13
8471-8281
9040-3396
9108-3437
9002-7187
7713-3168
9108-3216
9020-7463
7713-3140
7713-3177
9112-3055
9112-6031
9112-6032
8820-1017
14
15
16
17
18
19
20
21
22
23
24
8855-1010
9002-7179
9112-3054
9112-1134
8850-1008
8850-1108
9112-6008
8471-8041
9112-6080
9112-3061
8871-2305
KG
Qty.
Description Of Part
Item
Part No.
Qty.
25
26
27
28
29
30
9020-4244
9020-4245
9020-7661
8820-1005
8852-1304
8820-1034
1
1
1
2
2
2
31
32
33
34
35
36
37
9020-6194
9020-6199
1440-2248
8856-1109
8855-1011
9112-6029
8820-1019
38
39
40
41
42
43
44
45
46
47
48
49
8850-1005
9112-3056
9108-1326
9020-3040
8858-1320
8320-1123
9002-7471
8471-8280
9002-8955
9002-8978
7713-3141
9112-1139
Description Of Part
13-13
OPTIONAL EQUIPMENT
(9108-5058) 48" Slope Piler Carriage
Original Issue 12-91
Revised 6-19-06
Item
Part No.
9108-5058
9108-3405
1
2
*3
9108-6121
9108-6122
4
*5
6
7
8
9
* 10
11
* 12
9108-3248
3423263
9020-4007
9103-3186
9108-1577
9108-1594
9020-5870
9103-1236
8820-1535
* 13
8820-1534
9108-1313
8820-1065
8855-1013
8852-1016
8867-1022
8856-1109
8850-1016
0510-1441
9108-1622
8471-6434
8366-1316
14
15
16
17
* 18
19
20
21
22
23
24
Qty.
Description Of Part
Item
* 25
Part No.
Qty.
8866-1010
8866-2018
* 26
9116-3138
9140-3414
* 27
9116-3139
9140-3413
28
29
30
31
32
* 33
8834-1022
9015-3001
9104-3125
9104-3126
8866-2105
34
8820-1040
35
*36
37
38
8855-1011
9045-1058
9020-0003
8820-1105
39
40
41
8852-1310
8452-1062
7714-3015
Description Of Part
13-14
OPTIONAL EQUIPMENT
(9108-3286) Sway Cylinder Assembly
* Starting Serial No. 0177005 thru 0177159
Original Issue 12-91
Revised 1-16-98
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
KG
Part No.
Qty.
Description Of Part
9108-3286
9108-4189
9108-4185
8867-1033
9108-4176
9108-4184
9108-4219
9108-4220
9108-4221
9108-4222
9108-4186
9108-4223
9108-4224
9108-4188
9108-4225
9108-4226
9108-4187
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
13-15
OPTIONAL EQUIPMENT
(9108-3471) Sway Cylinder Assembly
Starting Serial No. 0177160
Original Issue 1-98
Revised 6-27-07
Item
*1
2
3
4
5
6
7
8
JM
Part No.
Qty.
9108-3471
9108-4308
9140-4352
9114-4128
9112-4083
9114-4017
9103-4156
2
2
1
1
1
2
1
1
Description Of Part
SLOPE PILER CARRIAGE SWAY
CYLINDER ASSY
(includes all items)
SEAL KIT (includes items 6 thru 9,
11, 12, & 14 thru 16)
BUSHING
GREASE FITTING
CASE ASSY
CAPSCREW, #8X32X.375
LOCKNUT (lubricate & torque to
350-400 ft.lbs.)
WEAR RING
PISTON SEAL
O-RING
Item
9
10
11
12
13
14
15
16
17
Part No.
9112-4084
9112-4085
9112-4086
Qty.
1
1
1
1
1
1
1
1
1
Description Of Part
O-RING
PISTON
O-RING
BACK-UP RING
CYLINDER HEAD
STEP SEAL
U-CUP
WIPER
ROD ASSY
13-15
OPTIONAL EQUIPMENT
(9108-3262) Dual P.O. Check Valve
Original Issue 12-91
Item
Part No.
Qty.
9108-3262
9104-4002
1
2
3
4
7713-3248
9108-4227
9108-4228
Description Of Part
13-16
OPTIONAL EQUIPMENT
(9045-5035) and (9045-5037) 6 Ft. Mast Assemblies
Original Issue 12-91
Revised 7-06-06
Item
Part No.
Qty.
9045-5035
9045-5037
9108-3384
1
2
3
4
9045-6002
8471-7640
9116-3138
9140-3414
5
6
7
9104-3126
2443-1386
8820-1037
Description Of Part
ER 46361, 49939 - LK
Item
Part No.
Qty.
8
9
8856-1004
8866-1013
2
1
8866-2006
10
11
8866-1016
8866-1180
12
13
14
15
16
17
8850-1006
8855-1011
9015-3001
8834-1022
9045-1039
18
Description Of Part
13-17
OPTIONAL EQUIPMENT
(9055-5013) 100 Degree Drywall Swing Fork Asembly
Original Issue 12-91
Revised 7-13-06
LK
13-18
OPTIONAL EQUIPMENT
(9055-5013) 100 Degree Drywall Swing Fork Asembly
Original Issue 12-91
Revised 7-13-06
Item
Part No.
Qty.
9055-5013
9055-6004
9104-1326
8858-1136
9045-3034
9104-1324
8867-1008
9141-1073
8320-1024
9104-3125
9116-3139
1
2
4
2
2
2
2
4
1
1
9140-3413
8866-1013
8866-2006
9104-3126
9116-3138
1
1
9140-3414
14
15
16
17
18
19
8471-8067
9104-1325
9104-1327
8867-1022
9104-1322
8320-1026
2
2
2
2
2
4
20
8820-1008
21
22
23
24
25
8856-1002
9104-3186
9104-1361
9104-1362
8859-1205
2
1
2
2
2
1
2
3
4
5
6
7
8
9
10
11
12
13
Description Of Part
100 DEGREE DRYWALL SWING
FORK ASSY, (includes all items)
DRYWALL CARRIAGE WELDMENT
PIVOT PIN
EXTERNAL RETAINING RING
HYDRAULIC CYLINDER ASSY
PIVOT PIN
LUBE FITTING, STRAIGHT, 1/4-28
LOCKING PLATE
HEX HD CAPSCREW, 3/8-16X1, GR8
DUST CAP
HYDRAULIC COUPLER, FEMALE,
(Before S/N 2005283-01)
HYDRAULIC COUPLER, FEMALE,
(S/N 2005283-01 & After)
MALE CONNECTOR, 1/2X1/2 TUBE,
(Before S/N 2005283-01)
CONNECTOR, (includes 8859-1205
o-ring), (S/N 2005283-01 & After)
DUST CAP
HYDRAULIC COUPLER, MALE,
(Before S/N 2005283-01)
HYDRAULIC COUPLER, MALE,
(S/N 2005283-01 & After)
HOSE ASSY
PIVOT PIN
BUSHING
LUBE FITTING, 90 DEGREES, 1/8
LOCKING PLATE
HEX HD CAPSCREW, 1/2-13X1-1/2,
GR8
HEX HD CAPSCREW, 1/4-20X1-3/4,
GR5
FLAT WASHER, 1/4
DOUBLE PILOT CHECK VALVE
FITTING
ORIFICE FITTING
O-RING
Item
Part No.
