Pt. Multi Fabrindo Gemilang: Hydrostatic Test Procedure

PT.
MULTI FABRINDO GEMILANG

Jl. Australia II Kav. G 1/2 KIEC Cilegon Banten 42443 - Indonesia
Tlp No (+62) 254 391755 & Fax No (+62) 254 392429
Doc No :
HYDROSTATIC TEST PROCEDURE
MFG-DOC-700
PROJECT NAME
SUPLY SLUG CATCHER - PRABUMULIH
ITEM DESCRIPTION
SLUG CATCHER
CLIENT
PT. YUAN SEJATI
OWNER
PT. PERTAMINA EP.
31/08/2015
Issued for Information
SS
LP
HR
Rev No
Date
Description
Prepare By
Review By
Approved By
PT. MULTI FABRINDO GEMILANG

PROCEDURE MANUAL
1.
Page 1 of 5
DOCUMENT NO.
MFG-DOC-700
REVISION. A
Scope
This procedure covers the detail of hydrostatic testing and documentations for
Pressure Vessel for Supply Slug Catcher Prabumulih.
2.
Reference
ASME Sec VIII Div.1 2013 Edition(Rules for Construction of Pressure Vessel.
ASME Sec V, 2013 Edition (Non Destructive Examination)
Client Specification (If Applicable)
3.
Responsibilities
QC Inspector shall be prepare and check hydrostatic test procedure before
conducting Hydrostatic Test.
Fabrication Supervisor shall prepare for hydrostatic test, such as hydrostatic
location, safety line, tightening all blind flange and connection.
QC Inspector shall be prepare and assure if all equipment such as pressure gauge,
temperature indicator and pressure recorder in good condition and calibrated.
QC Inspector shall be monitor during hydrostatic test, and assure no leak and
deformation during hydrostatic test.
QC Inspector shall be Monitor and record actual pressure test and time.
QC Manager shall be monitor during hydrostatic test and sign on hydrostatic
report and chard.
4.
Preparation
4.1.
The pressure vessel and components shall be dimensionally, visually final

inspected by designated Quality Control Inspector, Company Inspector
and Third Party.
4.2
All required radiographic and other NDE test should have been completed
by designated Quality Control Inspector, Company Inspector in
accordance with the specification standard.
4.3
Vessels shall be hydrostatically tested on Horizontal position.
4.4
The inside and outside of the vessel shall be cleaned. All foreign matters
such as slag, dirt, loose scale, weld spatter, pieces of metal, oil etc. shall
be removed.

PROCEDURE MANUAL
4.5
DOCUMENT NO.
MFG-DOC-700
Page 2 of 5
REVISION. A
The weld of each reinforcing pad (if any) shall be given air and soap
solution test at minimum 50 Psi on the present of Company Inspector
before testing the vessel.
Test hole shall be left open for use as tell tale holes.
5.
All tests shall be in accordance with ASME sec VIII Div. I 2007 2009 Add. The
Hydrostatic test will perform in the same time (Jumper) with using one Pressure
Recorder
6.
All openings, flange nozzles and couplings shall be blinded off. With using
appropriate blind to prevent failure during the test.
7.
A valid calibrated Pressure Gauge (min. two) and Pressure Recorder with (2)
Two Pens (Temperature & Pressure Record) shall be used for hydrostatic testing.
*
Range of Pressure Gauge and Pressure Recorder shall not least than 1.5
times, but not more than 4 times test pressure of hydrostatic test.
8.
Temperature gauge shall be installed into the vessel during hydrostatic testing
for recording the temperature of water. Test water temperature should be
shown.
9.
A venting system shall be installed at the highest point of the vessel and be
opened to permit the release air during water filling.
*
10.
Pressure Gauge shall be installed at the highest point.
Before applying pressure, the test equipment shall be examined to see that it is
tight and all lower pressure filling lines and other appurtenances that should not
be subjected to the test pressure have been disconnected.
For vessels containing stainless steel such as non removal demister, Chloride ion
of the test water shall not exceed 30 ppm.
11.
The test pressure at least equal to 1.3 times the Maximum Allowable Working
Pressure. The increase of the pressure as follow below requirements :
*
*
*
The pressure shall be gradually increased up to the test pressure

If no leak and deformation found increase the pressure to MAWP and
hold minimum 15 Minutes.
If no leak and deformation found increase the pressure to 1.3 x MAWP
and hold minimum 2 hours.

