Roller Bearing
Roller Bearing
Roller Bearing
AFA II + III
Anti-Friction
Bearings
Service Training Malaga
Lion DVD
AFA II + III
In This Presentation
Nomenclature
Function
Loads
Manufacture
Installation
Normal Wear
Problems
Service Training Malaga
Lion DVD
AFA II + III
Category / Types
Ball
Radial Contact
Angular Contact
Roller
Cylindrical
Tapered
Spherical
Thrust
Lion DVD
Nomenclature
Outer ring (race)
Outer ring raceway
Cage
Balls
Inner ring raceway
AFA II + III
Ball Bearing
Lion DVD
Nomenclature
AFA II + III
Ring faces
Ribs
Inner ring (race)
Inner ring I.D
Lion DVD
AFA II + III
Nomenclature
Cone raceway
Rib, back face of cone
Back face of cone
Cone (inner ring or race)
Cone I.D or bore surface
Lion DVD
AFA II + III
Bearing Function
Support & Maintain Alignment
Carry Radial &/or Thrust Loads
Lion DVD
AFA II + III
Loads
Radial Load
Thrust Load
Lion DVD
Loads
AFA II + III
Lion DVD
Loads
AFA II + III
10
Lion DVD
Loads
AFA II + III
11
Lion DVD
Loads
AFA II + III
12
Lion DVD
AFA II + III
Loads
Needle Bearing
13
Lion DVD
Loads
AFA II + III
14
Lion DVD
Loads
AFA II + III
15
Lion DVD
AFA II + III
Loads
16
Lion DVD
Loads
AFA II + III
Thrust loads
Radial loads
17
Lion DVD
Loads
AFA II + III
Thrust Bearing
Thrust loads
18
Lion DVD
Loads
AFA II + III
Cage
19
Lion DVD
Loads
AFA II + III
20
Lion DVD
Loads
AFA II + III
21
Lion DVD
AFA II + III
Manufacture
Material
Alloy Steel
Vacuum Melted
Degassed
22
Lion DVD
AFA II + III
Manufacture
Races
23
Lion DVD
AFA II + III
Manufacture
Hardening
24
Lion DVD
Manufacture
AFA II + III
Rollers
25
Lion DVD
AFA II + III
Manufacture
Rollers
Hardened to RC 60 and
ground to final dimension
26
Lion DVD
AFA II + III
Manufacture
Hardening
27
Lion DVD
AFA II + III
28
Lion DVD
AFA II + III
Anti-Friction Bearings
Special
Vs.
Standard
Service Training Malaga
29
Lion DVD
AFA II + III
Video Time
30
Lion DVD
Installation
AFA II + III
Dirt/Debris
31
Lion DVD
AFA II + III
Installation/Removal
Tooling
Installation
32
Lion DVD
AFA II + III
Installation/Removal
Tooling
Removal
33
Lion DVD
AFA II + III
Installation/Removal
Tooling
34
Lion DVD
AFA II + III
Installation/Removal
Heating
Oil Bath
35
Lion DVD
AFA II + III
Installation/Removal
Induction Heating
36
Lion DVD
AFA II + III
Installation/Removal
Heating
37
Lion DVD
AFA II + III
Installation/Removal
Freezing
38
Lion DVD
Installation
AFA II + III
Alignment
39
Lion DVD
AFA II + III
Fit
Too Tight
Too Loose - Creep
Miss machined
- Misaligned
- Out of Round
40
Lion DVD
AFA II + III
End play
Service Training Malaga
Preload
41
Lion DVD
AFA II + III
42
Lion DVD
AFA II + III
Lubricant
Correct Quantity.