Qty.
26
8866-2084
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
8859-1204
9020-4097
7713-3201
8866-2105
8866-2018
8859-1205
8866-2152
8859-1204
8820-1105
8852-1310
9020-0003
9045-3013
9045-1020
9104-1356
9104-6062
9103-3038
9103-3039
8863-1449
9114-1350
9114-6053
9114-6054
9104-3221
9015-3001
8834-1022
9055-3012
8824-1053
2
2
2
6
2
2
2
2
4
4
4
2
2
6
1
1
2
2
2
1
1
2
1
4
2
14
52
53
54
55
56
57
58
59
8855-1011
8850-1006
9055-3013
9108-3249
7713-3140
7713-3177
9114-3282
8866-2106
8
8
2
1
1
1
2
2
Description Of Part
ELBOW, 45 DEGREES, (includes
item 27)
O-RING
HOSE ASSY
HOSE ASSY
ELBOW, 90 DEGREES, (swivel nut)
CONNECTOR, (includes item 32)
O-RING
BRANCH TEE, (includes item 34)
O-RING
HEX HD CAPSCREW, 5/8-11X4, GR5
HEX LOCKNUT, 5/8-11
COLLAR
DRYWALL FORK
FORK PIN
SPACER
PIVOT WELDMENT
CHAIN, 24"
CHAIN CONNECTION
ROLL PIN, 1/8X1-1/2
PIN
SUPPORT BRACKET, L.H.
SUPPORT BRACKET, R.H.
DETENT PIN
SERIAL NO. PLATE
DRIVE SCREW, #10X3/8
SIDE DRYWALL GUARD
SOCKET FLAT HD CAPSCREW,
3/8-16X1-1/2
LOCKWASHER, 3/8
HEX NUT, 3/8-16
BOTTOM DRYWALL GUARD
CLAMP SET
COVER PLATE
HEX HD CAPSCREW, 5/16-18X1-3/8
PINCH POINT DECAL
ELBOW, 90 DEGREES, (swivel nut)
13-18
OPTIONAL EQUIPMENT
(9103-3366) Swing Cylinder Assembly
Original Issue 12-91
Item
Part No.
Qty.
9103-3366
9103-4301
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
RS
9103-4302
9108-4194
8867-1033
9103-4303
9104-4463
9104-4464
9104-4465
9104-4466
9103-4304
9104-4467
9103-4305
9104-4468
9104-4469
9103-4306
9104-4470
Description Of Part
13-19
OPTIONAL EQUIPMENT
(9045-3034) Swing Cylinder Assembly
Original Issue 7-10-06
9
9
11
14
18
15
13
12
16
3
6
7
8
10
17
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
10
Part No.
Qty.
Description Of Part
9045-3034
9114-4006
9114-4125
9103-4157
9114-4038
9116-4020
9116-4021
9116-4019
9114-4039
9116-4022
9103-4435
9103-4436
9116-4024
9120-4468
9116-4025
9112-4096
9114-4040
9120-4469
9112-4087
9103-4437
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
LK
13-19
OPTIONAL EQUIPMENT
(9045-5044)100 Degree Swing Fork Assembly
Original Issue 12-91
Revised 7-10-06
Item
Part No.
9045-5044
1
2
3
9104-6061
9104-6062
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
9104-1322
9141-1073
9104-1324
9104-1325
9104-1326
8320-1024
8320-1026
8858-1136
8867-1022
9104-1327
9055-1013
9020-0003
8820-1105
8852-1310
9114-6053
9114-1350
9114-6054
8863-1449
9104-3221
9104-1356
9015-3001
8834-1022
9103-3039
9103-3038
8867-1008
9104-3186
8471-8067
Qty.
Description Of Part
Item
Part No.
Qty.
31
32
33
9020-4097
7713-3201
8866-2084
8859-1204
8866-2105
8866-2152
8859-1204
8866-2018
9104-1361
8866-1013
2
2
2
2
6
2
2
2
2
2
8866-2006
9116-3139
9140-3413
9116-3138
9140-3414
9104-3125
9104-3126
8820-1008
8856-1002
9104-1362
9108-3249
7713-3140
7713-3177
9108-3386
9114-3282
8866-2106
1
1
2
2
2
1
1
1
1
2
2
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Description Of Part
HOSE ASSY
HOSE ASSY
ELBOW, 45 DEGREES, (includes o-ring)
O-RING
ELBOW, 90 DEGREES, (swivel nut)
BRANCH TEE, (includes o-ring)
O-RING
CONNECTOR, (includes o-ring)
FITTING
MALE CONNECTOR, 3/8X5/8 TUBE,
(Before S/N 2005283-01)
CONNECTOR, (includes 8859-1205
o-ring), (S/N 2005283-01 & After)
FEMALE QUICK DISCONNECT,
(Before S/N 2005283-01)
FEMALE QUICK DISCONNECT, (S/N
2005283-01 & After)
MALE QUICK DISCONNECT,
(Before S/N 2005283-01)
MALE QUICK DISCONNECT, (S/N
2005283-01 & After)
DUST CAP
DUST CAP
HEX HD CAPSCRW, 1/4-20X1-3/4,GR5
FLAT WASHER, 1/4
ORIFICE FITTING
CLAMP SET
COVER PLATE
HEX HD CAPSCREW
CAPACITY DECAL, (inside cab)
PINCH POINT DECAL
ELBOW, 90 DEGREES, (swivel nut)
13-20
OPTIONAL EQUIPMENT
(9108-5062) Deluxe Light Package
Starting Serial No. 0177005 thru 0177121
Original Issue 2-92
Revised 10-2-00
68
71
73
38
48
49
50
52
38
48
49
51
52
TO FUSE FROM
IGNITION SWITCH
(FOR DOME LIGHT)
B
A
38
46
47
48
33
46
70
72
73
7
8
9
10
C B
A
68
73
14
11
FRONT OF CAB
TO DOME LIGHT
AUX
FUEL
TEMP
OIL
VOLTS
HOURS
TO 15 AMP
BREAKER
28 34
BRAKE
23
AUX
BATT
BATT
22
I
G
26
ST
IG
N
20
21
ACC
T
BA
BAT
LIGHTS
13
24
32
65
AC
C
29
11
TO RELAY
35
TO DIMMER
SWITCH B
TO BOOM
LIGHTS
BLACK WIRE
IN FRONT
HARNESS
TO CAB
DOME LIGHT
1
2
3
4
5
TO TAIL
LIGHTS
33
TO 15 AMP
BREAKER
36
37
38
25
27
PCN 000221-SVC
66
TO RELAY
12
H
R
N
IG
30
64
31
15
16
17
18
19
FLOOR PLATE
13-21
OPTIONAL EQUIPMENT
(9108-5062) Deluxe Light Package
Starting Serial No. 0177005 thru 0177121
Original Issue 2-92
Revised 10-2-00
61
38
46
47
48
62
26
62
45
44
57
58
59
60
BLACK
RED/GREEN
GRAY
BROWN
38
46
47
48
GRAY
BLACK
BROWN
RED
4
39
4
39
44
54
56
57
58
44
55
56
57
58
41
42
43
44
40
42
43
44
PARK
LIGHT
(BLACK)
TURN
LIGHT
(RED)
LO-BEAM
LIGHT
(BROWN)
HI-BEAM
LIGHT
(GRAY)
TO
IGN. SWITCH
(BATT)
53
BROWN
BLACK
(#14) BLACK
BLK/GREY
(#16)
BLACK
(#10)
WHITE
YELLOW
STOP
LIGHT
SWITCH
(#16) BLACK
(#16) BROWN
(#16) BLACK
(#14)
BLACK
25B
FROM
REV. SWITCH
ENGINE
TEMP
GAUGE
LIGHT
B
DIMMER
SWITCH
FUEL
GAUGE
LIGHT
WORK
LIGHT
OIL
GAUGE
LIGHT
WORK
LIGHT
(#16) BLACK
25B
WORK
LIGHT
SWITCH
VOLTMETER
LIGHT
86
30
N.O.
