4534-2006 Pre PDF

AS/NZS 4534:2006
AS/NZS 4534:2006
Australian/New Zealand Standard

Zinc and zinc/aluminium-alloy coatings
on steel wire
AS/NZS 4534:2006
This Joint Australian/New Zealand Standard was prepared by Joint Technical
Committee MT-009, Metal Finishing. It was approved on behalf of the Council of
Standards Australia on 8 June 2006 and on behalf of the Council of Standards New
Zealand on 16 June 2006.
This Standard was published on 19 July 2006.
The following are represented on Committee MT-009:

Australian Institute of Metal Finishing
Australian Aluminium Council
Australian Industry Group
Australian Paint Manufacturers Federation
Department of Defence
Galvanizers Association of Australia
Institution of Materials Engineering Australia
Powder Coaters Association
The Royal Australian Chemical Institute
Society of Automotive EngineersAustralasia
Keeping Standards up-to-date

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systems. To maintain their currency, all Standards are periodically reviewed, and
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they are using a current Standard, which should include any amendments which
may have been published since the Standard was purchased.
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ambiguities. Please address your comments to the Chief Executive of either
Standards Australia or Standards New Zealand at the address shown on the back
cover.
This Standard was issued in draft form for comment as DR 06060.
AS/NZS 4534:2006

Zinc and zinc/aluminium-alloy coatings
on steel wire
Originated, in part, as part of AS K53.11934 and AS K53.21935.

Previous edition AS/NZS 4534:1998.
Second edition 2006.
COPYRIGHT
Standards Australia/Standards New Zealand
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher.
Jointly published by Standards Australia, GPO Box 476, Sydney, NSW 2001 and Standards
New Zealand, Private Bag 2439, Wellington 6020
ISBN 0 7337 7621 3
AS/NZS 4534:2006
PREFACE
This Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee MT-009, Metal Finishing, to supersede AS/NZS 4534:1998, Zinc and
zinc/aluminium-alloy coatings on steel wire.
The objective of this Standard is to specify requirements for zinc/aluminium-alloy coatings
on steel wire and on fabricated wire products. The coatings are formed by the application of
molten metal by hot dipping using a specialized continuous process, or by electroplating.
However, in this revision of the Standard, a further range of coatings, specifically of high
coating mass, has been added. The purpose of these new coatings, which first appeared in
AS 24232002, Coated steel wire fencing products for terrestrial, aquatic and general
use, is to provide superior protection to steel wire subjected to the more aggressive forms of
corrosive environment, such as immersion in seawater.
This edition contains improved guidelines, set out in an Appendix, for the selection of
appropriate coatings for the corrosion protection of steel wire.
During the preparation of this Standard cognisance was taken of ISO 7989:1988, Zinc
coatings for steel wire. However, this international Standard could not be endorsed as an
Australian Standard, as it is deficient in technical detail and is considered unsuitable by
Australian industry.
The terms normative and informative have been used in this Standard to define the
application of the appendix to which they apply. A normative appendix is an integral part
of a Standard, where an informative appendix is only for information and guidance.
AS/NZS 4534:2006
CONTENTS
Page
SCOPE ........................................................................................................................ 4
REFERENCED DOCUMENTS .................................................................................. 4
DEFINITIONS ............................................................................................................ 5
DESIGNATION .......................................................................................................... 6
WIRE MANUFACTURING PROCESS...................................................................... 7
APPEARANCE ........................................................................................................... 8
7
8
SELECTION OF TEST SPECIMENS FOR COATING MASS AND COATING

ADHERENCE TESTS................................................................................................. 8
TEST METHOD AND REQUIREMENTS FOR COATING MASS .......................... 9
TEST METHOD AND REQUIREMENTS FOR COATING ADHERENCE .............. 9
10
11
CORROSION RESISTANCE.................................................................................... 10
ROUNDING OF TEST RESULT VALUES.............................................................. 10
12
MARKING ................................................................................................................ 10
APPENDICES
A
PURCHASING GUIDELINES.................................................................................. 13
B
MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS STANDARD ..... 14
C
CHANGES IN MECHANICAL PROPERTIES CAUSED BY AGEING OR
HYDROGEN EMBRITTLEMENT ........................................................................... 16
D
TRANSPORT AND STORAGE OF ZINC-COATED AND
ZINC/ALUMINIUM ALLOY-COATED WIRES ..................................................... 17
E
DETERMINATION OF COATING MASS............................................................... 18
F
GUIDANCE ON CORROSION PROTECTION ....................................................... 25
AS/NZS 4534:2006
STANDARDS AUSTRALIA/STANDARDS NEW ZEALAND

Zinc and zinc/aluminium-alloy coatings on steel wire
1 SCOPE
This Standard specifies requirements for the mass, quality and testing of zinc coatings and
zinc/aluminium-alloy coatings on steel wire of circular or non-circular (shaped) crosssection. The coatings are applied in a continuous process and may be formed either by the
application of molten metal or by electrodeposition.
Six standard coating mass classes and a range of special coating mass classes are covered.
The standard classes are intended, in general, for applications subjected to normal
atmospheric corrosion conditions, whereas the special classes are specifically designed to
provide acceptable durability under severe to extreme service conditions, such as for
prolonged immersion in freshwater or seawater.
This Standard applies to coatings on wire at its final size, whether or not the coating has
been applied after final cold working, prior to cold working, or at an intermediate stage of
cold working.
Matters not relating to the coating itself are outside the scope of this Standard.
This Standard does not apply to coatings on articles that have been fabricated from
uncoated steel wire and which have subsequently been coated with zinc or zinc/aluminium
alloy, except where the coating has been applied in a specialized continuous process (e.g.
for wire netting) as opposed to batch treatment (e.g. for nails).
NOTES:
1
Advice and recommendations on information to be supplied by the purchaser at the time of

enquiry or order are contained in Appendix A.
Coatings in accordance with this Standard may not be available in every combination of wire
size, coating mass class and coating type. Reference should be made to appropriate Australian
Standards for the types of wire involved.
Means for determining compliance with this Standard are given in Appendix B.
Except as stated in this Clause, requirements for zinc coatings on manufactured wire articles,
which have been electroplated following fabrication, are given in AS 1789.
This Standard does not specify the Preece test for coating uniformity. If this test is required,
arrangements should be made between the purchaser and the supplier.
2 REFERENCED DOCUMENTS
The following documents are referred to in this Standard:
AS
1199
1199.0
1199.1
Sampling procedures for inspection by attributes

Part 0: Introduction to the ISO 2859 attribute sampling system
Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for
lot-by-lot inspection
1242
Zinc ingots
1329
1329.1
Methods for the analysis of zinc and zinc alloys

Method 1: Determination of aluminium contentTitrimetric method
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AS/NZS 4534:2006

Australian/New Zealand Standard

The following are represented on Committee MT-009:

Keeping Standards up-to-date

This Standard was issued in draft form for comment as DR 06060.

Australian/New Zealand Standard

Originated, in part, as part of AS K53.11934 and AS K53.21935.

REFERENCED DOCUMENTS .................................................................................. 4

WIRE MANUFACTURING PROCESS...................................................................... 7

SELECTION OF TEST SPECIMENS FOR COATING MASS AND COATING

TEST METHOD AND REQUIREMENTS FOR COATING ADHERENCE .............. 9

STANDARDS AUSTRALIA/STANDARDS NEW ZEALAND

Advice and recommendations on information to be supplied by the purchaser at the time of

Sampling procedures for inspection by attributes

Methods for the analysis of zinc and zinc alloys

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