Correct Quality
Correct Viscosity
Correct Type
Check Operating & Maintenance Guide
43
Lion DVD
AFA II + III
Normal Wear
Bearing speed is the main factor
determining oil film thickness
44
Lion DVD
AFA II + III
Normal Wear
Slow Speed
45
Lion DVD
Normal Wear
AFA II + III
Ball Bearing
Radial Load
Inner Ring Rotating
Outer Ring Stationary
46
Lion DVD
Normal Wear
AFA II + III
Ball Bearing
Radial Load
Outer Ring Rotating
Inner Ring Stationary
47
Lion DVD
Normal Wear
AFA II + III
Ball Bearing
Thrust Load
48
Lion DVD
Normal Wear
AFA II + III
Ball Bearing
49
Lion DVD
Normal Wear
AFA II + III
Radial Load
Inner Ring Rotating
Outer Ring Stationary
50
Lion DVD
Normal Wear
AFA II + III
51
Lion DVD
Normal Wear
AFA II + III
52
Lion DVD
Normal Wear
AFA II + III
53
Lion DVD
AFA II + III
Normal Wear
54
Lion DVD
Normal Wear
AFA II + III
Race
Grinding Marks
55
Lion DVD
Normal Wear
AFA II + III
Crowned Rollers
Crown Wear
56
Lion DVD
Normal Wear
AFA II + III
Crowned Rollers
57
Lion DVD
AFA II + III
Normal Wear
Back of Race
58
Lion DVD
AFA II + III
Normal Wear
Faces
59
Lion DVD
AFA II + III
60
Lion DVD
Problems
AFA II + III
Key Points
61
Lion DVD
AFA II + III
Problems
Investigate as soon as
indication of problem occur
62
Lion DVD
Problems
AFA II + III
63
Lion DVD
Problems
AFA II + III
64
Lion DVD
Problems
AFA II + III
Road Signs
Spalling / Wear on small part of Stationary Race way
Rollers & Raceway Unevenly Spalled / Worn
Hour Glass & Lipping wear on Cage Windows
65
Lion DVD
AFA II + III
Problems
66
Lion DVD
AFA II + III
Problems
67
Lion DVD
Problems
AFA II + III
Road Signs
Spalling / Wear on Large portion of Stationary Race way
Rollers & Raceway Evenly Spalled / Worn
68
Lion DVD
AFA II + III
Problems
69
Lion DVD
Problems
AFA II + III
Even Wear
Hourglass
70
Lion DVD
Problems
AFA II + III
Road Signs
Spalling / Wear Around Complete Circumference
of Both Races
Rollers and Raceways Evenly Spalled / Worn
Similar to road-signs for to tight adjusted bearing
71
Lion DVD
Problems
AFA II + III
Out of Round
Road Signs
Two or More Spalled /
Worn Load Zones
72
Lion DVD
Problems
AFA II + III
73
Lion DVD
Problems
AFA II + III
Misalignment
74
Lion DVD
Problems
AFA II + III
75
Lion DVD
AFA II + III
76
Lion DVD
AFA II + III
Problems
Plastic Yielding
77
Lion DVD
Problems
AFA II + III
Plastic Yielding
Discoloration and
Plastic Deformation
78
Lion DVD
AFA II + III
Problems
Plastic Yielding
79
Lion DVD
Problems
AFA II + III
Plastic Yielding
80
Lion DVD
AFA II + III
Problems
Plastic Yielding
81
Lion DVD
Problems
AFA II + III
Oxide or Lacquer?