RELAY
#2
R
87
87A
85
(#16) BLACK
25A
TO
FWD/REV 25B
VALVE
25B
3C
(#16) BLACK
3A
HEADLIGHT
SWITCH
3A
BACK-UP
ALARM
3B
78
(#16) RED/BLACK
CAB/CHASSIS
CONNECTION
(#16) BLACK
81
15 AMP.
CIRCUIT
BREAKER
BLUE
YELLOW
25A
63
15 AMP.
CIRCUIT
BREAKER
(#14) BLACK
25
TO
TURN SIGNAL
FLASHER
74
75
76
77
15 AMP.
CIRCUIT
BREAKER
DOME
LIGHT
(#14)
TO
STOP-LIGHT
SWITCH
TO
HEADLIGHT
SWITCH
BUSS BAR
DOME
LIGHT
SWITCH
TURN
SIGNAL
SWITCH
BLACK
(#16)
BLACK
74
74
80
78
66
TO WORK
LIGHTS SWITCH
FLASHER
N.O.
RELAY
#1
87
87A
RED
30
86
6 AMP.
CIRCUIT
BREAKER
(#14) BROWN
GRAY
(#14) GRAY
IGNITION-START
SWITCH
BLACK
(#16)
BLACK
GREEN
BLACK
FRONT OF BOOM
(#16)
BLACK
80
(#14) BLACK
(#16)
35
74
(#14) RED
(#14) RED/GREEN
28
79
PARK
LIGHT
(BLACK)
(#10) BLACK
85
80
TURN
LIGHT
(RED)
(#14) BROWN
(#14) BLACK
TO
IGN. SWITCH
(ACC)
31
LO-BEAM
LIGHT
(BROWN)
HI-BEAM
LIGHT
(GRAY)
(#14)
GRAY
(#14) GRAY
(#14) BROWN
(#16) GREY/RED
(#16) BLACK
(#16)
BLACK
BACKUP
LIGHT
(GREEN)
TURN/STOP
LIGHT
(RED)
TAIL
LIGHT
(BLACK)
TAIL
LIGHT
(BLACK)
TURN/STOP
LIGHT
(RED)
BACKUP
LIGHT
(GREEN)
PCN 000221-SVC
13-21
OPTIONAL EQUIPMENT
(9108-5062) Deluxe Light Package
Starting Serial No. 0177005 thru 0177121
Original Issue 2-92
Revised 10-2-00
Item
Part No.
Qty.
9108-5062
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
9020-0999
8098-3168
9101-3026
8698-3193
8668-3480
9002-7214
9101-1009
9002-9955
8832-1022
2486-1167
9112-1151
8668-3122
8830-1191
9105-3419
8656-1326
9103-3032
8871-2232
8871-1380
8366-3097
7738-3467
7738-3470
9103-3360
9112-1152
8855-1007
9112-1190
9108-1613
9112-1154
9112-1189
9100-3055
9020-3376
9112-1186
8668-3127
9108-3400
9108-1614
9112-1187
8668-3136
8820-1002
8855-1009
9108-3398
9108-1610
9108-1612
8820-1036
1
1
1
14
4
2
1
1
2
1
1
18
1
13
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
30
1
1
1
6
43
44
45
8856-1004
8855-1011
9108-3399
6
10
1
PCN 000221-SVC
Description Of Part
DELUXE LIGHT PACKAGE, (includes
all items)
TURN SIGNAL SWITCH
FLASHER SWITCH
PIG TAIL CONNECTOR
BULLET CONNECTOR
BUTT CONNECTOR
RUBBER GROMMET
MOUNTING BRACKET
RUBBER GROMMET
SELF TAPPING SCREW, #8-32X3/8
INTERIOR LIGHT
JUMPER WIRE
TIE-RAP
RD HD MACH SCREW, #10-32X3/8
TIE-RAP
ADAPTER
TEST COUPLING
STREET TEE, 1/4
REDUCING BUSHING, 1/4X1/8
STOPLIGHT SWITCH
LIGHT SWITCH
BOOT
GAUGE LIGHTING KIT
JUMPER WIRE
LOCKWASHER, #10
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
JUMPER WIRE
LIGHTS DECAL
IN-LINE FUSE, 6 AMP
JUMPER WIRE
HEADLAMP SWITCH
REAR WIRING HARNESS
JUMPER WIRE
JUMPER WIRE
DIMMER SWITCH
HEX HD CAPSCREW, 1/4-20X5/8, GR5
LOCKWASHER, 1/4
LAMP KIT
L.H. FRONT BRACKET
R.H. FRONT BRACKET
HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
FLAT WASHER, 3/8
LOCKWASHER, 3/8
FRONT WIRING HARNESS
Item
Part No.
Qty.