PROCEDURE MANUAL
*
13.
Page 3 of 5
DOCUMENT NO.
MFG-DOC-700
REVISION. A
After completed holding time (2 Hours) release the pressure to MAWP

and hold minimum 15 minutes
After the vessel has been pressurized to the required test pressure, the test
pressure shall be set / and hold the pressure for a minimum 2 hours or as per
Migas requirement. Thoroughly check vessel or components visually for leaks
and distortion.
*
*
QC inspector shall record manually test pressure, temperature during the

test at least every 15 (fifteen minutes) interval.
QC inspector shall check the pressure vessel, all the weld and connection
for any leaks or sweating.
13.
Release the pressure after the prescribed holding time and conform zero reading
of the Pressure Gauge and Pressure Recorder.
14.
After hydrostatic testing, the vessels shall be promptly and careful drained and
completely dried, especially around trays and internal, and all gasket shall be
replace with new one, after completion of hydrostatic test.
15.
Remove all test blinds after completion of testing.
16.
All openings to be adequately covered and protected after completion of testing.

Test hole of reinforcing pad shall be filled with non hardening sealant or heavy
duty grease.
17.
Documentation
*
The hydrostatic test record shall be prepared by Multifab (MF) and signed
by all parties after completion by hydrostatic test.
The document, stated above shall become part of the Manufacturer Data
Report (MDR).

PROCEDURE MANUAL
DOCUMENT NO.
MFG-DOC-700
Page 4 of 5
REVISION. A
JUMPER CONNECTION.
TI 1
DRAIN
CONNECTION
PG 2
VENT
VALVE
SKETCH OF HYDROSTATIC TEST

(SAMPLE)
PG 1
DRAIN
CONNECTION
PRESSURE
RECORDER

PROCEDURE MANUAL
Page 5 of 5
HYDROSTATIC TEST DIAGRAM (SAMPLE)
DOCUMENT NO.
MFG-DOC-700
REVISION. A

Pt. Multi Fabrindo Gemilang: Hydrostatic Test Procedure

Uploaded by

Copyright:

Available Formats

Pt. Multi Fabrindo Gemilang: Hydrostatic Test Procedure

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pt. Multi Fabrindo Gemilang: Hydrostatic Test Procedure

Uploaded by

Copyright:

Available Formats

PT.

MULTI FABRINDO GEMILANG

HYDROSTATIC TEST PROCEDURE

SUPLY SLUG CATCHER - PRABUMULIH

PT. YUAN SEJATI

PT. PERTAMINA EP.

Issued for Information

PT. MULTI FABRINDO GEMILANG

The pressure vessel and components shall be dimensionally, visually final

Vessels shall be hydrostatically tested on Horizontal position.

PT. MULTI FABRINDO GEMILANG

Pressure Gauge shall be installed at the highest point.

The pressure shall be gradually increased up to the test pressure

PT. MULTI FABRINDO GEMILANG

After completed holding time (2 Hours) release the pressure to MAWP

QC inspector shall record manually test pressure, temperature during the

Remove all test blinds after completion of testing.

All openings to be adequately covered and protected after completion of testing.

PT. MULTI FABRINDO GEMILANG

SKETCH OF HYDROSTATIC TEST

PT. MULTI FABRINDO GEMILANG

HYDROSTATIC TEST DIAGRAM (SAMPLE)

You might also like