Wash the Bearing with soft
brush in clean solvent
Rub lightly with crocus cloth
If discolor disappear it is lacquer
82
Lion DVD
Problems
AFA II + III
Plastic Yielding
83
Lion DVD
Problems
AFA II + III
Plastic Yielding
Other Bearing
Discolored
84
Lion DVD
Problems
AFA II + III
Plastic Yielding
Rollers Discolored
85
Lion DVD
Problems
AFA II + III
Viscosity
High Operating Temperature
High Loads
- Applied
- Misalignment
- Misadjustment
86
Lion DVD
AFA II + III
Problems
Plastic Yielding
87
Lion DVD
Problems
AFA II + III
Plastic Yielding
Lipping of Cage
window
88
Lion DVD
Problems
AFA II + III
Plastic Yielding
89
Lion DVD
AFA II + III
Problems
Plastic Yielding
90
Lion DVD
AFA II + III
Problems
Plastic Yielding
91
Lion DVD
Problems
AFA II + III
Marginal Quantity
Viscosity Too Low
- Wrong Oil or Grease
- High Operating Temperature
High Loads
- Applied Load
- Misalignment
- Misadjustment
- Incorrect Dimensional Fit
- Surface Finish
92
Lion DVD
AFA II + III
Problems
Brinelling
93
Lion DVD
Problems
AFA II + III
Brinelling
94
Lion DVD
Problems
AFA II + III
Bruising
Can cause lock-up
95
Lion DVD
AFA II + III
Problems
96
Lion DVD
AFA II + III
97
Lion DVD
Problems
AFA II + III
Adhesive Wear
With Oil
98
Lion DVD
AFA II + III
99
Lion DVD
AFA II + III
Problems
Abrasive Wear
100
Lion DVD
AFA II + III
Extensive Contamination
Lock Up
Balls or Roller Slide
Races Fret or Creep
Wear / Increased End Play
Pitting
Fatigue Cracking and Spalling
101
Lion DVD
AFA II + III
102
Lion DVD
AFA II + III
Identify Particles
Built in Dirt or Debris
Cracked Housings
Failed Seals
Not Cleaned Grease Fittings
Contaminated Grease/Oil
103
Lion DVD
AFA II + III
104
Lion DVD
AFA II + III
Problems
Corrosion
105
Lion DVD
Problems
AFA II + III
Corrosion
Static Corrosion or
Black Acid Etching
106
Lion DVD
AFA II + III
Problems
Corrosion
107
Lion DVD
AFA II + III
108
Lion DVD
AFA II + III
Problems
Fretting Corrosion
109
Lion DVD
AFA II + III
Problems
Creep
110
Lion DVD
AFA II + III
Problems
Creep
111
Lion DVD
AFA II + III
112
Lion DVD
AFA II + III
Problems
False Brinelling
113
Lion DVD
AFA II + III
Problems
False Brinelling
114
Lion DVD
AFA II + III
115
Lion DVD
Problems
AFA II + III
116
Lion DVD
AFA II + III
Problems
117
Lion DVD
AFA II + III
Problems
118
Lion DVD
AFA II + III
Problems
119
Lion DVD
AFA II + III
120
Lion DVD
AFA II + III
Problems
Installation Damage
121
Lion DVD
AFA II + III
Problems
Installation Damage
122
Lion DVD
AFA II + III
Problems
Handling Problems
123
Lion DVD
Problems
AFA II + III
Installation Damage
124
Lion DVD
Problems
AFA II + III
Installation Damage
Improper Tooling
125
Lion DVD
AFA II + III
Problems
Installation Damage
126
Lion DVD
AFA II + III
Problems
Installation Damage
127
Lion DVD
Problems
AFA II + III
Installation Damage
High Spots
128
Lion DVD
AFA II + III
Problems
Installation Damage
129
Lion DVD
AFA II + III
Problems
Installation Damage
130
Lion DVD
AFA II + III
Problems
Installation Damage
131
Lion DVD
AFA II + III
Problems
Installation Damage
132
Lion DVD
AFA II + III
Problems
Installation Damage
133
Lion DVD
Problems
AFA II + III
Removal Damage
Key way
134
Lion DVD
Problems
AFA II + III
Removal Damage
135
Lion DVD
Problems
AFA II + III
Removal Damage
136
Lion DVD
AFA II + III
137
Lion DVD
AFA II + III
Problems
Fractures
139
Lion DVD
AFA II + III
Problems
Fractures
140
Lion DVD
Problems
AFA II + III
Fractures
Rib is damaged
141
Lion DVD
Problems
AFA II + III
Fractures
142
Lion DVD
AFA II + III
Problems
Fractures
143
Lion DVD
AFA II + III
Problems
Fractures
144
Lion DVD
AFA II + III
Problems
Fractures
145
Lion DVD
AFA II + III
Problems
Fractures
146
Lion DVD
AFA II + III
Problems
Fractures
147
Lion DVD
AFA II + III
Material
Forming
Machining
Heat Treat
Grinding
Assembly
148
Lion DVD
AFA II + III
Problems
Materials
149
Lion DVD
AFA II + III
Problems
Materials
150
Lion DVD
AFA II + III
Problems
Materials
151