Description Of Part
46
47
48
49
8366-1336
8662-1230
8850-1004
9136-5045
27
21
27
2
50
51
52
53
54
55
56
9112-3065
8666-1147
8666-1149
8666-1152
8668-3480
8203-3996
8668-3122
9108-1608
9108-1609
9112-1146
9112-1193
9108-1606
9108-1607
8820-1037
1
38"
38"
38"
3
45"
2
1
1
2
1
1
1
2
57
58
59
8856-1109
8850-1006
9112-5110
4
4
2
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
8096-3050
9002-8960
8820-1035
9112-1150
9108-3397
9108-1661
8698-3188
8850-1613
9108-1660
8096-3062
8096-3069
8096-3067
8096-3055
8096-3060
8096-3068
8096-3066
9103-3462
7736-3191
8698-1178
8832-1039
7738-3410
9112-1188
9112-1191
9108-1665
1
2
2
2
1
1
1
1
1
2
14
8
1
2
1
7
3
1
1
2
2
1
3
1
13-21
OPTIONAL EQUIPMENT
(9108-5104) Deluxe Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-4-00
13
14
15
16
17
7
8
9
10
1
2
3
4
5
12
11
6
TO DOME LIGHT
28
29
ON
24
32
33
30
OFF
BEACON
PULL
ON
OFF
AUX
LIGHT
HIGH
ON
OFF
LOW
HEATER
4X4
ON
OFF
31
ON
LIGHTS
LIGHTS
PARK
BRAKE
PARK
BRAKE
ON
ALT
OFF
STARTING
AID
DATCON
0 0 0 0 0 0
4X4
HOURS 1/10
HORN
4X2
36
15
TO BACK-UP
ALARM
C
B
A
16
17
26
18
19
21
24
25
22
27
13
15
17
15
15
37
38
34
35
18
20
21
24
25
22
23
24
25
C B
A
16
17
FOR L.H. LIGHT ASS'Y
TERMINAL A = GREEN 3C
TERMINAL B = BLACK
TERMINAL C = GRAY/RED
PCN 000221-SVC
13-21
OPTIONAL EQUIPMENT
(9108-5104) Deluxe Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 10-4-00
69
69
60
65
66
67
68
22
23
24
25
60
64
66
67
68
71
52
TO WORK LIGHT
SWITCH
13
15
17
39
40
16
17
70
16
17
70
VIEW
A-A
61
22
23
24
25
GRAY
BLACK
BROWN
RED/GREEN
END VIEW
OF SHROUD
(L.H. HEADLIGHT)
16
62
63
4
55
GRAY
BLACK
BROWN
RED
END VIEW
OF SHROUD
(R.H. HEADLIGHT)
PCN 000221-SVC
4
55
57
58
59
60
56
58
59
60
13-21
OPTIONAL EQUIPMENT
(9108-5104) Deluxe Light Package
PARK
LIGHT
(BLACK)
TURN
LIGHT
(RED)
LO-BEAM
LIGHT
(BROWN)
LO-BEAM
LIGHT
(BROWN)
HI-BEAM
LIGHT
(GRAY)
HI-BEAM
LIGHT
(GRAY)
TURN
LIGHT
(RED)
PARK
LIGHT
(BLACK)
(#14)
GRAY
(#14) GRAY
(#14) BROWN
(#14) BROWN
52 51 50
(#14) RED
(#14) RED/GREEN
(#14) BLACK
(#14) BLACK
(#10) BLACK
49
41
(#16)
15 AMP
FUSE
15 AMP
FUSE
TO TAIL LIGHT
BLK/GREY
BROWN
15 AMP
FUSE
WHITE
YELLOW
BLACK
(#14) BLACK
BLACK
BLUE
YELLOW
(#16)
BLACK
(#10)
(#16)
DOME
LIGHT
SWITCH
TURN
SIGNAL
SWITCH
87
87A
BLACK WIRE TO
FRONT HARNESS
#9108-3399
FLASHER
N.O.
RELAY
#1
85
TO DIMMER SWITCH
RED
30
86
BLACK
(#14) BROWN
GRAY
IGNITION-START
SWITCH
(#14) GRAY
GREEN
BLACK
STOP
LIGHT
SWITCH
TO WORK LIGHT
(#16) BLACK
DOME
LIGHT
GND-3
(#16) BROWN
(#16) BLACK
25B
(#14)
BLACK
25A
25B
25B
3A
BACK-UP
ALARM
3B
3C
(#16) GREY/RED
(#16) BLACK
Item
TAIL
LIGHT
(BLACK)
TURN/STOP
LIGHT
(RED)
30
48
IG
IG
85
TO DOME LIGHT
TO FLASHER
TO STOP LIGHT SWITCH
53
BACKUP
LIGHT
(GREEN)
42 43 44
86
87
85
(#16)
TAIL
LIGHT
(BLACK)
RELAY #1
86
87
TO
CAB/CHASSIS
FOR
FWD/REV VALVE
& BACK-UP
SWITCH
BLACK
TURN/STOP
LIGHT
(RED)
30
TO
CAB/CHASSIS
FOR
REV. SWITCH
25A
TO
FWD/REV
VALVE
3A
(#16) RED/BLACK
(#16) BLACK
HEADLIGHT
SWITCH
(#16) BLACK
CAB/CHASSIS
CONNECTION
ACC
54
85
WORK
LIGHT
BACKUP
LIGHT
(GREEN)
ACC-C
25B
(#16) BLACK
(#14) BLACK
BLACK
(#14)
(#16)
BLACK
87A
ST
RELAY #2
87
T
BA
GND-3
86
30
N.O.
RELAY
#2
BAT
VOLTMETER
LIGHT
WORK
LIGHT
ENGINE
TEMP
GAUGE
LIGHT
CAB WALL
SEE VIEW A-A
DIMMER
SWITCH
WORK
LIGHT
SWITCH
AC
OIL
GAUGE
LIGHT
45
FROM
REV. SWITCH
FUEL
GAUGE
LIGHT
11 47
30 46
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9108-5104
33
8820-1002
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
9020-0999
8668-3381
9101-3026
8698-3193
8668-3480
9002-7214
9101-1009
9002-9955
8832-1022
2486-1167
9112-1151
9105-3419
8096-3055
8096-3056
8096-3068
8096-3069
8096-3066
9136-5045
1
1
1
14
3
2
1
1
2
1
1
7
3
1
3
17
12
2
1
38"
38"
38"
3
45"
2
1
1
1
27
21
30
27
2
1
1
1
1
1
1
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
7738-3467
7738-3470
8668-3127
9114-3108
7736-3268
7738-3410
8832-1039
9103-3360
9112-1186
9112-1187
9108-1686
9114-1265
9108-1687
9108-1688
9108-1689
9112-1216
9108-3400
9108-1614
9108-1613
9108-1665
9112-1193
9108-3398
9108-1610
9108-1612
8820-1036
1
1
1
3
3
2
2
4
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
6
19
20
21
22
23
24
25
26
27
28
29
30
31
32
9112-3065
8666-1147
8666-1149
8666-1152
8668-3480
8203-3996
8668-3122
9108-1608
9108-1609
9112-1146
8366-1336
8662-1230
8855-1009
8850-1004
8096-3060
9108-3400
9114-1197
9114-3117
9114-1256
9114-1257
8668-3136
59
60
61
62
63
64
65
66
8856-1004
8855-1011
9108-3399
8096-3062
8096-3067
9108-1606
9108-1607
8820-1037
6
8
1
2
8
1
1
2
67
68
69
70
71
8856-1109
8850-1006
8096-3050
8096-3058
9108-3397
2
2
2
2
1
PCN 000221-SVC
13-21
OPTIONAL EQUIPMENT
(9112-5021) Beacon Light Package
Original Issue 2-92
Revised 11-14-97
Item
1
2
3
4
5
6
8
9
10
11
12
13
MB
Part No.
Qty.
9112-5021
Ref
9020-0685
9112-1151
8668-3480
9002-7214
8850-1004
8668-3122
9105-3419
9020-0171
9100-3056
9020-0506
9112-1153
9112-1151
1
1
1
3
2
6
6
1
1
1
1
1
Description Of Part
BEACON LIGHT PACKAGE,
(includes all items)
ROTATING BEACON
JUMPER WIRE
BUTT CONNECTOR
RUBBER GROMMET
HEX NUT, 1/4-20
TY-WRAP
TY-WRAP
LIGHT SWITCH
BEACON DECAL
CIRCUIT BREAKER, (30 amp )
JUMPER WIRE
JUMPER WIRE
13-22
OPTIONAL EQUIPMENT
( 9112-5042) Beacon Light Package
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-21-97
Item
Part No.
9112-5042
1
2
3
4
5
6
7
8
9
10
11
12
13
14
MB
9020-0685
9112-1151
8668-3480
9002-7214
9105-3419
9112-1215
9002-7319
7738-3467
7738-3470
9114-3108
7736-3268
9114-1259
9112-1216
9112-1151
Qty.
Description Of Part
13-22
OPTIONAL EQUIPMENT
(9045-5043) Drywall Carriage Assembly
Original Issue 2-92
Revised 11-14-97
Item
Part No.
9045-5043
MB
1
2
3
*4
5
6
7
9045-6004
9045-3013
9045-1020
9020-0003
8820-1105
8852-1310
9015-3001
8
9
10
8834-1022
9055-3012
8824-1053
11
12
13
8855-1011
8850-1006
9055-3013
Qty.
Description Of Part
13-23
OPTIONAL EQUIPMENT
(9108-5081) Three Section Boom
Original Issue 6-93
Revised 5-1-05
SVC
13- 24
OPTIONAL EQUIPMENT
(9108-5081) Three Section Boom
Original Issue 6-93
Revised 5-1-05
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
SVC
Part No.
Qty.
9108-5081
9108-6140
9108-6141
9108-6142
9020-6194
1440-2248
9112-1196
8856-1109
8855-1011
8820-1034
9112-1122
8856-1111
9112-6009
8852-1208
9112-5030
9112-3102
9104-1451
9112-1045
8320-1073
8852-1306
9103-3187
8820-1532
1
1
1
AR
AR
1
42
8
8
1
4
1
4
2
2
5
2
1
1
1
AR
8820-1534
22
9108-1171
9108-3063
9108-1172
8820-1568
2
4
4
4
8820-1564
AR
9002-7471
9103-3186
9103-1236
9020-5870
9112-3021
9112-1083
9112-1082
8820-1534
18
8
10
24
2
4
8
4
8820-1535
AR
9103-3185
8820-1535
2
8
8820-1536
AR
8820-1046
9112-1066
8320-1017
1
2
4
Description Of Part
THREE SECTION BOOM ASSEMBLY
(includes all items)
BOOM WELDMENT, FIRST SECTION
BOOM WELDMENT, SECOND SECTION
BOOM WELDMENT, THIRD SECTION
TRIM-LOCK
3M-ADHESIVE
EXTEND CABLE PIN
FLAT WASHER, 3/8
LOCKWASHER, 3/8
HEX HD CAPSCREW,3/8-16X7/8,GR5
GUIDE BAR
WASHER, 1/2
EXTEND CABLE BRACKET
HEAVY LOCKNUT, 1/2-13 (nylok)
EXTEND SHEAVE ASSY(includes item 15)
BUSHING
THRUST WASHER(SHIM)
RETAINER ROLLER
HEX HD CAPSCREW, 3/8-16X4-1/2,GR5
HEX LOCKNUT, 3/8-16 (nylok)
BEARING PAD
HEX HD CAPSCRW,3/8-24X3/4, GR5
(torque to 32-37 ft. lbs.)
HEX HD CAPSCRW,3/8-24X1, GR5
(torque to 32-37 ft. lbs.)
SHIM
BEARING PAD
SPACER (.132 thick )
HEX HD CAPSCREW,1/2-20X2, GR5
(torque to 68-78 ft. lbs.)
HEX HD CAPSCREW,1/2-20X1, GR5
(torque to 68-78 ft. lbs.)
FLAT WASHER, 1/2
BEARING PAD
SPACER (.06 thick)
SHIM (.06 thick)
BEARING PAD
SPACER (.06 thick)
SHIM (.06 thick)
HEX HD CAPSCRW,3/8-24X1,GR5
(torque to 32-37 ft. lbs.)
HEX HD CAPSCREW,3/8-24X1-1/4, GR5
(torque to 32-37 ft. lbs.)
BEARING PAD
HEX HD CAPSCREW,3/8-24X1-1/4, GR5
(torque to 32-37 ft. lbs.)
HEX HD CAPSCREW,3/8-24X1-1/2,
GR5 (torque to 32-37 ft. lbs.)
HEX HD CAPSCREW, 3/8-16X3-3/4
CROWD CYLINDER RETAINER
HEX HD CAPSCREW,3/4-10X2-3/4, GR8,
SELF-LOCKING (nylok), (torque to 340
(+25-0) ft. lbs. )
Item
Part No.
39
40
9002-7473
9112-6010
15
1
41
42
43
44
45
46
47
7713-3893
7713-3052
7713-3209
8471-7862
8471-7863
8867-1001
8320-1039
2
2
4
1
1
4
8
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
8850-1012
9112-1023
9112-1024
9112-1157
8656-1308
9112-3022
8859-1205
9112-1041
8858-1320
9112-1079
8850-1314
8850-1414
8859-1207
9105-3450
8471-7896
9020-6199
8688-1002
9002-7179
9112-1125
8820-1020
8855-1010
8850-1005
8471-8281
8664-1158
8850-1112
9108-1087
8320-1026
9
2
2
2
2
2
2
1
3
2
2
2
3
1
2
AR
2
4
1
2
2
2
2
1
1
1
4
75
76
77
78
79
80
81
82
9108-3432
9108-3431
9112-1080
8858-1310
9108-3297
9108-1447
9112-1081
8820-1565
1
2
1
2
4
4
6
6
8820-1566
AR
WASHER, 3/4
CROWD CYLINDER MOUNTING
BRACKET
STAUFF CLAMP SET
STAUFF COVER PLATE
HEX HD CAPSCREW,1/4-20X1-3/8
HOSE ASSY
HOSE ASSY
LUBE FITTING, 1/8
HEX HD CAPSCREW, 3/4-10X2-1/2,
GR8,SELF-LOCKING (nylok)
(torque to 240-265 ft.)
HEX NUT, 3/4-10
SHIM (.0598 thick)
SHIM (.0359 thick)
SHIM (.134 thick)
STRAIGHT THREAD ADAPTER
ADAPTER, 90 DEGREES
O-RING
CROWD CYLINDER PIN
RETAINING RING
WASHER, 7/8
HEX NUT, 7/8-14
HEX JAM NUT, 7/8-14
O-RING
STRAIGHT FITTING, 90 DEGREES
HOSE ASSY
TRIM LOCK
LUBE FITTING
BULKHEAD FITTING, 90 DEGREES
BULKHEAD BRACKET
HEX HD CAPSCREW,5/16-18X1,GR5
LOCKWASHER, 5/16
HEX NUT, 5/16-18
HOSE ASSY
PIN KEEPER
HEAVY HEX JAM NUT
CABLE ADJUSTMENT BLOCK
HEX HD CAPSCREW,1/2-13X1-1/2,
GR8, SELF LOCKING (nylok)
(torque to 68-78 ft.lbs.)
RETRACTION CABLE
EXTENSION CABLE
EXTENSION CABLE PIN
RETAINING RING
BEARING PAD
SPACER ( .132 thick)
SHIM (.06 thick)
HEX HD CAPSCREW, 1/2-20X1-1/4,
GR5 (torque to 68 -78ft. lbs.)
HEX HD CAPSCREW,1/2-20X1-1/2,
GR5 (torque to 68 -78ft. lbs.)
13- 24
OPTIONAL EQUIPMENT
(9108-5081) Three Section Boom
Original Issue 6-93
Revised 5-1-05
Item
Part No.
Qty.
Description Of Part
83
8820-1562
8820-1563
AR
9112-3018
9112-6071
2
1
Ref
87
88
89
9108-3298
9112-3019
8820-1538
2
6
4
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
9020-7463
8471-8280
9112-6008
9112-3054
9112-1134
8850-1008
8850-1108
9112-1022
8820-1608
8688-1276
8688-1273
8
2
2
2
2
2
2
1
2
2
2
AR
1
1
1
1
1
Ref
108
109
110
9112-1197
9103-3445
9112-5031
1
1
1
111
112
113
114
115
9112-3102
9112-1056
8820-1043
8852-1306
8320-1123
1
2
2
2
3
116
117
118
119
120
121
9112-3016
9020-3040
9108-1326
8871-2011
8855-1013
9112-3116
1
1
1
1
1
1
84
* 85
86
9114-6052
8820-1065
8362-1283
9105-3426
8866-2105
SVC
13- 24
OPTIONAL EQUIPMENT
(9108-5080) Crowd Cylinder Assembly
Original Issue 6-93
Revised 6-28-99
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
KG
Part No.
Qty.
9108-5080
9112-3080
8859-1036
9112-3081
9112-3082
9112-3084
9112-3083
7736-3179
9108-6139
9112-1180
9108-6138
9112-1178
8821-1068
1
1
1
1
4
1
1
1
4
1
1
1
9112-1176
9112-1171
9112-3086
8000-3152
9112-1179
9112-3085
8866-2193
8859-1205
9112-3089
1
1
1
12"
1
1
1
1
1
Description Of Part
CROWD CYLINDER ASSY
(includes all items)
PACKING KIT (includes items 1 thru 6)
O-RING
PISTON SEAL
PISTON WEAR RING
STATIC SEAL
ROD SEAL
ROD WIPER
TUBE WELDMENT
STUD
ROD WELDMENT
STOP WELDMENT
SOCKET HD CAPSCREW,3/8-16X5/8,
GR8
PISTON
CYLINDER HEAD
RETAINING RING
NEOPRENE CORD
SNAP RING WASHER
SNAP RING
HEX HD PLUG (includes o-ring)
O-RING
LOAD CONTROL VALVE
* Added Part Number 9138-5016 on next page, and added note on this page
to see next page for service only.
13-25
HYDRAULIC COMPONENTS
(9138-5016) Crowd Cylinder
FOR SERVICE ONLY
Original Issue 6-99
NOTE #1:
Stop Tube (item 10) must seat against piston
(item 12), NOT Socket HD Capscrew (item 11).
Item
1
2
3
4
5
6
7
8
9
10
11
KG
Part No.
Qty.
9138-5016
9133-3029
8859-1036
9112-3081
9112-3082
9112-3137
8000-3082
8000-3337
8000-3227
9112-1180
9108-6138
9112-1178
8821-1068
Ref
1
1
2
1
1
1
1
4
1
1
1
Description Of Part
CROWD CYLINDER ASSY (includes all
items)
PACKING KIT (includes items 1 thru 7)
O-RING
PISTON SEAL
PISTON WEAR RING
STATIC SEAL
ROD SEAL
ROD WIPER
ROD BEARING
STUD
ROD WELDMENT
STOP TUBE
SOCKET HD CAPSCREW, 3/8-16x5/8,
GR8 (hand torque to 40-45 ft. lbs.)
Item
Part No.
Qty.
12
9112-1176
13
14
15
16
17
18
9112-1307
9112-3086
8000-3152
9112-1179
9112-3085
8866-2193
8859-1205
9112-3089
9103-4276
1
1
12"
1
1
1
1
1
1
1440-3426
1440-4102
9108-6139
AR
AR
1
19
20
21
22
Description Of Part
PISTON (hand torque to
450-475 ft. lbs.)
CYLINDER HEAD
RETAINING RING
NEOPRENE CORD
SNAP RING WASHER
SNAP RING
HEX HD PLUG (includes o-ring)
O-RING
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
SEAL KIT
LOCTITE PRIMER
LOCTITE 277 (red)
TUBE WELDMENT
13-25
OPTIONAL EQUIPMENT
(9103-5101) Pintle Hook Installation
Original Issue 11-93
Item
Part No.
9103-5101
1
2
3
9020-0602
8320-1120
8855-1013
Qty.
Description Of Part
13-26
OPTIONAL EQUIPMENT
(9108-5072) Tilt on Joystick
Original Issue 11-93
Revised 11-14-97
PCN 940411 MB
13- 27
OPTIONAL EQUIPMENT
(9108-5072) Tilt on Joystick
Original Issue 11-93
11-14-97
Item
Part No.
9108-5072
1
2
3
4
*5
*6
*7
8
9
10
11
12
13
14
8866-2239
8471-8221
9108-3212
9130-3041
8096-3060
8096-3069
8096-3067
9020-7719
9130-1020
9130-1064
9108-5071
8866-2064
8859-1204
9130-3038
8866-2084
8859-1204
PCN 940411 MB
Qty.
Description Of Part
Item
Part No.
15
16
8471-7537
8820-1011
2
2
17
18
19
8855-1004
8850-1004
8866-2174
8859-1204
9130-1065
9108-3425
9108-3426
8866-2005
8859-1204
9130-3076
2
2
1
1
1
1
1
1
1
1
20
21
22
23
* 24
HOSE ASSY
HEX HD CAPSCREW, 1/4-20X2-1/
2,GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
HEX HD PLUG (includes o-ring)
O-RING
SPACER
WORK PORT RESTRICTOR (.062)
WORK PORT RESTRICTOR (.070)
CONNECTOR (includes o-ring)
O-RING
JOYSTICK HARNESS
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
13-27
OPTIONAL EQUIPMENT
(9108-5107) Joystick Installation (Tilt On Joystick)
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-21-97
Item
Part No.
9108-5107
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PCN 940526 RS
9130-1064
9108-5071
8866-2064
8866-1204
9130-3038
8093-4037
8866-2084
8866-1204
8471-7537
8820-1011
8855-1004
8850-1004
8866-2174
8859-1204
9130-1065
9108-3425
9108-3426
8866-2005
Qty.
Description Of Part
13-27
OPTIONAL EQUIPMENT
(9108-5107) Joystick Installation (Tilt On Joystick)
Starting Serial No. 0177122
Original Issue 12-95
Revised 11-21-97
TO
SOLENOID
VALVE
Item
Part No.
9108-5107
*1
2
*3
4
5
6
7
8
9
10
11
*12
9108-3534
8471-8221
8866-2152
9130-3041
8096-3060
8096-3069
8096-3067
9020-7719
9130-1020
9108-3490
9130-3038
8093-4037
8471-7893
Qty.
Description Of Part
13-27
OPTIONAL EQUIPMENT
(9108-5082) Auxiliary Hydraulics-3S Boom
Original Issue 5-94
Revised 11-21-97
PCN 970802 MB
13-28
OPTIONAL EQUIPMENT
(9108-5082) Auxiliary Hydraulics - 3S Boom
Original Issue 5-94
Revised 11-21-97
Item
Part No.
Qty.
9108-5082
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
8471-8041
9112-3061
8871-2305
9020-4245
9104-3125
9020-4244
9104-3126
9112-6008
9112-3054
9112-1134
8850-1008
8850-1108
9002-7179
9020-6194
1440-2248
8471-8281
9112-3016
9108-1326
9020-3040
8858-1320
8320-1123
22
24
9002-7471
9112-6080
8820-1034
25
26
27
28
29
30
31
8855-1011
8856-1109
8471-8280
9020-7463
9020-6199
9112-1125
8820-1019
32
8855-1010
* 23
PCN 970802 MB
Description Of Part
Item
Part No.
Qty.
* 33
34
35
36
37
8850-1005
9020-0299
9112-6026
9112-6025
8820-1036
2
1
1
1
4
38
39
40
41
42
43
8850-1006
8855-1011
9112-6027
9108-3136
9002-8662
8820-1018
44
45
8855-1010
9108-3310
46
47
48
49
50
51
52
53
54
55
56
57
8859-1206
8471-8026
9103-3417
8850-1005
8882-1002
8863-3001
8863-1302
8850-1404
9112-6023
8856-1004
9002-7187
58
59
60
61
62
63
64
9020-7464
8866-1065
9112-3062
9112-3050
9108-3343
8866-1348
8866-1407
Description Of Part
13-28
OPTIONAL EQUIPMENT
(9108-3420) Hydraulic Control Valve Assembly
Original Issue 5-94
Item
Part No.
Qty.
9108-3420
9112-3075
9108-4203
9108-4015
1
5
9108-4008
2
3
9108-4009
9108-4206
9108-4207
4
5
6
9108-4277
1
1
1
3
3
2
9108-4010
9108-4202
9
10
11
12
13
14
15
16
17
18
19
20
9108-4230
9108-4231
9108-4232
9108-4229
9108-4233
9108-4234
9108-4235
9108-4236
9108-4237
9108-4238
9108-4239
9108-4012
16
16
4
4
4
2
2
2
2
2
2
1
21
22
9108-4013
9108-4004
3
3
23
KG
Description Of Part
MAIN HYDRAULIC CONTROL VALVE
ASSY (includes all items)
SPOOL POSITIONER KIT (includes
items 9 thru 19)
STUD KIT (includes items 4 & 5)
VALVE SECTION SEAL KIT
(includes items 40 & 41)
L.H. END COVER ASSY (includes
items 2 & 3)
MAIN RELIEF (includes item 3)
O-RING (inner)
O-RING (outer)
STUD
NUT
VALVE SECTION ASSY (includes
two of item 7, plus items 9 thru 19)
LOAD CHECK PLUG (includes
item 8)
LOAD CHECK PLUG SEAL KIT (one
required per check plug)
SOCKET HD CAPSCREW, 1/4-20X3
LOCKWASHER, 1/4
BEARING PLATE
BONNET
SEAL
SPUD POSITIONER
WASHER
SPRING
SPRING
STOP SLEEVE
STOP COLLAR
VALVE SECTION ASSY (includes
items 21, 22, 30 & 34, plus two of
item 37)
SPOOL
SPOOL POSITIONER (includes
items 23 thru 29)
SCREW
Item
Part No.
Qty.
9108-4005
6
3
3
3
3
3
6
9108-4006
6
6
6
3
35
36
37
9108-4199
6
6
2
38
9108-4201
9108-4200
AR
9108-4014
9108-4278
2
2
1
24
25
26
27
28
29
30
31
32
33
34
39
40
41
42
43
44
45
9108-4279
9108-4280
1
1
1
46
9108-4281
Description Of Part
WASHER
BONNET
POSITIONER
COLLAR
SPRING
COLLAR
SPOOL SEAL KIT (includes
items 31, 32 & 33)
RETAINER
WASHER
SEAL
SPOOL RETAINER (includes
items 35 & 36)
SCREW
WASHER
RELIEF - 2800 P.S.I. (includes
one of item 38)
RELIEF SEAL KIT (one required
per relief)
RELIEF SERVICE KIT, NOT
ILLUSTRATED (includes relief
poppet and piston ring)
VALVE SECTION ASSY (includes
2 of item 7, plus items 21, 22,
30 & 34)
PRESSURE SEAL
PRESSURE SEAL
R.H. END COVER ASSY (includes
item 43)
PLUG (includes item 44)
O-RING
VALVE SECTION ASSY (includes
items 21, 22, 30, 34 & 46)
RELIEF, 1500 P.S.I. (includes
one of item 38)
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
13-29
OPTIONAL EQUIPMENT
(9104-3353) Engine Block Heater
Original Issue 6-94
Item
KG
Part No.
Qty.
9104-3353
Description Of Part
BLOCK HEATER
13-30
OPTIONAL EQUIPMENT
(9108-5073) Hydraulic Reservoir Heater Installation
Original Issue 12-95
Revised 11-21-97
Item
*2
PCN 940440 MB
Part No.
Qty.
9108-5073
9108-3429
9108-3484
1
1
Description Of Part
HYDRAULIC RESERVOIR HEATER
(includes all items)
HEATING BLANKET
PLUG
13-31
OPTIONAL EQUIPMENT
(9112-5056) Inline Bypass
Original Issue 12-96
KG
Item
Part No.
Qty.
Description Of Part
1
2
3
4
9112-5056
9116-3191
8866-2242
8866-2108
9116-3121
1
1
1
1
1
8859-1207
8866-2087
1
1
6
7
8
8859-1207
8866-2244
8866-2110
8471-7906
1
1
1
1
9
10
11
8471-8925
8471-8926
8471-7872
1
1
-1
13-32
OPTIONAL EQUIPMENT
(9109-5027) Low Profile Machine Package
Original Issue 12-96
Item
1
2
3
4
5
6
7
8
9
10
KG
Part No.
Qty.
Description Of Part
9109-5027
Ref
9109-5026
9131-5001
9108-3543
9101-1002
9020-6090
9020-7463
9109-3021
9109-3024
9109-3022
9109-3023
4
1
1
2
1
2
1
1
1
1
13-33
OPTIONAL EQUIPMENT
(9108-5120) Low Profile Machine Package
Original Issue 12-96
Revised 12-19-97
Item
1
2
3
4
5
6
7
8
9
10
* 11
Part No.
Qty.
Description Of Part
9108-5120
Ref
9109-5026
9131-5001
9108-3543
9101-1002
9020-6090
9020-7463
9109-3021
9108-3540
9108-3541
9108-3542
9020-7514
4
1
1
2
1
2
1
1
1
1
2
PCN 970151 MB
13-34
OPTIONAL EQUIPMENT
(9114-5136) Rear Axle Rework Kit
FOR SERVICE ONLY
Original Issue 2-98
Revised 5-31-05
FRONT OF MACHINE
Item
JD
Part No.
Qty.
Description Of Part
9114-5136
1
2
3
9112-3028
9114-5134
1
2
1
4
5
9114-6111
8821-1117
1
2
6
7
8
9
8855-1109
8852-1208
8858-1323
8821-1121
2
2
4
2
10
11
12
13
14
15
16
9112-3030
8859-1032
8692-1268
9112-3029
9114-1424
8855-1153
8821-2321
4
2
2
2
2
2
2
17
9114-5135
18
19
20
9114-6112
9108-1693
9112-3027
1
2
2
* Revised illustration.
13-35
OPTIONAL EQUIPMENT
(9133-5026) Rear Axle Advantage Kit
FOR SERVICE ONLY
Original Issue 3-99
1
2
20
21
19
18
12
7
17
19
8
9
16
22
23
18
24
25
UPPER
26
27
28
29
14
15
39
LOWER
40
33
9
14
LEFT
SIDE
10
12 11
38
13
35
36
ENLARGED VIEW
37
41
42
UPPER
43
47
32
33
49
34
36
48
44
14
LOWER
31
RIGHT
SIDE
45
51
50
46
36
30
53
55
JH
54
52
FRONT OF
MACHINE
13-36
OPTIONAL EQUIPMENT
(9133-5026) Rear Axle Advantage Kit
FOR SERVICE ONLY
Original Issue 3-99
NOTE #1: Customer to use existing wheel hubs & hardware, drive motors, drive motor tube assemblies, and drain line
hoses or order separately if replacement is required.
NOTE #2: Cylinder base end must be free to rotate. Shim steer cylinder base end as required to maintain a total max.
gap of 1/16".
NOTE #3: Shim bottom knuckles as required to maintain no more than 1/32" movement. Shim top knuckles as
required to maintain no more than 1/16" gap. Must have a minimum of one shim.
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9133-5026
Ref
8852-1312
31
32
33
34
9112-0004
8850-1006
8855-1011
8320-1144
1
2
6
2
2
3
9108-1415
9104-1481
2
2
35
9108-1695
4
5
6
7
8
9
10
11
12
13
14
9112-1239
9104-1439
8852-1306
9112-1240
9112-3030
8859-1032
9112-3027
9112-3029
8859-1104
9112-1091
9116-6012
2
2
2
4
4
4
2
2
4
2
1
36
37
38
8867-1001
9104-1598
6
AR
2
39
9108-1523
9108-1522
8820-1035
8821-1121
1
1
4
2
9112-0003
9104-3247
1
2
12
15
16
17
18
19
20
21
22
23
8692-1268
9112-3028
9108-1693
8858-1323
8867-1022
9104-1732
8859-1019
9104-1459
8850-1416
2
2
2
4
4
AR
2
2
2
24
8320-1140
25
26
27
28
29
30
9114-1424
9104-1596
9104-1449
9104-1450
9104-1451
2
AR
AR
AR
AR
2
JH
40
41
42
43
44
45
12
46
47
48
9116-6063
8852-1208
1
2
2
49
50
51
9020-1918
8855-1153
8821-2321
AR
2
2
52
53
54
2460-1570
9112-3031
8821-2321
2
2
2
55
8850-1110
13-36
OPTIONAL EQUIPMENT
(9103-3387) 5-Button Handle
Starting Serial No. 0355001
Original Issue 6-99
Item
1
2
3
4
5
6
7
8
KG
Part No.
Qty.
9103-3387
9136-4015
9136-4016
9136-4017
9136-4018
9136-4019
9136-4020
9136-4021
9136-4022
3
5
1
5
1
1
1
1
Description Of Part
5-BUTTON HANDLE (includes
all items)
FACEPLATE SCREW
PUSHBUTTON BOOT
FACEPLATE
PUSHBUTTON SWITCH
FACEPLATE GASKET
HOUSING
CABLE STOP
CABLE (2.75 ft.)
13-37
OPTIONAL EQUIPMENT
(9103-4404) Rail Cylinder Assembly
Starting Serial No. 0355001
Original Issue 8-99
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
9103-4404
0008-3046
Ref
9103-4405
1
1
1
1
1
1
1
1
1
1
1
9103-4406
9103-4407
9103-4408
9103-4409
Description Of Part
RAIL CYLINDER ASSY (includes
all items)
PACKING KIT (includes items 2, 3,
7, 8, 10, & 11)
OUTER TUBE
U-CUP (piston)
WEAR RING
RETAINING RING
CHECK VALVE
PISTON & RAM
O-RING
BACK-UP RING
GLAND NUT
U-CUP (gland nut)
WIPER
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE FOR
SERVICE.
KG
13-38
OPTIONAL EQUIPMENT
(9045-3031) and (9045-3032) Carriage Assemblies
Starting Serial No. 0355001
Original Issue 8-99
Revised 4-23-07
Item
Part No.
Qty.
Description Of Part
9045-3031
9045-3032
9103-4410
9103-4432
9103-4376
9103-4411
8033686
9103-4413
9103-4377
9103-4414
9103-4415
9103-4416
1
1
4
2
2
2
2
2
2
2
2
3
4
*5
6
7
8
9
10
LK
13-39
OPTIONAL EQUIPMENT
(9045-3030) Outer Rail Assembly
Starting Serial No. 0355001
Original Issue 8-99
Revised 4-23-07
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
LK
Part No.
Qty.
Description Of Part
9045-3030
9103-4417
9103-4392
9103-4373
9103-4372
9103-4418
9103-4419
9103-4420
9103-4421
9103-4393
9103-4422
4
4
8
4
2
2
2
2
4
4
2
1
2
Item
Part No.
14
15
* 16
17
9103-4423
9103-4424
8033686
18
19
20
21
22
23
24
25
9103-4426
9103-4427
9103-4428
9103-4429
9103-4430
9103-4431
9103-4433
9103-4434
Qty.
Description Of Part
13-40
OPTIONAL EQUIPMENT
(9112-5055) Stop Light Installation
Starting Serial No. 0177005
Original Issue 10-00
I
(#12)
15 AMP
FUSE
(#16)
IGNITION-START
SWITCH
REV
STOP
LIGHT
SWITCH
REV-B
FWD/REV VALVE
(#16)
(#16)
ACC
T
BA
ST
AC
C
BAT
IG
N
NOT USED
GND-5
BACK-UP
ALARM
18
N
IG
17
TAIL
LIGHT
(BLACK)
19
20
STOP
LIGHT
(RED)
BACK-UP
LIGHT
(GREEN)
REAR
TAIL LIGHT
ASSEMBLY
1
2
3
4
5
6
15
16
9
17
7
12
13
14
10
10
TO TERMINAL C
IN TAIL LIGHT HARNESS
11
12
13
14
Item
Part No.
Qty.
Description Of Part
Item
Part No.
Qty.
Description Of Part
9112-5055
1
2
3
9112-1145
9112-1146
9136-5045
1
1
1
9112-3065
8666-1147
8666-1149
8666-1152
8668-3480
8203-3996
8668-3122
8820-1108
1
38"
38"
38"
3
45"
2
1
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
8855-1016
8096-3058
9114-1364
9114-3210
9114-1257
8096-3062
8096-3069
8096-3066
8096-3070
9114-1197
9114-3117
9114-1256
9114-1259
9114-3108
7736-3268
1
1
1
1
1
1
5
5
2
1
1
1
1
1
1
LOCKWASHER, 3/4
W. PACK CONNECTOR, (shroud)
JUMPER WIRE
TAIL LIGHT HARNESS
JUMPER WIRE
W. PACK CONNECTOR, (shroud)
W. PACK CONNECTOR, (male pin)
W. PACK CONNECTOR, (cable seal)
W. PACK CONNECTOR, (cavity plug)
MOUNTING TAB
STOPLIGHT SWITCH
JUMPER WIRE
JUMPER WIRE
FUSE HOLDER
FUSE, 15 AMP
8856-1115
SVC
13-41
JLG EQS
Z.I. De Beaulieu
47400 Fuillet
France
Phone: (33) 553 848 584
Fax: (33) 553 848 588
JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: (48) 914 320 245
Fax: (48) 914 358 200
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal, Barcelona
Spain
Phone: (34) 937 724 700
Fax: (34) 937 711 762